Imagine A World Without Corrosion · - Using airtight enclosures work area and vacuum hazardous...
Transcript of Imagine A World Without Corrosion · - Using airtight enclosures work area and vacuum hazardous...
Imagine A World Without Corrosion
- Sue Wang, AnCatt
Corrosion has long been believed as a non-stoppable natural force: silent but powerful
The direct corrosion cost trillions of dollars annually, or 3-5% of a country’s GDP Worldwide
The direct corrosion cost is 16X of total annual major weather related disasters including: hurricanes, tornadoes, tropical storms, floods, fires, droughts, and freezes
~30% of accidents disrupting production in the oil & gas industry are corrosion related
~800 corrosion related water main breaks in the U.S. per day ~$3 Billion associated annual water lost ~$4.1 Billion in electricity waste
Golden Gate Bridge
- Using environmentally complaint zinc based low VOC paint -Hire a 50 people crew to continuously paint the bridge everyday
Energy Production
Transportations
Energy Storages
Chemical Processing
Marine Life
USS MISSOURI
Was the site of the surrender of the Empire of Japan which ended World War II
Cutty Shark
The conservation project was taking place to halt the corrosion of the famous ship's iron framework
Current Anti-Corrosion Coating Technologies
• Hexavalent Chromate (Cr6) = most effective -highly toxic and carcinogenic -regulations are tightening
• Zinc/zinc oxide = environmentally compliant
-less effective -limited sacrificial life -cannot protect aluminum, etc. -facing depletion after 2027
• Long been seeking an effective Cr6 Alternative
Current Anti-Corrosion Coating Technologies
Cr6 leakage led to the largest legal settlement in the U.S. history and Hollywood films
Regulations Phasing Out Cr6
• 2016: REACH requires all Chromic acids to Sun Set (Authorization & Restriction)
• 2012: EPA lowered allowable Cr6 in coatings once again
• 2011: DoD Defense Federal Acquisition Regulation Supplement to minimize Cr6
• 2006: OSHA reduce Cr6 ten-fold from 52 to 5 micrograms-per-cubic-meter
Aerospace Industry
Cr6 still widely used in aerospace, defense, & other high-end corrosion protections without an effective alternative
Dec. 2010 Washington Post
Cr6 Found in Tap Water of Most U.S. Cities
31 of 35 surveyed cities
25 cities Cr6 content above safe maximum
zhu
What should we use to continue the corrosion
protections?
In the near future, Zinc has been depleted
In the near future, Zinc has been depleted
Award Winning
Solution 1st place winner
2012 American Chemical Society Green Chemistry & Engineering Business Plan Competition
Miracle iBarrierTM
iBarrier
Metals
Cl- SO4-
Metal+
Successfully disrupted the electrical chemical process of corrosion, the first time
Evenly Dispersed
ICP
Nano-Particles
= Super Effective + Low Cost
Wet Adhesion Test After 8,372 hrs of Salt Fog
-ASTM D 3359 (Tape Adhesion): 5A (Best possible score)
-ASTM D 4541 (Pull-Off Adhesion): 564 psi (Very Good According to SSPC Good Paint Practice)
Front and back comparison of steel panels
Corrosion Tests
1,000 hrs Front 5,000 hrs Front 8,372 hrs Front
1,000 hrs Back
5,000 hrs Back
8,372 hrs Back
CPND coating on the Front with scribe line vs. Acrylic coating on the back without scribe line
Provided by KTA, an
independent corrosion test
lab in the U.S.; 5,000 hrs is
maximum test hour according
to ASTM standards
Corrosion Test – Salt Fog (ASTM B 117)
• Corrosion Test Results:
Hours Metal Blistering Rusting Undercutting (mm)
Continue
P1 13,740 CRS* 10 10- 2-7 Yes
P2 13,740 CRS* 10 10- 1-9 Yes
P3 12,740 CRS* 10 10- 1-5 Yes
P4 12,740 CRS* 10 10- 1-4 Yes
P5 8,372 CRS* 10 10- 2 (Avg.) Yes+
P5 12,740 CRS* 10 10- 2 (Avg.) Yes
P6 8,372 CRS* 10 10- 3 (Avg.) Yes+
P6 12,740 CRS* 10 10- 3 (Avg.) Yes
P9 10,740 Aluminum 10 10- 0 Yes
* CRS: Cold Roll Steel + This Panels where scratched off the surface corrosion product at 8,372 hrs then been put back to the salt fog chamber for continue testing - Discoloration was founded on this panel
World Record
13,740 hrs (2+ years) accelerated corrosion tests, still
No rusting or blistering
Industry Recognitions
AnCatt's environmentally friendly anti- corrosion coating platform can provide unprecedented corrosion protection for all sorts of metals
The Magazine of the National Society of Corrosion Engineers (NACE), July, 2013
Industry Recognitions
Independent corrosion tests
have shown this is a successful conductive polymer-based anti-corrosion coating technology and the first non-chromate coating that has out-performed hexavalent chromate coatings. It is also the first heavy-metal-free heavy-duty anti-corrosion coating technology.
International Magazine For the Painting & Coating Industry, PCI,
October, 2013
Award Winning 1st place winner
2013 University of Delaware Business Plan Competition
Industry & Investment Committee Vetted
2013 National Innovation Summit
CPND Market
• Toxic heavy-metals = phasing out by regulations
• Zinc = less effective + facing depletion (2027)
• Other heavy-metal free technologies = too weak
• CPND Is The Future For all metal structures such as steel, stainless, galvanized, aluminum,
magnesium, copper, etc.
AnCatt coating holds the promise to revolutionize the anti-corrosion coating markets
- Chemical Informer
Verrazano Narrows Bridge NY/NJ
- High performance lead based paint - Repaint every 9-10 years - Last repaint job estimated $40MN for five year (1998-2003) - Require lane closures - Using airtight enclosures work area and vacuum hazardous lead-based paint chips - A follow up 3-year clean and repaint job cost $32 million, total $72MN - complete in 2008, total 10 years - Next repaint job received lowest bid of $235,728,000 on June 28, 2012
Verrazano Narrows Bridge NY/NJ
- High performance lead based paint - Repaint every 9-10 years - Last repaint job estimated $40MN for five year (1998-2003) - Require lane closures - Using airtight enclosures work area and vacuum hazardous lead-based paint chips - A follow up 3-year clean and repaint job cost $32 million, total $72MN - complete in 2008, total 10 years - Next repaint job received lowest bid of $235,728,000 on June 28, 2012
Interest Rate 0% 3.2% 12.6%
60 Year Savings $1.4 Billion $4.5 Billion $421 Billion
Annual Savings $23 Million $75 Million $7 Billion
Market Size - $50B
Target Markets: Oil/Gas/Energy/Power, Aerospace, Automobile, Manufacturing, Marine, Infrastructures, Defense Market Growth Rate: 3.5% Competition: None (No current technology is capable to compete)
Tractions
Sold thousands dollars worth of samples to leading automobile and aerospace manufacturers Strong interest from leading oil/gas/energy companies for investment & using our products Signed over a dozen NDAs with leading chemical and coating manufactures Strong customer and distribution contacts worldwide
Imagine a World without Corrosion - A much safer place where everything last much longer
Imagine a World without Corrosion - Less accidents, failures, waste, delays, maintenances
Imagine a World without Corrosion -Less environmental contaminations -Less energy & resource consumptions
With the Miracle of iBarrierTM Technology The best anti-corrosion coating ever been made
Thank You!
2000 Nobel Prize
Winning Material
Applications of CPND
• Anti-corrosion coatings • Static resistant fibers/coating • Conductive textiles • Conductive inks/toners • Batteries/solar power • Sensors/bio-sensors • And many others…
Transparent, flexible, conductive, color/conductivity changes
? AnCatt Inc. Web: www.ancatt.com Email: [email protected] Phone: (302)533-6533 Newark, DE, 19711
The future of Anti-Corrosion Coatings