I’epaper.timesofindia.com/Repository/ETM/2009/09/02/ETM_2009_9_2_22.pdfopment process of a number...

1
Sanjeeb Mitra O ne could say the modern age started with the use of iron in daily life. It was also the time when states and cities were born. The Iron Age continues still and the metal is used in its various forms. Steel, an alloy of mostly iron and around 2 per cent carbon is so widely used that it is considered to form the very frame- work of civilisation. The modern steel industry saw its dawn in the late 1850s. Since then, steel has formed the bedrock of the world’s industrial economy. After India got independent, the gov- ernments put a great stress on develop- ing the country’s steel industry. In 1990- 91, six plants — five of which were in the public sector — had a total output of 10 million tonnes. Another 180 small plants accounted for the rest of the country’s steel production — 4.7 million tonnes. Most were private sector firms. The Indian steel industry started spreading its tentacles into Europe after 2000. In January 2007, Tata Steel made a successful $11.3-billion bid for Corus Group PLC. In 2006, Mittal Steel acquired Arcelor for $38.3 billion to become the world’s biggest steel maker, ArcelorMittal. India’s aluminium industry is also booming. The industry has one of the highest growth rates in the world at more than 7 per cent per year. Most sec- tors that use aluminium are witnessing tremendous growth, fuelling demand for the metal. India, which has the fifth largest bauxite reserve in the world, is all set to tap this opportunity. The industry grew from 5,000 tonnes per annum at the time of Independence to 483,000 tonnes in 1992, of which 113,000 tons were exported. According to PricewaterhouseCoop- ers, “After a period of relatively good times for the metals industry, September 2008 saw the bottom fall out for all of the metals players. Major metal produc- ers are struggling to adjust to rapidly descending demand, and the supply chain is working off significantly overstocked inventory. The markets have not responded to production curtailments and have not offset the decline in demand, resulting in rapid price erosion.” However, it went on to add that, “All is not gloom and doom, the last five years of M&A activity have left most metal producers in better financial con- dition to weather this downturn and compete once the global economy rebounds. There will still be issues for all metals producers to contend with, such as climate change and the increasing cost of raw materials.” Since the dawn of civilization, the metal industry has come a long way and now forms the bedrock of human society A METALLIC TALE Mukul Ray Comment on the development of the steel sector. Since 1991, substantial eco- nomic reforms were intro- duced by the Government of India which boosted the devel- opment process of a number of industries, particularly the steel industry. The sector is ex- pected to grow by 10-12%. However, since the economic downturn, the de- mand for steel has definitely reduced. However, the domestic steel in- dustries are under- going various phases of mod- ernization and consolidation. In West Bengal, IISCO, which is now under the fold of SAIL, has embarked upon a large modernization programme to the tune of Rs 10,000 crore ap- proximately. This is a very good sign for the demand of steel in the core industries and IISCO shall def- initely contribute a good share of that requirement. More- over, over the last couple of years, the govern- ment of West Bengal has real- ized the potential of the industry and brought in some private players in the state. Which are the priority areas of the company? The major contribution of METCO in the iron and steel industries is its design and supply of process equipment like Briquetting Plant, Lime Solution Preparation Plant, Mortar Mixing Plant, Shot Blasting Plant, Pig Casting Ma- chine, etc and supply of various Belt Conveyor and Auxiliary Equipment are required in the industry. We have successfully installed over 35 numbers of continuous pig casting ma- chines for different units of SAIL that is producing millions of tonnes of cast iron pig annu- ally. Presently, we are executing contracts at IISCO and RSP aggregating more than 1.2 MTPA production of pig iron. We have executed Electro Slag Remelting Plants up to 10 tonne ca- pacity and have successfully man- ufactured and in- stalled Gas Clean- ing Plants for Fer- ro-Alloy Industry. We have executed a large project in South Africa for Tata Steel KZN. We are exploring the possibility of opening a new area of design, manufacturing and fabrication of speciality equipment for Metallurgical Industries under the Renew- able Energy Mission of the Government of India. What are the future plans of the company? Our performance during the last five years was more or less satisfactory. We had secured a number of turnkey contracts from the steel industry like SAIL, TISCO, etc, some of which have already been com- pleted and the rest are nearing completion. With the present momentum of work in our Engineering and Project Division, we are very hopeful that we will contribute our share through engineering activities in the expected GDP growth of 8%, which the Govt of India is expecting to achieve. (Ray is Managing Director of Metal Engineering & Treatment Company Private Limited) Rohit Patni What are the latest trends that earmark the steel sector? Domestic demand is better especially since last couple of months, although the extent of recov- ery may be exagger- ated by seasonability and restocking. We believe markets are looking up due to better demand and lower import trends. However, steel funda- mentals are still weak. Comment on the high points of your company? The high point in our Company is how we faced the global economic downturn by restructuring cost cutting and improved market penetration by innovative market- ing. We are looking at the rural sector where we have made strong brand presence. How important is usage of new technology in your sector? The importance of new technology in the steel sector need not be over emphasized. Adoption of the latest environmentally sus- tainable technologies can reduce green house emission, reduce operating cost and at the same time curtail consumption of fossil fuel. We have been successfully running our own captive power plants with the use of exit gases which would have otherwise increased the emission. How do you view competition from the public sector giants? We always welcome healthy competition with public sectors or others. Unfortunately in our country the public sectors steel plants are mostly endowed with captive raw mate- rials and various other tax sops. Most impor- tantly, they have the financial support of the government which limits our competitive- ness. Are private sector players receiving any form of sops from the govern- ment? No, there are hardly any benefits other than some rebate in the electric tariff and DEPB benefits which is also reducing gradually over the last few years. (Patni is Managing Director, Rohit Ferro-Tech Ltd & Joint Managing Director, Ankit Metal & Power Limited) E T A CONSUMER CONNECT INITIATIVE FOCUS ON METALS 'Adopt latest environmentally sustainable technologies' Rohit Patni MUKUL RAY Steel sector expected to grow by 10-12% Sanjay Sureka How did the steel sector fare during the glob- al economic cri- sis? Steel industry accounts for approximately 2% of the global economy and 3.5% of the global trade in commodities. The Global Steel Industry witnessed two sharply divergent trends in 2008; the first half witnessed a surge in steel demand leading to a record prices followed by a steep slide in demand and prices in the second half. While the steel demand and realisations scaled new high in the first half of calen- dar year 2008, they retraced in just two months due to global melt down contract- ing the demand by more than 25% and the prices by 50%. Even though the impact of this melt- down was deep, the optimism stems from the swift policy responses by various cen- tral banks and the national governments in a co-ordinated manner to stimulate the global economy with large stimulus pack- ages and easing the monetary policy by lowering the interest rates. What are the new thrust areas of your company? * The company completed all its ongoing proj- ects, added capacities and introduced products at higher levels of value chain. * The group entered new production space by entering into joint venture with existing units * The group is also foraying into the energy sphere led by allocation of coal resources by the Government of India. * It is also exploring ferrous and non-ferrous metal production and mining projects in coun- tries like Australia, Mozambique, South Africa, Brazil and Indonesia. How do you view competition from the public sector giants? The chief advantage available to the PSU's is the availability of mineral resources like iron ore, thermal and coking coal, manganese ore etc of high quality from captive mines at a very large discount over the prevailing market price of the relative resources. However, the present rounds of allocation of coal and iron ore mines by the government is aimed at creating a more level playing field for all producers with a rela- tively significant production base. What are the high points of your company? CONCAST entered new production space by entering into joint venture with existing units. The group is also foraying into the energy sphere led by allocation of coal resources by the Government of India. The group is also working on strategies for unlocking value blocked in the company's resources, both passive and active, based on transparent business practices. Comment on your five-year plans. We see ourselves continuously upgrading our core technologies, embrace new processes, in- troducing human resources interventions to motivate employees. With long experience in manufacturing iron and steel products and lo- gistics management of raw materials and steel products (both intermediate and final), the group has entered into bulk trade in major minerals and metals including intermediate products required by iron and steel Industry. The company is also pursuing technologies at commercially viable alternatives for energy from non-conventional sources having CDM benefits. (Sureka is Managing Director, CONCAST) A METALLIC TALE 'PSUs enjoy availability of mineral resources' SANJAY SUREKA THE ECONOMIC TIMES MUMBAI WEDNESDAY 2 SEPTEMBER 2009 22 RflK I Ankit Metal & Power Limited www.ankitmetal.com 35 , CR. Avenue , 4th floor , Kolkata -12 , Ph:- +91-33-22119805 // 06 // 8807 ‘‘ I II 1 TN fin I-if fl PY4 I FThTII i ii J I [‘ I’ : (Product Range) i5i’ SRC GROUP OF INDUSTRIES 27, NETA3 I SUBHAS ROAD, 6t h FLOOR, KOLKATA - 700 001 WEST BENGAL, INDIA PHONE : (0) 2243-3306, 2243-2194, FAX : +91-33-4005-0785 , MOBILE : +91-9230027111/22/33 E-MAIL : srcgroup @srcgroup coin, srcp ll@vsn i net , WEBSITE : www srcgroup coJn Towards A A Steely Tomorrow Manufacturers of Structural SIeeIs/BiIIets/PenciI I es I )oists I U/H-Beams I Plates/Sheets I Chequered Plate I Silico-Manganese I Ferro-Manganese Dealers enquily solicited. Iso 9001:2000 Company Structural Steel products are BIS & CE Cer if led. SRC Group Building BSI + metc D - AN 808001 2008 COMPANY •Ektroslag Ronilling Plants Form NI Plants *Pig Iron Casting Plants .Mateotal Handling Plants Pollution Control Plants .Special — — Metallurgical Projects •Roll Shop Eqaipmont for Raiteo Iran & Steel , CorntjucUon Industries METAL ENGINEERING & TREATMENT CO . PVT. LTD. Eii neinit & Ei ipment Dlvi. Pralacta Du n. & Jainla & Bearin Diii. 37/1 Nirmal Chunder Street 42 , Motilal Basak Lane , 3rd Floor, Kolkata-700013 Kolkata 7000S4 Ph: +91 (0) 22151879 Ph: 2358 274W 2743 23594081 Fax: 23346308 Fasc +91 (0) 22152477 E-mail: inretcoproject@metcoal/com E-mail: metcocai©caJ.vsni.netin riietcocal.brg©vSni.net URL; www.metcocal.com

Transcript of I’epaper.timesofindia.com/Repository/ETM/2009/09/02/ETM_2009_9_2_22.pdfopment process of a number...

Sanjeeb Mitra

One could say the modernage started with the use ofiron in daily life. It was alsothe time when states andcities were born. The Iron

Age continues still and the metal is usedin its various forms.Steel, an alloy of mostly iron and around2 per cent carbon is so widely used thatit is considered to form the very frame-work of civilisation. The modern steelindustry saw its dawn in the late 1850s.Since then, steel has formed the bedrockof the world’s industrial economy.

After India got independent, the gov-ernments put a great stress on develop-ing the country’s steel industry. In 1990-91, six plants — five of which were inthe public sector — had a total output of10 million tonnes. Another 180 smallplants accounted for the rest of thecountry’s steel production — 4.7 milliontonnes. Most were private sector firms.

The Indian steel industry startedspreading its tentacles into Europe after2000. In January 2007, Tata Steel madea successful $11.3-billion bid for CorusGroup PLC. In 2006, Mittal Steelacquired Arcelor for $38.3 billion tobecome the world’s biggest steel maker,ArcelorMittal.

India’s aluminium industry is alsobooming. The industry has one of thehighest growth rates in the world atmore than 7 per cent per year. Most sec-tors that use aluminium are witnessing

tremendous growth, fuelling demandfor the metal. India, which has the fifthlargest bauxite reserve in the world, is allset to tap this opportunity. The industrygrew from 5,000 tonnes per annum at

the time of Independence to 483,000tonnes in 1992, of which 113,000 tonswere exported.

According to PricewaterhouseCoop-ers, “After a period of relatively good

times for the metals industry, September2008 saw the bottom fall out for all ofthe metals players. Major metal produc-ers are struggling to adjust to rapidlydescending demand, and the supplychain is working off significantly overstocked inventory. The marketshave not responded to production curtailments and have not offset thedecline in demand, resulting in rapidprice erosion.”

However, it went on to add that, “Allis not gloom and doom, the last fiveyears of M&A activity have left mostmetal producers in better financial con-dition to weather this downturn andcompete once the global economyrebounds. There will still be issues for allmetals producers to contend with, suchas climate change and the increasingcost of raw materials.”

Since the dawn of civilization, the metal industry has come a long way and now formsthe bedrock of human society

A METALLIC TALE

Mukul Ray

� Comment on thedevelopment of the steelsector.Since 1991, substantial eco-nomic reforms were intro-duced by the Government ofIndia which boosted the devel-opment process of a number ofindustries, particularly the steelindustry. The sector is ex-

pected to grow by10-12%. However,since the economicdownturn, the de-mand for steel hasdefinitely reduced.

However, thedomestic steel in-dustries are under-going various phases of mod-ernization and consolidation.In West Bengal, IISCO, whichis now under the fold of SAIL,has embarked upon a largemodernization programme tothe tune of Rs 10,000 crore ap-proximately.

This is a very good sign forthe demand of steel in the coreindustries and IISCO shall def-initely contribute a good shareof that requirement. More-over, over the last couple of years, the govern-ment of West Bengal has real-ized the potential of the industry and brought in someprivate players in the state.

� Which are the priorityareas of the company?The major contribution ofMETCO in the iron and steelindustries is its design and supply of process equipmentlike Briquetting Plant, LimeSolution Preparation Plant, Mortar Mixing Plant, ShotBlasting Plant, Pig Casting Ma-chine, etc and supply of variousBelt Conveyor and AuxiliaryEquipment are required in the

industry. We have successfullyinstalled over 35 numbers ofcontinuous pig casting ma-chines for different units ofSAIL that is producing millionsof tonnes of cast iron pig annu-ally. Presently, we are executing contracts at IISCOand RSP aggregating morethan 1.2 MTPA production ofpig iron. We have executed

Electro SlagRemelting Plantsup to 10 tonne ca-pacity and havesuccessfully man-ufactured and in-stalled Gas Clean-ing Plants for Fer-ro-Alloy Industry.We have executeda large project in

South Africa for Tata SteelKZN. We are exploring thepossibility of opening a newarea of design, manufacturingand fabrication of specialityequipment for MetallurgicalIndustries under the Renew-able Energy Mission of theGovernment of India.

� What are the futureplans of the company?Our performance during thelast five years was more or lesssatisfactory. We had secured anumber of turnkey contractsfrom the steel industry likeSAIL, TISCO, etc, some ofwhich have already been com-pleted and the rest are nearingcompletion. With the present momentumof work in our Engineering andProject Division, we are veryhopeful that we will contributeour share through engineeringactivities in the expected GDPgrowth of 8%, which the Govtof India is expecting to achieve.

(Ray is Managing Director ofMetal Engineering & TreatmentCompany Private Limited)

Rohit Patni

� What are thelatest trends thatearmark the steelsector? Domestic demand isbetter especiallysince last couple ofmonths, althoughthe extent of recov-ery may be exagger-ated by seasonability

and restocking. We believe markets arelooking up due to better demand and

lower import trends. However, steel funda-mentals are still weak.

� Comment on the high points ofyour company? The high point in our Company is how wefaced the global economic downturn byrestructuring cost cutting and improvedmarket penetration by innovative market-ing. We are looking at the rural sector wherewe have made strong brand presence.

� How important is usage of newtechnology in your sector?The importance of new technology in thesteel sector need not be over emphasized.Adoption of the latest environmentally sus-

tainable technologies can reduce greenhouse emission, reduce operating cost and atthe same time curtail consumption of fossilfuel. We have been successfully running our owncaptive power plants with the use of exitgases which would have otherwise increasedthe emission.

� How do you view competitionfrom the public sector giants?We always welcome healthy competitionwith public sectors or others. Unfortunatelyin our country the public sectors steel plantsare mostly endowed with captive raw mate-rials and various other tax sops. Most impor-tantly, they have the financial support of thegovernment which limits our competitive-ness.

� Are private sector players receivingany form of sops from the govern-ment?No, there are hardly any benefits other thansome rebate in the electric tariff and DEPBbenefits which is also reducing graduallyover the last few years.

(Patni is Managing Director, Rohit Ferro-Tech Ltd& Joint Managing Director, Ankit Metal &

Power Limited)

ET

A CONSUMER CONNECT INITIATIVEF O C U S O N M E T A L S

'Adopt latest environmentallysustainable technologies'

Rohit Patni

MUKUL RAY

Steel sector expected togrow by 10-12%

Sanjay Sureka

� How did thesteel sector fareduring the glob-al economic cri-sis?Steel industryaccounts forapproximately2% of the globaleconomy and3.5% of the global

trade in commodities. The Global SteelIndustry witnessed two sharply divergenttrends in 2008; the first half witnessed asurge in steel demand leading to a recordprices followed by a steep slide in demandand prices in the second half. While the steel demand and realisationsscaled new high in the first half of calen-dar year 2008, they retraced in just twomonths due to global melt down contract-ing the demand by more than 25% andthe prices by 50%.

Even though the impact of this melt-down was deep, the optimism stems fromthe swift policy responses by various cen-tral banks and the national governmentsin a co-ordinated manner to stimulate theglobal economy with large stimulus pack-ages and easing the monetary policy bylowering the interest rates.

� What are the new thrust areas ofyour company?* The company completed all its ongoing proj-ects, added capacities and introduced productsat higher levels of value chain.* The group entered new production space byentering into joint venture with existing units * The group is also foraying into the energysphere led by allocation of coal resources by theGovernment of India. * It is also exploring ferrous and non-ferrousmetal production and mining projects in coun-

tries like Australia, Mozambique, South Africa,Brazil and Indonesia.

� How do you view competitionfrom the public sector giants?The chief advantage available to the PSU's isthe availability of mineral resources like ironore, thermal and coking coal, manganese oreetc of high quality from captive mines at a verylarge discount over the prevailing market priceof the relative resources. However, the presentrounds of allocation of coal and iron ore minesby the government is aimed at creating a morelevel playing field for all producers with a rela-tively significant production base.

� What are the high points of yourcompany? CONCAST entered new production space byentering into joint venture with existingunits. The group is also foraying into theenergy sphere led by allocation of coalresources by the Government of India. The group is also working on strategies forunlocking value blocked in the company'sresources, both passive and active, based ontransparent business practices.

� Comment on your five-year plans.We see ourselves continuously upgrading ourcore technologies, embrace new processes, in-troducing human resources interventions tomotivate employees. With long experience inmanufacturing iron and steel products and lo-gistics management of raw materials and steelproducts (both intermediate and final), thegroup has entered into bulk trade in majorminerals and metals including intermediateproducts required by iron and steel Industry.The company is also pursuing technologies atcommercially viable alternatives for energyfrom non-conventional sources having CDMbenefits.

(Sureka is Managing Director, CONCAST)

A METALLIC TALE

'PSUs enjoy availability ofmineral resources'

SANJAY SUREKA

THE ECONOMIC TIMES MUMBAI WEDNESDAY 2 SEPTEMBER 2009 22

RflK I Ankit Metal & Power Limitedwww.ankitmetal.com

35, CR. Avenue, 4th floor, Kolkata -12, Ph:- +91-33-22119805 //06 //8807

‘‘ I I I

1�TN fin I-if fl PY4 I FThTII �i ii J I [ ‘ �

I’ :(Product Range) �i5i’

SRC GROUP OF INDUSTRIES27, NETA3 I SUBHAS ROAD, 6th FLOOR, KOLKATA - 700 001

WEST BENGAL, INDIA

PHONE : (0) 2243-3306, 2243-2194, FAX : +91-33-4005-0785, MOBILE : +91-9230027111/22/33

E-MAIL : srcgroup @srcgroup co in, srcp ll@vsn i net, WEBSITE : www srcgroup coJn

Towards A A Steely Tomorrow

Manufacturers of

Structural SIeeIs/BiIIets/PenciI I

es I )oists I U/H-Beams I Plates/Sheets I Chequered Plate I Silico-Manganese I Ferro-ManganeseDealers enquily solicited. Iso 9001:2000 Company Structural Steel products are BIS & CE Cer�if led.

SRC Group

Building

BSI

���+ metc D-

AN 808001 2008 COMPANY

•Ektroslag Ronilling PlantsForm NI Plants *Pig Iron Casting

Plants .Mateotal Handling PlantsPollution Control Plants .Special

— — Metallurgical Projects•Roll Shop Eqaipmont

for Raiteo Iran & Steel,Corntj ucUon Industries

METAL ENG INEERING & TREATMENT CO . PVT. LTD.

Eii�neinit & Ei�ipment Dlvi. Pralacta Du n. & Jainla & Bearin Diii.37/1 Nirmal Chunder Street 42�, Motilal Basak Lane ,3rd Floor, Kolkata-700013 Kolkata 7000S4Ph: +91 (0) 22151879 Ph: 2358 274W 2743 23594081

Fax: 23346308Fasc +91 (0) 22152477 E-mail: inretcoproject@metcoal/comE-mail: metcocai©caJ.vsni.netin riietcocal.brg©vSni.net

URL; www.metcocal.com