Hydraulic Cone Crusher · 2014. 8. 12. · Our hydraulic cone crusher greatly increases the...
Transcript of Hydraulic Cone Crusher · 2014. 8. 12. · Our hydraulic cone crusher greatly increases the...
HydraulicCone CrusherCone Crusher
Shanghai Shibang Machinery Co., Ltd
Hydraulic Cone Crusher | Overview & Application 01
Shanghai Shibang Machinery Co., Ltd.
Overview
ApplicationHPC series hydraulic cone crusher designed by our company is a new type of cone crusher with international advanced level which brings in Germanic technology. Our hydraulic cone crusher greatly increases the production capacity, crushing e�ciency and is suitable for replacing spring cone crusher and common hydraulic cone crusher in the mining and construction industry. HPC series hydraulic cone crusher and is the most ideal equipment for large-scale stone factory and mining crusher.
HPC series cone crusher with high-e�ciency and hydraulic pressure is widely used in mining, cement factory, sand& stone industry. It is used for secondary and �ne crush of all kinds of rocks, whose pressure strength resistance is under 350Mpa, such as iron ores, nonferrous metal ores, basalt, granite, limestone, sandstone, cobble etc.
Hydraulic Cone Crusher | Main Features & Benefits 02
Shanghai Shibang Machinery Co., Ltd.
Main Features & BenefitsHPC series of highly e�cient hydraulic cone crusher has a better performance compared with spring cone crusher and ordinary hydraulic cone crusher, you can learn main features and bene�ts about this series cone crusher as follow.
8. Hydraulic protection and hydraulic cavity clearing, high automatization and less stopping production and repairing time.Discharge opening is adjusted by hydraulic device and overload protection makes performance of the crusher increased by a large extent, maintenance and operation are easier, repairing time is shorter, the bidirectional metal releasing hydraulic vat makes slab pass through crushing cavity, the crusher can discharges material automatically when the hydraulic device works under the condition of iron passing and instantaneous overloading, thus there is no trouble of stopping the crusher to discharge material by hand.
3. High crushing ratio and production e�ciency.Connection of higher turning speed and stroke makes rated power and passing capacity improved greatly and crushing ratio and capacity increased.
7. Less spare part consumption and low pera-tion cost.Advanced crushing principle and technical data, reliable operation and low operation cost. All parts of the crusher have anti-wearing protection, which can make the life time of spare parts increased by 30% and the maintenance cost decreased to the lowest. The crusher avoids the disadvantages of impact crusher like low average crushing ratio, large energy consumption, fast abrasion of blow bar, impact plate and lining board.
5. Between-layer pressuring crushing and better �nished product shape.The crusher adopts between-layer pressuring crushing principle and suitable turning speed, not the traditional single particle crushing principle. The special crushing cavity can make the crusher crush materials selectively, thus the proportion of �ne product and product of cubic shape is increased distinctly and product of lump size is decreased by a large extent.
6. Easy maintenance and operation.All parts of HPC series of cone crusher can be assembled, disassembled and repaired from the top and side part, including the �xed cone and movable cone. If change, no need to disassemble the crusher body and fasten the bolts. Hydraulic motor makes the performance of crusher better.
1. The crusher can provide customers larger capacity, better product , and easy operation.
4. Thin oil lubrication makes the life longer.Unique design of thin oil lubrication system prolongs life time of the crusher, high performance and not touchable labyrinth airproof part block o� dust and remove common disorders like mixture of oil and water in spring cone crusher.
2. Various crushing cavity.It only need change �xed cone lining board and movable cone lining board, the type of crushing cavity can be changed from standard coarse cavity to short head �ne cavity, which can meet various kinds of requirements.
Hydraulic Cone Crusher | Operation & Maintenance 03
Shanghai Shibang Machinery Co., Ltd.
Operation&Maintenance
1. When you are sure that everything is in the right way, turn hydraulic cone crusher on as required. When oil temperature, oil pressure and the cooling water pressure achieve the rated value, run the lubricate pump 3-5 minutes, then run the hydraulic crusher and begin feeding.
3. Check the following items before put cone crusher into gear◆ Move the newly-assembled machine around with 2 or 3 circles before operate it for the �rst time, in case of accident.◆ Operate the machine without any materials.◆ Check and prepare the width of discharge.◆ Check all the electric linkage systems and sound signals.◆ Make sure that the oil level and temperature are desirable. If the oil temperature is below 20℃, heat the oil up with heater.
2. Stop hydraulic cone crusher as required.When room temperature below 0℃, discharge water in the machine.
4. Check during operation◆ Feed at a even speed. The size of raw materials must be desirable and smaller than 20% with of the feeder.◆ Those undesirable materials are forbidden.◆ Check the oil mass and temperature in the lubricate system and make sure oil temperature below 60℃.◆ Make sure the water-proof system has enough water.◆ Keep the water cooling system smooth and with enough hot water.◆ The adjusting ring can only work when lock tightly. ◆ Examine the size of the �nal product of and keep them desirable.◆ Pay attention to wear pattern of plate and fasting situation of each part and change the parts in time.
Hydraulic Cone Crusher | Main Structure 04
Shanghai Shibang Machinery Co., Ltd.
lubricating system, hydraulic system, base, principal axis, eccentric bearing bushing,
bowl liner and hopper.
Main Structure
Small Gear
Pulley
GearMain Frame
Main Shaft
TransmissionShaft
EccentriBearing Bushing Bushing
Hopper
Cone Head
SealingGasket Concaves
Mantle
MovableCone
Hydraulic Cone Crusher | Technical Date & Crushing Capacities 05
Shanghai Shibang Machinery Co., Ltd.
Closed Setting
Size Tone/Hour
13mm 16mm 19mm 22mm 25mm 32mm 38mm 45mm 51mm
HPC160
HPC220
HPC315
HPC400
T/H
T/H
T/H
T/H
120-150
150-185
185-230
230-290
140-180
180-220
225-280
280-340
150-190
200-240
255-320
320-390
160-200
220-260
275-345
345-420
170-220
230-280
295-370
365-465
190-235
250-320
325-430
405-535
210-250
300-380
360-490
445-545
350-430
410-560
510-620
465-610
580-700
ModelCavity
(coarse/fine)
Discharge setting min
(mm)
Feed opening
(mm)
Capacity(t/h)
Power(kw)
Weight(t)
movable cone diameter(mm)
HPC-160
HPC-220
HPC-315
HPC-400
55-180
C
F
13
6
C
F
13
6
C
F
13
6
C
F
13
6
150 120-240160 13 950
76
225 150-430220 18 1160
86 90-260
290 190-610315 26 1400
100 108-320
320 230-700
110 145-430400 33 1500
Note: This speci�cation is just reference, any changes are subject to the hydraulic cone crusher products.
Note: This speci�cation is just reference, any changes are subject to the hydraulic cone crusher products.
Technical Data
Crusher Capacities
Hydraulic Cone Crusher | Working Principle & Indicative product Gradation 06
Shanghai Shibang Machinery Co., Ltd.
Working Principle The crushing principle of HPC is fnished between �xed cone plate and movable cone plate. The motor drives the horizontal axis of the crusher through triangle belt and pulley, the horizontal axis drive the eccentric shaft bush to rotate through gear transmission. The eccentric shaft drives the main shaft to make the movable cone plate swing at a regulated track from time to time, the materials are crushed due to constant pressed and crooked in the crushing cavity. The �nished products are discharged from the discharging opening.
◆ The gradation and capacities shown are dependent on the feed gradition, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.
6 8 10 13 16 19 22 25 28 32 38 45 51
100
90
80
70
60
50
40
30
30
10
0
%pa
ssin
g
1 2 3 4 5 6 7 8 9 10 13 16 20 30 40 50 60 70 8090100mm
Inches 10 8 6 4 1/4 5/16 3/8 1/2 5/8 1 1-1/4 1-1/2 2 2-1/2 3 4
Indicative Product Gradation
Hydraulic Cone Crusher| Service 07
Shanghai Shibang Machinery Co., Ltd.
Service Promise: from the design process to delivery, we do every step carefully to satisfy clients to the best.
1. Pre-sale ServicesAct as a good adviser and assistant of clients; enable them to get rich and generous returns on their investments.◆ Select equipment model◆ Design and manufacture products according to clients’ special requirement◆ Train technical personnel for clients
2. Services During The SaleRespect clients; devote ourselves to improving the total value of clients.
◆ Pre-check and accept products ahead of delivery◆ Help clients to draft solving plans
3. After-sale ServicesProvide considerate services to minimize clients’ worries.◆ Assist clients to prepare for the �rst construction scheme◆ Install and debug the equipment◆ Train the �rst-line operators on site◆ Examine the equipment regularly◆ Provide maintenance for big items◆ Provide technical exchanging◆ Provide perfect service◆ Distribute the guarantee �ttings door-to-door◆ Take initiative to eliminate the troubles rapidly at site
Service Since the establishment, Shanghai Shibang Machinery Co., Ltd has regarded “All is for clients” as its service goal and has provided high-quality, high-taste, high-e�cient and all-around-way service for its clients.
Hydraulic Cone Crusher
Any change of technical data shall not beadvised additionally.
Website: www.shibang-china.com
SHANGHAI SHIBANG MACHINERY CO., LTD
Add:No.416 Jianye Road,South Jinqiao Area,Pudong New Area, Shanghai, China.Postcode:201201Tel:0086-21-58386189 0086-21-58386176Fax:0086-021-58386211Email:[email protected]: www.shibang-china.com
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