Industrial Automation .

G Sundararaman

Senior Vice President,

WIN Automation Solutions

August 11, 2018

Visit us at www.winautomate.com

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Industrial Automation Landscape

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Automation evolution

Wipro’s capabilities range across Industry 2.0 to Industry 4.0

solution implementations

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Automation statistics

Source: CII Roland Berger report, September 2017

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Market segments and Automation penetration

Energ

y

Refinery

Wate

r

Chem

icals

Oil

& G

as

Pulp

Pape

r

Meta

l /

Min

ing

Pharm

aceuticals

Food

& B

eve

rag

e

Auto

motive

Ce

men

t &

Gla

ss

Highly automated Semi automated / Manual

Ele

ctr

onic

s

Process Hybrid Discrete

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Systems Integrator

Automation Products

Automation Equipment

Material Handling

Robotics

Automation Value Chain

Manufacturing Execution Systems

Industrial IoT / Telematics

Sensors

Customer

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Factory Automation elements

• PLC and HMI based solutions,

SCADA systems, DCS solutions

• Turnkey automation projects

Automation hardware Robotics

• Design & implement robotic

automation solutions

• Deliver optimal cost, reliability,

ergonomics & safety

• Solutions based on 6/7 axis, SCARA,

cartesian robots, vision systems,

cobots, AGVs

• Design, supply and integrate

suitable intelligent material

handling system

• Ensure perfect synchronization

of material feed takt in sync

with the assembly & process

cycle times

Material Handling

• Takt synchronization & inspection

automation built-in

• Preventive, predictive and

condition-based maintenance

program

Connected Machines Warehouse Automation

• Automated storage and retrieval systems

(ASRS), conveyors & automated packaging

systems

• The entire cycle of warehouse operations -

receiving, storage, retrieval, packaging &

shipping

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Industrial IoT

1. Industrial gateways (data

concentrators)

2. Wireless hardware concentrators

3. Indoor positioning systems

4. Smart forklift / cranes

5. Asset trackers

6. Safety wearables (shoes, helmets,

wristbands)

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Fourth wave of quality

Opera

tional E

xcelle

nce

Wave – 1Product Quality

Wave – 2Process Quality

Wave – 3Organization Quality

1990 2000 2010

Wave – 4Quality of Life

2020

India Centric

Inclusive

Solutions

Progress through Quality

Innovation

Resourc

e Pro

ductivi

ty

Sust

ain

abilityTotal C

ost

Management

Lean

Six Sig

maTota

l Quality

Management

SPC & Q

uality

Systems Tota

l Employe

e

Invo

lvement

Customer’s

eye

Conformance

to Specifications

Fitness for Use,

Purpose

Ability to satisfy stated

and / or implied needs

Stakeholder

Value

Proposition

through out the

product life; &

Ability to

anticipate and

prepare

products for next

generation

Opera

tional E

xcelle

nce

Wave – 1Product Quality

Wave – 2Process Quality

Wave – 3Organization Quality

1990 2000 2010

Wave – 4Quality of Life

2020

India Centric

Inclusive

Solutions

Progress through Quality

Innovation

Resourc

e Pro

ductivi

ty

Sust

ain

abilityTotal C

ost

Management

Lean

Six Sig

maTota

l Quality

Management

SPC & Q

uality

Systems Tota

l Employe

e

Invo

lvement

Customer’s

eye

Customer’s

eye

Customer’s

eye

Conformance

to Specifications

Fitness for Use,

Purpose

Ability to satisfy stated

and / or implied needs

Stakeholder

Value

Proposition

through out the

product life; &

Ability to

anticipate and

prepare

products for next

generation

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Quality Balance

Automation Digitization

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Reliability value chain - Digitization

Source: https://bigdata.wayne.edu/auto-defense

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India centric inclusiveness

Fortune

100

SME Focus – Foundation and Backbone

Thousands of $ 10 Million +

Medium Scale Industries

Hundreds of $ 1

Billion +

Large Scale Industries

Hundreds of Thousands of $ 1 Million +

Small Scale Industries

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Employee productivity and reskilling

Effort of reskilling

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Benefits of Automation & Digitization

Capacity

• Enhanced

productivity

• Scalable to

global volumes

Capability

• Consistent

quality

• Global

competitiveness

Competency

• Operator re-

skilling

• Real time

monitoring of

performance

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Unified approach by stakeholders

Government

• Automation cluster approach for SME segment

• Investment subsidies for enhancing automation and digitization

Institutes

• Mentor & support start ups focused on automation and digitization in manufacturing

• Industry / Institute forums networking

Industries

• Skill centers for shop floor trainees (ITI / Diploma) on automation

• Implement scalable and affordable solutions for automation and digitization

Thank you