Hydraulic Cone Crusher · 2014. 8. 12. · Our hydraulic cone crusher greatly increases the...

9
Hydraulic Cone Crusher Cone Crusher Shanghai Shibang Machinery Co., Ltd

Transcript of Hydraulic Cone Crusher · 2014. 8. 12. · Our hydraulic cone crusher greatly increases the...

Page 1: Hydraulic Cone Crusher · 2014. 8. 12. · Our hydraulic cone crusher greatly increases the production capacity, crushing e˜ciency and is suitable for replacing spring cone crusher

HydraulicCone CrusherCone Crusher

Shanghai Shibang Machinery Co., Ltd

Page 2: Hydraulic Cone Crusher · 2014. 8. 12. · Our hydraulic cone crusher greatly increases the production capacity, crushing e˜ciency and is suitable for replacing spring cone crusher

Hydraulic Cone Crusher | Overview & Application 01

Shanghai Shibang Machinery Co., Ltd.

Overview

ApplicationHPC series hydraulic cone crusher designed by our company is a new type of cone crusher with international advanced level which brings in Germanic technology. Our hydraulic cone crusher greatly increases the production capacity, crushing e�ciency and is suitable for replacing spring cone crusher and common hydraulic cone crusher in the mining and construction industry. HPC series hydraulic cone crusher and is the most ideal equipment for large-scale stone factory and mining crusher.

HPC series cone crusher with high-e�ciency and hydraulic pressure is widely used in mining, cement factory, sand& stone industry. It is used for secondary and �ne crush of all kinds of rocks, whose pressure strength resistance is under 350Mpa, such as iron ores, nonferrous metal ores, basalt, granite, limestone, sandstone, cobble etc.

Page 3: Hydraulic Cone Crusher · 2014. 8. 12. · Our hydraulic cone crusher greatly increases the production capacity, crushing e˜ciency and is suitable for replacing spring cone crusher

Hydraulic Cone Crusher | Main Features & Benefits 02

Shanghai Shibang Machinery Co., Ltd.

Main Features & BenefitsHPC series of highly e�cient hydraulic cone crusher has a better performance compared with spring cone crusher and ordinary hydraulic cone crusher, you can learn main features and bene�ts about this series cone crusher as follow.

8. Hydraulic protection and hydraulic cavity clearing, high automatization and less stopping production and repairing time.Discharge opening is adjusted by hydraulic device and overload protection makes performance of the crusher increased by a large extent, maintenance and operation are easier, repairing time is shorter, the bidirectional metal releasing hydraulic vat makes slab pass through crushing cavity, the crusher can discharges material automatically when the hydraulic device works under the condition of iron passing and instantaneous overloading, thus there is no trouble of stopping the crusher to discharge material by hand.

3. High crushing ratio and production e�ciency.Connection of higher turning speed and stroke makes rated power and passing capacity improved greatly and crushing ratio and capacity increased.

7. Less spare part consumption and low pera-tion cost.Advanced crushing principle and technical data, reliable operation and low operation cost. All parts of the crusher have anti-wearing protection, which can make the life time of spare parts increased by 30% and the maintenance cost decreased to the lowest. The crusher avoids the disadvantages of impact crusher like low average crushing ratio, large energy consumption, fast abrasion of blow bar, impact plate and lining board.

5. Between-layer pressuring crushing and better �nished product shape.The crusher adopts between-layer pressuring crushing principle and suitable turning speed, not the traditional single particle crushing principle. The special crushing cavity can make the crusher crush materials selectively, thus the proportion of �ne product and product of cubic shape is increased distinctly and product of lump size is decreased by a large extent.

6. Easy maintenance and operation.All parts of HPC series of cone crusher can be assembled, disassembled and repaired from the top and side part, including the �xed cone and movable cone. If change, no need to disassemble the crusher body and fasten the bolts. Hydraulic motor makes the performance of crusher better.

1. The crusher can provide customers larger capacity, better product , and easy operation.

4. Thin oil lubrication makes the life longer.Unique design of thin oil lubrication system prolongs life time of the crusher, high performance and not touchable labyrinth airproof part block o� dust and remove common disorders like mixture of oil and water in spring cone crusher.

2. Various crushing cavity.It only need change �xed cone lining board and movable cone lining board, the type of crushing cavity can be changed from standard coarse cavity to short head �ne cavity, which can meet various kinds of requirements.

Page 4: Hydraulic Cone Crusher · 2014. 8. 12. · Our hydraulic cone crusher greatly increases the production capacity, crushing e˜ciency and is suitable for replacing spring cone crusher

Hydraulic Cone Crusher | Operation & Maintenance 03

Shanghai Shibang Machinery Co., Ltd.

Operation&Maintenance

1. When you are sure that everything is in the right way, turn hydraulic cone crusher on as required. When oil temperature, oil pressure and the cooling water pressure achieve the rated value, run the lubricate pump 3-5 minutes, then run the hydraulic crusher and begin feeding.

3. Check the following items before put cone crusher into gear◆ Move the newly-assembled machine around with 2 or 3 circles before operate it for the �rst time, in case of accident.◆ Operate the machine without any materials.◆ Check and prepare the width of discharge.◆ Check all the electric linkage systems and sound signals.◆ Make sure that the oil level and temperature are desirable. If the oil temperature is below 20℃, heat the oil up with heater.

2. Stop hydraulic cone crusher as required.When room temperature below 0℃, discharge water in the machine.

4. Check during operation◆ Feed at a even speed. The size of raw materials must be desirable and smaller than 20% with of the feeder.◆ Those undesirable materials are forbidden.◆ Check the oil mass and temperature in the lubricate system and make sure oil temperature below 60℃.◆ Make sure the water-proof system has enough water.◆ Keep the water cooling system smooth and with enough hot water.◆ The adjusting ring can only work when lock tightly. ◆ Examine the size of the �nal product of and keep them desirable.◆ Pay attention to wear pattern of plate and fasting situation of each part and change the parts in time. 

Page 5: Hydraulic Cone Crusher · 2014. 8. 12. · Our hydraulic cone crusher greatly increases the production capacity, crushing e˜ciency and is suitable for replacing spring cone crusher

Hydraulic Cone Crusher | Main Structure 04

Shanghai Shibang Machinery Co., Ltd.

lubricating system, hydraulic system, base, principal axis, eccentric bearing bushing,

bowl liner and hopper.

Main Structure

Small Gear

Pulley

GearMain Frame

Main Shaft

TransmissionShaft

EccentriBearing Bushing Bushing

Hopper

Cone Head

SealingGasket Concaves

Mantle

MovableCone

Page 6: Hydraulic Cone Crusher · 2014. 8. 12. · Our hydraulic cone crusher greatly increases the production capacity, crushing e˜ciency and is suitable for replacing spring cone crusher

Hydraulic Cone Crusher | Technical Date & Crushing Capacities 05

Shanghai Shibang Machinery Co., Ltd.

Closed Setting

Size Tone/Hour

13mm 16mm 19mm 22mm 25mm 32mm 38mm 45mm 51mm

HPC160

HPC220

HPC315

HPC400

T/H

T/H

T/H

T/H

120-150

150-185

185-230

230-290

140-180

180-220

225-280

280-340

150-190

200-240

255-320

320-390

160-200

220-260

275-345

345-420

170-220

230-280

295-370

365-465

190-235

250-320

325-430

405-535

210-250

300-380

360-490

445-545

350-430

410-560

510-620

465-610

580-700

ModelCavity

(coarse/fine)

Discharge setting min

(mm)

Feed opening

(mm)

Capacity(t/h)

Power(kw)

Weight(t)

movable cone diameter(mm)

HPC-160

HPC-220

HPC-315

HPC-400

55-180

C

F

13

6

C

F

13

6

C

F

13

6

C

F

13

6

150 120-240160 13 950

76

225 150-430220 18 1160

86 90-260

290 190-610315 26 1400

100 108-320

320 230-700

110 145-430400 33 1500

Note: This speci�cation is just reference, any changes are subject to the hydraulic cone crusher products.

Note: This speci�cation is just reference, any changes are subject to the hydraulic cone crusher products.

Technical Data

Crusher Capacities

Page 7: Hydraulic Cone Crusher · 2014. 8. 12. · Our hydraulic cone crusher greatly increases the production capacity, crushing e˜ciency and is suitable for replacing spring cone crusher

Hydraulic Cone Crusher | Working Principle & Indicative product Gradation 06

Shanghai Shibang Machinery Co., Ltd.

Working Principle The crushing principle of HPC is fnished between �xed cone plate and movable cone plate. The motor drives the horizontal axis of the crusher through triangle belt and pulley, the horizontal axis drive the eccentric shaft bush to rotate through gear transmission. The eccentric shaft drives the main shaft to make the movable cone plate swing at a regulated track from time to time, the materials are crushed due to constant pressed and crooked in the crushing cavity. The �nished products are discharged from the discharging opening.

◆ The gradation and capacities shown are dependent on the feed gradition, the crushing chamber, the material density, the material cleanliness, its moisture and its crushability.

6 8 10 13 16 19 22 25 28 32 38 45 51

100

90

80

70

60

50

40

30

30

10

0

%pa

ssin

g

1 2 3 4 5 6 7 8 9 10 13 16 20 30 40 50 60 70 8090100mm

Inches 10 8 6 4 1/4 5/16 3/8 1/2 5/8 1 1-1/4 1-1/2 2 2-1/2 3 4

Indicative Product Gradation

Page 8: Hydraulic Cone Crusher · 2014. 8. 12. · Our hydraulic cone crusher greatly increases the production capacity, crushing e˜ciency and is suitable for replacing spring cone crusher

Hydraulic Cone Crusher| Service 07

Shanghai Shibang Machinery Co., Ltd.

Service Promise: from the design process to delivery, we do every step carefully to satisfy clients to the best.

1. Pre-sale ServicesAct as a good adviser and assistant of clients; enable them to get rich and generous returns on their investments.◆ Select equipment model◆ Design and manufacture products according to clients’ special requirement◆ Train technical personnel for clients

2. Services During The SaleRespect clients; devote ourselves to improving the total value of clients.

◆ Pre-check and accept products ahead of delivery◆ Help clients to draft solving plans

3. After-sale ServicesProvide considerate services to minimize clients’ worries.◆ Assist clients to prepare for the �rst construction scheme◆ Install and debug the equipment◆ Train the �rst-line operators on site◆ Examine the equipment regularly◆ Provide maintenance for big items◆ Provide technical exchanging◆ Provide perfect service◆ Distribute the guarantee �ttings door-to-door◆ Take initiative to eliminate the troubles rapidly at site

Service Since the establishment, Shanghai Shibang Machinery Co., Ltd has regarded “All is for clients” as its service goal and has provided high-quality, high-taste, high-e�cient and all-around-way service for its clients.

Page 9: Hydraulic Cone Crusher · 2014. 8. 12. · Our hydraulic cone crusher greatly increases the production capacity, crushing e˜ciency and is suitable for replacing spring cone crusher

Hydraulic Cone Crusher

Any change of technical data shall not beadvised additionally.

Website: www.shibang-china.com

SHANGHAI SHIBANG MACHINERY CO., LTD

Add:No.416 Jianye Road,South Jinqiao Area,Pudong New Area, Shanghai, China.Postcode:201201Tel:0086-21-58386189 0086-21-58386176Fax:0086-021-58386211Email:[email protected]: www.shibang-china.com

Head Office