www.advantech.com/srp/OEE

Real-time Machine Availability Management for Maximizing Operational Excellence

SolutionReadyPackage SRP-IFS200

Overall Equipment Effectiveness Solution

iFactory

Rapid configuration of OEE solution

Cloud platform to improve machine availability

Easy data management to optimize production efficiency

WISE-PaaS/Dashboard

Most manufacturers are unable to identify the key

losses contributing to low machine productivity as

it is tedious to record, collect and analyze the data

manually. Advantech introduces an Internet of

Things (IoT) enabled real-time machine status

monitoring platform for the provision of machine

availability. IoT devices and wireless communications

are used for capturing real-time machine data.

After that, such information is computed in edge

intelligence platform and visualized through a

graphical dashboard after being processed by

various data models. Cloud-based services are

designed and developed for making full use of the

visualized data to facilitate end-users’ production

operations and behaviors.

Utilization Monitoring

• Equipment status table

• Data visualization

Cloud-based Service

• Scalable cloud database

• Seamless software upgrades

Plug & Play Deployment

• OT and IT convergence

• Rapid implementation

Flexible Software Platform

• Editable interface

• Script-based extensibility

System Introduction

System Functions

OEE Overview

• Real-time Machine Status Monitoring• Machine Availability & Line Balance Rate• Warning of Equipment Failure or

Abnormal Operations

Machine Availability

• Real-time Machine Status • Machine Status Timeline• Actual Production Time and

Production Hours Lost

Cycle Time

• Cycle Time and Machine Analytics• Calculation of Line Balancing• Warning of Line Balancing Problem

OEE Overview

• Real-time Machine Status Monitoring• Machine Availability & Line Balance Rate• Warning of Equipment Failure or

Abnormal Operations

Machine Availability

• Real-time Machine Status • Machine Status Timeline• Actual Production Time and

Production Hours Lost

Machine Availability Trend Report

• Production Line Information• Monthly Data of Machine Availability• Target Setting and Management

System Diagram

Software Diagram

Industrial APPs (SRPs)

OEE Management

WISE-PaaSCloud Services

EdgeIntelligence

RESTful API

MQTT/AMQP

Overall Equipment Effectiveness

Node-RED

Visualization Data Infrastructure

IoT Hub

Micro-services Elastics Scaling High Availability

Compute Resource Management

WISE-PaaS DashboardiFactory Cloud Database Server

Central Management

Edge Computing

Field Site

Local StorageCloud Base

Production Machine SMT Numerical Control Equipment

WISE-PaaSData Services

OEE CloudData handler

Public Cloud Public Cloud

Industrial SCADAMachine to Intelligence

Protocol Conversion / Sensor Management / Digital Twin

Industrial Communication

Gateway

Relay Output Modbus

TCP Module

WiFi APIoT Wireless I/O Module

Manufacturing Execution System (MES)

Shop Floor Report (SFR)

Management Reports Mobile Dashboard Push NotificationsWeb Browser

Machine Monitoring API

• Availability Monitoring • Real-time Machine Status • Historical Status Timeline

Production Monitoring API

• Production Streamline Balance Monitoring • Production Normalization C/T Monitoring • Production Average C/T Monitoring

SMT Data Collection SolutionSRP-IFS240

Numerical Control EquipmentConnection Solution

SRP-IFS230

Cloud-based Equipment Availability Monitoring Solution

SRP-IFS210

Other PLC ProtocolModbus-RTU I/O

Managed Ethernet SwitchData

Acquisition Module

Wireless Connectivity

Cable Link

Feature Highlights

Complete Data AcquisitionData from heterogeneous machines can be collected through sensors, serial hardware connection devices, and communication protocols for equipment and production information analysis.

Dashboard Visualization The OEE solution realizes overall factory visibility on real-time machine status and stoppages to enable root cause analysis for maximizing machine utilization and productivity.

OT and IT ConvergenceThis innovative approach of WISE-PaaS cloud services reduces the “time-to-value” of an IT initiative while seamlessly integrating with Operational Technology (OT) for production management.

Industrial Applications

Electronic Manufacturing • In high-mix electronics manufacturing environments

with more new product introductions and changeovers, OEE is the key to success.

• Maximized machine availability by minimizing downtime and enhanced high throughput by machine efficiency optimization.

Footwear & Textiles • In the labor-intensive and cost-sensitive industries

such as textiles and shoemaking, real-time manufacturing visibility is essential.

• Upgraded from manual transcription to real-time production monitoring for efficiency improvement and quality control.

Metal Processing • Competition in the machine and metal industry is

fierce, and the industry has an urgency in increasing its production efficiency.

• Optimized equipment utilization and achieved the highest possible productivity at the lowest cost.

CNC• CNC industry is facing a major issue in having

network monitoring capabilities to track OEE.• Improved CNC machine efficiency, quickly identified

production bottlenecks, and measured the effects of process improvements.

IoT.SENSE Training

IoT.SENSE Consulting

Basic Training Advanced Training

2 days

1 day

3 daysIoT Solution and On-site Technical Support

Optional Purchase

Ordering Information

SRP-IFS210Cloud-based Equipment Availability Monitoring Solution

SRP-IFS230Numerical Control EquipmentConnection Solution

SRP-IFS240SMT Data Collection for EfficiencyEnhancement Solution

WISE Point: 200 PointsOEE Cloud Service - Entry Level for 200 Tags

ADAM-3600C X 1OEE Cloud Edge ServerWISE-PaaS/EdgeLink

ACP-4000 X 1Windows Server 2016

UNO-2272G X 1 Windows Embedded 7 ProWebAccess/SCADA 300 Tags

ACP-4000 X 1Windows Server 2016

TPC-1551T X 1Windows Embedded 7 ProWebAccess/SCADA 300 Tags

WISE-PaaS Situation Room

WISE-PaaS VIP Membership

SRP-SR-100-BTO

98DPWAP2K

LCD Wall: 86“ x 1 + 55“ x 2 Server and Display: DS-980 x 1Control Panel: UTC-520 x 1WISE-PaaS/SignageCMS x 1

WISE Point: 2,000 Points

Solution Package

www.advantech.com

No. 1, Alley 20, Lane 26, Rueiguang Road, Neihu District, Taipei, Taiwan 11491Tel: 886-2-2792-7818 Fax: 886-2-2794-7301

US/Canada: 1-888-576-9668Europe: 00800-2426-8080/8081Netherlands: 31-40-267-7000China: 800-810-0345

Taiwan: 0800-777-111Japan: 0800-500-1055Korea: 080-363-9494Other countries: 0800-777-111

www.advantech.com/contact