Excel remium Components - FLSmidth
Transcript of Excel remium Components - FLSmidth
Excel Premium ComponentsTerex®/O&K® Hydraulic Excavators
RH120E™ l RH170™ l RH200™ l RH340™ l RH400™
6030™ l 6040™ l 6050™ l 6060™ l 6090™
Excel Premium Components
RH120E™ l RH170™ l RH200™ l RH340™ l RH400™
6030™ l 6040™ l 6050™ l 6060™ l 6090™
Terex®/O&K® Hydraulic Shovel
IdlerDriveSprocket
LowerRoller
UpperRoller Track Pad
Pins& Bushings
Undercarriage Components
Rear Wall & Dump CylinderRear Wall & Bucket CylinderRear Wall & Front ShellStick & Rear WallFrame & Boom CylinderFrame & Guide BarStick Cylinder & BoomStick & Stick Cylinder
Control Lever & Bucket CylinderBoom & StickControl Lever & BoomControl Lever & Guide BarControl Lever & Boom CylinderBoom & FrameDump Cylinder & Front Shell
Swing Bearing
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Excel Premium Components
RH120E™ l RH170™ l RH200™ l RH340™ l RH400™
6030™ l 6040™ l 6050™ l 6060™ l 6090™
Terex®/O&K® Hydraulic Backhoe
Bucket & StickLink & StickLink & Backhoe CylinderBackhoe Cylinder & StickBoom & Stick
Stick Cylinder & Stick Stick Cylinder & BoomBoom Cylinder & BoomBoom & FrameBoom Cylinder & Frame
IdlerDriveSprocket
LowerRoller
UpperRoller Track Pad
Swing Bearing
Pins& Bushings
Undercarriage Components
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Excel Premium Components
RH120E™ l RH170™ l RH200™ l RH340™ l RH400™
6030™ l 6040™ l 6050™ l 6060™ l 6090™
Terex®/O&K® Hydraulic Excavators
Idler • Inductionhardenedforadditionalstrength • FeaturesExcel’spremiumbronzebushings • Utilizesmechanicalfaceseals
Swing Bearing • Racewaysareprecision-machinedto propergeometry
• Mountingfacesareprecision-ground tominimizeaxialrun-out
• Dimensionalandtoleranceverification
Track Pads • Featurehighestqualityalloy steelforincreaseddurability
• Heavy-dutyandcustommanganese optionsareavailable
Lower & Upper Rollers • Inductionhardenedforadditionalstrength • FeaturesExcel’spremiumbronzebushings • Utilizesmechanicalfaceseals • Forgedone-piecerollerbodyforoptimalstrength
Drive Sprocket • Inductionhardenedforadditionalstrength • Tracklugengagementdesignedto reducebacklash
• Metallurgicalcompositionoptimizedtoincrease toughnessandreducewear
Excel Bronze Bushings • UniformElementDispersion
Unique chilling process stops migration
• PerfectConcentricity Simultaneous “4-Axis” turning ensures concentricity
• Porosity-Free/UniformGrainStructure Centrifugal casting technique ensures alloy integrity
Excel Premium Components
RH120E™ l RH170™ l RH200™ l RH340™ l RH400™
6030™ l 6040™ l 6050™ l 6060™ l 6090™
Terex®/O&K® Hydraulic Excavators
Excel’s Surface Finish Exceeds Industry Standards• Excelappliesmorepassesthanthecompetition• Finesurfacefinishprovidesextendedlife• Ensuresfull-depthoverlayapplicationwithmatingcontactsurfaces
• 100%inspected
Excel’s Finish Unacceptable Finish
Porosity
Excel’s Proprietary Overlay PinsSetting New Standards Throughout the Mining IndustryOur pins are manufactured using an automated process to precisely control the depth of penetration of proprietary over-lay material to the base metal. This technique allows for the application of the optimal amount of overlay material without further dilution of the base metal which is commonly found in other overlay pins on the market.
Multi-Pass Overlay Penetration is the Key• Softcoreretainstoughness,addsversatility• Excelpinsstanduptoextremeapplications• Upto5timesthelifeofheattreatedpins• Proprietaryoverlaymaterialwithhardnessrangedat60+HRC
• Surfacefinishexceedsindustrystandards
Synergy Provides Optimal ResultsTake full advantage of our expertise in applied mining engi-neering, and use Excel mated pins and bushings together. We are supremely confident that our mated pins and bushings will stand up to the mining industry’s heaviest demands. Our pin and bushing sets can also be designed and produced specifi-cally for custom, extreme applications using a variety of materi-als that maximize performance.
Welded Head
Machined Head
Dual Collar
Application-Specific Designs• Canbeengineeredspecificallyforcustomapplications• Matchedpin&bushingsetsareavailable• Customdimensionaltolerances• Canbemadeforspecificmaintenanceobjectives
Induction Hardened Pins • Providesoutstandingservicelife • Greaterpenetrationthanthecompetition
Excel’s Hardening Conventional Depth
17% Deeper Hardening ½” to ⅝” (12.7-15.88mm)
BasePin
Overlay Surface Applied
IntermediateMachining
Final Machining
Excel Premium PinsExcel is the leading supplier of high quality dipper, handle, bail, and equalizer replacement pins in the mining industry. We apply over eight decades of experience and utilize state-of-the art equipment to produce our superior products. Excel selects only the highest quality raw materials consistent with our ISO 9001 certification when manufacturing the best replacement pins on the market.
Undercarriage Offerings • Custom retention hardware to fully retain the pin head
• Case hardening deeper than conventional wear limits
• Forged one-piece rollers
• Fixed axle lower roller option available to ease installation
Working Together. Optimizing Performance.Excel’s engineering and technical experts work directly with customers to solve problems in innovative ways. We partner with operations around the world to develop customized solutions for lasting performance in mission-critical equipment. We get our hands dirty, and spend the time needed to fully understand the issues you are facing. Once we have first-hand knowledge of the situation, our design engineering team goes to work. We bring new thinking to the table and offer application-specific solutions designed for your operation.
Terex®
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Hydraulic ExcavatorComponents
HD Track Pads
• Excel’s heavy-duty design minimizes backbending
• Carburized bushings
• Improved pin retention system
• Manganese bushing option available
Excel Custom Bushings
• Designed for specific applications and unique dipper components
• Bushings available in steel and XL-40TM Bronze
• Explosion and induction hardening are options for added strength
Forged One-Piece Rollers
• Retains grain integrity resulting in maximum grain strength
• Reduces and refines the coarse cast grain structure
• Uniform grain size and directional flow maximize strength
Tightened Grain Structure
Fully SealedFixed Axle Design
Terex® and O&K® are marks of Terex Corporation. Excel Foundry & Machine is not an authorized repair facility of nor does it have an affiliation with Terex. These terms are used for identification purposes only and are not intended to indicate affiliation with or approval by Terex of Excel. All parts are manufactured by, for and warranted by Excel Foundry & Machine and are not manufactured by, purchased from or warranted by the original equipment manufacturer.
©2016 FLSmidth A/S. All rights reserved. EXPRI166 - REV2
Dedicated to Outstanding Customer Support
For emergency after-hours support, call +1.309.202.8300 to speak to an Excel Professional at any time.
+1.309.347.6155 Toll Free 800.523.9129 [email protected]
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