Pulley Lagging PULLEY LAGGING - ASGCO · PULLEY LAGGING Pulley Lagging Providing the World Bulk...

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Pulley Lagging Providing the World Bulk Material Handling Industry with Productive, Safe and Reliable “Complete Conveyor Solutions.” Providing the World Bulk Material Handling Industry with Productive, Safe and Reliable “Complete Conveyor Solutions.”

Transcript of Pulley Lagging PULLEY LAGGING - ASGCO · PULLEY LAGGING Pulley Lagging Providing the World Bulk...

Page 1: Pulley Lagging PULLEY LAGGING - ASGCO · PULLEY LAGGING Pulley Lagging Providing the World Bulk Material Handling Industry with Productive, Safe and Reliable “Complete Conveyor

PULLEY LAGGINGPulley Lagging

Providing the World Bulk Material Handling Industrywith Productive, Safe and Reliable “Complete Conveyor Solutions.”

Providing the World Bulk Material Handling Industrywith Productive, Safe and Reliable “Complete Conveyor Solutions.”

®©2/2018 ASGCO “Complete Conveyor Solutions” 301 Gordon Street Allentown, PA 18102 800.344.4000 610.821.0216 610.778.8991| | T | T | FX

™Arrowhead proved to be 12% more abrasion resistant then the leading competition.

½” Thick x 10” x 21.33’ Drive Lagging ASG-10X21.33-1/2-TRL 42

¾” Thick x 10” x 21.33’ Drive Lagging ASG-10X21.33-3/4-TRL 60

½” Thick x 10” x 21.33’ Plain Lagging ASG-10X21.33-1/2-TRL-PLN 48

½” Thick x 10” x 21.33’ Smooth Lagging ASG-10X21.33-1/2-TRL-SM 52

½” Thick x 10” x 21.33’ Non-Drive Lagging ASG-10X278-1/2-TRL 626

½” Thick x 10” x 21.33’ Drive Lagging MSHA ASG-10X21.33-1/2-MSHA-TRL 42

¾” Thick x 10” x 21.33’ Drive Lagging MSHA ASG-10X21.33-3/4-MSHA-TRL 56

½” Thick x 10” x 278’ Drive Lagging MSHA ASG-10X278-MSHA-TRL 626

½” Thick x 10” x 21.33’ Plain Lagging MSHA ASG-10X21.33-1/2-MSHA-PLN 42

™Arrowhead Rubber Lagging

Description Part Number Wt. Lbs.

Amount of Rolls Needed to Lag “X” Pulley

Pulley diameter x 3.14 = Pulley circumference™Pulley Circumference / 10 = Number of Arrowhead lagging strips

Number of strips needed x (pulley face +2) = Number of total inches of rubber lagging

Number of total inches of rubber lagging / 255 = Number of rolls of rubber

™Arrowhead Drive & Smooth Rubber Lagging

Amount of Cement Needed to Lag “X” Pulley Size

Pulley diameter x 3.14 = Pulley circumference

Circumference face width / 144 = Pulley surface area in sq. ft.

Pulley surface area in sq. ft. / 10 = Amount of cement in quarters needed

Smooth Lagging

0.25

0.26

0.27

0.28

0.29

0.3

0.31

0.32

1000 3000

Type X™Arrowhead

• Taber Abrasion, ASTMD 3389-94 (99)• H18 wheels, 1000 gram load per wheel, for 3000 cycles• All tests were completed by Akron Rubber Development Laboratory, Inc. - www.ardl.com

Total Amount of Material Loss

Taber Abrasion Tests

Page 2: Pulley Lagging PULLEY LAGGING - ASGCO · PULLEY LAGGING Pulley Lagging Providing the World Bulk Material Handling Industry with Productive, Safe and Reliable “Complete Conveyor

Design Features - Tiles

• High grade aluminum oxide ceramic• Tile fully enclosed by rubber• Rounded corners allow for better adhesion between the rubber and the tile

ISOMETRIC VIEW

ASG-10X24-CL 24" 610 1/2" 24-7/8" 632 9 229

ASG-10X30-CL 30" 763 1/2" 31-1/4" 794 11 279

ASG-10X36-CL 36" 915 1/2" 36-1/4" 921 13 330

ASG-10X42-CL 42" 1067 1/2" 41-1/8" 1045 15 381

ASG-10X48-CL 48" 1220 1/2" 48-1/2" 1232 17 432

ASG-10X54-CL 54" 1372 1/2" 55-7/8" 1419 19 483

ASG-10X60-CL 60" 1524 1/2" 60-3/4" 1543 21 533

ASG-10X72-CL 72" 1829 1/2" 73-1/8" 1857 23 584

ASG-10X84-CL 84" 2134 1/2" 83-1/8" 2111 33 838

™Arrowhead Ceramic Pulley Lagging™Arrowhead Ceramic Pulley Lagging provides the solution when conventional

rubber lagging fails to correct a belt slippage problem and/or when rubber lagging wears prematurely. Our unique Arrowhead ceramic is designed for the highest drive factors unlike the conventional square tiles.

• Increase Productivity - by delivering increased traction between the belt and pulley. This allows for lower belt tension than with rubber lagging.

• Precision Molded - Only product providing diagonal grooves on ceramic tile lagging for self-cleaning

™• Improved Belt Tracking - due to the Arrowhead patterns self-cleaning ability, which reduces material build-up and thereby eliminates the major source of misalignment.

• Bonding Strength - that is superior to others, due to 1/8” (3mm) of our neoprene compound vulcanized into bottom-side of the pulley lagging.

• Extreme Durability - in high feed rates and high conveying speeds and abrasive or highly wet or dry applications as seen in below ground and above ground mining.

• Easy Installation - can be done in place, on plant site, at your local distributor or at the pulley manufacturer. Each strip is 10” (250mm) wide x pulley face (see chart on back).

• 3 Year Warranty

™Arrowhead Drive & Smooth Rubber Pulley Lagging™Arrowhead Drive and Smooth Pulley Lagging is the solution, in an application

where rubber is the answer, to help eliminate slippage, increase pulley life and to improveproduction. A specially formulated combination of synthetic, natural, and neoprene rubber compounds provides our pulley lagging with excellent gripping strength and abrasion resistance.

• Increase Productivity - by delivering increased traction between the belt and pulley, and increasing pulley life and reducing build-up.

• Bonding Strength - that is superior to others, due to 3mm of our neoprene compound vulcanized into bottom side of the lagging.

• Easy Installation - can be done in place, on plant site, at your local distributor or at the pulley manufacturer. Each roll is ½” or ¾” thick x 10” wide by 21.3’ long, or in 278’ rolls. (See chart on back)

PULLEY LAGGING PULLEY LAGGING

1 2

™Arrowhead Nat Ceramic Lagging Information

Part Number BWin

BWmm

Thick Ceramicin

Ceramicmm

Rubberin

Rubbermm

Ceramic + 17 = Total Length

™Arrowhead MSHA Ceramic Lagging Information

Part Number BWin

ASG-10X24-MSHA-CL 24 610 1/2" 24.41 620 47.24 1200

ASG-10X30-MSHA-CL 30 762 1/2" 30.71 780 53.15 1350

ASG-10X36-MSHA-CL 36 915 1/2" 37.01 940 59.06 1500

ASG-10X42-MSHA-CL 42 1067 1/2" 43.31 1100 64.96 1650

ASG-10X48-MSHA-CL 48 1220 1/2" 47.24 1200 70.87 1800

ASG-10X54-MSHA-CL 54 1372 1/2" 56.69 1440 78.74 2000

ASG-10X60-MSHA-CL 60 1524 1/2" 62.99 1600 86.61 2200

ASG-10X72-MSHA-CL 72 1829 1/2" 72.83 1850 94.49 2400

ASG-10X84-MSHA-CL 84 2134 1/2" 84.00 2134 101.00 2565

ASG-1-10X60-MSHA-CL 60 1524 1" 62.99 1600 60.61 1539

ASG-1-10X72-MSHA-CL 72 1829 1" 72.83 1850 94.49 2400

ASG-1-10X84-MSHA-CL 84 2134 1" 82.09 2085 102.36 2600

Pulley Diameter

Number ofStripes

™Arrowhead Ceramic Lagging

4 5 6 6 7 7 8 9 9 10 11 11 12 12 13 14 16 17 19

Thick Ceramicin

Ceramicmm

Rubberin

Rubbermm

BWmm

12” 14” 16” 18” 20” 22” 24” 26” 28” 30” 32” 34” 36” 38” 40” 42” 48” 54” 60”

Per-Buffed Thickness Better than 0.01”

Side Profile

Edge ProfileTaper close seam joints

on pulley diameter.

Natural & MSHA 1C-174/2 FRAS Grade Pulley Lagging

Rubber Hardness

Lagging to PulleyShell Bond Strength

Rubber AbrasionResistance (DIN)

Elongation

Tensile

62 Shore A or 45 Shore AC

Exceeds 91 PIW

81

510%

2900 PSI

Typical Specification

.12”NEOPRENE

.12”NEOPRENE

.5”

2.25”

.60”.24”

CERAMIC .20”SBR

™Semi-Ceramic Pulley Lagging

® ™ASGCO has added a Semi-Ceramic Pulley Lagging to their product line, featuring 40% coverage for smaller pulley’s, non-drive pulley’s and bend pulley’s.

® ™ASGCO ’s Semi-Ceramic Pulley Lagging provides the solution when conventional rubber lagging fails to correct belt spillage and wears prematurely.

• Newly Improved Ceramic Tile – provides robust performance in dry, wet, or muddy applications.

• High Grade – aluminum oxide ceramic

• Bonding Strength – that is superior to others, due to 3mm of our neoprene compound vulcanized into bottom-side of the lagging.

• Pre-Chemical Backing – for ease in installation

• Increase Productivity – by delivering increased traction between the conveyor belt and pulley, allowing for lower belt tension than with rubber lagging.

• Reduce Down Time – on non drive pulleys, where pulley change-out due to excessive wear is difficult.

• Rounded corners – allow for better adhesion between the rubber and the tile

Abrasion resistanttiles fully enclosed by rubber

ASG-15x32.81-SCRL 15” (385mm) wide x 32.81’ (10M) long

Part Number Roll Dimension (120lbs)

™Semi-Ceramic Pulley Lagging

Semi-Ceramic Tile Statistics

Total surface area of the ceramic as a percentage for the total? 50%

Width of each tile? 0.787” (20mm)

Length of tile? 0.787” (20mm)

Total thickness of ceramic? 0.197” (5mm)

Percent of ceramic are raised? 27%

Height of ceramic nubs that extend above the ceramic tile? .0625” (1.6mm)

Diameter of ceramic nub? 0.118” (3mm)

Number of nubs? 13 per tile

.787”

.787”

Available in rolls - use only what is needed

The only product providing diagonal grooves on ceramictile lagging for self-cleaning.

Page 3: Pulley Lagging PULLEY LAGGING - ASGCO · PULLEY LAGGING Pulley Lagging Providing the World Bulk Material Handling Industry with Productive, Safe and Reliable “Complete Conveyor

Design Features - Tiles

• High grade aluminum oxide ceramic• Tile fully enclosed by rubber• Rounded corners allow for better adhesion between the rubber and the tile

ISOMETRIC VIEW

ASG-10X24-CL 24" 610 1/2" 24-7/8" 632 9 229

ASG-10X30-CL 30" 763 1/2" 31-1/4" 794 11 279

ASG-10X36-CL 36" 915 1/2" 36-1/4" 921 13 330

ASG-10X42-CL 42" 1067 1/2" 41-1/8" 1045 15 381

ASG-10X48-CL 48" 1220 1/2" 48-1/2" 1232 17 432

ASG-10X54-CL 54" 1372 1/2" 55-7/8" 1419 19 483

ASG-10X60-CL 60" 1524 1/2" 60-3/4" 1543 21 533

ASG-10X72-CL 72" 1829 1/2" 73-1/8" 1857 23 584

ASG-10X84-CL 84" 2134 1/2" 83-1/8" 2111 33 838

™Arrowhead Ceramic Pulley Lagging™Arrowhead Ceramic Pulley Lagging provides the solution when conventional

rubber lagging fails to correct a belt slippage problem and/or when rubber lagging wears prematurely. Our unique Arrowhead ceramic is designed for the highest drive factors unlike the conventional square tiles.

• Increase Productivity - by delivering increased traction between the belt and pulley. This allows for lower belt tension than with rubber lagging.

• Precision Molded - Only product providing diagonal grooves on ceramic tile lagging for self-cleaning

™• Improved Belt Tracking - due to the Arrowhead patterns self-cleaning ability, which reduces material build-up and thereby eliminates the major source of misalignment.

• Bonding Strength - that is superior to others, due to 1/8” (3mm) of our neoprene compound vulcanized into bottom-side of the pulley lagging.

• Extreme Durability - in high feed rates and high conveying speeds and abrasive or highly wet or dry applications as seen in below ground and above ground mining.

• Easy Installation - can be done in place, on plant site, at your local distributor or at the pulley manufacturer. Each strip is 10” (250mm) wide x pulley face (see chart on back).

• 3 Year Warranty

™Arrowhead Drive & Smooth Rubber Pulley Lagging™Arrowhead Drive and Smooth Pulley Lagging is the solution, in an application

where rubber is the answer, to help eliminate slippage, increase pulley life and to improveproduction. A specially formulated combination of synthetic, natural, and neoprene rubber compounds provides our pulley lagging with excellent gripping strength and abrasion resistance.

• Increase Productivity - by delivering increased traction between the belt and pulley, and increasing pulley life and reducing build-up.

• Bonding Strength - that is superior to others, due to 3mm of our neoprene compound vulcanized into bottom side of the lagging.

• Easy Installation - can be done in place, on plant site, at your local distributor or at the pulley manufacturer. Each roll is ½” or ¾” thick x 10” wide by 21.3’ long, or in 278’ rolls. (See chart on back)

PULLEY LAGGING PULLEY LAGGING

1 2

™Arrowhead Nat Ceramic Lagging Information

Part Number BWin

BWmm

Thick Ceramicin

Ceramicmm

Rubberin

Rubbermm

Ceramic + 17 = Total Length

™Arrowhead MSHA Ceramic Lagging Information

Part Number BWin

ASG-10X24-MSHA-CL 24 610 1/2" 24.41 620 47.24 1200

ASG-10X30-MSHA-CL 30 762 1/2" 30.71 780 53.15 1350

ASG-10X36-MSHA-CL 36 915 1/2" 37.01 940 59.06 1500

ASG-10X42-MSHA-CL 42 1067 1/2" 43.31 1100 64.96 1650

ASG-10X48-MSHA-CL 48 1220 1/2" 47.24 1200 70.87 1800

ASG-10X54-MSHA-CL 54 1372 1/2" 56.69 1440 78.74 2000

ASG-10X60-MSHA-CL 60 1524 1/2" 62.99 1600 86.61 2200

ASG-10X72-MSHA-CL 72 1829 1/2" 72.83 1850 94.49 2400

ASG-10X84-MSHA-CL 84 2134 1/2" 84.00 2134 101.00 2565

ASG-1-10X60-MSHA-CL 60 1524 1" 62.99 1600 60.61 1539

ASG-1-10X72-MSHA-CL 72 1829 1" 72.83 1850 94.49 2400

ASG-1-10X84-MSHA-CL 84 2134 1" 82.09 2085 102.36 2600

Pulley Diameter

Number ofStripes

™Arrowhead Ceramic Lagging

4 5 6 6 7 7 8 9 9 10 11 11 12 12 13 14 16 17 19

Thick Ceramicin

Ceramicmm

Rubberin

Rubbermm

BWmm

12” 14” 16” 18” 20” 22” 24” 26” 28” 30” 32” 34” 36” 38” 40” 42” 48” 54” 60”

Per-Buffed Thickness Better than 0.01”

Side Profile

Edge ProfileTaper close seam joints

on pulley diameter.

Natural & MSHA 1C-174/2 FRAS Grade Pulley Lagging

Rubber Hardness

Lagging to PulleyShell Bond Strength

Rubber AbrasionResistance (DIN)

Elongation

Tensile

62 Shore A or 45 Shore AC

Exceeds 91 PIW

81

510%

2900 PSI

Typical Specification

.12”NEOPRENE

.12”NEOPRENE

.5”

2.25”

.60”.24”

CERAMIC .20”SBR

™Semi-Ceramic Pulley Lagging

® ™ASGCO has added a Semi-Ceramic Pulley Lagging to their product line, featuring 40% coverage for smaller pulley’s, non-drive pulley’s and bend pulley’s.

® ™ASGCO ’s Semi-Ceramic Pulley Lagging provides the solution when conventional rubber lagging fails to correct belt spillage and wears prematurely.

• Newly Improved Ceramic Tile – provides robust performance in dry, wet, or muddy applications.

• High Grade – aluminum oxide ceramic

• Bonding Strength – that is superior to others, due to 3mm of our neoprene compound vulcanized into bottom-side of the lagging.

• Pre-Chemical Backing – for ease in installation

• Increase Productivity – by delivering increased traction between the conveyor belt and pulley, allowing for lower belt tension than with rubber lagging.

• Reduce Down Time – on non drive pulleys, where pulley change-out due to excessive wear is difficult.

• Rounded corners – allow for better adhesion between the rubber and the tile

Abrasion resistanttiles fully enclosed by rubber

ASG-15x32.81-SCRL 15” (385mm) wide x 32.81’ (10M) long

Part Number Roll Dimension (120lbs)

™Semi-Ceramic Pulley Lagging

Semi-Ceramic Tile Statistics

Total surface area of the ceramic as a percentage for the total? 50%

Width of each tile? 0.787” (20mm)

Length of tile? 0.787” (20mm)

Total thickness of ceramic? 0.197” (5mm)

Percent of ceramic are raised? 27%

Height of ceramic nubs that extend above the ceramic tile? .0625” (1.6mm)

Diameter of ceramic nub? 0.118” (3mm)

Number of nubs? 13 per tile

.787”

.787”

Available in rolls - use only what is needed

The only product providing diagonal grooves on ceramictile lagging for self-cleaning.

Page 4: Pulley Lagging PULLEY LAGGING - ASGCO · PULLEY LAGGING Pulley Lagging Providing the World Bulk Material Handling Industry with Productive, Safe and Reliable “Complete Conveyor

PULLEY LAGGINGPulley Lagging

Providing the World Bulk Material Handling Industrywith Productive, Safe and Reliable “Complete Conveyor Solutions.”

Providing the World Bulk Material Handling Industrywith Productive, Safe and Reliable “Complete Conveyor Solutions.”

®©2/2018 ASGCO “Complete Conveyor Solutions” 301 Gordon Street Allentown, PA 18102 800.344.4000 610.821.0216 610.778.8991| | T | T | FX

™Arrowhead proved to be 12% more abrasion resistant then the leading competition.

½” Thick x 10” x 21.33’ Drive Lagging ASG-10X21.33-1/2-TRL 42

¾” Thick x 10” x 21.33’ Drive Lagging ASG-10X21.33-3/4-TRL 60

½” Thick x 10” x 21.33’ Plain Lagging ASG-10X21.33-1/2-TRL-PLN 48

½” Thick x 10” x 21.33’ Smooth Lagging ASG-10X21.33-1/2-TRL-SM 52

½” Thick x 10” x 21.33’ Non-Drive Lagging ASG-10X278-1/2-TRL 626

½” Thick x 10” x 21.33’ Drive Lagging MSHA ASG-10X21.33-1/2-MSHA-TRL 42

¾” Thick x 10” x 21.33’ Drive Lagging MSHA ASG-10X21.33-3/4-MSHA-TRL 56

½” Thick x 10” x 278’ Drive Lagging MSHA ASG-10X278-MSHA-TRL 626

½” Thick x 10” x 21.33’ Plain Lagging MSHA ASG-10X21.33-1/2-MSHA-PLN 42

™Arrowhead Rubber Lagging

Description Part Number Wt. Lbs.

Amount of Rolls Needed to Lag “X” Pulley

Pulley diameter x 3.14 = Pulley circumference™Pulley Circumference / 10 = Number of Arrowhead lagging strips

Number of strips needed x (pulley face +2) = Number of total inches of rubber lagging

Number of total inches of rubber lagging / 255 = Number of rolls of rubber

™Arrowhead Drive & Smooth Rubber Lagging

Amount of Cement Needed to Lag “X” Pulley Size

Pulley diameter x 3.14 = Pulley circumference

Circumference face width / 144 = Pulley surface area in sq. ft.

Pulley surface area in sq. ft. / 10 = Amount of cement in quarters needed

Smooth Lagging

0.25

0.26

0.27

0.28

0.29

0.3

0.31

0.32

1000 3000

Type X™Arrowhead

• Taber Abrasion, ASTMD 3389-94 (99)• H18 wheels, 1000 gram load per wheel, for 3000 cycles• All tests were completed by Akron Rubber Development Laboratory, Inc. - www.ardl.com

Total Amount of Material Loss

Taber Abrasion Tests