INDEXABLE MILLING

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  • 1. HOW TO READ THE STANDARD OF INDEXABLE MILLINGa How this section page is organizedzOrganized according to the face milling cutting mode. (Refer to the index on the next page.) SCOPE OF AVAILABLE WORK MATERIAL provides a graph depicting the scope of the available work material for machining. PRODUCT FEATURES CORNER ANGLE ICON TYPE/ APPLICATION ICON NAME OF represents available PRODUCT machining applications, APPLICATION such as nishingCUTTING MODE ICONSTANDARDS FOR and roughing. represents available cutting APPLICABLE INSERTS modes, such as face millingindicates stock status, PRODUCT and shoulder milling.dimensions, etc. for SECTION GEOMETRY applicable inserts.INDEXABLE MILLING FACE MILLING FinishingRoughingFig.150D12D980, 100 onlyFig.2125 D12 D9L863W1 L8W1 ASX445 Fig.1D12Fig.2 D12 80 L7 D9 D9100L8L7 L850 W1 80W1L1 L163100ap L7 Light AlloyCast Iron Carbon Steel Alloy Steel Stainless Steel Hardened Steel apL7 125 L1L1 160D8apap 45 D8D1D145 D8D8 D2D2 D1 45D145a Precision inexpensive mould- D2D2 Fig.3 D12Fig.4 D12ed type 20positive insert. Fig.3D12Fig.4 D12 160D9 200177.8 (315 only)L8 101.6177.8 W1 22 (315 only)a Screw-on type.200 D9 315101.6 250315101.6D9L8 M16 18 D9L8 W1a A wide range of chip18 L7250 L8M20W1 18 22 W1 L7L1breakers. L7 For metric arborL7L1 L1a High rigidity due to carbideL1ap apap apThe cutter bore diameter D9 is indicated in millimetre.shim.D8D8 D8D8 D1 45D145 D145 D2D1 45 C H :45 D2C H :45 D2D2 A.R :+20 +23 T :+449 +953Right hand tool holder only.A.R :+20 +23T :+449 +953 y ARBOR TYPER.R :-13 -10 I :+2255 +2302y ARBOR TYPE R.R :-13 -10I :+2255 +2302Right hand tool holder only.ToolMax.ToolMax.Stock Number Dimensions (mm) Stock Number Dimensions (mm) TypeType Weight of Cut TypeWeight of Cut TypeDepth DepthOrder Number (Fig.)Order Number(Fig.) R of TeethD1 D2 L1 D9 L7 D8 D12 W1 L8(kg) ap (mm)R of TeethD1 D2 L1 D9 L7 D8D12 W1 L8(kg) ap (mm)ASX445-050A03R a3 5063.0 402220 11 4510.4 6.30.5 61ASX445-050A03Ra35063.04022 20 114510.4 6.30.56 1-063A04R a4 6375.9 402220 11 5010.4 6.30.7 61 -063A04R a46375.94022 20 115010.4 6.30.76 1R08004Ca4 8093.2 5025.426 38569.56 1.1 62 -080A04R a48093.25027 22 13.55612.4 71.06 1 Coarse PitchCoarse PitchR10005Da5 100 113.25031.75 32 4570 12.78 1.8 62 -100A05R a5 100113.2 5032 25 17.57014.4 81.66 1R12506Ea6 125 138.06338.135 6080 15.9 10 2.9 62 -125B06R a6 125138.0 6340 32 568016.4 92.46 2R16007Fa7 160 173.06350.838 80 100 19.1 11 4.7 62 -160C07R a7 160173.0 6340 29 56100 16.4 93.96 3R20008Ka8 200 212.96347.62535140 175 25.4 14 7.9 63 -200C08R a8 200212.9 6360 32135155 25.7 14 6.76 4R25010Ka10250 262.96347.62535180 220 25.4 1412.9 63 -250C10R a 10 250262.9 6360 32174200 25.7 14 10.5 6 4R31514Pa14315 327.96347.62540245 285 25.4 1422.4 64 -315C14R a 14 315327.9 8060 57256.8285 25.7 14 22.4 6 4ASX445-050A04R a4 5063.0 402220 11 4510.4 6.30.4 61ASX445-050A04Ra45063.04022 20 114510.4 6.30.46 1-063A05R a5 6375.9 402220 11 5010.4 6.30.6 61 -063A05R a56375.94022 20 115010.4 6.30.66 1R08006Ca6 8093.2 5025.426 38569.56 1.0 62 -080A06R a68093.25027 22 13.55612.4 70.96 1 Fine PitchFine PitchR10007Da7 100 113.25031.75 32 4570 12.78 1.7 62 -100A07R a7 100113.2 5032 25 17.57014.4 81.56 1R12508Ea8 125 138.06338.135 6080 15.9 10 2.8 62 -125B08R a8 125138.0 6340 32 568016.4 92.36 2R16010Fa10160 173.06350.838 80 100 19.1 11 4.6 62 -160C10R a 10 160173.0 6340 29 56100 16.4 93.66 3R20012Ka12200 212.96347.62535140 175 25.4 14 7.8 63 -200C12R a 12 200212.9 6360 32135155 25.7 14 5.86 4R25014Ka14250 262.96347.62535180 220 25.4 1412.8 63 -250C14R a 14 250262.9 6360 32174200 25.7 14 10.6 6 4R31518Pa18315 327.96347.62540245 285 25.4 1422.2 64 -315C18R a 18 315327.9 8060 57256.8285 25.7 14 22.2 6 4 MILLING MILLINGASX445-050A05R a5 5063.0 402220 11 4510.4 6.30.4 61ASX445-050A05Ra55063.04022 20 114510.4 6.30.46 1-063A06R a6 6375.9 402220 11 5010.4 6.30.6 61 -063A06R a66375.94022 20 115010.4 6.30.66 1R08008Ca8 8093.2 5025.426 38569.56 1.1 62 -080A08R a88093.25027 22 13.55612.4 70.96 1 Extra Fine PitchExtra Fine PitchR10010Da10100 113.25031.75 32 4570 12.78 1.8 62 -100A10R a 10 100113.2 5032 25 17.57014.48 1.56 1R12512Ea12125 138.06338.135 6080 15.9 10 2.9 62 -125B12R a 12 125138.0 6340 32 568016.49 2.36 2R16016Fa16160 173.06350.838 80 100 19.1 11 4.7 62 -160C16R a 16 160173.0 6340 29 56100 16.4 93.66 3R20020Ka20200 212.96347.62535140 175 25.4 14 7.8 63 -200C20R a 20 200212.9 6360 32135155 25.7 14 6.56 4R25024Ka24250 262.96347.62535180 220 25.4 1412.8 63 -250C24R a 24 250262.9 6360 32174200 25.7 14 10.3 6 4R31528Pa28315 327.96347.62540245 285 25.4 1421.8 64 -315C28R a 28 315327.9 8060 57256.8285 25.7 14 21.8 6 4SPARE PARTS z Tool Holderzx*c*Number Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim)xInsert ASX445 STASX445N WCS503507H TPS35 TIP15THKY35Rc* Clamp Torque (N m) : WCS503507H=5.0, TPS35=3.5a : Inventory maintained in Japan. SPARE PARTS P 001L010 TECHNICAL DATAQ001L011LEGEND FOR STOCK STATUS MARKPAGE REFERENCEis shown on the left hand page of SPARE PARTSeach double-page spread.TECHNICAL DATAindicates reference pages, including the above,INSERT SEAT LOCATIONon the right hand page of each double-page spread.PRODUCT STANDARDSindicates tool types, order numbers,SPARE PARTSstock status (per right/left hand),dimensions, etc.FOR MIILING TOOLSindicates the names of thePHOTO OF PRODUCTapplicable spare parts. a To Order : For title product,please specify zorder number and hand of tool (right/left).For insert, please specify zinsert number and xgrade.L000

2. MILLING TOOLSINDEXABLE MILLINGCLASSIFICATION................L002CLASSIFICATION OF SCREW-IN TOOLS ...L005CLASSIFICATION OF END MILLS ... L006HOW TO SELECT AN END MILL ... L008STANDARD OF MILLINGFACE MILLING DEEP SHOULDER MILLINGASX445...................................... L010APX4000LONG CUTTING EDGE TYPE ...L062SE445 ........................................ L016BAP300LONG CUTTING EDGE TYPE ... L047SE545 ........................................ L018SPX ............................................ L108AHX640W .................................. L020VFX6 ..........................................L116AOX445 ..................................... L022DCCC.........................................L113FBP415 ......................................L023BALL NOSE END MILLINGSE415 ........................................ L024SRF,SRB ...................................L118SE515 ........................................ L026SUF ............................................ L122BF407 ........................................ L028SRM2 ......................................... L126SG20 ..........................................L029SRM2&40, &50 ..........................L132FACE MILLING (HIGH FEED) TRM4 ......................................... L134V10000....................................... L149 CHAMFER MILLINGNF10000 .................................... L150CESP,CFSP,CGSP .................... L136FF3000....................................... L151 T-SLOT MILLINGSHOULDER MILLING TSMP ......................................... L137VOX400 ..................................... L030SPOT MILLINGASX400...................................... L032CBJP,CBMP .............................. L138NSE300...................................... L038SLOT MILLINGNSE400...................................... L040KSMG ........................................ L139BAP300 ..................................... L044STLG ......................................... L141BAP300UNDER-CUT TYPE...... L049VERTICAL FEED MILLINGMULTI FUNCTIONAL MILLING PMC ........................................... L142APX3000....................................L050PMF ........................................... L144APX4000....................................L056PMR ........................................... L145BAP3500 ...................................L042QUICK CHANGE TYPEAXD4000 ...................................L064FP490 ........................................ L152AXD7000 ...................................L067FP590 ........................................ L153BXD4000 ...................................L072FE404 ........................................ L154AQX ...........................................L076SETTING FIXTURE ...................L155AJX ............................................ L084BSP............................................L092ARBOR STANDARDSOCTACUT..................................L094 PMF,PMR ................................L146ARX ...........................................L098 FOR SCREW-IN TOOLS ........ L147BRP ...........................................L102 Qing SYSTEM ........................L156MAXIMUM ALLOWABLE REVOLUTION FOR CUTTER ... L157LIST OF CUTTING EDGE DIAMETER TOLERANCES ...L158*Arranged by Alphabetical order BXD4000L020 AHX640WL072 L016 SE445 L084 AJXL138 CBJP,CBMPL026 SE515 L022 AOX445 L136 CESP,CFSP,CGSP L018 SE545 L050 APX3000L113 DCCC L029 SG20 L056 APX4000L023 FBP415 L108 SPX L062 APX4000 LONG CUTTING EDGE TYPE L154 FE404L118 SRF,SRB L076 AQXL151 FF3000 L122 SUF L098 ARXL152 FP490L126 SRM2 L032 ASX400 L153 FP590L132 SRM2& 40,& 50 L010 ASX445 L139 KSMG L141 STLG L064 AXD4000L150 NF10000L134 TRM4 L067 AXD7000L038 NSE300 L137 TSMP L044 BAP300 L040 NSE400 L149 V10000 L047 BAP300 LONG CUTTING EDGE TYPEL094 OCTACUTL116 VFX6 L049 BAP300 UNDER-CUT TYPEL142 PMCL030 VOX400 L042 BAP3500L144 PMFL147 ARBORS FOR SCREW-IN TOOLS L028 BF407L145 PMRL155 SETTING FIXTURE L102 BRPL146 LONG ARBOR FOR PMR / PMF L092 BSPL024 SE415 L001 3. INDEXABLE MILLINGCLASSIFICATIONCutting Corner Appli-Corner Angle, CutterWork Material Product Name ShapeFeaturesMode Angle cation Max. Depth of Cut Dia. Light Alloy Cast Iron CarbonSteel Stainless HardenedAlloySteel, Steel SteelASX445a Precisioninexpen-50General Cutting General Cuttingsive moulded type63ASX445@)20positive insert.80a Screw-on type. 10045125(Max. Depth of Cut : 6mm6a A wide range of 160chip breakers. 200^ L010 45a High rigidity due to 250carbide shim.315SE445 a 20positive insert. 80a High rak