Industrial Catalysis (Second Edition)

260
Jens Hagen Industrial Catalysis Related Titles I. Chorkendorff, J. W. Niemantsverdriet Concepts of Modern Catalysis and Kinetics 2003 ISBN 3-527-30574-2 J. M. Thomas,W. J. Thomas Principles and Practice of Heterogeneous Catalysis 1996 ISBN 3-527-29288-8 J. G. Sanchez Marcano,T.T. Tsotsis Catalytic Membranes and Membrane Reactors 2002 ISBN 3-527-30277-8 J. W. Niemantsverdriet Spectroscopy in Catalysis An Introdution 2000 ISBN 3-527-30200-X B. Cornils,W. A. Herrmann, R. Schlögl, C.-H. Wong Catalysis from A to Z A Concise Encyclopedia 2nd Edition 2003 ISBN 3-527-30373-1 R. I. Wijngaarden, K. R. Westerterp, A. Kronberg Industrial Catalysis Optimizing Catalysts and Processes 1998 ISBN 3-527-28581-4

description

catalyst

Transcript of Industrial Catalysis (Second Edition)

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    ti

    [bar

    ]

    py

    pyri

    din

    e

    Rid

    eal

    gas

    law

    const

    ant

    [Jm

    ol

    1K

    1]

    Rre

    cycl

    era

    tio

    Ral

    kyl

    rre

    acti

    on

    rate

    [mol

    L

    1h

    1]

    r eff

    effe

    ctiv

    ere

    acti

    on

    rate

    per

    unit

    mas

    sof

    cata

    lyst

    [mol

    kg

    1

    h

    1]

    rel

    rela

    tive

    (subsc

    ript)

    r ddea

    ctiv

    atio

    nra

    te

    STaf

    elsl

    ope

    (ele

    ctro

    cata

    lysi

    s)

    Ssu

    rfac

    ear

    ea[m

    2/k

    g]

    "S

    entr

    opy

    chan

    ge

    [Jm

    ol

    1K

    1]

    Sp

    sele

    ctiv

    ity

    [mol/

    mol]

    or

    [%]

    Sso

    lid

    (subsc

    ript,

    too)

    SC

    Rse

    lect

    ive

    cata

    lyti

    cre

    duct

    ion

    SIM

    Sse

    condar

    y-i

    on

    mas

    ssp

    ectr

    osc

    opy

    SL

    PC

    support

    edli

    quid

    phas

    eca

    taly

    sts

    SM

    SI

    stro

    ng

    met

    al-s

    upport

    inte

    ract

    ion

    SS

    PC

    support

    edso

    lid

    phas

    eca

    taly

    sts

    sso

    ft

    ssa

    mple

    stan

    dar

    ddev

    iati

    on

    s2ex

    per

    imen

    tal

    erro

    rvar

    iance

    S

    1m

    ass

    index

    ,ra

    tio

    of

    all

    the

    mat

    eria

    ls[k

    g]

    toth

    epro

    duct

    [kg]

    Ssu

    bst

    rate

    scsu

    per

    crit

    ical

    ST

    Ysp

    ace

    tim

    eyie

    ld[m

    ol

    L

    1h

    1,

    kg

    L

    1h

    1]

    Tte

    mper

    ature

    [K]

    TE

    Mtr

    ansm

    issi

    on

    elec

    tron

    mic

    rosc

    opy

    TF

    tim

    e-fa

    ctor

    [mcat/n

    A,0

    ]

    TO

    Ftu

    rnover

    freq

    uen

    cy[s

    1]

    TO

    Ntu

    rnover

    num

    ber

    [mol

    mol

    1s

    1]

    tti

    me

    [s,

    h]

    TP

    Dte

    mper

    ature

    -pro

    gra

    mm

    eddes

    orp

    tion

    TP

    Rte

    mper

    ature

    -pro

    gra

    mm

    edre

    duct

    ion

    TS

    1ti

    taniu

    m(i

    v)

    sili

    cali

    teze

    oli

    teca

    taly

    st

    XV

    IIA

    bbre

    viat

    ion

    s

  • Uce

    llvolt

    age

    [V]

    Vvolu

    me

    [m3]

    ! Vvolu

    met

    ric

    flow

    -rat

    e

    VR

    reac

    tion

    volu

    me

    [m3]

    VB

    val

    ence

    ban

    d

    VO

    Cvola

    tile

    org

    anic

    com

    pound

    Xco

    nver

    sion

    [mol/

    mol]

    or

    [%]

    " xm

    ean

    val

    ue

    of

    mea

    sure

    men

    ts

    ! xposi

    tional

    vec

    tor

    (sim

    ple

    xm

    ethod)

    ztu

    be

    length

    [m]

    !per

    centa

    ge

    d-b

    and

    occ

    upan

    cy

    "ex

    cita

    tion

    ener

    gy

    of

    sem

    iconduct

    ors

    [eV

    ]

    "P

    void

    frac

    tion

    of

    par

    ticl

    e

    #ca

    taly

    stef

    fect

    iven

    ess

    fact

    or

    #over

    pote

    nti

    al[V

    ]

    $i

    deg

    ree

    of

    cover

    age

    of

    the

    surf

    ace

    of

    com

    ponen

    ti

    %st

    retc

    hin

    gfr

    equen

    cies

    (IR

    )[c

    m

    1]

    % ist

    oic

    hio

    met

    ric

    coef

    fici

    ent

    &den

    sity

    [g/m

    L]

    &cat.

    pel

    let

    den

    sity

    of

    the

    cata

    lyst

    [g/m

    L]

    'to

    rtuosi

    ty

    (in

    terf

    acia

    lte

    nsi

    on

    )0

    work

    funct

    ion

    [eV

    ]

    *ac

    tive

    cente

    rson

    the

    cata

    lyst

    surf

    ace

    XV

    III

    Abb

    revi

    atio

    ns

    1 Intr

    od

    uct

    ion

    1.1

    Th

    eP

    hen

    om

    eno

    nC

    atal

    ysis

    Cat

    alysi

    sis

    the

    key

    toch

    emic

    altr

    ansf

    orm

    atio

    ns.

    Most

    indust

    rial

    synth

    eses

    and

    nea

    rly

    all

    bio

    logic

    alre

    acti

    ons

    requir

    eca

    taly

    sts.

    Furt

    her

    more

    ,ca

    taly

    sis

    isth

    em

    ost

    import

    ant

    tech

    nolo

    gy

    inen

    vir

    onm

    enta

    lpro

    tect

    ion,

    i.e.

    ,th

    epre

    ven

    tion

    of

    emis

    sions.

    Aw

    ell-

    know

    nex

    ample

    isth

    eca

    taly

    tic

    conver

    ter

    for

    auto

    mobil

    es.

    Cat

    alyti

    cre

    acti

    ons

    wer

    eal

    read

    yuse

    din

    anti

    quit

    y,al

    though

    the

    under

    lyin

    gpri

    nci

    ple

    of

    cata

    lysi

    sw

    asnot

    reco

    gniz

    edat

    the

    tim

    e.For

    exam

    ple

    ,th

    efe

    rmen

    tati

    on

    of

    sugar

    to

    ethan

    ol

    and

    the

    conver

    sion

    of

    ethan

    ol

    toac

    etic

    acid

    are

    cata

    lyze

    dby

    enzy

    mes

    (bio

    cata

    -

    lyst

    s).

    How

    ever

    ,th

    esy

    stem

    atic

    scie

    nti

    fic

    dev

    elopm

    ent

    of

    cata

    lysi

    sonly

    beg

    anab

    out

    200

    yea

    rsag

    o,a

    nd

    its

    import

    ance

    has

    gro

    wn

    up

    toth

    epre

    sentday

    [2].

    The

    term

    cat

    alysi

    sw

    asin

    troduce

    das

    earl

    yas

    1836

    by

    Ber

    zeli

    us

    inord

    erto

    ex-

    pla

    invar

    ious

    dec

    om

    posi

    tion

    and

    tran

    sform

    atio

    nre

    acti

    ons.

    He

    assu

    med

    that

    cata

    lyst

    s

    poss

    ess

    spec

    ial

    pow

    ers

    that

    can

    infl

    uen

    ceth

    eaf

    finit

    yof

    chem

    ical

    subst

    ance

    s.

    Adef

    init

    ion

    that

    isst

    ill

    val

    idto

    day

    isdue

    toO

    stw

    ald

    (1895):

    aca

    taly

    stac

    cele

    r-

    ates

    ach

    emic

    alre

    acti

    on

    wit

    hout

    affe

    ctin

    gth

    eposi

    tion

    of

    the

    equil

    ibri

    um

    .O

    stw

    ald

    reco

    gniz

    edca

    taly

    sis

    asa

    ubiq

    uit

    ous

    phen

    om

    enon

    that

    was

    tobe

    expla

    ined

    inte

    rms

    of

    the

    law

    sof

    physi

    cal

    chem

    istr

    y.

    Whil

    eit

    was

    form

    erly

    assu

    med

    that

    the

    cata

    lyst

    rem

    ained

    unch

    anged

    inth

    eco

    urs

    e

    of

    the

    reac

    tion,

    itis

    now

    know

    nth

    atth

    eca

    taly

    stis

    involv

    edin

    chem

    ical

    bondin

    g

    wit

    hth

    ere

    acta

    nts

    duri

    ng

    the

    cata

    lyti

    cpro

    cess

    .T

    hus

    cata

    lysi

    sis

    acy

    clic

    pro

    cess

    :

    the

    reac

    tants

    are

    bound

    toone

    form

    of

    the

    cata

    lyst

    ,an

    dth

    epro

    duct

    sar

    ere

    leas

    ed

    from

    anoth

    er,

    regen

    erat

    ing

    the

    init

    ial

    stat

    e.

    Insi

    mple

    term

    s,th

    eca

    taly

    tic

    cycl

    eca

    nbe

    des

    crib

    edas

    show

    nin

    Fig

    ure

    1-1

    [T9].

    The

    inte

    rmed

    iate

    cata

    lyst

    com

    ple

    xes

    are

    inm

    ost

    case

    shig

    hly

    reac

    tive

    and

    dif

    ficu

    lt

    todet

    ect.

    Inth

    eory

    ,an

    idea

    lca

    taly

    stw

    ould

    not

    be

    consu

    med

    ,but

    this

    isnot

    the

    case

    in

    pra

    ctic

    e.O

    win

    gto

    com

    pet

    ing

    reac

    tions,

    the

    cata

    lyst

    under

    goes

    chem

    ical

    chan

    ges

    ,

    and

    its

    acti

    vit

    ybec

    om

    eslo

    wer

    (cat

    alyst

    dea

    ctiv

    atio

    n).

    Thus

    cata

    lyst

    sm

    ust

    be

    regen

    -

    erat

    edor

    even

    tual

    lyre

    pla

    ced.

    1

    Ind

    ust

    ria

    lC

    ata

    lysi

    s:A

    Pra

    ctic

    al

    Ap

    pro

    ach

    ,S

    eco

    nd

    Ed

    itio

    n.

    Jen

    sH

    agen

    Co

    py

    rig

    ht!

    20

    06

    WIL

    EY

    -VC

    HV

    erla

    gG

    mb

    H&

    Co

    .K

    GaA

    ,Wei

    nh

    eim

    ISB

    N:

    3-5

    27

    -31

    14

    4-0

  • Apar

    tfr

    om

    acce

    lera

    ting

    reac

    tions,

    cata

    lyst

    shav

    ean

    oth

    erim

    port

    ant

    pro

    per

    ty:

    they

    can

    infl

    uen

    ceth

    ese

    lect

    ivit

    yof

    chem

    ical

    reac

    tions.

    This

    mea

    ns

    that

    com

    ple

    tely

    dif

    -

    fere

    nt

    pro

    duct

    sca

    nbe

    obta

    ined

    from

    agiv

    enst

    arti

    ng

    mat

    eria

    lby

    usi

    ng

    dif

    fere

    nt

    cat-

    alyst

    syst

    ems.

    Indust

    rial

    ly,

    this

    targ

    eted

    reac

    tion

    contr

    ol

    isoft

    enev

    enm

    ore

    impor-

    tant

    than

    the

    cata

    lyti

    cac

    tivit

    y[6

    ].

    Cat

    alyst

    sca

    nbe

    gas

    es,

    liquid

    s,or

    soli

    ds.

    Most

    indust

    rial

    cata

    lyst

    sar

    eli

    quid

    sor

    soli

    ds,

    wher

    eby

    the

    latt

    erre

    act

    only

    via

    thei

    rsu

    rfac

    e.T

    he

    import

    ance

    of

    cata

    lysi

    sin

    the

    chem

    ical

    indust

    ryis

    show

    nby

    the

    fact

    that

    75

    %of

    all

    chem

    ical

    sar

    epro

    duce

    d

    wit

    hth

    eai

    dof

    cata

    lyst

    s;in

    new

    lydev

    eloped

    pro

    cess

    es,

    the

    figure

    isover

    90

    %.

    Nu-

    mer

    ous

    org

    anic

    inte

    rmed

    iate

    pro

    duct

    s,re

    quir

    edfo

    rth

    epro

    duct

    ion

    of

    pla

    stic

    s,sy

    n-

    thet

    icfi

    ber

    s,phar

    mac

    euti

    cals

    ,dyes

    ,cr

    op-p

    rote

    ctio

    nag

    ents

    ,re

    sins,

    and

    pig

    men

    ts,

    can

    only

    be

    pro

    duce

    dby

    cata

    lyti

    cpro

    cess

    es.

    Most

    of

    the

    pro

    cess

    esin

    volv

    edin

    crude-

    oil

    pro

    cess

    ing

    and

    pet

    roch

    emis

    try,

    such

    aspuri

    fica

    tion

    stag

    es,

    refi

    nin

    g,

    and

    chem

    ical

    tran

    sform

    atio

    ns,

    requir

    eca

    taly

    sts.

    En-

    vir

    onm

    enta

    lpro

    tect

    ion

    mea

    sure

    ssu

    chas

    auto

    mobil

    eex

    hau

    stco

    ntr

    ol

    and

    puri

    fica

    -

    tion

    of

    off

    -gas

    esfr

    om

    pow

    erst

    atio

    ns

    and

    indust

    rial

    pla

    nt

    would

    be

    inco

    nce

    ivab

    le

    wit

    hout

    cata

    lyst

    s[5

    ].

    Cat

    alyst

    shav

    ebee

    nsu

    cces

    sfull

    yuse

    din

    the

    chem

    ical

    indust

    ryfo

    rm

    ore

    than

    100

    yea

    rs,

    exam

    ple

    sbei

    ng

    the

    synth

    esis

    of

    sulf

    uri

    cac

    id,

    the

    conver

    sion

    of

    amm

    onia

    to

    nit

    ric

    acid

    ,an

    dca

    taly

    tic

    hydro

    gen

    atio

    n.

    Lat

    erdev

    elopm

    ents

    incl

    ude

    new

    hig

    hly

    se-

    lect

    ive

    mult

    icom

    ponen

    toxid

    ean

    dm

    etal

    lic

    cata

    lyst

    s,ze

    oli

    tes,

    and

    the

    intr

    oduct

    ion

    of

    hom

    ogen

    eous

    tran

    siti

    on

    met

    alco

    mple

    xes

    inth

    ech

    emic

    alin

    dust

    ry.

    This

    was

    sup-

    ple

    men

    ted

    by

    new

    hig

    h-p

    erfo

    rman

    cete

    chniq

    ues

    for

    pro

    bin

    gca

    taly

    sts

    and

    eluci

    dat

    -

    ing

    the

    mec

    han

    ism

    sof

    het

    erogen

    eous

    and

    hom

    ogen

    ous

    cata

    lysi

    s.

    The

    bri

    efhis

    tori

    cal

    surv

    eygiv

    enin

    Tab

    le1-1

    show

    sju

    sthow

    the

    close

    lyth

    ede-

    vel

    opm

    ent

    of

    cata

    lysi

    sis

    linked

    toth

    ehis

    tory

    of

    indust

    rial

    chem

    istr

    y[4

    ].

    21

    Intr

    odu

    ctio

    n R (R

    ea

    cta

    nt)

    Cat.

    Cat.

    R

    P (P

    roduc

    t)F

    ig.

    1-1

    Cat

    alyt

    iccy

    cle

    Tab

    le1-1

    His

    tory

    of

    the

    cata

    lysi

    so

    fin

    du

    stri

    alp

    roce

    sses

    [4]

    Cat

    alyt

    icre

    acti

    on

    Cat

    alys

    tD

    isco

    vere

    ro

    rco

    mp

    any/

    year

    Sulf

    uri

    cac

    id(l

    ead-c

    ham

    ber

    pro

    cess

    )N

    Ox

    Ds

    orm

    es,

    Cle

    men

    t,1806

    Chlo

    rine

    pro

    duct

    ion

    by

    HC

    loxid

    atio

    n

    CuS

    O4

    Dea

    con,1867

    Sulf

    uri

    cac

    id(c

    onta

    ctpro

    cess

    )P

    t,V

    2O

    5W

    inkle

    r,1875;

    Knie

    tsch

    ,1888

    (BA

    SF

    )

    Nit

    ric

    acid

    by

    NH

    3oxid

    atio

    nP

    t/R

    hnet

    sO

    stw

    ald,

    1906

    Fat

    har

    den

    ing

    Ni

    Norm

    ann,

    1907

    Am

    monia

    synth

    esis

    from

    N2,H

    2Fe

    Mit

    tasc

    h,H

    aber

    ,B

    osc

    h,1908;

    Pro

    duct

    ion,1913

    (BA

    SF

    )

    Hydro

    gen

    atio

    nof

    coal

    tohydro

    carb

    ons

    Fe,

    Mo,S

    nB

    ergiu

    s,1913;

    Pie

    r,1927

    Oxid

    atio

    nof

    ben

    zene,

    nap

    hth

    alen

    e

    toM

    SA

    or

    PS

    A

    V2O

    5W

    eiss

    ,D

    owns,

    1920

    Met

    han

    ol

    synth

    esis

    from

    CO

    /H2

    Zn

    O/C

    r 2O

    3M

    itta

    sch,1923

    Hydro

    carb

    ons

    from

    CO

    /H2

    (moto

    rfu

    els)

    Fe,

    Co,N

    iF

    isch

    er,

    Tro

    psc

    h,1925

    Oxid

    atio

    nof

    ethyle

    ne

    toet

    hyle

    ne

    oxid

    eA

    gL

    efort

    ,1930

    Alk

    yla

    tion

    of

    ole

    fins

    wit

    his

    obuta

    ne

    togas

    oli

    ne

    AlC

    l 3Ip

    atie

    ff,P

    ines

    ,1932

    Cra

    ckin

    gof

    hydro

    carb

    ons

    Al 2

    O3/S

    iO2

    Houdry

    ,1937

    Hydro

    form

    yla

    tion

    of

    ethyle

    ne

    to

    pro

    pan

    al

    Co

    Roel

    en,

    1938

    (Ruhrc

    hem

    ie)

    Cra

    ckin

    gin

    afl

    uid

    ized

    bed

    alum

    inosi

    lica

    tes

    Lew

    is,G

    illi

    land,

    1939

    (Sta

    ndar

    dO

    il)

    Eth

    yle

    ne

    poly

    mer

    izat

    ion

    ,

    low

    -pre

    ssure

    Ti

    com

    pounds

    Zie

    gle

    r,N

    atta

    ,1954

    Oxid

    atio

    nof

    ethyle

    ne

    toac

    etal

    deh

    yde

    Pd/C

    uch

    lori

    des

    Haf

    ner

    ,S

    mid

    t(W

    acker

    )

    Am

    moxid

    atio

    nof

    pro

    pen

    eto

    acry

    lonit

    rile

    Bi/

    Mo

    Idol,

    1959

    (SO

    HIO

    pro

    cess

    )

    Ole

    fin

    met

    athes

    isR

    e,W

    ,M

    oB

    anks,

    Bai

    ley,

    1964

    Hydro

    gen

    atio

    n,

    isom

    eriz

    atio

    n,

    hydro

    form

    yla

    tion

    Rh-,

    Ru

    com

    ple

    xes

    Wil

    kin

    son,1964

    Asy

    mm

    etri

    chydro

    gen

    atio

    nR

    h/c

    hir

    al

    phosp

    hin

    e

    Know

    les,

    1974;

    l-D

    opa

    (Monsa

    nto

    )

    Thre

    e-w

    ayca

    taly

    stP

    t,R

    h/m

    onoli

    thG

    ener

    alM

    oto

    rs,Ford

    ,1974

    Met

    han

    ol

    conver

    sion

    to

    hydro

    carb

    ons

    Zeo

    lite

    sM

    obil

    Chem

    ical

    Co.,

    1975

    !-o

    lefi

    nes

    from

    ethyle

    ne

    Ni/

    chel

    ate

    phosp

    hin

    e

    Shel

    l(S

    HO

    Ppro

    cess

    )1977

    31.

    1T

    he

    Ph

    enom

    enon

    Cat

    alys

    is

  • Tab

    le1-1

    (co

    nti

    nu

    ed)

    Cat

    alyt

    icre

    acti

    on

    Cat

    alys

    tD

    isco

    vere

    ro

    rco

    mp

    any/

    year

    Shar

    ple

    ssoxid

    atio

    n,

    epoxid

    atio

    nT

    i/R

    OO

    H/t

    artr

    ate

    May

    &B

    aker

    ,U

    pjo

    hn,A

    RC

    O,

    1981

    Sel

    ecti

    ve

    oxid

    atio

    ns

    wit

    hH

    2O

    2ti

    taniu

    mze

    oli

    te

    (TS

    -1)

    Enic

    hem

    ,1983

    Hydro

    form

    yla

    tion

    Rh/p

    hosp

    hin

    e/

    aqueo

    us

    Rhne-

    Poule

    nc/

    Ruhrc

    hem

    ie,

    1984

    Poly

    mer

    izat

    ion

    of

    ole

    fines

    zirc

    onoce

    ne/

    MA

    OS

    inn,K

    amin

    sky,

    1985

    Sel

    ecti

    ve

    cata

    lyti

    cre

    duct

    ion

    SC

    R(p

    ow

    erpla

    nts

    )

    V,W

    ,T

    ioxid

    es/

    monoli

    th

    ~1986

    Ace

    tic

    acid

    Ir/I

    /R

    uC

    ativ

    a-p

    roce

    ss,B

    PC

    hem

    ical

    s,

    1996

    1.2

    Mo

    de

    of

    Act

    ion

    of

    Cat

    alys

    ts

    The

    suit

    abil

    ity

    of

    aca

    taly

    stfo

    ran

    indust

    rial

    pro

    cess

    dep

    ends

    mai

    nly

    on

    the

    foll

    ow

    -

    ing

    thre

    epro

    per

    ties

    :

    A

    ctiv

    ity

    S

    elec

    tivit

    y

    S

    tabil

    ity

    (dea

    ctiv

    atio

    nbeh

    avio

    r)

    The

    ques

    tion

    whic

    hof

    thes

    efu

    nct

    ions

    isth

    em

    ost

    import

    ant

    isgen

    eral

    lydif

    ficu

    ltto

    answ

    erbec

    ause

    the

    dem

    ands

    mad

    eon

    the

    cata

    lyst

    are

    dif

    fere

    nt

    for

    each

    pro

    cess

    .

    Fir

    st,

    let

    us

    def

    ine

    the

    above

    term

    s[6

    ,7].

    1.2

    .1

    Act

    ivit

    y

    Act

    ivit

    yis

    am

    easu

    reof

    how

    fast

    one

    or

    more

    reac

    tions

    pro

    ceed

    inth

    epre

    sence

    of

    the

    cata

    lyst

    .A

    ctiv

    ity

    can

    be

    def

    ined

    inte

    rms

    of

    kin

    etic

    sor

    from

    am

    ore

    pra

    ctic

    ally

    ori

    ente

    dvie

    wpoin

    t.In

    afo

    rmal

    kin

    etic

    trea

    tmen

    t,it

    isap

    pro

    pri

    ate

    tom

    easu

    rere

    ac-

    tion

    rate

    sin

    the

    tem

    per

    ature

    and

    conce

    ntr

    atio

    nra

    nges

    that

    wil

    lbe

    pre

    sent

    inth

    e

    reac

    tor.

    The

    reac

    tion

    rate

    ris

    calc

    ula

    ted

    asth

    era

    teof

    chan

    ge

    of

    the

    amount

    of

    subst

    ance

    nA

    of

    reac

    tant

    Aw

    ith

    tim

    ere

    lati

    ve

    toth

    ere

    acti

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    volu

    me

    or

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    mas

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    cata

    lyst

    :

    !!

    !"#$%&'%()*

    "+#'",-+.-')#!%

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    *)--"'1*

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    $34$3"&*"/56$34$3%

    (1-1

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    41

    Intr

    odu

    ctio

    n

    Kin

    etic

    acti

    vit

    ies

    are

    der

    ived

    from

    the

    fundam

    enta

    lra

    tela

    ws,

    for

    exam

    ple

    ,th

    at

    for

    asi

    mple

    irre

    ver

    sible

    reac

    tion

    A!

    P:

    ("7

    (#

    !$%,#&7%

    #389%

    k=

    rate

    const

    ant

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    conce

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    hib

    ita

    firs

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    hig

    her

    ord

    erdep

    enden

    ceon

    adso

    rpti

    on

    equil

    ibri

    a(s

    eeS

    ecti

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    5.2

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    tem

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    enden

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    rate

    const

    ants

    isgiv

    enby

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    Arr

    hen

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    k=

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    the

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    k 0=

    pre

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    tial

    fact

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    R=

    gas

    const

    ant

    As

    Equat

    ions

    1-2

    and

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    show

    ,th

    ere

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    thre

    eposs

    ibil

    itie

    sfo

    rex

    pre

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    gca

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    acti

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    e.,

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    eact

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    rate

    R

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    ant

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    ctiv

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    ergy

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    Em

    pir

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    rate

    equat

    ions

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    mea

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    reac

    tion

    rate

    sat

    var

    ious

    conce

    n-

    trat

    ions

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    tem

    per

    ature

    s.If

    ,how

    ever

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    fere

    nt

    cata

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    eto

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    com

    par

    edfo

    ra

    giv

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    acti

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    the

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    mper

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    dif

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    is

    appro

    pri

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    touse

    the

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    reac

    tion

    rate

    sr 0

    obta

    ined

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    extr

    apola

    tion

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    est

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    the

    reac

    tion.

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    erm

    easu

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    turn

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    num

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    om

    the

    fiel

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    enzy

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    eca

    seof

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    ogen

    eous

    cata

    lysi

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    whic

    hw

    ell-

    def

    ined

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    s

    are

    gen

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    lypre

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    luti

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    Nca

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    dir

    ectl

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    erm

    ined

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    het

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    neo

    us

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    lyst

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    isis

    gen

    eral

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    bec

    ause

    the

    acti

    vit

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    ends

    on

    the

    size

    of

    the

    cata

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    surf

    ace,

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    how

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    unif

    orm

    stru

    cture

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    ex-

    ample

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    eac

    tivit

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    asu

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    toac

    tive

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    om

    sdis

    -

    per

    sed

    over

    the

    surf

    ace.

    The

    num

    ber

    of

    acti

    ve

    cente

    rsper

    unit

    mas

    sor

    volu

    me

    of

    cata

    lyst

    can

    be

    det

    er-

    min

    edin

    dir

    ectl

    yby

    mea

    ns

    of

    chem

    isorp

    tion

    exper

    imen

    ts,

    but

    such

    mea

    sure

    men

    ts

    requir

    eg

    reat

    care

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    eoft

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    appli

    cable

    topro

    cess

    condit

    ions.

    Alt

    hough

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    sm

    ole

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    mpli

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    ,it

    should

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    use

    dpru

    den

    tly

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    lca

    ses.

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    ctic

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    adil

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    erm

    ined

    mea

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    sof

    acti

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    eoft

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    For

    com

    -

    par

    itiv

    em

    easu

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    ents

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    chas

    cata

    lyst

    scre

    enin

    g,

    det

    erm

    inat

    ion

    of

    pro

    cess

    par

    a-

    51.

    2M

    ode

    ofA

    ctio

    nof

    Cat

    alys

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  • met

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    opti

    miz

    atio

    nof

    cata

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    pro

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    ion

    condit

    ions,

    and

    dea

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    atio

    nst

    udie

    s,th

    e

    foll

    ow

    ing

    acti

    vit

    ym

    easu

    res

    can

    be

    use

    d:

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    onver

    sion

    under

    const

    ant

    reac

    tion

    condit

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    S

    pac

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    ra

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    en,

    const

    ant

    conver

    sion

    S

    pac

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    ld

    Tem

    per

    ature

    requir

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    ra

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    nver

    sion

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    whic

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    conver

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    atco

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    ant

    spac

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    mpar

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    ]

    The

    spac

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    oci

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    volu

    me

    flow

    rate

    V 0,

    rela

    tive

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    :;)!%$%/"!1'0

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    %

    The

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    sion

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    of

    the

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    of

    reac

    tant

    Ath

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    reac

    ted

    toth

    e

    amount

    that

    was

    intr

    oduce

    din

    toth

    ere

    acto

    r.For

    abat

    chre

    acto

    r:

    (7!"7!250"C

    )

    Appli

    cabil

    ity

    lim

    ited

    wid

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    Act

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    rever

    sible

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    tion

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    s

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    form

    atio

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    pois

    onin

    g

    sinte

    ring

    of

    the

    met

    alcr

    yst

    alli

    tes;

    pois

    onin

    g

    Cata

    lyst

    pro

    per

    ties

    Str

    uct

    ure

    /sto

    ichio

    met

    rydef

    ined

    undef

    ined

    Modif

    icat

    ion

    poss

    ibil

    itie

    shig

    hlo

    w

    Ther

    mal

    stab

    ilit

    ylo

    whig

    h

    Cata

    lyst

    separa

    tion

    som

    etim

    esla

    bori

    ous

    (chem

    ical

    dec

    om

    posi

    tion,

    dis

    till

    atio

    n,

    extr

    acti

    on)

    fixed

    -bed

    :unec

    essa

    ry

    susp

    ensi

    on

    :fi

    ltra

    tion

    Cat

    alyst

    recy

    clin

    gposs

    ible

    unnec

    essa

    ry(f

    ixed

    -bed

    )or

    easy

    (susp

    ensi

    on)

    Cost

    of

    cata

    lyst

    loss

    eshig

    hlo

    w

    Tab

    le1-4

    show

    sin

    more

    det

    ail

    that

    the

    key

    reac

    tions

    of

    hom

    ogen

    eous

    cata

    lysi

    s,

    such

    ashydri

    de

    elim

    inat

    ion

    and

    oxid

    ativ

    ead

    dit

    ion,

    corr

    espond

    todis

    soci

    ativ

    ech

    e-

    mis

    orp

    tion

    inhet

    erogen

    eous

    cata

    lysi

    s(s

    eeS

    ecti

    on

    2.1

    ).

    The

    hope

    of

    incr

    easi

    ng

    the

    separ

    abil

    ity

    of

    hom

    ogen

    eous

    cata

    lyst

    sby,

    for

    exam

    ple

    ,

    fixin

    gth

    emon

    soli

    dsu

    pport

    shas

    not

    yet

    bee

    nre

    aliz

    ed.

    The

    aim

    of

    man

    yre

    sear

    ch

    pro

    ject

    sis

    tom

    ainta

    inth

    ehig

    hse

    lect

    ivit

    yof

    hom

    ogen

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    cata

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    sw

    hil

    eat

    the

    sam

    eti

    me

    explo

    itin

    gth

    ead

    van

    tages

    of

    easi

    erca

    taly

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    par

    atio

    n.

    The

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    npro

    -

    ble

    ms

    are

    stil

    lca

    taly

    stb

    leed

    ing

    and

    the

    rela

    tivel

    ylo

    wst

    abil

    ity

    and

    hig

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    nsi

    tivit

    y

    topois

    onin

    gof

    the

    het

    erogen

    ized

    com

    ple

    xes

    .

    An

    inte

    rest

    ing

    inte

    rmed

    iate

    bet

    wee

    nhom

    ogen

    eous

    and

    het

    erogen

    eous

    cata

    lyst

    s

    are

    the

    met

    alcl

    ust

    erca

    taly

    sts.

    Inm

    any

    reac

    tions

    that

    requir

    ese

    ver

    alac

    tive

    cente

    rs

    of

    the

    cata

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    ,it

    isfo

    und

    that

    het

    erogen

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    cata

    lyst

    sar

    eac

    tive,

    whil

    ehom

    oge-

    neo

    us

    cata

    lyst

    sgiv

    eze

    roco

    nver

    sion.

    The

    reas

    on

    isth

    atcr

    yst

    alli

    tes

    on

    am

    etal

    sur-

    face

    exhib

    it