HYDRAULIC PLANETARY GEAR WINCHES The Quality is … · HYDRAULIC PLANETARY GEAR WINCHES EN 14492-1...

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EPH PLANETARY WINCHES Model EPH are hydraulic planetary winches. Designed for extend life and give best safe duty. This winch is built according with higher safety standards in compliance with Directive Machinery 2006/24/CE Harmonized EN 14492-1. The high efficiency planetary gear train assure fast payout and rewind winching operational and the innovative brake system, make these winches reliable and great for industrial applications. FEATURES 1 The Quality is Transparent HYDRAULIC PLANETARY GEAR WINCHES EN 14492-1 COMPACT Hardened steel two stage planetary gear train class M4 L1 T5 (FEM 1.001/1987) EPH 10000 class M3 L1 T4 (FEM 1.001/1987) EPH 12200 FAST WINCHING SPEED Fast payout and rewind VERSATILE MOUNTING Designed for either base or side mounting STRONG Strong Body for extended heavy-duty cycle MULTI-DISC PRESSURE RELEASED BRAKE Gives a reliable and effective full brake capacity 1. HEAVY-DUTY ROLLER FAIRLEAD Heavy duty mounting frame with zinc plated finish. Large diameter rollers, fitted with bearings, for reduced maintenance and increased rope life. 2. CABLE TENSIONER Strong frame with heavy duty springs, zinc plated fini- sh with roller working on bearings, prevents wire rope tangling when free spooling. 3. BASE MOUNTING ANGLES Standard base mounting angles 4. AIR CLUTCH Compact air - cylinder based on Vime’s own design. Out put shaft is visible when the drum is in the disengaged position. 5. DRUM Wedge pocket system in according with CE Machinery Directive to prevent rope release. MODEL RATED LINE PULL EPH 10000 10.000 Kgs. (22.046 Lbs.) EPH 12200 12.200 Kgs. (26.896 Lbs.) 6. FULL LOAD HOLDING BRAKE Multi-disc pressure released brake, designed using special heavy duty components to assure full brake performance and reliability, controlled by a noiseless,overcenter valve. 7. HYDRAULIC MOTOR Orbital hydraulic motor, splined output shaft. 8. OVERCENTER VALVE Special noiseless overcenter valve based on Vime’s design. DRUM SIZE AVAILABLE Standard: 335 mm (13.2 inch) TOTALLY OIL COOLED Gears and brake in oil bath for best performance, quiet operation and extended component life ACCESSORIES : Zinc plated heavy-duty roiller fairlead Zinc plated Cable tensioner Manual clutch shifter - drum free spooling WINCHES RANGE PLANETARY COMPONENTS 2 1 6 7 8 5 4 3

Transcript of HYDRAULIC PLANETARY GEAR WINCHES The Quality is … · HYDRAULIC PLANETARY GEAR WINCHES EN 14492-1...

Page 1: HYDRAULIC PLANETARY GEAR WINCHES The Quality is … · HYDRAULIC PLANETARY GEAR WINCHES EN 14492-1 COMPACT Hardened steel two stage planetary gear train class M4 L1 T5 (FEM 1.001/1987)

EPH PLANETARY WINCHESModel EPH are hydraulic planetary winches. Designed for extend life and give best safe duty. This winch is built according with higher safety standards in compliance with Directive Machinery 2006/24/CE Harmonized EN 14492-1. The high efficiency planetary gear train assure fast payout and rewind winching operational and the innovative brake system, make these winches reliable and great for industrial applications.

FEATURES

1The Quality is Transparent

HYDRAULIC PLANETARY GEAR WINCHES

EN 14492-1

❏ COMPACTHardened steel two stage planetary gear trainclass M4 L1 T5 (FEM 1.001/1987) EPH 10000class M3 L1 T4 (FEM 1.001/1987) EPH 12200

❏ FAST WINCHING SPEEDFast payout and rewind

❏ VERSATILE MOUNTINGDesigned for either base or side mounting

❏ STRONGStrong Body for extended heavy-duty cycle

❏ MULTI-DISC PRESSURE RELEASED BRAKE Gives a reliable and effective full brake capacity

1. HEAVY-DUTY ROLLER FAIRLEADHeavy duty mounting frame with zinc plated finish.Large diameter rollers, fitted with bearings, for reduced maintenance and increased rope life.

2. CABLE TENSIONERStrong frame with heavy duty springs, zinc plated fini-sh with roller working on bearings, prevents wire rope tangling when free spooling.

3. BASE MOUNTING ANGLES Standard base mounting angles

4. AIR CLUTCHCompact air - cylinder based on Vime’s own design. Out put shaft is visible when the drum is in the disengaged position.

5. DRUMWedge pocket system in according with CE Machinery Directive to prevent rope release.

MODEL RATED LINE PULL

EPH 10000 10.000 Kgs. (22.046 Lbs.)

EPH 12200 12.200 Kgs. (26.896 Lbs.)

6. FULL LOAD HOLDING BRAKEMulti-disc pressure released brake, designed using special heavy duty components to assure full brake performance and reliability, controlled by a noiseless,overcenter valve.

7. HYDRAULIC MOTOROrbital hydraulic motor, splined output shaft.

8. OVERCENTER VALVESpecial noiseless overcenter valve based on Vime’s design.

❏ DRUM SIZE AVAILABLE Standard: 335 mm (13.2 inch)

❏ TOTALLY OIL COOLED Gears and brake in oil bath for best performance, quiet operation and extended component life

ACCESSORIES : ❏ Zinc plated heavy-duty roiller fairlead ❏ Zinc plated Cable tensioner ❏ Manual clutch shifter - drum free spooling

WINCHES RANGE

PLANETARY

COMPONENTS

21 6

7

8

5

4

3

Page 2: HYDRAULIC PLANETARY GEAR WINCHES The Quality is … · HYDRAULIC PLANETARY GEAR WINCHES EN 14492-1 COMPACT Hardened steel two stage planetary gear train class M4 L1 T5 (FEM 1.001/1987)

LINE PULL 1st LAYER

GEAR RATIO

WORKING PRESSURE

LINE SPEED 1st LAYER

WIRE ROPE SIZE

WIRE ROPECAPACITY

MAX. WIRE ROPE CAPACITY EN 14492-1

MAX. WIRE ROPE CAPACITY ** DESCRIPTION WEIGHT

LBS KGS PSI BAR FT/MIN MT/MIN INCH MM FT MT FT MT FT MT WINCH (without wire rope) 418,88 lbs 190 kgs

22.046 10.000 22,1:1 2,756 190 34,1 10,4 - 14 219,8 67 298,6 91 449,5 137 ACCESSORY : ROLLER FAIRLEAD 73,85 lbs 33,5 kgs

- - - - - - - - - - - - - - - ACCESSORY : CABLE TENSIONER 20,94 lbs 9,5 kgs

Hydraulic Motor...................................................................................................................(9,8 cu in)...160 cc Max. oil flow............................................................................................................(19,81 GPM)...75 Lt./Min.Air clutch working pressure..........................................Min...(87 Psi)...6 Bar.....................Max...(145 Psi)...10 Bar

2The Quality is Transparent

On request at the order, EPH winches can be equipped with manual clutch shifter.Clutch allows the operator to manually disengage the spooling drum from the gear train, enabling the drum to rotate freely (freespooling).Engaging the clutch, it locks the winch drum back onto the gear train.

MANUAL CLUTCH VERSION

301,2

2158,5

47018,5

2158,5

441,7

39515,6

1726,8

1044,1

1204,7

2359,3

2359,3

230,9

230,9

401,6

481,9

401,6

200,8

371,5

783,1

702,8

33513,2 67

E(Y)

2,7

80 E(X)

3,2

491,9

97938,6

97938,6

1857,3

35013,8

1003,9

1003,9

55021,7

100

3,9100,

4

130,5

34013,4

27410,8

602,4

61024,0

1606,3

246

9,7

420

16,5

702,8

35514,0

376MAX

14,8

582,3

56822,4

EPH winches are equipped with Air clutch shifter. An air cylinder allows to pneumatically disengage the spooling drum from the gear train, enabling the drum to rotate freely (freespooling). The pneumatic system works if air system is available on vehicle only.Manual clutch shifter is considered such an optional accessory.

AIR CLUTCH VERSION

301,2

2158,5

47018,5

2158,5

93036,6

441,7

39515,6

1726,8

973,8

19 E(Y)

0,7

1044,1

1204,7

33513,2

2359,3

2359,3

11E(X)

0,4230,9

230,9

401,6

481,9

401,6

200,8

371,5

93036,6

702,8

1857,3

35013,8

1003,9

1003,9

55021,7

1003,9100,

4

130,5

34013,4

27410,8

1606,3

602,4

61024,0

42316,6

2469,7

702,8

35514,0

542,1

56422,2

377MAX

14,8

EN 14492-1 EN 14492-1

HYDRAULIC PLANETARY GEAR WINCHES

Dimensions :Inch

MillimetersDimensions :

Inch

Millimeters DIMENSIONAL DATA DIMENSIONAL DATA

TECHNICAL DATA

NOTE: Specifications are subject to change without notification and without incurring obligation. Specifications in this publication are theoretical and may vary depending on hydraulic system, environment,etc.

NOTE: Wire rope size must be respected. Recommended wire rope min.tensile strength 2160 N/mm2.Wire rope minimum breaking load must be at least double of winch max. pulling capacity.Max.wire rope capacity according with EN 14492-1.

** Max wire rope capacity corresponding to the full drum condition.

WARNINGDo not use winch to lift support or transport personnel.

Page 3: HYDRAULIC PLANETARY GEAR WINCHES The Quality is … · HYDRAULIC PLANETARY GEAR WINCHES EN 14492-1 COMPACT Hardened steel two stage planetary gear train class M4 L1 T5 (FEM 1.001/1987)

LINE PULL 1st LAYER

GEAR RATIO

WORKING PRESSURE

LINE SPEED 1st LAYER

WIRE ROPE SIZE

WIRE ROPECAPACITY

MAX. WIRE ROPE CAPACITY EN 14492-1

MAX. WIRE ROPE CAPACITY ** DESCRIPTION WEIGHT

LBS KGS PSI BAR FT/MIN MT/MIN INCH MM FT MT FT MT FT MT WINCH (without wire rope) 429,90 lbs 195 kgs

26.896 12.200 16,7:1 2,756 190 26,9 8,2 - 16 154,2 47 229,7 70 295,3 90 ACCESSORY : ROLLER FAIRLEAD 73,85 lbs 33,5 kgs

- - - - - - - - - - - - - - - ACCESSORY : CABLE TENSIONER 20,94 lbs 9,5 kgs

Hydraulic Motor.................................................................................................................(15,3 cu in)...250 cc Max. oil flow............................................................................................................(19,81 GPM)...75 Lt./Min.Air clutch working pressure..........................................Min...(87 Psi)...6 Bar.....................Max...(145 Psi)...10 Bar

3The Quality is Transparent

451.8

2158.5

47018.5

2158.5

441.7

39515.6

1726.8

1044.1

1355.3

2359.3

2359.3

230.9

230.9

401.6

481.9

401.6

200.8

371.5

783.1

702.8

33513.2 67

E(Y)

2.7

80 E(X)

3.2

491.9

99439.1

97938.6

1857.3

35013.8

1003.9

1003.9

55021.7

100

3.9100.

4

130.5

34013.4

27410.8

602.4

61024.0

1606.3

246

9.7

420

16.5

702.8

35514.0

376MAX

14.8

582.3

56822.4

451.8

2158.5

47018.5

2158.5

94537.2

441.7

39515.6

1726.8

973.8

19 E(Y)

0.7

1044.1

1355.3

33513.2

2359.3

2359.3

11E(X)

0.4230.9

230.9

401.6

481.9

401.6

200.8

371.5

93036.6

702.8

1857.3

35013.8

1003.9

1003.9

55021.7

1003.9100.

4

130.5

34013.4

27410.8

1606.3

602.4

61024.0

42316.6

2469.7

702.8

35514.0

542.1

56422.2

377MAX

14.8

EN 14492-1 EN 14492-1

Dimensions :Inch

MillimetersDimensions :

Inch

Millimeters

On request at the order, EPH winches can be equipped with manual clutch shifter.Clutch allows the operator to manually disengage the spooling drum from the gear train, enabling the drum to rotate freely (freespooling).Engaging the clutch, it locks the winch drum back onto the gear train.

MANUAL CLUTCH VERSIONEPH winches are equipped with Air clutch shifter. An air cylinder allows to pneumatically disengage the spooling drum from the gear train, enabling the drum to rotate freely (freespooling). The pneumatic system works if air system is available on vehicle only.Manual clutch shifter is considered such an optional accessory.

AIR CLUTCH VERSION

HYDRAULIC PLANETARY GEAR WINCHES

DIMENSIONAL DATA DIMENSIONAL DATA

TECHNICAL DATA

NOTE: Specifications are subject to change without notification and without incurring obligation. Specifications in this publication are theoretical and may vary depending on hydraulic system, environment,etc.

NOTE: Wire rope size must be respected. Recommended wire rope min.tensile strength 2160 N/mm2.Wire rope minimum breaking load must be at least double of winch max. pulling capacity.Max.wire rope capacity according with EN 14492-1.

** Max wire rope capacity corresponding to the full drum condition.

WARNINGDo not use winch to lift support or transport personnel.