Save This:ManualFor Future Reference

MODEL NO.113.236!10

SCROLL SAW

! SerialNumber

Model and serial numbermay be found attached tothe underside of theworktable.

You should record bothmodel and serial number

in a safe place for futureuse.

CAUTION:Read GENERALand ADDITIONALSAFETYINSTRUCTIONS

carefully

16 INCHSCROLLo assembly

o operating

® repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.Part No, 66048 Printed in T_{war_

_ : ,::_ :::/, . - ) : : :: : :, .

SCROLL SAW

.=to a defect in material or

--I'SMAN SCROLL SAW TO THE N EARESTtN THE UNITED STATES.

also have other rights which vary from state to

Seam Tower; BSC 41-3, Chicago, fill®is 60884

general safety instructions for power teems1. KNOW YOUR POWER TOOL

Read and understand the owner's manual and labels

affixed to the toot. Learn its application and limitationsaswell as the specific potential hazards pecutiar to thistool.

2. GROUND ALL TOOLS

This tool is equipped with an approved 3-conductor cordand a 3_prong grounding type plug to fit the propergroundir_g type receptacle. The green conductor in thecord is the grounding wire. Never connect the green wireto a live terminal.

3; KEEPGUARDS IN PLACE

--in working order, and place adjustment and alignment.

4. REMOVE ADJUSTING KEYS AND WRENCHES

Form'a habit of checking to see that keys and adjustingwrenches are removed from tool before turning it on.

5, KEEP WORK AREA CLEANCluttered areas and benches invite accidents. Floor must

notbe slippery due towax or sawdust.

6,: AVOID DANGEROUS ENVIRONMENT

7. KEEP CHILDREN AWAY ..... =

All Visitorsshoutd be kept a safe distance from workarea;

8. MAKE WORKSHOP CHILD PROOF : :

with padlocks, master switches, or by removingstarterkeys.

9. DON'T FORCE TOOL

It will do the job better and safer at the rate fo{"which it

was designed.

USE RIGHT TOOL

Don't force tool or attachment to do a job it was notdesigned for.

WEAR PROPER APPAREL

Do not wear loose clothing, gloves, neckties or jewelry(rings, wristwatches) to get caught in moving parts.NONSLIP footwear is recommended. Wear protectivehair covering to contain long hair.RGII longsleeves abovethe elbow.

10.

!1.

12; USE SAFETY GOGGLES (Head Protection)Wear safety goggles (must comply with ANSI Z87.1)at alltimes; ,Everyday eyeglasses only have impact resistantlens. the/are NOT safety glasses." Also, use face or dust

mask if cutting operation is dusty, and ear protectors(plugs or muffs) during extended periods of operation.

13. SECURE WORK

Use clamps or a vise to hold work when practical. It'ssafer than using your hands and frees both hands tooperate tool,

14, DON'T OVERREACH

Keep proper footing and balance at all times,

15. MAINTAI N TOOLS WITH CARE

Keep tools sharp and clean for best and safest perfor-mance. Follow instructions for lubricating and changingaccessories.

16.

17.

18.

DISCONNECT TOOLS

before servicing; when changing accessories such asblades, bits, cutters, etc.

AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF" position before pluggingin power cord.

USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended acces-sories. Followthe instructionsthat accompany the acces-sones. The use of improper accessories may causehazards.

19_ NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if thecutting tool is accidentally contacted.

Do not store materials above or near the tool such thatit is necessary to stand on the tool to reach them.

20. CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part thatis damaged should be carefully checked to ensure thatit will operate properly and perform its intended function.

Check for alignment of moving parts, binding of movingparts, breakage of parts, mounting, and any other con-

ditions that may affect its operation. A guard or other partthat is damaged should be properly repaired or replaced.

21. DIRECTION OF FEED

Feed work into a blade or cutter against the direction ofrotation of the blade or cutter only,

22. NEVER LEAVE TOOL RUNNING UNATTENDEDTurn power off Don't leave tool until it comes to acomplete stop,

2

additionaJ safety instructions for scroll sawSafety is a combination of operator common sense and altert-ness at all times when the scroll saw is being used,

WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPTTO OPERATE YOUR SCROLL St_' UNTIL IT IS COMPLETELYASSEMBLED AND iNSTALLED ACCORDING TO THEINSTRUCTIONS...AND UNTIL YOU READ AND UNDER.STAND THE FOLLOWING:

Page1. General Safety Instructions for Power Tools ...... 2

2. Assembly .................................. 6

3. Getting To Know Your Scroll Saw .............. 12

4. Basic Scroll Saw Operation ................... 14

5. Maintenance ............................... 16

6. Stability of Machine.Your scroll saw must be bolted securely to stand or workbench, In addition, if there is any tendency for the scroll sawto move during certain operations,bolt your scrollsaw standor workbench to the floor.

7. Location

This scroll saw is intended for indoor use only.

8. Protection: Eyes, Hands, Face, Ears, Body

A. To avoid being pulled into the blade:

1. Roll long sleeves above elbows2. Do not wear:

a. Glovesb. Jewelryc. Ties or other loose clothing

3. Tie back long hair

B. Do not cut pieces of material too small to hold by handoutside the blade guard.

C. Avoid awkward hand positions where a sudden slipcould cause a hand to move into the blade.

D. To avoid slips due to lifting of the work piece make surethe blade teeth point downward toward the table.

E. To avoid blade breakage always adjust blade tensioncorrectly.

F. To avoid losing control of the work piece or tool:

1. When cutting a large piece of material make sure itis fully supported at table height.

2. Hold the work piece firmly against the table.3. Do notfeed the material too fast while cutting. Only

feed the material fast enough so that the blade willcut.

4. Use caution when cutting off material which isirregular incross section which could pinch the bladebefore the cut is completed. A piece of moiding, for

example, must ray flat on the table and not be per-mitted to rock while being cut.

5. Use caution when cutting off round material such asdowel rods, or tubing. They have a tendency to rollwhile being cut causing the blade to bite. Use a V-block to control the piece.

G. When backing the blade out of the workpiece, the blademay bind in the kerf (cut).,.this is usually caused bysawdust clogging up the kerf. If this happens: Turn offthe scroll saw.. .remove plug from power sourceoutlet...wedge open the kerr.., back the blade out of theworkpiece.

H. To avoid unsupervised work, use or accidents due toinattention:

t. Never leave the scroll saw work area with the poweron, before the machine has come to a complete stop,or without removing and storing the switch key.

2. Do not perform layout, assembly or set up work onthe table while the cutting tool is in operation.

3. Turn saw "OFF" and remove plug from power supplyoutlet before installing or removing an accessoryattachment.

4. Never turn your scrolt saw "ON" before clearing thetable of all objects: (tools, scraps of wood, etc.) exceptfor the work piece and related feed or supportdevices for the operation planned.

9. Should any part of this scroll saw be missing, bent, or failin any way, or any electrical component fail to performproperly, shut off power switch and remove plug from powersupply outlet. Replace damaged, missing, and/or failedparts before resuming operation.

10.Think Safety.Safety is a combination of operator common sense andalertness whenever the scroll saw is in operation.

WEAR YOUR

The operation of any power tool can resuit in foreign objectsbeing thrown into the eyes, which can result in severe eyedamage. Always wear safety goggles complying with ANSIZ87.1 (shown on Package) before commencing power tooloperation. Safety goggles are available at Sears retail orcatalog stores.

i DANGER ! _o,You_ownSAF_'_-__._ o._.manu_bek_'eoparat_j Sc_t Saw.

t. ALWAYS wear SAFETY GOGGLES complying with ANSi 7.87.!.

3. Turn saw Off and REMOVE SW]TCH KEY before ad_ saw, ch_ blade, or_vingarea.

4. When INSTALLING BLADE: Blade teeth must a_ays point down. Put tension on bladeI_ turr_ kno_ (at rear) dook_se or_ _1t _,_rnI_ t_,e,up of _, F_ _

installal_ az_ ct'_YJng: procedure inowner's manual. _\

Eiect_al: 120voWs60 HZ AC 0_ty, 2,0 amps es,_4_=

IJ

WARNING: ALWAYS KEEP ALERT. DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SCROLL SAW)TO CAUSE A CARELESS MISTAKE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENTTO iNFLICT SEVERE INJURY.

CONNECTING:'I_POWERSUPPLY:OUTLETi....tf power:cord is worn or Cut, or damaged:in :anyway, have it:replaced immediately.WARNING: IF NOT PROPERLY GROUNDED THIS POWERTOOLCANCAUSEANELECTRICALSHOCKPARTICULARLYWHEN USED !N DAMP LOCATIONS CLOSE TO PLUMBING.IF AN ELECTRICAL SHOCK OCCURS THERE iS THEPOTENTIAL OF A SECONDARY HAZARD SUCH AS YOURHANDS CONTACTING THE SAW BLADE.

If you are not sure thatyour ouUet, aspictured below, is properlygrounded, have it checked by a qualified electrician.Your unit is for use on 110-120 volts, and has a plug that lookslike illustration below.

This power tool is equipped with a 3-conductor cord andgrounding type plugwhich has a grounding prong, approvedby Underwriters' Laboratories and the Canadian StandardsAssociation: Th'e ground conductor has a green jacket and isattached tothe tool housing at one end and tothe ground pronginthe attachment plug at the other end.

This plug requires a mating 3-conductor grounded type outletas shown,WARNING: DO NOT PERMIT FINGERS TO TOUCH THETERMINALS OF PLUGS WHEN INSTALLING OR REMOVINGTHE PLUG TO OR FROM THE OUTLET,

PROPER_GROUNDED

OUTLET

3-PRONG PLUG

GROUNDING PRONG

PRONG INANY MANNER. Use an adapter as shown belowandalways connect the grounding lug to known ground,it iSrecommended that you have a qualified electrician replacethe TWO prong outlet with a properly grounded THREE prongoutlet:

ADAPTER

3-PRONGPLUG

GROUNDING LUG

MAKE SURETHIStSCONNECTED TOAKNOWN GROUND

2-PRONGRECE PTAC LE

An adapter as illustrated is available for connecting plugs to2-prong receptacles.

WARN|NG: THE GREEN GROUNDING LUG EXTENDINGFROM THE ADAPTER MUST BE CONNECTED TO APERMANENT GROUND SUCH AS TO A PROPERLYGROUNDED OUTLET BOX. NOT ALL OUTLET BOXES AREPROPERLY GROUNDED.

If you are not sure that your outlet box is properly grounded,have it checked by a qualified electrician.NOTE: The adapter illustrated is for use only if you already havea properly grounded 2-prong receptacle. Adapter is not allowedin Canada by the Canadian Electrical Code.

The use of any extension cord will cause some loss of power,

Use only 3 wire extension cords which have 3-prong groundingtype plugs and 3-pole receptacles which accept the tools plug.

Extension Cord Length Wire Size A.W.G.Up to 100 Ft. 16100-200 Ft: " 14200-400 Ft. 10

contentsWarranty Information ...................... 2General Safety Instructions for Power Tools,,. 2Additional Safety Instruction for Scroll Saws., 3Motor Specs and Electrical Information ...... 4Unpacking & Checking Contents ............ 5Assembly ............... ................ 6Setting the Table for Horizontal or Bevel Cutting 6Aligning the Bevel Indicator .................. 7

-:Removing and Installing Blades ........ .. ,. 9Mounting the! Scroll Saw....:. ....... , , ...... 1 1Operation ................... ............ 14

Making interior Cuts ....................... 14Mounting an Auxiiliary Surface for the

Work Table ............................. 15Maintenance ............................. 16Glossary of Terms for Woodworking ......... 17Wiring Diagram ........................... 17Recommended Accessories ................ 17Trouble Shooting ......................... 17Repair Parts ............................. 18Service information ....................... 20

unpacking and checking contents

TOOLS NEEDED

COMBINATION SQUAREMEDIUM PHILLIPS SCREWDRIVER

COMBINATION SQUARE MUST BE TRUE

STRAtGHT EDGE OFBOARD 3t4" THICK

DRAW LIGHT EDGE MUST BELINE ON BOARD PERFECTLY STRAIGHTALONG THiS EDG_

LJ

/,SHOULD BE NO GAP OR OVERLAP HERE WHEN

SQUARE IS FLIPPED OVER IN DOTTED POSITION

WARNING: FOR YOUR OWN SAFETY, NEVER CONNECTPLUG TO POWER SOURCE OUTLET UNTIL ALLASSEMBLY STEPS ARE COMPLETE, AND YOU HAVEREAD AND UNDERSTAND THE SAFETY AND OPERA-TIONAL INSTRUCTIONS.

CAUTION: NEVER LIFT THIS SAW BY THE ARM WHICHHOLDS THE BLADE OR DAMAGE WILL OCCUR TO YOURSAW.

Separate all parts from packaging materials and check eachitem with illustration and "Table of Loose Parts". Make certainal! items are accounted for before discarding any packagingmaterial.

if any parts are r_issing, do not attempt to assemble the ScrollSaw, plug in the power cord, or turn the switch on until themissing parts are obtained and installed correctly.

Table of Loose Parts Qty.t. 16" Scroll Saw ................................ 1

2. Blade Guard .................................. 1

3. Owner's Manual ............................... 1

4. Loose Parts Bag (containing)Blade ....................................... 1

Re-Oil Caps .................................. 4

Switch Key ................................... 1

NOTE: Hardware to mount this scroll saw to a bench or leg set

is NOT supplied. See mounting instructions for recommendedhardware size.

LIFT

HERE

'N

1¥

DO NOT LIFT SAW BY THIS ARM

2¥

3

LIFT HERE

4

II I

5

TIONAL INSTRUCTIONS.

the frame and base and place scroll saw onwork:bench:

2. FamiliariZe yourself with the controls and features of thisscroll saw indicated in the il]usVation.

FRAME

(LiftHere)

KNOB

ARM BEARINGS

STATIONARY BLADE HOLDER

/

BLADEAUXILLIARY

HOLES

GUARD MOUNTING HOLES J

BEVEL SCALE

BEVEL POINTERTABLE LOCKKNOB

fITCHKEY

BASE

(Lift Here)

SETTINGTHETABLE:FOR HORIZONTAL OR BEVELCU_ING: ....

1. The scrol! saw work table can be tilted to the left for bevelcutting up to45 degrees from theOdegree orhorizontalcut-ting position:i:::

//

6

2. A bevel scale is provided under the work table as a conve-nient reference for setting the approximate table angle forbevel cutting.

When greater precision is required, make practice cuts andadjust the table as necessary for your requirements.

• • _••• •i;̧ :•• •• •

TO ALIGN THE BEVEL INDICATOR

1. Loosen the table bevel lock knob and move the table untilit is approximately perpendicular, or at a right angle, to theblade.

2. Use a small square to set the table at 90 degrees to theblade. If there is too much space between the square andthe blade the table must be adjusted.

minil

: =: : The

\ /

,J_ i ' '

4; Loosen the screw holding the bevel scale pointer and adjust; pointer to 0 degrees, Tighten screw,

Remember. the bevelscale is a convenientguide butshould:not be relied upon for precision. _

: Make practic_ecutsin scrap woodto determine if yourangle _-___I\\ _settings are correct.:AdjuSt the table as required,

TOP OF MOTORWHICH COULD CAUSE NOISE WHEN 3"HESAWtS USED.

: - t I

8

removing and installing bmadesWARNING: TO AVOID INJURY FROM ACCIDENTAL

STARTING, ALWAYS TURN SWITCH "OFF" ANDREMOVE SWITCH KEY BEFORE REMOVING ORREPLACING THE BLADE.

1_ Loosen tension on blade by turning tension knob counter-

clockwise _ about two full turns.

Slight Pressure Here

2_ Remove blade by pulling forward on blade and then liftingthe blade through the access hole in the table.

Slight downward pressure against the upper arm may behelpful when removing blade from upper holder.

3, Look at the blade holders closely and notice the blade slotsand pin recesses in the blade holder. The blade holder ismade so you can position the blade for cutting from thefront or one side of the saw.

Cutting from the side of the sawwilt be necessarywhen yourwork piece exceeds !6 inches in length. For zero degreebevel angle only.

9

: 4,1_Locate theblade guard and carefully install itonto the saw

ughti_sp_a_a_arttheb_ad_guardsop_nsw,tgo_.toholes in:frame:.;_

\

E

_i :

5. Inorder to cut, and to avoid uncontrollable liltingof the workpiece, the teeth of the blades used on the scroll sawshouldalways point downward when installed on the scroll saw.

6: Install the blade by inserting one end of the blade throughthe slot intheblade guard then the access hole inthe tableuntil you can hook the blade pin in the pin recess _nthebottom blade holder. Slide the top blade pin into the pinrecesS ofthe top blade holder. Youmay need to press downlightly on the arm to install the blade

NOTE: Use 5 inch long, pin end type blades only.

7. Carefully tighten the blade tension by turning the tensionknob clockwise _ just until you feel the slack in theblade is removed?T v

Double check to see that pins are properly located in theslots:

Then turn the tension knob an additional ONE full turnclockwise.ThisamoUnt of blade tension should dowelt for mostcutting

operations and blades.

BefOre applying power, use screwdriver in slot at end of.... motor shaft to turn mechanism while checking that the

....... properly installed.

OVERTENSIONI_NG or UNDERTENSIONING of the blade willcause blades to break rapidly.

The thicker, harderand more abrasive the woodyou are cuttingthe more blades you will have to use.

Blade breakage is caused by the following:• overtension or undertension

• over working the blade by going too fast

• twisting or bending the blade• over use-blade life exhausted

• OVER AGGRESSIVE FEEDING of the workpiece intotheblade.

GUARD REMOVEDFOR PICTURE

CLARITY

•• •_::::•::::::ii_?:i:::•_!:_iii:i::i!:::ii:¸_:':,!:::•i::::::::!.!::::::i:!?_:i::_i:::i_:: lo

mounting the scroll saw to1, When mounting this saw to a workbench a so,lid wood

bench is preferred over a plywood bench where noise andvibration wilt be more noticeable.

2, Hardware to mount this saw to a workbench is NOTsupplied with the saw. However, we recommend the hard-ware used be no smaller than the following,

Quantity Description

4 Hex Head Screws, _/_-20x Length Required4 Flat Washers, %2 I,D.4 Lockwashers. %2 I.D.

8 Hex Nuts, _/_-20

3, A soft foam pad to place between your scroll saw and work-bench is NOT supplied with the saw. However, we highlyrecommend the use of such a pad to reduce noise andvibration.

Quantity1

Description

Soft foam pad such as carpet padding,

24" x 12" x _/_"

a bench

4. Example of mounting this scrol! saw to workbench.

SCROLL SAW BASE

!

T _" Foam Pad (optional)

WORKBENCH

Do NOT overtighten mounting bolts--leave some cushion inthe foam pad for absorbing noise and vibration,

\LOCKWASHER

HEX NUT

IAM NUT

HEAD SCREW

4, If you prefer to mount your saw to a leg set we recommendthe leg set for bench top tools which is available throughSears Retail or Catalog Stores. The number of this leg setis 9-22244, This leg set is an optionat accessory andinstructions to mount the scroll saw to this leg set areincluded in the leg set package,

11

your scrollsawi

1. TENSION KNOB%

\\

2. BLADE HOLDER

\

3. BLADE GUARD/

4. AUXILLtARYHOLES

5, ON-OFFSWITCH

8. BEVEL SCALE

i

BEVEL PO|NTER

1; TENSION KNOe:;;Tightening the knob(clockwise) willincrease the tension on the blade.-LoOsening it(counterclockwise) will decrease the tension.

2. BLADE:HOLDER..; retain and position the blade.

3. BLADE GUARD.,.Provides added control of workpiece bybeing directly against thickness of material. Protects hand_from blade contact.

4. AUXILLIARY HOLES...Allows you to easily attach anauxilliary work surface to the saw table.

5. ON-OFF SWITCH,,.The On-Off Switch has a lockingfeature, THIS FEATURE IS INTENDED TO PREVENTUNAUTHORIZEDAND POSSIBLY HAZARDOUS USE BYCHILDREN AND OTHERS.

A. Insert Key into switch.

NOTE: Key is made of yellow plastic.

6. TABLE LOCKKNOB

KEY

KEYYELLOW PLASTIC

12

13.Toturnmachineon,place finger under switch leverand pull end of switch ouL

C. To turn machine OFF_.PUSH lever in.NEVER LEAVE THE MACHINE UNATTENDEDUNTIL IT HAS COME TO A COMPLETE STOP,

O

D. To lock switch inOFF position.., hold switch INwithone hand,..REMOVE key with other hand.WARNING: FOR YOUR OWN SAFETY, ALWAYSLOCK THE SWITCH "OFF" WHEN MACHINE ISNOT IN USE.,.REMOVE KEY AND KEEP IT IN ASAFE PLACE...ALSO...IN THE EVENT OF APOWER FAILURE (ALL OF YOUR LIGHTS GOOUT) TURN SWITCH OFF... REMOVE THE KEYAND STORE IT REMOTE FROM THE SCOLL SAW.THIS WILL PREVENT THE MACHINE FROMSTARTING UP AGAIN WHEN THE POWERCOMES BACK ON,

©

6. TABLE LOCK KNOB,.. Looseningthe knob allows table tobe tilted up to 45° for beret cutting, Tightening the knoblocks the table in the position you have selected.

7. BEVEL POINTER,.. Indicates what angle you have selectedon the bevel scale.

8. BEVEL SCALE... Used to set the approximate table angle

for bevel cutting. 13

you_ scrou: saw before attempting to use the saw.

4; "There is a learning curve for each person whowants to usethis saw. During that period of time itis expected that somebladeswill break until you learn how to use the saw andreceive the greatest benefit from the blades:

5. Best results are achieved when cutting ,,,_:_1less than oneinch thick.

6. When cutting wood thicker than one inch the user mustguide the wood very, very slowly into the blade and takeextra care not to bend or twist the blade while Cutting inorder to maximize blade life.

7. Teeth on scroll saw blades wear out and as such must bereplaced frequently for best cutting results, Scroll sawblades generally stay sharp for 1/2 hour to 2 hours ofCutting.

8. _Toget accurate cuts be prepared to compensate for the

blades' tendency to follow the wood grain as you arecutting.

9. This scroll saw is intended to cut wood or wood productsonly,

10i: When choOsing a blade to use with your scroll saw con-sider the following carefully.

= Very fine, narrow blades should be used to scroll cutin thin wood 1/4inch thick or less.

• To cut wood over 1/4 inch thick use wider blades.

• Most blade packages state the size or thicknessof woodwhich that blade is intended to cut, and the radius, sizeof curve, which can be cut with that blade.

• Wider blades can't cut curves as t_ghtor small as thinnerblades.

• Narrower blades work well only on thinner woodmaterial.

tl.

12.

This saw uses 5 inch long, pin end type blades only. Seeyour Sears Catalog or Retail Store for accessory blades.

Blades wear faster when cutting p_ywood, which is veryabrasive; when sawing wood which is thicker than the 3/_inch blade stroke; and when sawing hardwood, or whenside pressure is placed on the blade.

MAKING INTERIOR SCROLL CUTS

1. One of the features ofthis saw is that it Can be used to make

scroll cuts on the interior of a board without breaking orCutting into the outline or perimeter of the board.

WARNING: TOAVOID INJURY FROM ACCIDENTAL; START-IN ...... '_' "G, ALWAYS TURN SWITCH_ =,OFF ,AND REMOVESWITCH KEY BEFORE REMOVING OR REPI,_CING THEBLADE,

2:T0 make interior cuts in a board remove the Scroll saw blade

as explained in the Assembly Section.

3. Drill a ¼ inch hole in the board you will use to: makeinterior cuts.

4._ Place the board on the saw table with the hole inthe boardover the access hole in the table:

5. Install blade throughhole in board and adjust blade tension.

6. When finished making the interiorscroll cuts simply removethe blade from the blade holders, as described in theAssembly Section, and remove the board from the table.

//

/

BLADE GUARD REMOVEDFOR PICTURE CLARITY

14

MOUNTING AN AUXILLIARY WORK TABLE

1. Four holes are provided in the work tabte so you can easilyattach an auxiiliary work surface to the saw if your needsrequire.

2. Mounting an auxilliary table can allow you to build a Largersupport area to suit your project, and could render asmoother work surface, as your needs require and anauxitliary surface can give you more support close to theblade for special cutting needs tike very small or detailedprojects.

EXAMPLE OF MOUNTING AN AUXILLIARY WORK SURFACE TO THE SAW TABLE

4-._ FLAT HEAD SCREWS

4 MOUNTINGHOLES tNTABLE--TYPICAL

COUNTERSINK THE AREA

AROUND EACH HOLE SOSCREW HEAD WILL NOT

_ GET IN YOUR WAYANDAUX, SURFACEWILL BE SMOOTH

I

"_ ] _'_ OPTIONAL AUX. WORK SURFACE_'1 TO BE MADE BY SAW USER

! , I.......1.. I !

__ 4 FLATWASHERS4 LOCKWASHERS

!

_"_ -,_ 4 HEX NUTS

I

% •

II !

i iI I

I I1 1

WARNING: TO AVOID TOOL TIPPING OR SUPPORTFAILURE, AUXILLIARY WORK SURFACE SHOULD NOTEXCEED 24" x 12" x _/_"

At least an 1/4inch hole will be needed in the auxi!liary surfaceto insert blades.

DRILL the hole for the blade first. Then MARK location of otherholes.

HARDWARE--not supplied--recommended toauxitliary surface to saw worktable.

Quantity Description4 Flat Head Screws #8*32 x 14 Fiat Washers #84 Lockwashers #84 He× Nuts #8-32

mount

15

SWITCHFROM POWER

OR LUBRI-

An occasional coat of paste wax on the work table will:allowthe wood being CuttOglide smoothly across the work surface.

MOTOR

if the power cord is worn, cut, o_ damaged in any way, haveit replaced immediately.

Do not attempt to oil the motor bearings or service the motorinternal parts.

ARM BEARINGSLubricate the arm bearings after 10 hours of use. Re-oil afterevery 50 hours of use or whenever there is a squeak comingfrom the bearings. Four plastic bearing caps are provided withthis saw. Add SAE 20 oil into each cap and then snap cap ontoarm bearing. Leave caps on bearings for overnight and thenremove an_ store caps for later use.

ALTERNATE METHOD OF OILING BEARINGS IFRE,OIL CAPS ARE LOST.

I. Turn saw on its side.

2. Squirt a generous amount of SAE 20 oil around the shaftend and bronze bearing.

3. Let the oil soak in overnight in this condition.

4, Next day repeat the above procedure for the opposite sideof the saw.

BLADE GUARD REMOVEDFOR PICTURE CLARITY

diagram

BLACKwHITE ....GREEN: ....

SWITCH

,,

recommended accessoriesItem Sears Number

Leg Set 9-22244

Blades See Catalog--For 5" long,pin end type blades

9-26873--medium radius cuts in wood up to 11/2" thick

9-26879--fine radius cuts in wood up to 1/4" thick

The above recommended accessories are current and wereavailable at the time this manual was printed.

glossary of termsfor woodworking1. Kerf--the slot cut by the blade2, Leading Edge--the edge of the work piece which is

pushed into the blade first.

3, Sawblade Path--The area of the workpiece directlyin line with and moving toward the sawblade edge.

4. Blade Tooth Set--the distance that the edge of thesawblade tooth is bent (on set) outward from the sideof the blade.

=

6.

Trailing Edge--the workpiece edge last cut by thesawblade.

trouble shooting Work Piece--the item on which the cutting operationis beina preformed.

WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF",REMOVE KEY AND REMOVE PLUG FROM POWER SOURCE

OUTLET BEFORE TROUBLESHOOTING YOUR SCROLL SAW.

PROBLEM PROBABLE CAUSE REMEDY SUGGESTED

Breaking Blades.

Motor will not run.

VibrationNOTE: There will alwaysbe some vibration presentwhen the saw is runningbecause of the motoroperation.

1. Wrong tension.2. Over working blade.3. Wrong blade application.

4. Twisting blade in wood,

1. Defective cord or plug.2. Defective motor.

.....,, ,,,,,

1. improper mounting of saw.

2. Unsuitable mountingsurface.

3. Loose table or tableresting against motor.

4, Loose motor mounting

Blade Runout--Blade not Blade holders not alignedin-line with arm motion

1, Adjust blade tension.2. Reduce feed rate.3, Use narrow blades for cutting thin wood, wide

blades for thicker wood.4. Avoid side pressure on blade.

1,

2.

1,

2,

.

4.

1.

Replace defective parts before using saw again.Consult Sears Service, Any attempt to repair thismotor may create a HAZARD unless repair is doneby a qualified service technician. Repair service isavailable at your nearest Sears Store.

See mounting instructions in this manual for propermounting technique.The heavier your work bench is the less vibrationwill occur, A plywood workbench will not be as gooda work surface as the same size solid lumber. Usecommon sense in choosing a mounting surface,Tighten table lock knob.

Tighten motor mounting screws,

Loosen cap screws holding blade hoiders to arms.Adjust position of blade holders--Retighten holders.

17

PAroS LIST FOR CRAFTSMAN 16-iNCH MOTORIZED SCROLL SAW":++•.......... MODEL NO. 1;13.2 36110

Always: order by Part Nurn bet---Not..... by Key Number

:::Key̧ ¸:No; i

:=: I++' 66055 ,+Motor(includes Switch & Cord) i1 66066 HousingAsm; (includesKey No.48)

; _ 3 i STD 522507 *Hex, Head Screw 1t4-20 x 3144 1 STD 55i125 *Lockwasher 1/4

5 66047 " Coupling, Eccentric

6 STD 503103 *Screw, Set 5/16-18 x 51167 STD 510602 *Screw Pan Cross 6-32 x 1/4

8 " 60256 " Key Switch i

9 62442 Switch, Locking ....i 0 66049 Guard Blade

i i i 66056 Cord With Plug

;12 66070 *Screw, I-{ex, Soc. Cap #8-32 x

:t 3t8 ....• +

*Lockwasher, External No. 8

Holder, Upper Blade

: tBlade:::,++16::.: LArm+ upper

Table

+Screw, He:< Soc. Cap 114-20 x

:I 1-518 1! 9 66058 SPring, Anti-Rattle

STD54!025 *Nut, Rex 1/4 x20

Support Table22: . 66044 Bracket, Tilt

! *ScreWi Pan: Cross Type"T _':10-32

Key

NO.

28 STD 523107

29 6606330 193250

31 66069

32 66060

33 66051

34 6604535 66054

36 STD 551110

37 STD 541110

38 60116

39 66071

40 66046

41 66072

42 STD 51 t 103

43 66057

44 66040

45 STD 532510

46 STD 55! 10847 66059

48 i 6604149 66068

66061

52 66062

53 : 6604366048

Part

No. Description| i

Screw, Hex Hd. 5/16 - !8 x 7/8

Spring, Compression

*Screw, Hex Soc. Cap 10-32 x 7/8Washer

Spacer, BearingHolder, Lower Blade

BushingLink Arm

*Lockwasher No. 10

*Nut Hex t0-32

*Screw, Hex Soc. Cap 10-32 x 3/4

*Screw, Pan Cross Type "T" 8-32x 1-1/8

Cap, Re-Oil

*Screw, Pan Cross Type "T" 8-32x 1-318

*Screw Pan Cross 10-32 x 3/8

Plate, CoverBase

*Bolt, Carriage 114" x 20 x 1*Lockwasher No. 8

Retainer

Bearing, FlangedArm, Lower

SpringKnob Asm. Tension

Retainer, Bolt

Bumper

Owners Manual (not illustrated)*Screw Pan Cross 1!4-20 x 112

* Standardhardware items--may be purchasedlocally.

1" Stock Item--May be secured through the Hardware Dept.of most Sears Retail Stores or Catatooj Order Houses.

18

PARTS LIST FOR CRAFTSMAN 16-INCH MOTORIZED SCROLL SAWMODEL NO, 113,236!10

53

52

\, 48

26

1336

353E

i "

39

4 _20

19

RVlCE

MODEL NO.113.236110

SCROLL SAW

HOW TO ORDERREPAIR PARTS

16 INCH SCROLL

Now that you have purchased your Scroll Saw should a need ever existfor repair parts or service, simply contact any Sears Service Centerand most Sears, Roebuck and Co. stores. Be sure to provide allpertinent facts when you call or visit.

The model number of your Scroll Saw will be found attached to theunderside of the worktable.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOW-ING INFORMATION:

PART NUMBER

MODEL NUMBER113.236110

PART DESCRIPTION

NAME OF ITEM16 inch Scroll Saw

All parts listed may be ordered from any Sears Service Center andmost Sears stores, if the parts you need are not stocked locally,your order will be electronically transmitted to a Sears Repair PartsDistribution Center for handling.

!

_i_i__I

Sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.

Part No. 66048 Form No. SP5018-2 Printed in Taiwan 11186