Conveyor Belt Equipment • Idlers• Idler stations• Pulleys

Companies of the Ziller Holding GmbH & C o. KG

© 0

3/20

10 N

ILO

S_EN

_05

Subj

ect

to t

echn

ical

alte

ratio

ns

Kroll & Ziller GmbH & Co. KG • Gasket Technology

NILOS GmbH & Co. KG • Conveyor Belt EquipmentInstallation service, reconditioning, wear resistant lagging and lining, vulcanizing presses and tools, materials for vulcanization.

G-ST flange and profile gaskets, sealing technology, other flange gaskets and packings.

Ziller GmbH & Co. KG • Seals for Anti Friction BearingsNILOS-Ring for grease lubricated ball, roller and taper roller bearings, Z and RS bearings, NILOS-Ring LSTO labyrinth seals, distance rings.

CC Coal Control Gesellschaft für Automation mbH• PLC-System for automation and control• PLC-System with ATEX certification• Belt Rip Detection Systems for fabric and steel cord belts• Belt Rip Detection Systems for fabric and steel cord belts with ATEX certification• FREMATIC/pneumatic control systems for the paper and foil industry

Idlers to DIN 15 207

3

D 63,5 88,9 108 133

d 20 20/25/30 20/25/30 20/25/30

s 2,9 2,9 3,2 4,0

� Accurate idler pipe � Labyrinth packing

� Calibrated ball bearing � Grease chamber

� Accurate ball bearing 6204 � Dust cover

� Inner seal Rain protection cap

DSW

�

�

�

�

�

�

�

d

s

Idlers – Special production, idlers to DIN 15 207

4

2pc 3pc RL EL AL

GB 500 200 206 226

400 650 250 256 276

500 800 315 321 341

650 1000 380 386 406

800 1200 465 471 491

GB RL EL AL

400 500 506 532

500 600 606 632

600 750 756 782

800 950 956 982

1000 1150 1156 1182

1200 1400 1406 1432

Top part rollsBelt width:

Bottom part rollsBelt width:

� Accurate idler pipe

� Accurate ball bearing

� Inner seal

Labyrinth seal

� Thread M12/M16/M20

D

RLELAL

S W 15

D 63,5 88,9 108 133

d 20 20/25/30 20/25/30 20/25/30

s 2,9 2,9 3,2 4,0

D

�

�

�

d

s

�

© 0

3/20

10 N

ILO

S_EN

_05

Subj

ect

to t

echn

ical

alte

ratio

ns

Idlers to DIN 15 207

5

Tube Ø Axis Ømm

8920

6204

Top part rolls

A B C200 206 226250 256 276315 321 341380 386 406464 471 491

Bottom part rolls

500 506 532600 606 632750 756 782950 956 9821150 1156 11821400 1406 1432

10820

6204

Top part rolls

200 206 226250 256 276315 321 341380 386 406465 471 491

Bottom part rolls

500 506 532600 606 632750 756 782950 936 9821150 1156 11821400 1406 14321600 1606 1632

13320

6204

Top part rolls

250 256 276315 321 341380 386 406465 471 491530 536 556

Bottom part rolls

600 606 632750 756 782950 956 9821150 1156 11821400 1406 1432

1600 1606 1632

SW 15 AB

CD

Ø

6

Axis specification of idlers

dM M10 M12 M16 M20 M24 M30

20 20 25 30 30 - -

25 - - 30 30 35 -

30 - - - 30 35 40

dM M10 M12 M16 M20

20 28 30 - -

25 - 30 35 -

30 - - 35 40

d 20 25 30

SW 14/15 18 22

dM M10 M12 M16 M20 M24 M30

20 28 30 35 40 - -

25 - - 35 40 50 -

30 - - - 40 50 60

A B

RL RLEL ELAL AL

d d M d

DC

d M

d M

RL RLELAL

AL=EL

C. Length of thread:

A. Wrench size:

D. Depth of thread:

B. Length of thread:

© 0

3/20

10 N

ILO

S_EN

_05

Subj

ect t

o te

chni

cal a

ltera

tions

7

Side load direction pulley with closed lid, idler ac cessories

Tubes D mm

63,58089

d 1 d 2 d 3 SW

M16 M20 M20 15

M16 M20 M20 15

M16 M20 M20 15

Specifi cation:„A“ „B“ „C“

B

25

d2Ø d

3Ød

1Ø

10

4510

0D Ø

SWS

30

Slip covers

SW 1

5SW

30

Ø 20

Ø 30 h2

h1 h2Top part 12 10Bottom part 15 13

Material: Plastics Sintered

metal

Idlers – special production

8

Tube

ØAxis

Ømm

50

M 10

M 12

M 14

A B C

100 123 180

150 173 230

200 223 280

250 273 330

300 323 380

350 373 430

400 423 480

450 473 530

500 523 580

550 573 630

600 623 680

700 723 780

800 823 880

AB

C

DØ

Idlers can also be delivered in galvanized specifi cation.

Other lengths and other axis specifi cations are available.

© 0

3/20

10 N

ILO

S_EN

_05

Subj

ect

to t

echn

ical

alte

ratio

ns

Idler accessories

9

Nominal dimensions Buffer rings Support rings b1 / b2

ø d ø D b 1 Form A Form B

63,5

89 25 - -

108 30 25 40

133 - - 40

89133 35 30 40

159 35 30 40

108159 40 35 50

194 73 35 50

133194 - 40 50

219 73 - 50

Dd

b1 b2b1

Form A Form B

Buffer rings Support rings

Top station

10

2 parts vat, Type 62/80/100

Inlay trenches for bevel SW15 will be delivered by default.

Belt width mm

L h D I

300 600178 63,5

200178 89

400 700178 63,5

250178 89

500 800178 63,5

315178 89

650 950178 63,5

380178 89

D Ø

h

4530

30

18

10-3

0°

l

L

© 0

3/20

10 N

ILO

S_EN

_05

Subj

ect

to t

echn

ical

alte

ratio

ns

Top station

11

3 parts vat, Type 62/80/100

Inlay trenches for bevel SW15 will be delivered by default.

Belt width mm

L h D I

500 800125 63,5

200125 89

125 108

650 950125 63,5

250125 89

125 108

800 1150125 63,5

315125 89

125 108

1000 1350125 89

380125 108

l

45

10-3

0°

L18

30

30h

D Ø

Control station for top part belt

12

3 parts vat

Belt width

500

D I L H h

63,5200 175 800

125

89 125

108 135

650

63,5

250 225 950

125

89 125

108 135

800

89

315 290 1150

125

108 135

133 150

1000

89

380 355 1350

125

108 135

133 150

159 180

1200108

465 440 1600135

133 150

159 180

1400108

530 505 1800135

133 150

159 180

30

30

18

X °

h

D Ø

100

Ø 63,5

© 0

3/20

10 N

ILO

S_EN

_05

Subj

ect

to t

echn

ical

alte

ratio

ns

Control station for bottom part belt

13

Belt width

400

D I L H h

83,5500 700

195 70

89 195 70

108 205 70

50063,5

600 800195 70

89 195 70

108 205 70

65063,5

750 950195 70

89 195 70

108 205 70

80089

950 1150195 70

108 205 70

133 220 100

1000

89

1150 1350

195 70

108 205 70

133 220 100

159 250 100

1200108

1400 1600225 70

133 240 100

159 270 100

1400108

1600 1800225 70

133 240 100

159 270 100

Side load direction pulley63,5/20x100

l

L

40H

h

D 100

11530 40

3040

18

Running direction

Base holder

14

h

ø D

655

5

k k

b=90

a=50

20

20

13

85

b=145

a=90

30

30

18

95

Type 502/1 Type 502/2Type 502/3

© 0

3/20

10 N

ILO

S_EN

_05

Subj

ect

to t

echn

ical

alte

ratio

ns

Base holder

15

Idler Angle bracket

D(mm)

SW(mm)

a(mm)

b(mm)

h(mm)

k(mm) Type

63,5

89

108

14/15 50 90 70 16 502/1

89

108

133

159

18 90 145 100 19502/2

502/3

108

133

159

22 90 145 100 23502/2

502/3

Rust-proofing: galvanized, other designs on request

Special designs on request

Drive pulleys

16

Drive pulleys with welded shaft

Drive pulley with clamping kit

C

B

G

L1

L3

DIN 6885

L2

d1 d2 d3 Ø D

Ø D Diameter of pulley

B Pulley length

G Middle-middle-bearing

C Length of welded shaft

d1 Diameter of driving top

d2 Diameter of bearing

d3 Diameter of welded shaft

L1 Length of driving top

L2 Distance of parallel key

L3 Length of parallel key

C

B

G

L1

L3

DIN 6885

L2

d1 d2 d3 Ø D

L2

L2

© 0

3/20

10 N

ILO

S_EN

_05

Subj

ect

to t

echn

ical

alte

ratio

ns

Tension pulleys

17

Tension pulleys with welded shaft

Tension pulley with clamping kit

C

BG

d2d3 Ø D

Ø D Diameter of pulley

B Pulley length

G Middle-middle-bearing

C Length of welded shaft

d2 Diameter of bearing

d3 Diameter of welded shaft

C

BG

d2 d3 Ø D

18

Clamping device

AxisØ

Clamping path

mm

d L I I1 H h H1 H2 B b s

30400

M12550 100 350

55,5 111 40 31 40 15 11650 800 100 300

950 1100 100 300

40400

M16550 100 350

60,5 121 40 41 40 15 11650 800 100 350

950 M20 110 100 300

50400 M16 550 100 350

75,5 151 50 51 50 20 13650M20

800 100 300

950 1100 100 300

60400

M20550 100 350

80,5 161 50 61 50 20 13650 800 100 300

950 1100 100 300

70400

M20550 100 350

95,5 191

60 71 60 25 17650 800 100 300

950 M24 1100 100 300

80400

M24550 100 350

201 60 81 60 25 17650 800 100 300

950 1100 100 300

L

d

set-

scre

w

h h2h1

H

Bb

l1 l1l l1

D

© 0

3/20

10 N

ILO

S_EN

_05

Subj

ect

to t

echn

ical

alte

ratio

ns

The NILOS Product Range for Conveyor Belts

Splicing sets HOT

Pulley Laggings

ROTOCUT RCE/RCMSteel Cord Belt

Cutter

Tools for the handlingof Conveyor Belts

TOPGUMAdhesives COLD

Vulcanizing Presses

Conveyor Belt Idlers

TOPGUMRepair Materials

COLD

Belt Rip Detection Systems

NILOS® GmbH & Co. KGReisholzstrasse 1540721 Hilden, GermanyTel.: +49(0)2103 951-0Fax: +49(0)2103-951-209E-Mail: info@nilos.deWEB: www.nilos.com