Industrie 4.0 Joining Forces to Shape the ... · Frontrunners expect the impact of a fourth...

Columbus27 March 2017 © Allianz Industrie 4.0 Baden-WürttembergVDMA Baden-Württemberg

Industrie 4.0 – Weichenstellungen

im industriellen Mittelstand

Dr. Christoph Zanker

Dormettingen16. Juli 2015

Joining Forces to Shape the

Industrial Future

Allianz Industrie 4.0 Baden-Württemberg


Measures of Allianz Industrie 4.0 BW 3

Structure and goals of Allianz Industrie 4.0 BW 2

Motivation and current economic situation in general 1

Agenda

2

Selected projects in Baden-Württemberg 4


Increasing product variations

Complex products and processes

Increasing volatility

Demographic changes

Complex information flows

New market participants and game changers

Ensuring competitiveness

…

t

Komplexität

=

Why Industry 4.0?


Industry 4.0 in a Nutshell What does Industry 4.0 stand for?

Via IP addresses connected objects with embedded hardware and software (Cyber-Physical Systems)

interact with their environment

The self-organizing smart factory accounts for vision and scope; similar to smart mobility, smart

logistics, smart grid, smart building, smart health.

Frontrunners expect the impact of a fourth industrial revolution, after mechanization, industrialization

and automation

The term »Industry 4.0« describes the expected digitalization of industrial value

chains.

Industry 4.0 describes a real-time-capable, intelligent integration of humans,

machines and objects towards a management of systems.

[according to Plattform Industrie 4.0; DB Research]


Industrie 4.0 is connection of … in a

certain use case!

Product and Machine Human and Machine

Machine and Machine

Enterprise and Enterprise

Production and Utilization Data and Reality


Digitisation worldwide




Motivation and current economic situation in Baden Württemberg 1

Agenda

7



Baden-Württemberg at a glance

8

GDP: 460 billion Euros

Contribution of manufacturing industry to GDP: 33%

Innovation investment: 4,8% of GDP in R&D

30% of all German patent applications

Unemployment rate: 3,8%

Export volume: 195 billion Euros

Excellence in teaching and research:

More than 70 institutions of higher education

Over 100 non-university research institutions

Sourc

e:

Witte

nste

in A

G, quatt

ro G

mbH

, C

arl Z

eis

s S

MT


Revenue 73,9 billion euros (+4,4%) Share of industrial revenue 21 %

in Baden-Württemberg

Share of mechanical engineering 31,4 %

revenue in Germany

Employees 306.000 (+0,6 %) Share of industrial employees 24,6%

in Baden-Württemberg

Export share 39,9 billion Euros (+5,5%)

~67,9%

Mechanical engineering in

Baden-Wuerttemberg

Current performance indicators

Sourc

e:

Arb

urg

, K

essle

r, S

iem

ens

Source: VDMA Baden-Württemberg, 2015

9




Motivation and current economic situation 1

Agenda

10



Different key players on different levels

11

Inter- national Level

National Level (NUTS 0)

State Level (NUTS 1)

Regional Level (NUTS 2/3)

Clusters

Chambers

Networks

»Allianz Industrie 4.0

Baden-Württemberg«

»Nationale Plattform Industrie 4.0«

Federal Ministries

Associations

Applied Research & Education

METI

»Industrial Internet Consortium «

Bilateral cooperation agreements

EU

Associations


All key stakeholders are members of the

»Allianz Industrie 4.0 Baden-Wuerttemberg«

Ministry of Economy, Labour and Housing

VDMA (coordination office)

IG Metall

DGB

Chambers of Industry and Commerce (IHK)

Fraunhofer Institutes

bwcon Baden-Württemberg Connected

microTEC Südwest

Mechatronik BW

Manufuture BW

Automotive BW

PhotonicsBW

Südwestmetall

LVI, ZVEI

Steinbeis Stiftung

Universities, DHBW

Logistik-Netzwerk Baden-Wuerttemberg LogBW

Intralogistik-Netzwerk Ba.-Wü.

Virtual Dimension Center VDC, regionale Cluster

(Cyberforum Karlsruhe…)

wvib

bw-i

BWHT

VDI, VDI/VDE IT,

WfGs

Landesbank Baden-Wuerttemberg

others…

12


1

2

3

4

make Baden-Württemberg into a leading provider of Industrie 4.0

technologies

provide direction for small and medium-sized companies to tread their

own paths towards Industrie 4.0

strongly support networking among the participating industries and

fields of technology

prepare the employees and the next generation for a changing range

of tasks

13

Main goals of the »Allianz Industrie 4.0


We will


Main goals of the »Allianz Industrie 4.0


5

6

7

solidify innovation processes

identify ways to protect knowledge and provide data security

Improve the visibility of Baden-Württemberg as a center for Industrie 4.0

technologies

14





Agenda

15



Our services for companies

Qualification

»Training factories 4.0« at

vocational schools

Collaboration

Cross-Sectoral Workshops

»Project Matching Platform« for

enterprises

Matching Event »Technology

based start-ups meet mechanical

engineering companies«**

Offers of the

»Allianz Industrie 4.0


for SME

Information

Conferences and meetings (on

federal state and regional level)

Website, films, info letter…

International visibility

Trade fair presence (e. g.

Hannover Messe)

Delegations

On-site visits

Demonstration

Competition »100 Places for

Industrie 4.0 in BW«

Company visits, first-hand

insights (»Best Practices«)

Consulting

Scouting (sponsored advice)*

Exchange of experience on

specific topics

16

Measures to implement Industrie 4.0 in

Baden-Wuerttemberg

* Starting Q2/2017, ** Starting Q4/2017


What we are looking for:

innovative and »tangible« Industrie 4.0 solutions

and use cases

New products (machines, components)

New production processes

New software and interconnection

New services and data driven business models

Submission date on a quarterly basis

Peer reviewed

Public presentation of the use cases

Competition »100 places for Industrie 4.0«

»places where visions become reality«

17


Public Presentation of Use Cases

18





Agenda

19



ARENA2036 – Stuttgart Research Campus Active Research Environment for the Next Generation

of Automobiles

Largest research factory in Europe



of Automobiles



of Automobiles

ForschFab

DigitPro

LeiFu

Khoch3

Future Materials and design

Simulation and digital prototyping

Future modular and mobile production

Creativity and work environment of the future


ARENA2036 - Stuttgart Research Campus

Freely Accessible Process Modules for Automotive Production of the Future

Today Arena 2036

press shop

production

carbody

assembly Module

pre-assembly

coating

component

manufacturing

doors

carbody

seats dashboard


Future Work Lab

FUTURE WORK LAB Innovation Lab for Work, People and Technology at Fraunhofer Stuttgart


Future Work Lab


Future Work Lab – How will work change

in digital times?

Leadership

Work modes

Work space

Work organization

Tasks

Operations

Work devices

Work place

Qualification

WORK

dimensions

Human


Future Work Lab – How will work change

in digital times?

Exhibition of Industry 4.0 technologies

Tangible/living digitalisation and automation

Demo centre along the value chain

Consultancy and Competence or skills centre

Permanent event program (seminars, etc.)

Learning modules, qualification methods

Lighthouse of leading research institutions

Think Tank: International Benchmarking

Embedding of projects and partners

02.02.2017: Opening by Fed. Minister of Research

Spring 2017: Move to ARENA2036 building


Future Work Lab – Work trends of the

future


Future Work Lab – selected

demonstrators

Smart Feedback Example: Motion capturing to feedback reality into the planning models

Technical assistance systems

Motion analysis expertise

Humans at their workplace

med. ergonomics, training avatars

LEAN & FAST exoskeleton development



demonstrators

Mobility - Mobile devices for manufacturing Smart, task oriented, and distributed presentation of relevant information

Support at fault analysis by

Explanation of identified elements

Visual mapping of identified components to

facilities

Supply of relevant documentation and

additional data

Live remote support



demonstrators

Personaliszed Assembly workplaces

Together with Bosch Rexroth

Worker is actively assisted through

complex assembly tasks

Enables worker to intuitively quickly learn

in a variant-rich assembly envirnoment

Full adaptive workplace according to

ergonomics and qualification

Worker is provided processrelevant

information to reduce complexity

Qualitiy checks during process, direct

feedback about errors (wrong picks)



demonstrators

Safe and intuitive human-robot-

interaction in ever more areas of

production

Collaboration with Robots of all capacity

Adaptive sharing of work space

between human and robot

Better working ergonomics through

physical assistance

Easy robot teaching with programming

software drag&bot

Requires minimum of knowledge in

robotics and programming

Future Work Trends: Human-Machine-Interaction Physical and information based assistance of workers



demonstrators

Future Work Trends: Exoskeleton Physical and mobile assistance of the worker

Stuttgart Exo-Jacket with lifting and

working overhead

Follows the movement and offers

support when needed

New tool for lowering stress on body

Exchange and discussions with working

councils, medical experts, workers and

decision makers

Fight the demographic change

Requires complete new competences

and need for qualification


Contact Information

35

Bastian Pokorni

CC Production Management

Fraunhofer Institute for Industrial Engineering IAO,

Stuttgart, Germany

Phone: +49 (0) 711/9 70-20 71

Mail: [email protected]

Industrie 4.0 Joining Forces to Shape the ... · Frontrunners expect the impact of a fourth...

Documents

Transcript of Industrie 4.0 Joining Forces to Shape the ... · Frontrunners expect the impact of a fourth...