Dr. K. MuthukumarDGMSafety ManagementINDUSTRIAL SAFETY & ACCIDENT PREVENTION

Skillful Planning Maximum Production. Minimum cost. Quality Control. Morale of Personnel. General Efficiency.

Men Machine Material if any a accident or injury to these tools, everyone segment the operation will be affected.

SAFETYis the Controlof AccidentalLosses to

PeopleEquipmentMaterialsEnvironment

LIFE EmployeesContractorsVisitors/ customersCommunity

PROPERTY Share holdersInsurance companyFinancial institutionNational wealthCustomers productsENVIRONMENT What we owe to our futuregeneration

Mechanical hazardsChemical hazardsPhysical hazardsBiological hazardsErgonomic hazardsEnvironmental hazards

Chemical HazardsSolids, liquids, vapours, gases, dusts, fumes or mistsFlammables, corrosives, toxics, compressed gases, oxidizers

Physical HazardsNoise, vibration, energy, electricity, radiation, pressure, moving mechanical parts, extreme heat and cold

Biological HazardsBacteria, viruses, insects, plants, birds, animals, and humans. These sources can cause a variety of health effects ranging from skin irritation and allergies to infections (e.g., tuberculosis), cancer

Ergonomic HazardsRepetitive motions, awkward postures, manual material handling, excessive forces

Environmental HazardsComfort factors (temperature and humidity), poor indoor air quality, inadequate ventilation, inadequate or excessive illuminationE.g. mould, dirty ceiling vents, dirty/dusty floors, no ventilation, heavy perfumes

Unsafe acts: violation of safety rules and regulations in practice. Unsafe condition: the working area is fully in hazardous condition and cause any accident at any time

Substandard Work PracticesWorking in a poorly ventilated areaUsing defective equipment Using equipment improperlyNot wearing P.P.EHorseplay

1

2

3

4

5

6

Inadequate guards or barriers Inadequate or improper protective equipmentDefective tools, equipment or materials Lack of proper tools & equipmentFire and explosion hazardsLoose MaterialsOpen holes

1

2

3

Lack of knowledge. Lack of skill. Physical impairment. Improper attitude.

Urgency negligence. Lack of experience. Over confidence. Adamant. Worries. Shortcut MethodsNon wearing of safety equipment.

Major injury accident Minor injury accident

1 -- Major injury / fatal

29 -- Minor injury

300 -- No injury

can we predict the instance of that one accident with major injury amongst 330 ? to avoid the major injury / fatal stop all the unsafe acts.

1 -- Disablining injury

10 -- Minor injury

30 -- Property damage

600 -- Near mises

Management:

Provide a safe work place & environment. Prescribe safe work practices & procedures. Provide adequate training & supervision. Designate responsibility & delegate authority.

Train personnel in proper work practices. Supervise the proper practicesTake corrective action for unsafe acts and unsafe condition Maintain safe equipments tools and safe working environment..

Observe safe work practices. Report the hazards that exist in the area to the supervisors. Use protective devices and safety equipments.

Direct CostsIndirectCosts Unseen costs can sink the ship!

Direct cost Medical compensationIndirect cost Damage to machinery, damage to material, damage to equipment, Loss of production time training to new employee

Loss of trained and experienced person Expenses on disabled persons and their dependents. Scarcity of the products and higher prices.

Injury Loss of limb Pain Worries Expenditure Finance deficit Borrowing Loss of income Family future

Loss skilled workerWorriesLoss of prestigeSelection and training of new workerLoss of outputWeakened morale of workers

LOSS LOSSLOSSACCIDE ACCIDENTFAULT OF PERSONPERSONAL BEHAVIOR ON SOCIAL ENVIRON-MENT UNSAFE ACT & UNSAFE CONDITION

Educate. Teach. Train. Inspire Assigning job to physically capable.

What is personal protective equipment ?

Personal Protective equipment is a simple device which protect the employee from Injury (the result of an Accident). or Prevent injury to the employee

Personal Protective equipment may give 100% Protection in some accidents.

In some accidents the severity of the injury will be reduced.

Accident will not be prevented by the PPE.

Personal Protective Equipments are classified in to two

Respiratory Protection

Non Respiratory Protection

NON RESPIRATORY PROTECTION

Non Respiratory ProtectionHead ProtectionEye ProtectionEar ProtectionFace ProtectionBody ProtectionHand ProtectionLeg and Foot Protection

HEAD PROTECTION

Crash Helmets- IS 4151

HEAD PROTECTION EQUIPMENT

FACE PROTECTION

FACE PROTECTION

EYE PROTECTIONkm

EYE PROTECTION EQUIPMENTkm

EAR PROTECTION

TLV for noise is 90 dB for 8 hours workIncrease in 5db will reduce the working hours to half

90 dB-8 hours95dB-4 100 dB-2 105 dB-1 hour110 dB- 115 dB-

EAR PROTECTION EQUIPMENTEAR MUFFEAR PLUG

BODY PROTECTION

BODY PROTECTION EQUIPMENT

HAND PROTECTION

HAND PROTECTION EQUIPMENTkm

FOOT / LEG PROTECTION

SAFETY SHOESGUM BOOTWELDER BOOTSLIPON TYPE SHOESALUMINISED SHOESASBESTOS SHOESFOOT PROTECTION EQUIPMENTLEG GUARDkm

RESPIRATORY PROTECTION

Respiratory protectionHazardAir pollution - Dust- Chemical fumesOxygen deficiency

Respiratory protection equipmentAir purifying equipmentAir supplying equipmentSelf contained breathing apparatus

Air purifying equipmentsDust respirator - Disposable paper type - Cloth type - Cup type

Cartridge respirator- Light fume - Heavy fume

Gas mask - Half mask - Full vision face mask - Canister gas mask

Canister Gas mask

Black- Organic vapourWhite- Acid fumesYellow- Organic and AcidsGreen- AmmoniaBrown- Organic , Acid, AmmoniaRed - UniversalBlue- Carbon monoxideWhite with green strip - Hydro cyanic acidWhite with yellow strip - Chlorine

Air supplying equipments equipments are to be used if the area is oxygen deficient and the contaminant level is more than 2 % by volume.

Air supplying equipmentsSuction hose maskPressure hose maskAir line respirator

RESPIRATORSkm