igus® GmbH
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![Page 1: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/1.jpg)
Welcome to igus®„the specialist for tribopolymers with probably the best solutions for any moving parts on machines and installations“
50 years of igus®
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For customers, interested parties, partners,employees... so that you can get to know us better...
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plastics for longer life®
the-chaindry-tech®
igus® GmbH
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The idea in 1964:“Give me your worst problempart, I will solve this for you!“
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...until now in 2014:Moving parts made from plastics that cost less and last longer, from stock...
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...we call this:“plastics for longer life®“...
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and our commitment to you, which we will provide for…
Cut costs & increase service life with tribo-materials from igus®
Lubricant-free bearing technology – from 24 hrs.
Products:- Configured in minutes - Shipped within hours - Made to last for years starting at one piece/meter
Energy supply made easy, from 24 hrs.
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...almost every product segment...
Lubricant-free bearing technology, from 24 hrs. Energy supply made easy, from 24 hrs.
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...because at least one requirement must always apply...
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...improve technology...
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…cut costs…
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…shipped quickly, from 24 hrs.!
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Assembled upon request.
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...otherwise, we will stop selling...
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lubricant-free & dry-runningBecause of already integrated solid lubricants
iglidur® G Plain bearing
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High speeds and large load changes present no problem for iglidur® Z.
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Potato planting machine: significant dirt exposure is no problem for iglidur® materials! No lubricant - no dirt adhesion!
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iglidur® G plain bearings are maintenance- free and failure-proof, even at high loads.
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iglidur®plain
bearings: stand up to high loads, dirt
and chemicals.
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Bottle
cleaning
plant:
Failure proof 'round the clock. igus®
plain
bearings remain
maintenance-free even with aggressive cleaning agents!
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Tribo-optimized
iglidur® plain
bearings even
stand up to hot steam.
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Lubricants are out of the question in athletic and medical devices! The solution: iglidur®, maintenance and lubricant-free!
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Maintenance-free!Meaning: install and forget –
never again
lubricate, clean or maintain!
drylin® R Linear bearing
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Contact with foodstuffs calls for the absolute avoidance of lubricants. No problem for igus® products! Shown here: drylin® R
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Die-casting
plant: Dirt exposure from abrasives and powder exposure present no problem for drylin® linear guides.
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Energy Chains® are sometimes in use for 15 years without failures. Every day, they stand up to sun, wind and weather.
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Preventive exchange after 40,000 km running performance. igus®energy chains and highly flexible chainflex®cables are wear-resistant.
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corrosion-freePlastics do not rust and are resistant to many chemicals.
igubal®Sphericalbearing
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Rock grinding
plant: igubal®
pillow
block bearings
are
resistant
to failure
at high
loads and predestined for use in extreme dust and dirt exposure.
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Snow, rain, ice and wind on 365 days per year and 'round the clock are not an issue for iglidur® and igubal® bearings.
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Abrasive environments, dust, humidity, chemicals, … – igus® plastic e-chains® and accessories last!
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Tidal power plant: igus®
e-chains®
put an end to maintenance of any kind at open sea! Shown here: salt-water resistant E4 e-chain®.
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All the way to the Himalayas! Snow and ice on a reflector telescope –
igus® plastic
e-chains® last!
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Insensitive to dirtDirt cannot adhere because no lubricants are in use.
drylin®
T Linear bearing
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Compensating an unbalanced grinding element - drylin® T is vibration damping.
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drylin® T “HD“ linear bearing on a welding clamp in a welding robot. Spraying sparks, dirt, heat –
not an issue.
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Camera slider: drylin® W construction kit system for lubricant-free and rattle-free gliding.
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Food industry - drylin® T and igubal®
no lubricant = no dirt adhesion
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Dirt is no issue here either – agricultural equipment
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High torsion stabilityTorsion-resistant! Torsion of +/- 10°
per
segment is possible.
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triflex® R: “light“ version. Low-cost purchase and assembly. Cables are simply pressed into place.
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Twistable
cables, shielded
or
unshielded
– tested
and from
stock!
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Robot package: Twistable chainflex®
cables
+ triflex®
R e-chain®
and
matching
adapters
for
many
robot types
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Assembly line for plastic tank manufacturing: easy triflex®
e-chainsystem®
together with
igus®
E2/000 e-chains®
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RuggedLasts under any condition.
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An iglidur®
plain bearing is located here – high speeds, large shocks –
maintenance-
free and low-cost.
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Tile cutting machine –
lots of dust and dirt – not an issue for iglidur®
plain bearings.
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drylin®
R linear bearing on a concrete mill. Dust, shocks, water –
has lasted for years.
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Sewage treatment plant: Wind, weather and chemicals are no challenge for e-chains®
and chainflex®
cables.
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Upright application on an oil platform.
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Extremely wide e-chain®
from Series E4 with extension links. High additional loads while being fully cable compatible.
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The difference is in the combination of chainflex®
cables and igus®
e-chains®.
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Oil platform: Rigid hydraulic hoses in an E4 e-chain®
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igus®
plastic e-chains®
also last in environments with abrasive dust particles and high humidity.
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chainflex®
cables, trough and roller e-chain®
by igus®
- guaranteed long
service life
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High stabilityE4 e-chainsystems®
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High weights, rough environments, highly stable e-chainsystems®
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igus®
chainflex®
cables for any extreme motion, failure-proof
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Stage technology (extreme motions, shown here: Zig-Zag) - E4 e-chain®
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Energy supply system in a circular motion for a large harbor crane - System E4/4 “RBR version“
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Steel and hydraulic components are included - igus®
readychains®
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Low vibration and noiseSystem T3, E3, E6 and E6.1
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Components of choice –
shown here: igus®
E6 systems in combination with
igus®
drylin®
linear guides.
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Abrasion-resistant T3, E3 and E6 systems are frequently used in cleanroom applications.
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Error-free and reliable data transmission.
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Permanently failure-free data transmission! The solution: chainflex®
cables and e-chains®
from igus®!
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Cable compatible plastic e-chains®
ensure greater durability than with aluminum or steel chains and facilitate clean routing of chainflex®
cables.
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This is how thick and rigid cables and hoses can be routed reliably…
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…also for highly sensitive cables with minimal bending radii - as low as 3.8xd.
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plastics for longer life®
the-chaindry-tech®
igus® GmbH
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Flexible energy supply systems are as old as mankind…
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…as are the problems associated with these…
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…because flexible energy supply systems are highly sensitive…
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…when a “little“ wire breaks, everything stops…
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…therefore making reliable energy supply systems…
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…and innovations…
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…with simple, highly flexible and modular, construction kit-based solutions become increasingly important for the future…
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…e.g. for coal cranes with 615m travel!…
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…or operating simulators –
enormous filling weights, calling for energy-efficient P4 roller e-chains®
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…from the fastest linear gantry at 10 m/s…
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…to a vacuum unit for harbor silt with additional loads of 100 kg/m…
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…spraying systems available with rotating motions up to 7,000°…
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…or crash test facilities with acceleration of up to 784 m/s²…
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…available as complete systems, consisting of chain + cable + assembly, per yourspecifications! –
Yes, we will do that!
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…or also extremely mobile in all axes and dimensions.
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…after all, Steve Jobs (Apple) did not invent the computer…
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…but he changed the world…
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…and igus®
did notinvent drag chains…
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…but has continued to revolutionize flexible energy supply systems!
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1971: the first plastic e-chain®…
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…1989: Chain - cable guarantee…
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…1996: Chain - cable - harnessing guarantee…
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…1992: First electronic configuration for energy chains…
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…2000: long travel up to 200m assembled on-site…
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…2002: extreme travel up to 800m…
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…2011: highly sealed e-tube (IP40) and heat-resistant up to 850°C to boot…
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…2012: Solutions for rotating motions in all directions up to 7,000°
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All types of energy, data, media…
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…using a variety of methods and means…
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…in all directions and installations…
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…are guided flexibly…
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…but nothing is as…
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…modular adjustable…
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…space saving…
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…quiet…
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…safe…
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…cost-effective…
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…and fast available…
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…such as “the-chain“ system
Cut costs & increase service life with tribo-materials from igus®
Lubricant-free bearing technology – from 24 hrs.
Products:- Configured in minutes - Shipped within hours - Made to last for years starting at one piece/meter
Energy supply made easy, from 24 hrs.
![Page 110: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/110.jpg)
plastics for longer life®
the-chaindry-tech®
igus® GmbH
![Page 111: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/111.jpg)
Dry-running and predictable plain bearings are the design-engineer's best friend…
![Page 112: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/112.jpg)
…made possible with dry-tech®
plain bearings from igus®!
![Page 113: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/113.jpg)
Nowadays, inappropriate lubrication is the most common source of failure in more than 50% of all bearings…
![Page 114: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/114.jpg)
…igus®
therefore relies on dry-running solutions in environments with dirt exposure
![Page 115: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/115.jpg)
Every year, more than 50 million tons of lubricants are burdening our environment…
![Page 116: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/116.jpg)
…in the US alone, approx USD 700 million are spent annually on friction, wear and improper lubrication.
![Page 117: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/117.jpg)
igus® plain bearings can achieve a price benefit of up to 50% when compared to conventional bearings…
![Page 118: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/118.jpg)
…and reduce weight significantly. For instance, an iglidur® plain bearing only weighs 1/7th of a conventional DU bushing…
![Page 119: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/119.jpg)
…and we are constantly testing better solutions –
we are currently working on
more than 30 different materials…
![Page 120: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/120.jpg)
…and more than 200 million igus® plain bearings have been installed in vehicles alone.
![Page 121: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/121.jpg)
From development, manufacturing to inspection –
everything from igus®…
![Page 122: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/122.jpg)
The proof: dry-tech®
plain bearings last 8x longer than lubricated bearings…
![Page 123: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/123.jpg)
…and there are no limits. Ranging from standard to custom designs, as bar stock or die-molded…
![Page 124: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/124.jpg)
…highly flexible materials for all applications…
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…in 26,000 sizes, on your dock within 24 hours…
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…all this is igus®
dry-tech®…
![Page 127: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/127.jpg)
…and our commitment to you!
Cut costs & increase service life with tribo-materials from igus®
Lubricant-free bearing technology – from 24 hrs.
Products:- Configured in minutes - Shipped within hours - Made to last for years starting at one piece/meter
Energy supply made easy, from 24 hrs.
![Page 128: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/128.jpg)
10/2013: Happy Birthday iglidur®!30 years igus® polymer plain bearings
![Page 129: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/129.jpg)
plastics for longer life®
the-chaindry-tech®
igus® GmbH
![Page 130: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/130.jpg)
Since 1964 - igus® GmbH
![Page 131: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/131.jpg)
…Google and others will find thousands of hits about us…
![Page 132: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/132.jpg)
…every one of our 100,000 products…
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…90,000 e-chains®
from the“the-chain“ construction kit…
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…1,040 chainflex® cables from the“the-chain“ construction kit…
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…500 readychain® systems/week from the “the-chain“ construction kit…
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Look for and post screens from other Google searches
…40 iglidur® materials fordry-tech® plain bearing technology…
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…2,200 drylin® systems fordry-tech® plain bearing technology…
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…1,540 igubal® spherical bearings fordry-tech® plain bearing technology…
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…100 xiros® ball bearings fordry-tech® plain bearing technology…
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…four robolink® robot joint systemsLow-Cost-Automation…
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…two intelligent pikchain® conveyor beltsLow-Cost-Automation…
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…and they are all from the same stock…
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…made from high-performance plastics
Improve technology
Ship quickly
Cut costs
Plastics
![Page 144: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/144.jpg)
igus® ships components for 3,000 systems daily (2013)…
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…resulting in 3,500 –
4,000 orders per day…
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…and more than 100 of complete systems…
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…so that everything works flawlessly…
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…we test in a space of 1,750 m²… (1,500 m²
energy chain lab, incl. cables
and 250 m²
plain bearing lab)
![Page 149: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/149.jpg)
…conduct 15,000 tests in our own lab…
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…develop our broad knowledge about tribology, the science of friction, lubrication and wear…
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…create 500 new materials recipes each year…
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…develop hundreds of new products – year after year (141 in 2014)
![Page 153: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/153.jpg)
…and 6,000 new parts (2013)…
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…and are certified per DIN EN ISO 9001:2008…
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…and TS16949:2009 for energy chains®
with cables and harnessing…
![Page 156: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/156.jpg)
…and plastic plain bearing technology…
![Page 157: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/157.jpg)
…but what do you get out of this?
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It lasts…
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…facilitates new ideas and options…
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…with the integrated,highly efficient factory…
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…and trained specialists, e.g. …
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…our 2,400 employees world-wide…
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…145 sales engineers (2013) in Germany alone…
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…including 10 highly-specialized industry experts (2013) for the following sectors…
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…Automotive…
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…Packaging…
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…Robotics & Automation…
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…Machine Tools…
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…Cranes…
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…Energy and Power Plants…
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…Construction Equipment…
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…Material Handling…
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…Medical Device Engineering…
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…in 34 branch offices (2014)…
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…and 55 sales partnersfrom 69 countries (2013)…
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…with fantastic on-line tools…
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…and total warehouse space of about 14,000 m²…
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…at Ø
97% warehouse availability…
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…for you and our other 175,000 customers around the globe…
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…almost any product can beplanned and shipped within hours.
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You are our Sun – everything at igus®
revolves around you…
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and around our junior talent, thanks to our Y.E.S. university program…
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…Training and study opportunities.
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Like many others, igus® started in 1964 from a simple two-car garage…
![Page 185: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/185.jpg)
…we are presently producing, developing and selling from a facility space of 35,000 m²
(2013)…
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…have short decision-making paths and flat hierarchies and work in 7,665 m²
of open
office space.
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With sales of approx. EUR 430 million annually (2013)…
2013 2014
400.
000.
000
€
427.
000.
000
€
![Page 188: igus® GmbH](https://reader034.fdocuments.in/reader034/viewer/2022050805/558ec3f51a28abb4468b4629/html5/thumbnails/188.jpg)
…we are market leader in our field and a “Hidden Champion“ (since 2012)
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And we will continue to invest into new products, faster delivery times and process cost reducing on-line tools…
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…and into good catalogs…
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…and free samples…
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P: plastics for longer life®
E: EfficientR: RightF: FastF: Fun
E: Easy (for the client)C: Communication
T: Top-shelf new products
…and are singularly focused on our objective: To become PERFFECT for you!
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Version 1.9 | 01.12.2013 | © igus® GmbH
How can we „plastics forlonger life®“ your machine?