Hyd Parts

download Hyd Parts

of 119

description

hydraulic parts

Transcript of Hyd Parts

  • PAGE 3-1

    8044 EXTENDOPARTS BOOK

    GROUP 3 HYDRAULICSBRAKE MANIFOLD GROUP ASSEMBLY, FL-10082 ...................................................................... 3-4REAR STABILIZATION MANIFOLD GROUP ASSEMBLY, FL-10079 ..................................................... 3-6HYDRAULIC DIAGRAM FOR CONTROL VALVE W/EXTRA CIRCUIT FITTINGS, FL-9937 ............................ 3-8HYDRAULIC DIAGRAM FOR QUAD SOLENOID MANIFOLD, FL-9938 ................................................ 3-10HYDRAULIC DIAGRAM FOR PUMP, FL-9949 ........................................................................... 3-11HYDRAULIC DIAGRAM FOR ACCUMULATOR GROUP ASSEMBLY, FL-10098 ....................................... 3-12HYDRAULIC DIAGRAM FOR DUAL PILOT CHECK VALVE, FL-9940................................................ 3-13HYDRAULIC DIAGRAM FOR BRAKE VALVE, FL-9948 ................................................................. 3-14HYDRAULIC DIAGRAM FOR STEERING SELECTOR VALVE, FL-10095 ............................................. 3-15HYDRAULIC DIAGRAM FOR ORBITROL, FL-9945 ...................................................................... 3-16HYDRAULIC DIAGRAM FOR JOYSTICKS, FL-9944 ..................................................................... 3-17TRANSMISSION HYDRAULIC DIAGRAM, FL-9958 ...................................................................... 3-18ENGINE HYDRAULIC DIAGRAM, FL-9959 ............................................................................... 3-20FRONT AND REAR AXLE HYDRAULIC CIRCUIT, BL-10937........................................................... 3-22HYDRAULIC DIAGRAM FOR SWAY CIRCUIT HOSE ASSEMBLY, FL-9986 .......................................... 3-24HYDRAULIC DIAGRAM FOR FORK TILT CIRCUIT HOSE ASSEMBLY, FL-9987 ..................................... 3-26HYDRAULIC DIAGRAM FOR EXTEND CIRCUIT HOSE ASSEMBLY, FL-9983 ........................................ 3-30LIFT CYLINDER GROUP ASSEMBLY, FL-10078 ........................................................................ 3-32SUCTION/PRESSURE CIRCUIT HOSE ASSY, FL-9971................................................................. 3-34PILOT CIRCUIT HOSE ASSEMBLY, FL-9964 ............................................................................ 3-38HYDRAULIC DIAGRAM FOR STEERING CIRCUIT, FL-9976 ............................................................ 3-40HYDRAULIC DIAGRAM FOR BRAKE CIRCUIT HOSE ASSEMBLY, FL-9988 ......................................... 3-44HYDRAULIC DIAGRAM FOR PARKING BRAKE CIRCUIT HOSE ASSY, FL-9996 ................................... 3-46FUEL CIRCUIT HOSE ASSY, FL-9991 ................................................................................... 3-48HYDRAULIC DIAGRAM FOR REAR STABILIZATION CYLINDER GROUP, FL-10088 ................................ 3-50HYDRAULIC DIAGRAM FOR SWAY CYLINDER GROUP, FL-10086 ................................................. 3-51FORK TILT CYLINDER HYDRAULIC DIAGRAM, FL-9955 .............................................................. 3-52HYDRAULIC DIAGRAM FOR EXTEND CYLINDER GROUP, FL-9954.................................................. 3-54FORK FRAME SIDE TILT CYLINDER HYDRAULIC DIAGRAM, FL-9957 ............................................. 3-56HYDRAULIC DIAGRAM FOR AUX. CIRCUIT SELECTOR VALVE, FL-10096 ........................................ 3-58HYDRAULIC DIAGRAM FOR UPPER FORK TILT CIRCUIT HOSE ASSY, FL-10005 ................................ 3-60BOOM HYDRAULIC TUBING AND HOSE GROUP, BL-11030.......................................................... 3-63PUMP ASSEMBLY, LL-3674-2232 ...................................................................................... 3-644 SECTION MAIN (INLET SECTION, LL-3674-2362) CONTROL VALVE, LL-3674-2321 .................. 3-684 SECTION MAIN (SPOOL SECTION #1, LL-3674-2363)CONTROL VALVE, LL-3674-2321 ............ 3-704 SECTION MAIN (SPOOL SECTION #2, LL-3674-2364)CONTROL VALVE, LL-3674-2321 ............ 3-724 SECTION MAIN (SPOOL SECTION #3, LL-3674-2365)CONTROL VALVE, LL-3674-2321 ............ 3-744 SECTION MAIN (SPOOL SECTION #4, LL-3674-2366)CONTROL VALVE, LL-3674-2321 ............ 3-764 SECTION MAIN (OUTLET SECTION, LL-3674-2367)CONTROL VALVE, LL-3674-2321 ................ 3-784 SECTION MAIN (TIE-RODS, BRACKETS, SEAL KITS)CONTROL VALVE, LL-3674-2321 .................. 3-80COUNTERBALANCE VALVE, LL-3729-15 .............................................................................. 3-84DOUBLE PILOT CHECK VALVE, LL-1905-136 ....................................................................... 3-85

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-2

    JOYSTICKCONTROL, LL-3674-2323 ................................................................................... 3-86FORK TILT CYLINDER ASSEMBLY, AL-12133-10..................................................................... 3-90LIFT CYLINDER ASSEMBLY, AL-12314-1 .............................................................................. 3-92LIFT CYLINDER ASSEMBLY, AL-12314-2 .............................................................................. 3-94SWAY CYLINDER ASSEMBLY, AL-12308 ............................................................................... 3-96EXTEND CYLINDER ASSEMBLY, AL-12327 ............................................................................. 3-98REAR STABILIZATION CYLINDER ASSEMBLY, AL-12310 ........................................................... 3-100SINGLE PEDAL ACTUATED BRAKE VALVE, LL-1994-649 ........................................................ 3-102ACCUMULATOR, LL-1803-571......................................................................................... 3-106HYDRAULIC FLUID TUBE KIT, LL-7258 ............................................................................... 3-107BRAKE CHARGING MANIFOLD, LL-1803-575 ...................................................................... 3-108DUAL PILOT CHECK VALVE, LL-1803-521 ........................................................................ 3-109ORBITROL STEERING GEAR ASSMBLY, LL-510-172 ............................................................... 3-110STEERING SELECTOR VALVE, LL-1803-574 ........................................................................ 3-114REAR AXLE STABILIZATION VALVE BLOCK, LL-1803-576 ....................................................... 3-116GASKET MOUNTED COUNTERBALANCE VALVE (LIFT), LL-3729-70 ............................................ 3-118SHUTTLE VALVE, LL-1803-531 ...................................................................................... 3-119

  • PAGE 3-3

    8044 EXTENDOPARTS BOOK

    NOTES

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-4

    BRAKE MANIFOLD GROUP ASSEMBLY, FL-10082

  • PAGE 3-5

    8044 EXTENDOPARTS BOOK

    BRAKE MANIFOLE GROUP ASSEMBLY, FL-10082ITEM PART NUMBER DESCRIPTION REQD

    1 FL-10082-1 BRAKE MANIFOLD FITTING KIT (INCL ITEMS 6-13) REF2 FL-10082-2 BRAKE MANIFOLD HARDWARE KIT (INCL ITEMS14-16) REF3 LL-1803-575 BRAKE CHARGING MANIFOLD 14 LL-3656-7 SWITCH, BRAKE PRESSURE 15 LL-1994-667 PRESSURE SWITCH 1

    6 LL-846-533 ADAPTER, STR, #6 O-RING MALE/#6 JIC MALE 47 LL-846-880 TEE, #8 O-RING MALE/#8 JIC MALE/#8 JIC MALE 28 LL-846-921 ADAPTER STR, #8 JIC FEMALE/#6JIC MALE 19 LL-846-442 ADAPTER, 90, #4 O- RING MALE/#4 JIC MALE 110 LL-846-1098 ADAPTER, STR, #2 MIC FEMALE/#4 JIC FEMALE 1

    11 LL-4908-14 NIPPLE, CLOSED, 1/8 X 3/4 THREADED HD. 112 LLS-4888-1 BUSHING, STEEL, 1/4 X 1/8 113 LL-846-534 ADAPTER, STR, #6 O-RING MALE/#8 JIC MALE 314 LL-4905-46 CAPSCREW, HEX HD, 3/8-16 NC X 3 1/2, GR5 215 LLS-5276-10 LOCKWASHER, 3/8 2

    16 LL-5345-13 FLATWASHER, 3/8 SAE 2

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-6

    REAR STABILIZATION MANIFOLD GROUP ASSEMBLY, FL-10079

  • PAGE 3-7

    8044 EXTENDOPARTS BOOK

    REAR STABILIZATION MANIFOLD GROUP ASSEMBLY, FL-10079ITEM PART NUMBER DESCRIPTION REQD

    1 FL-10079-1 REAR STAB. MANIFOLD FITTING KIT (INCL ITEMS 4-5) REF2 FL-10079-2 REAR STAB. MANIFOLD HDWR KIT (INCL ITEMS 6-7) REF3 LL-1803-576 REAR STABILIZATION MANIFOLD 14 LL-846-880 TEE, #8 O-RING MALE/#8 JIC MALE/#8 JIC MALE 25 LL-846-536 ADAPTER, STR, #8 O-RING MALE/#8 JIC MALE 3

    6 LL-5361-115 CAPSCREW, SOC. HD, 5/16 X 3 1/2 LG 27 LL-5345-12 FLATWASHER, 5/16, SAE 4

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-8

    HYDRAULIC DIAGRAM FOR CONTROL VALVE W/EXTRA CIRCUIT FITTINGS, FL-9937

  • PAGE 3-9

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCE

    HYDRAULIC DIAGRAM FOR CONTROL VALVE W/EXTRA CIRCUIT FITTINGS, FL-9937ITEM PART NUMBER DESCRIPTION REQD

    1 LL-3674-2244 FOUR SECTION CONTROL VALVE REF2 LL-846-533 ADAPTER, STR, #6 O-RING MALE - #6 JIC MALE 103 LL-846-539 ADAPTER, STR, #10 O-RING MALE - #12 JIC MALE 64 LL-846-542 ADAPTER, STR, #12 O-RING MALE - #12 MIC MALE 15 LL-846-534 ADAPTER, STR, #6 O-RING MALE - #8 JIC MALE 1

    6 LL-846-883 SWIVEL TEE, #8 JIC FEMALE/#8 JIC MALE/#8 JIC MALE 17 LL-846-921 REDUCER, #8 JIC FEMALE - #6 JIC MALE 28 LL-846-878 ADAPTER, STR, #10 O-RING MALE - #8 JIC MALE 29 LL-846-556 TEE, SWIVEL BRANCH, #6 JIC 310 LL-846-543 ADAPTER, STR, #12 O-RING MALE - #20 JIC MALE 1

    11 LL-846-554 SWIVEL TEE, #6 JIC 112 LL-846-758 TEE, SWIVEL BRANCH, #6 JIC 113 LL-846-279 ADAPTER, STR, #12 O-RING MALE - #8 JIC MALE 114 LL-846-557 TEE, SWIVEL BRANCH, #12 JIC 115 LL-846-884 ADAPTER, #12 JIC FEMALE - #6 JIC MALE 1

    16 LL-846-531 ADAPTER, STR, #4 O-RING MALE - #6 JIC MALE 117 LL-3674-2255 ORIFICE FITTING, 0.6 MM 218 LL-4905-37 CAPSCREW, HEX HD, 3/8-16 X 1 1/4 NC GR5 419 LLS-5276-10 LOCKWASHER, 3/8 420 LL-5345-13 FLATWASHER, 3/8 4

    21 LL-5277-13 NUT, HEX, 3/8-16 NC, GR5 422 L-846-568 FITTING, HEX PLUG, #8 ORING 1

    NUMBER DATE SUBJECT CHANGE

    2 2/6/99 QUANTITY CHANGE QUANTITY WAS 1217 2/6/99 ADDTITION ADDED ITEM18-22 3/25/99 ADDITION ADDED ITEMS7 9/17/99 QUANTITY CHANGE QUANTITY WAS 19 9/17/99 QUANTITY CHANGE QUANTITY WAS 2

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-10

    SERVICE BULLETIN REFERENCE

    HYDRAULIC DIAGRAM FOR QUAD SOLENOID MANIFOLD, FL-9938

    ITEM PART NUMBER DESCRIPTION REQD

    1 LL-3744-141 QUAD SOLENOID MANIFOLD REF2 LL-846-536 ADAPTER, STR, #8 O-RING MALE - #8 JIC MALE 63 LL-846-556 TEE, SWIVEL BRANCH, #8 JIC 24 LL-846-1111 ADAPTER, 90, #8 JIC M ALE - #8 PT MALE 25 LL-2011-468 CHECK VALVE 2

    6 LL-846-329 ADAPTER, STR, #8 PT FEMALE - #8 JIC MALE 27 LL-3291-30 NUT, NYLOCK, 1/4-20 NC GR5 28 LL-5345-11 FLATWASHER, 1/4 SAE 2

    NUMBER DATE SUBJECT CHANGE

    7-8 3/23/99 ADDED ITEMS ADDED ITEMS

  • PAGE 3-11

    8044 EXTENDOPARTS BOOK

    HYDRAULIC DIAGRAM FOR PUMP, FL-9949

    ITEM PART NUMBER DESCRIPTION REQD

    1 LL-3674-2232 PUMP ASSEMBLY REF2 LL-846-6 ADAPTER, 45, #24 O- RING MALE - #24 JIC MALE 13 LL-846-892 ADAPTER, STR, #10 JIC MALE - #10 JIC MALE 14 LL-846-538 ADAPTER, STR, #10 JIC FEMALE - #12 JIC MALE 15 LL-846-886 ADAPTER, 90, #4 O- RING MALE - #6 JIC MALE 1

    6 LL-846-531 ADAPTER, STR, #4 O-RING MALE - #6 JIC MALE 17 LL-846-1354 TEE, #6 O-RING MALE/#6 JIC MALE/#6JIC MALE 1

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE7 1/6/99 ITEM CHANGE REPLACED LL-846-5548 1/6/99 ITEM CHANGE REMOVED LL-846-533

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-12

    HYDRAULIC DIAGRAM FOR ACCUMULATOR GROUP ASSEMBLY, FL-10098

    ITEM PART NUMBER DESCRIPTION REQD

    1 FL-10098-1 KIT, FITTING REF2 FL-10098-2 KIT, HARDWARE REF3 LL-1803-571 ACCUMULATOR 14 LL-846-115 ADAPTER, 90, JIC, S TRAIGHT THD BOSS 15 LL-4905-39 CAPSCREW, HEX HD, 3/8-16 UNC X 1 3/4, GR5 4

    6 LL_5277-13 NUT, HEX, 3/8-16 UNC 47 LLS-5276-10 LOCKWASHER, 3/8 48 FL-9359-10 BRACKET, ACCUMULATOR 2

    FL-10082-1 FITTING KIT (CONSISTS OF ITEM 4)FL-10082-2 HARDWARE KIT (CONSISTS OF ITEMS 5, 6, 7)

  • PAGE 3-13

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCE

    HYDRAULIC DIAGRAM FOR DUAL PILOT CHECK VALVE, FL-9940

    ITEM PART NUMBER DESCRIPTION REQD

    1 LL-1803-521 DUAL PILOT CHECK VALVE REF2 LL-846-881 TEE, #12 O-RING MALE - #12 JIC MALE 13 LL-846-1189 ADAPTER, STR, #12 O-RING MALE - #16 JIC MALE 14 LL-846-542 ADAPTER, STR, #12 O-RING MALE - #12 JIC MALE 25 LL-846-558 TEE, SWIVEL BRANCH, #16 JIC 1

    6 LL-3291-25 NUT, NYLOCK, 5/16-18 NC, GR5 27 LL-5345-12 FLATWASHER, 5/16, SAE 2

    NUMBER DATE SUBJECT CHANGE

    6-7 3/30/99 ADDED ITEMS ADDED ITEMS

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-14

    SERVICE BULLETIN REFERENCE

    HYDRAULIC DIAGRAM FOR BRAKE VALVE, FL-9948

    ITEM PART NUMBER DESCRIPTION REQD

    1 LL-1994-649 BRAKE PEDAL VALVE REF2 LL-846-534 ADAPTER, STR, #6 O-RING MALE - #8 JIC MALE 23 LL-846-952 ADAPTER, 90, #6 O- RING MALE - #4 JIC MALE 14 LL-846-964 TEE, SWIVEL BRANCH, #4 JIC 15 LL-846-1098 ADAPTER, STR, #2 PT FEMALE - #4 JIC FEMALE 1

    6 LL-4905-37 CAPSCREW, HEX HD, 3/8-16 NC X 1 1/4, GR5 37 LL-5345-13 FLATWASHER, 3/8 SAE 38 LL-5276-10 LOCKWASHER, SPRING, 3/8 39 LL-5277-13 NUT, HEX, 3/8-NC GR5 310 LL-1994-323 SWITCH, MICO, SENDER 1

    NUMBER DATE SUBJECT CHANGE

    5 1/21/99 LOCATION CHANGE MOVED TO OTHER SIDE OF TEE.10 1/21/99 ADDITION ADDED ITEM3 3/4/99 ITEM CHANGE REPLACED LL-846-950

  • PAGE 3-15

    8044 EXTENDOPARTS BOOK

    HYDRAULIC DIAGRAM FOR STEERING SELECTOR VALVE, FL-10095

    ITEM PART NUMBER DESCRIPTION REQD

    1 FL-10095-1 FITTING KIT (CONSISTS OF ITEMS 5, 6) REF2 FL-10095-2 HARDWARE KIT (CONSISTS OF ITEMS 7, 8) REF3 LL-1803-593 SELECTOR VALVE ASSEMBLY 14 LL-1803-590 SUBPLATE (INCLUDED WITH ITEM 3) REF5 LL-846-534 ADAPTER, STR, #6 O-RING MALE - #8 JIC MALE 2

    6 LL-846-953 ADAPTER, 90, #6 O- RING MALE - #8 JIC MALE 27 LL-5361-58 CAPSCREW, ALLEN HD, 1/4-UNC X 3/4 LG 28 LL-1803-587 BOLT KIT REF

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-16

    SERVICE BULLETIN REFERENCE

    HYDRAULIC DIAGRAM FOR ORBITROL, FL-9945

    ITEM PART NUMBER DESCRIPTION REQD

    1 LL-510-172 STEERING ORBITROL REF2 LL-846-534 ADAPTER, STR, #6 O-RING MALE - #8 JIC MALE 33 LL-846-953 ADAPTER, 90, #6 O- RING MALE - #8 JIC MALE 14 LL-846-533 ADAPTER, STR, #6 O-RING MALE - #6 JIC MALE 15 LL-4905-18 CAPSCREW, HEX HD, 5/16-18 NC X 3/4, GR5 4

    6 LLS-5276-9 LOCKWASHER, 5/16 47 LL-5345-12 FLATWASHER, 5/16, SAE 4

    NUMBER DATE SUBJECT CHANGE

    5-7 3/23/99 ADDED ITEMS ADDED ITEMS

  • PAGE 3-17

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCE

    HYDRAULIC DIAGRAM FOR JOYSTICKS, FL-9944

    ITEM PART NUMBER DESCRIPTION REQD

    1 LL-3674-2246 JOYSTICK, ERG. HANDLE - W/O SWITCHES 12 LL-846-533 ADAPTER, STR, #6 O-RING MALE - #6 JIC MALE 103 LL-846-905 TEE, #6 O-RING MALE - #6 JIC MALE - #6 JIC MALE 24 LL-3674-2245 JOYSTICK, ERG. HANDLE - W/SWITCHES 15 LL-5361-57 CAPSCREW, SOC. HD, 1/4 - NC X 1/2 GR8 8

    NUMBER DATE SUBJECT CHANGE

    2 1/25/99 QTY CHANGE QUANTITY WAS 123 1/25/99 ITEM CHANGE REPLACED LL-846-7585 1/25/99 ADDITION ADDED ITEM

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-18

    ITEM PART NUMBER DESCRIPTION REQD

    1 LL-1670-3651 CLARK T12000 TRANSMISSION 12 LL-846-542 ADAPTER, STR. #12 O-RING MALE - #12 JIC MALE 13 LL-846-2300 ADAPTER, STR. #3-#4 O-RING FITTING 14 LL-846-539 ADAPTER, STR #10 O-RING MALE - #12 JIC MALE 1

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

    TRANSMISSION HYDRAULIC DIAGRAM, FL-9958

  • PAGE 3-19

    8044 EXTENDOPARTS BOOK

    NOTES

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-20

    ENGINE HYDRAULIC DIAGRAM, FL-9959

  • PAGE 3-21

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCEITEM DATE SUBJECT CHANGE

    2 2/22/99 ITEM CHANGE REPLACED LL-846-347

    ENGINE HYDRAULIC DIAGRAM, FL-9959ITEM PART NUMBER DESCRIPTION REQD

    1 LL-1189-233 CUMMINS 4BT3.9 ENGINE REF2 LL-1189-244 ELBOW HOSE REF3 LL-5359-26 CAPSCREW, HEX HD, M8-1.25 X 60MM LG, GR10.9 44 LL-5345-3 FLATWASHER, M8 45 LL-5359-48 BOLT, M6 X 1.0 X 16MM, GR10.9 2

    6 LLS-5276-24 LOCKWASHER, M6 27 LL-1889-247 ADAPTER, STR., #10 O-RING (METRIC) - 1/8 PT, FEMALE REF8 LA-268-11 SWITCH, PRESSURE 19 LLS-4888-3 FITTING, RED BUSHING, 1/2 X 1/8 110 LL-1493-142 FITTING, EXTERNAL SEAT, #135:SELL 1

    11 LLB-4888-3 RED BUSHING, BRASS, 1/2 - 1/8 112 LL-1189-228 EXHAUST ADAPTER REF

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-22

    FRONT AND REAR AXLE HYDRAULIC CIRCUIT, BL-10937

  • PAGE 3-23

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCE

    FRONT AND REAR AXLE HYDRAULIC CIRCUIT, BL-10937ITEM PART NUMBER DESCRIPTION REQD

    1 LL-2989-327 AXLE, PS6052 REF2 LL-846-534 ADAPTER, STR. #6 O-RING, MALE - #8 JIC, MALE 33 LL-2989-201 FITTING, BRAKE, HYD. REF4 LL-846-280 ADAPTER, 90, #8 JIC F EMALE - #8 JIC MALE 35 LL-846-953 ADAPTER, 90, #6 O- RING MALE - #8 JIC MALE 1

    6 OMIT

    ITEM DATE SUBJECT CHANGE

    4 5/26/99 QUANTITY CHANGE QTY WAS 36 5/26/99 DELETED ITEM DELETED LL-846-468

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-24

    HYDRAULIC DIAGRAM FOR SWAY CIRCUIT HOSE ASSEMBLY, FL-9986

  • PAGE 3-25

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCE

    HYDRAULIC DIAGRAM FOR SWAY CIRCUIT HOSE ASSEMBLY, FL-9986ITEM PART NUMBER DESCRIPTION REQD

    1 FL-9937 CONTROL VALVE GROUP ASSEMBLY REF2 FL-9941 REAR STAB. CYL. HYDRAULIC GROUP ASSEMBLY REF3 FL-9938 QUAD SOLENOID MANIFOLD GROUP ASSEMBLY REF4 FL-9942 SWAY CYLINDER HYDRAULIC GROUP ASSEMBLY REF5 BL-10921 FLUID RESERVOIR FITTING GROUP REF

    6 LL-846-184-44 HOSE ASSEMBLY, FC310-8 X 44, STR-90 17 LL-846-2318-40 HOSE ASSEMBLY, FC310-8 X 40, STR-LD90 18 LL-846-184-46 HOSE ASSEMBLY, FC310-8 X 46, STR-90 19 LL-846-184-40 HOSE ASSEMBLY, FC310-8 X 40, STR-90 110 LL-846-184-20 HOSE ASSEMBLY, FC310-8 X 20, STR-90 2

    11 LL-846-197-84 HOSE ASSEMBLY, FC310-8 X 84, STR-STR 212 LL-846-197-14 HOSE ASSEMBLY, FC310-8 X 14, STR-STR 113 LL-846-197-18 HOSE ASSEMBLY, FC310-8 X 18, STR-STR 114 LL-846-197-82 HOSE ASSEMBLY, FC310-8 X 82, STR - STR 115 LL-4905-23 CAPSCREW, HEX HD, 5/16-18 NC X 1 3/4, GR5 2

    16 LL-3800-29 TUBE CLAMP, TWIN HALVES, 1 - 1 217 LL-3800-21 TUBE CLAMP, TWIN, COVERPLATE 2

    ITEM DATE SUBJECT CHANGE

    11 1/12/99 ITEM CHANGE REPLACED LL-846-184-8811 1/22/99 ITEM CHANGE REPLACED LL-846-197-8813 1/22/99 ITEM CHANGE REPLACED LL-846-197-2414 1/22/99 ADDITION ADDED ITEM15-17 4/15/99 ADDITION ADDED ITEMS

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-26

    HYDRAULIC DIAGRAM FOR FORK TILT CIRCUIT HOSE ASSEMBLY, FL-9987

  • PAGE 3-27

    8044 EXTENDOPARTS BOOK

    HYDRAULIC DIAGRAM FOR FORK TILT CIRCUIT HOSE ASSEMBLY, FL-9987ITEM PART NUMBER DESCRIPTION REQD

    2 FL-9940 DUAL PILOT CHECK VALVE GROUP ASSY REF3 4 5 LL-3771-8 CLAMP, TUBE 1 1/4 OD 1

    6 7 AL-12199-10 TILT BASE TUBE ASSY 18 AL-12198-10 TILT HEAD TUBE ASSY 19 10

    11 12 13 14 15 LL-846-2291-34 HOSE ASSY, GH493-12 X 34 LG, MOD FTG - STR 1

    16 LL-846-2324-36 HOSE ASSY, GH493-16 X 36 LG, 16MF-12STR 117 LL-846-2292-88 HOSE ASSY, GH493-12 X 88 LG, STR - 90 118 LL-846-2319-88 HOSE ASSY, GH493-16 X 88 LG, STR - 90 119 LL-846-2293-24 HOSE ASSY, GH493-12 X 24 LG, MOD FTG - 90 120 LL-846-2320-22 HOSE ASSY, GH493-16 X 22 LG, MOD FTG - 90 1

    21 22 23 24 25

    26 27 28 LL-3771-7 CLAMP, TUBE, 1 OD 1

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-28

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

    15 1/22/99 ITEM CHANGE REPLACED LL-846-2291-3616 1/22/99 ITEM CHANGE REPLACED LL-846-2317-3512 2/6/99 ITEM CHANGE REPLACED FL-9803-69 2/9/99 ITEM CHANGE REPLACED AL-12190-43,4,6,9-14 2/9/99 DELETED ITEM DELETED ITEMS21-27 2/9/99 DELETED ITEM DELETED ITEMS1 5/24/99 DELETED ITEMS REMOVED FL-9937

  • PAGE 3-29

    8044 EXTENDOPARTS BOOK

    NOTES

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-30

    HYDRAULIC DIAGRAM FOR EXTEND CIRCUIT HOSE ASSEMBLY, FL-9983

  • PAGE 3-31

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCEITEM DATE SUBJECT CHANGE

    5 1/21/99 ITEM CHANGE REPLACED LL-846-2295-288 1/21/99 ITEM CHANGE REPLACED LL-846-2291-8810 1/21/99 ITEM CHANGE REPLACED LL-846-2317-353 2/16/99 ITEM CHANGE REPLACED AL-12199-64 2/16/99 ITEM CHANGE REPLACED AL-12198-121 5/24/99 DELETED ITEM REMOVED FL-99372 5/24/99 DELETED ITEM REMOVED FL-995415-16 9/17/99 ADDED ITEMS ADDED HOSE ASSEMBLIES8 9/17/99 ITEM CHANGE REPLACED LL-846-2291-86

    HYDRAULIC DIAGRAM FOR EXTEND CIRCUIT HOSE ASSEMBLY, FL-9983ITEM PART NUMBER DESCRIPTION REQD

    3 AL-12199-13 REACH BASE TUBE ASSEMBLY REF4 AL-12198-21 REACH HEAD TUBE ASSEMBLY REF5 LL-846-2295-35 HOSE ASSEMBLY, GH493-35 X 28, STR-STR 1

    6 LL-846-2316-30 HOSE ASSEMBLY, GH493-16 X 30, STR-STR 17 LL-846-2317-82 HOSE ASSEMBLY, GH493-16 X 82, MF-STR 18 LL-846-2291-88 HOSE ASSEMBLY, GH493-12 X 88, MF-STR 19 LL-846-2291-36 HOSE ASSEMBLY, GH493-12 X 36, MF-STR 110 LL-846-2324-36 HOSE ASSEMBLY, GH493-12 X 36, 16MF-12STR 1

    11 LL-846-1498 FITTING, BULKHEAD, #16 JIC - #16 JIC, STR 112 LL-846-376 FITTING, BULKHEAD, #12 JIC, STR 113 LL-3771-7 CLAMP, TUBE, 1 OD 114 LL-3771-8 CLAMP, TUBE, 1 1/4 OD 115 LL-846-194-122 HOSE ASSEMBLY, FC310-6 X 122, STR-STR 1

    16 LL-846-931-126 HOSE ASSEMBLY, FC310-6 X 126, STR-90 1

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-32

    LIFT CYLINDER GROUP ASSEMBLY, FL-10078

  • PAGE 3-33

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCE

    LIFT CYLINDER GROUP ASSEMBLY, FL-10078ITEM PART NUMBER DESCRIPTION REQD

    1 FL-10078-1 FITTING KIT (CONSISTS OF ITEMS 10 & 11) REF2 FL-10078-2 HARDWARE KIT (CONSISTS OF ITEMS 7, 8, & 9) REF3 AL-12314 LIFT CYLINDER ASSEMBLY 24 LL-3729-70 COUNTERBALANCE VALVE 25 FL-10055-10 PIN, LIFT CYLINDER, ROD END 2

    6 FL-10055 PIN, LIFT CYLINDER, BASE END 27 LL-3291-28 FLATWASHER, 1/2, HARDENED 48 LL-4907-80 CAPSCREW, HEX HD, 1/2-13 UNC X 1 3/4 49 LL-5361-9-NC CAPSCREW, SOC. HD, 3/8-16 UNC X 1 3/4 410 LL-846-739 ADAPTER, STR, #8 O-RING MALE/#10 JIC MALE 6

    11 LL-846-537 ADAPTER, STR, #8 O-RING MALE/#12 JIC MALE 2

    NUMBER DATE SUBJECT CHANGE

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-34

    SUCTION/PRESSURE CIRCUIT HOSE ASSY, FL-9971

  • PAGE 3-35

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

    7 1/21/99 ITEM CHANGE REPLACED LL-846-931-249 1/21/99 ITEM CHANGE REPLACED LL-846-2292-6612 1/21/99 ITEM CHANGE REPLACED LL-846-931-6013 1/21/99 ITEM CHANGE REPLACED LL-846-931-5615-17 1/21/99 ADDITION ADDED ITEMS7 2/6/99 QUANTITY CHANGE QUANTITY WAS 2

    SUCTION/PRESSUR CIRCUIT HOSE ASSY, FL-9971ITEM PART NUMBER DESCRIPTION REQD

    2 FL-9939 RETURN FILTER GROUP ASSY REF3 LA-1754-7 TEST PORT 15 FL-9949 PUMP HYDRAULIC GROUP ASSY REF

    6 FL-9958 TRANSMISSION GROUP ASSY REF7 LL-846-931-18 HOSE ASSY, FC310-6 X 18 LG, STR - 90 18 LL-846-2315-30 HOSE ASSY, FC318-24 X 30 LG, STR - STR 19 LL-846-2292-72 HOSE ASSY, GH493-12 X 72 LG, STR - 90 110 LL-846-2314-15 HOSE ASSY, FC318-20 X 15 LG, STR - STR 1

    11 LL-846-2313-28 HOSE ASSY, FC318-20 X 28 LG, STR - 90 112 LL-846-931-56 HOSE ASSY, FC310-6 X 56 LG, STR - 90 113 LL-846-931-60 HOSE ASSY, FC310-6 X 60 LG, STR - 90 114 LL-846-1384 DUST CAP, FD90 SERIES MALE HALF COUPLINGS 115 LA-674-10 CLAMP, HOSE, 1 1/2 1

    16 LL-5359-53 BOLT, M12 X 1.75 X 25MM REF17 LL-5276-5 LOCKWASHER, M12 118 LL-846-931-14 HOSE ASSY, FC310-6 X 14 LG, STR - 90 119 LA-674-13 CLAMP, HOSE 2 120 LL-3291-25 NUT, NYLOCK, 5/16-18 NC, GR5 1

    21 LL-5345-12 FLATWASHER, 5/16, SAE 122 LL-846-1014-90 HOSE ASSY, FC310-4 X 90 LG, STR - 90 123 LL-1493-170 FITTING, #2 NPT FEMALE - #4 TUBE FEMALE 1

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-36

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

    10 2/20/99 ITEM CHANGE REPLACED LL-846-2314-1422-23 3/2/99 ADDITION ADDED ITEMS1 5/24/99 DELETED ITEM REMOVED FL-99374 5/24/99 DELETED ITEM REMOVED BL-10921

  • PAGE 3-37

    8044 EXTENDOPARTS BOOK

    NOTES

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-38

    PILOT CIRCUIT HOSE ASSEMBLY, FL-9964

  • PAGE 3-39

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCE

    PILOT CIRCUIT HOSE ASSEMBLY, FL-9964ITEM PART NUMBER DESCRIPTION REQD

    2 LA-1754-7 TEST PORT 13 FL-9944 JOYSTICK HYDRAULIC GROUP ASSY REF5 LL-846-931-66 HOSE ASSY, FC310-6 X 66 LG, STR - 90 2

    6 LL-846-931-60 HOSE ASSY, FC310-6 X 60 LG, STR - 90 17 LL-846-931-18 HOSE ASSY, FC310-6 X 18 LG, STR - 90 28 LL-846-194-30 HOSE ASSY, FC310-6 X 30 LG, STR - STR 19 LL-846-194-68 HOSE ASSY, FC310-6 X 68 LG, STR - STR 110 LL-846-931-64 HOSE ASSY, FC310-6 X 64 LG, STR - 90 2

    11 LL-846-931-62 HOSE ASSY, FC310-6 X 62 LG, STR - 90 212 LL-846-931-68 HOSE ASSY, FC310-6 X 68 LG, STR - 90 213 LL-846-1384 DUST CAP, FD90 SERIES MALE HALF COUPLINGS 1

    NUMBER DATE SUBJECT CHANGE

    6 1/22/99 LOCATION CHANGE MOVED TO DIFF. TANK PORT8 3/2/99 ITEM CHANGE REPLACED LL-846-194-281 5/21/99 DELETED ITEM REMOVED FL-99374 5/21/99 DELETED ITEM REMOVED BL-10921

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-40

    HYDRAULIC DIAGRAM FOR STEERING CIRCUIT, FL-9976

  • PAGE 3-41

    8044 EXTENDOPARTS BOOK

    HYDRAULIC DIAGRAM FOR STEERING CIRCUIT, FL-9976

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-42

    HYDRAULIC DIAGRAM FOR STEERING CIRCUIT, FL-9976ITEM PART NUMBER DESCRIPTION REQD

    1 2 BL-10937 FRONT AND REAR AXLE HYD. GROUP ASSEMBLY REF3 FL-9945 ORBITROL HYDRAULIC GROUP ASSEMBLY REF4 FL-9947 ACCUMULATOR CHARGE VALVE GROUP ASSEMBLY REF5 FL-9946 STEERING SELECTOR VALVE GROUP ASSEMBLY REF

    6 LA-1754-7 TEST PORT 17 FL-9981 PRESSURE REDUCING VALVE GROUP ASSEMBLY REF8 9 LL-846-184-60 HOSE ASSEMBLY, FC310-8 X 60, STR-90 110 LL-846-184-70 HOSE ASSEMBLY, FC310-8 X 70, STR-90 1

    11 LL-846-931-24 HOSE ASSEMBLY, FC310-6 X 24, STR-90 112 LL-846-184-20 HOSE ASSEMBLY, FC310-8 X 20, STR-90 113 LL-846-197-14 HOSE ASSEMBLY, FC310-8 X 14, STR-90 114 LL-846-194-22 HOSE ASSEMBLY, FC310-6 X 22, STR-STR 115 LL-846-184-18 HOSE ASSEMBLY, FC310-8 X 18, STR-STR 1

    16 17 LL-846-931-34 HOSE ASSEMBLY, FC310-6 X 34, STR-90 118 LL-846-184-42 HOSE ASSEMBLY, FC310-8 X 42, STR-90 119 LL-846-184-30 HOSE ASSEMBLY, FC310-8 X 30, STR-90 120 LL-846-184-134 HOSE ASSEMBLY, FC310-8 X 134, STR-90 1

    21 LL-846-198-130 HOSE ASSEMBLY, FC310-8 X 130, STR-45 122 LL-846-184-40 HOSE ASSEMBLY, FC310-8 X 40, STR-90 223 LL-846-1384 DUST CAP, FD90 SERIES MALE HALF COUPLINGS 1

  • PAGE 3-43

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

    11 1/21/99 ITEM CHANGE REPLACED LL-846-931-2815 1/21/99 ITEM CHANGE REPLACED LL-846-184-4017 1/21/99 ITEM CHANGE REPLACED LL-846-931-3218 1/21/99 ITEM CHANGE REPLACED LL-846-184-4420 1/21/99 ITEM CHANGE REPLACED LL-846-184-13021 1/21/99 ITEM CHANGE REPLACED LL-846-198-13422 1/21/99 ITEM CHANGE REPLACED LL-846-184-3819 2/5/99 ITEM CHANGE REPLACED LL-846-184-2616 2/22/99 DELETED ITEM DELETED LL-846-931-4022 2/22/99 QUANTITY CHANGE QUANTITY WAS 11 5/24/99 DELETED ITEM REMOVED FL-99378 5/24/99 DELETED ITEM REMOVED BL-10921

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-44

    HYDRAULIC DIAGRAM FOR BRAKE CIRCUIT HOSE ASSEMBLY, FL-9988

  • PAGE 3-45

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCE

    HYDRAULIC DIAGRAM FOR BRAKE CIRCUIT HOSE ASSEMBLY, FL-9988ITEM PART NUMBER DESCRIPTION REQD

    1 BL-10937 FRONT AND REAR AXLE HYDRAULIC GROUP ASSY REF2 FL-9948 BRAKE VALVE GROUP ASSY REF3 FL-9947 ACCUMULATOR CHARGING VALVE GROUP ASSY REF4 FL-9960 ACCUMULATOR GROUP ASSY REF

    6 LL-1803-440 TEE, #4 JIC MALE, BULKHEAD 37 LL-846-1014-30 HOSE ASSY, FC310-4 X 30 LG, STR-90 18 LL-846-1014-28 HOSE ASSY, FC310-4 X 28 LG, STR - 90 49 LL-846-1014-84 HOSE ASSY, FC310-4 X 84 LG, STR - 90 110 LL-846-931-22 HOSE ASSY, FC310-6 X 22 LG, STR -90 1

    11 LL-846-184-58 HOSE ASSY, FC310-8 X 58 LG, STR - 90 112 LL-846-184-60 HOSE ASSY, FC310-8 X 60 LG, STR - 90 113 LL-846-1014-22 HOSE ASSY, FC310-4 X 22 LG, STR - 90 114 LL-846-931-10 HOSE ASSY, FC310-6 X 10 LG, STR - 90 115 LA-674-10 CLAMP, HOSE, 1 1/2 1

    16 LL-3291-25 NUT, NYLOCK, 5/16-18 NC, GR5 117 LL5345-12 FLATWASHER, 5/16 1

    ITEM DATE SUBJECT CHANGE

    14-18 1/22/99 ADDITION ADDED ITEMS11 1/22/99 ITEM CHANGE REPLACED LL-846-184-6812 1/22/99 ITEM CHANGE REPLACED LL-846-184-7013 1/22/99 ITEM CHANGE REPLACED LL-846-192-2215 2/5/99 ITEM CHANGE REPLACED LA-674-1316 2/5/99 ITEM CHANGE REPLACED LL-5277-1117 2/5/99 ITEM CHANGE REPLACED LLS-5276-918 2/5/99 DELETED ITEM REPLACED LL-5345-1210 3/2/99 ITEM CHANGE REPLACED LL-846-931-245 5/24/99 DELETED ITEM REMOVED BL-10921

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-46

    HYDRAULIC DIAGRAM FOR PARKING BRAKE CIRCUIT HOSE ASSY, FL-9996

  • PAGE 3-47

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCE

    HYDRAULIC DIAGRAM FOR PARKING BRAKE CIRCUIT HOSE ASSY, FL-9996ITEM PART NUMBER DESCRIPTION REQD

    1 BL-10937 FRONT AND REAR AXLE HYDRAULIC GROUP ASSY REF3 LL-1803-440 TEE, #4 JIC MALE BULKHEAD 34 FL-9967 PARK. BRAKE SOLENOID VALVE GROUP - EXTRA CIRCUIT REF5 FL-9950 PARKING BRAKE SOLENOID VALVE GROUP ASSY REF

    6 LL-846-1014-30 HOSE ASSY, FC310-4 X 30 LG, STR - 90 57 LL-846-1014-84 HOSE ASSY, FC310-4 X 84 LG, STR - 90 18 LL-846-1014-40 HOSE ASSY, FC310-4 X 40 LG, STR - 90 19 LL-846-931-34 HOSE ASSY, FC310-6 X 34 LG, STR - 90 1

    10 LL-846-931-14 HOSE ASSY, FC310-6 X 14 LG, STR - 90 111 LA-674-13 CLAMP, HOSE, 2 212 LL-3291-25 NUT, NYLOCK, 5/16-18 NC, GR5 213 LL5345-12 FLATWASHER, 5/16 2

    LL-1803-589 CHECK VALVE REF

    ITEM DATE SUBJECT CHANGE

    9 1/22/99 LOCATION CHANGE MOVED TO DIFF. TANK PORT9 1/22/99 ITEM CHANGE REPLACED LL-846-931-3611-14 1/22/99 ADDITION ADDED ITEMS12 2/6/99 ITEM CHANGE REPLACED LL-5277-1113 2/6/99 ITEM CHANGE REPLACED LLS-5276-914 2/6/99 DELETED ITEM REPLACED LL-5345-122 5/24/99 DELETED ITEM REMOVED BL-109219 7/1/99 ITEM CHANGE REPLACED LL-846-931-32

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-48

    FUEL CIRCUIT HOSE ASSY, FL-9991

  • PAGE 3-49

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCE

    FUEL CIRCUIT HOSE ASSY, FL-9991ITEM PART NUMBER DESCRIPTION REQD

    1 LL-1189-242 FUEL STRAINER (ONLY) REF3 LL-1837-21 CLAMP, HOSE, 1/4 34 FL-9959 ENGINE GROUP ASSY REF5 LL-1189-245 HOSE PLAIN REF

    6 LL-846-2323-80 HOSE ASSY, 2556-04 X 80 LG, STR - OPEN 17 LL-846-2323-36 HOSE ASSY, 2556-06 X 36 LG, STR - OPEN 18 LA-674-10 CLAMP, HOSE, 1 1/2 19 LL-5359-53 BOLT, M12 X 1.75 X 25MM REF10 LL-5276-5 LOCKWASHER, M12 1

    11 LL-1189-243 HOSE CLAMP REF12 LL-1189-238 INLINE FUEL FILTER REF

    ITEM DATE SUBJECT CHANGE

    8 2/4/99 ITEM CHANGE REPLACED LA-674-133 2/22/99 QUANTITY CHANGE QTY WAS 45 2/22/99 ITEM CHANGE REPLACED LL-846-2323-201 2/22/99 QUANTITY CHANGE QTY WAS 111-12 2/22/99 ADDITIONS ADDED ITEMS2 5/24/99 DELETED ITEMS REMOVED BL-10921

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-50

    HYDRAULIC DIAGRAM FOR REAR STABILIZATION CYLINDER GROUP, FL-10088

    ITEM PART NUMBER DESCRIPTION REQD

    1 FL-10088-1 FITTING KIT (CONSISTS OF ITEM 4) REF2 FL-10088-2 HARDWARE KIT (CONSISTS OF ITEMS 6 & 7) REF3 AL-12310 CYLINDER ASSEMBLY 14 LL-846-536 ADAPTER, STR, #8 O-RING, MALE - #8 JIC MALE 25 FL-100147 PIN, SWAY/REAR. STAB. W/GREASE 26 LL-4905-90 CAPSCREW, 1/2-13 X 4 NC, GR5 27 LL-3291-17 NUT, NYLOCK, 1/2-13 NC, GR5 2

  • PAGE 3-51

    8044 EXTENDOPARTS BOOK

    HYDRAULIC DIAGRAM FOR SWAY CYLINDER GROUP, FL-10086

    ITEM PART NUMBER DESCRIPTION REQD

    1 FL-10086-1 FITTING KIT (CONSISTS OF ITEM 4) REF2 FL-10086-2 HARDWARE KIT (CONSISTS OF ITEMS 6 & 7) REF3 AL-12308 CYLINDER ASSEMBLY, SWAY 14 LL-846-536 ADAPTER, STR, #8 O-RING MALE - #8 JIC MALE 25 FL-10014 PIN, SWAR/REAR STABILIZATION, W/GREASE 26 LL-4905-90 CAPSCREW, HEX HD, 1/2-13 NC X 4, GR5 27 LL-3291-17 NUT, NYLOCK, 1/2-13 NC, GR5 2

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-52

    FORK TILT CYLINDER HYDRAULIC DIAGRAM, FL-9955

    ITEM PART NUMBER DESCRIPTION REQD

    1 AL-12133 FORK TILT CYLINDER REF2 LL-846-739 ADAPTER, STR, #8 O-RING, MALE - #10 JIC, MALE 23 LL-846-1064 TEE, SWIVEL BRANCH, #10 JIC 14 FL-4690-31 PIN, 1 1/2 FORK TILT CYLINDER (BASE END) REF5 FL-9853 PIN, 1 1/2 FORK TILT CYLINDER (ROD END) REF

    6 LL-846-955 ADAPTER, 90, #8 O- RING, MALE - #10 JIC, MALE 17 LL-3729-15 COUNTERBALANCE VALVE 18 LL-5361-9 CAPSCREW, SOC HD, 3/8 X 1 3/4 NC GR8 29 LL-846-568 FITTING, HEX PLUG, #8 O-RING 110 LL-4905-44 CAPSCREW, HEX HD,3/8-16 X 3 NC, GR5 1

    11 LL-3291-12 NUT, NYLOCK, 3/8-16 NC, GR5 112 LL8-4907-78 CAPSCREW, HEX HD, 1/2-UNC X 1, GR8 113 LLX-5276-12 WASHER, STAR, 1/2, EXTERNAL 1

  • PAGE 3-53

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

    10-13 3/2/99 ADDED ITEMS ADDED ITEMS

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-54

    SERVICE BULLETIN REFERENCE

    HYDRAULIC DIAGRAM FOR EXTEND CYLINDER GROUP, FL-9954

    ITEM PART NUMBER DESCRIPTION REQD

    1 AL-12257 EXTENSION CYLINDER ASSY REF2 LL-846-447 ADAPTER, 90, #12 O- RING MALE - #12 JIC MALE 13 LL-846-1189 ADAPTER, STR, #12 O-RING MALE - #16 JIC MALE 14 FL-9861-1 PIN, EXTENSTION CYLINDER REF5 LL-846-886 ADAPTER, 90, #4 O- RING MALE - #6 JIC MALE 1

    NUMBER DATE SUBJECT CHANGE

    1 3/2/99 ITEM CHANGE REPLACED AL-120105 9/17/99 ADDED ITEM ADDED ADAPTER

  • PAGE 3-55

    8044 EXTENDOPARTS BOOK

    NOTES

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-56

    FORK FRAME SIDE TILT CYLINDER HYDRAULIC DIAGRAM, FL-9957

    ITEM PART NUMBER DESCRIPTION REQD

    1 SEE TABLE SIDE TILT CYLINDER ASSEMBLY REF2 LL-846-953 ADAPTER, 90, #6 O- RING MALE - #8 JIC MALE 23 FL-8611 PIN, SIDE TILT CYL. (BASE END) REF4 FL-8610 PIN, SIDE TILT CYL. (ROD END) REF5 LL-4905-36 CAPSCREW, HEX HD, 3/8-16 NC, X 1, GR5 2

    6 LLS-5276-10 LOCKWASHER, 3/8 2

    TABLE

    PART NO. ITEM DESCRIPTION

    FL-9957 AL-11948 SIDE TILT OPTION WITH 48 FORK FRAMEFL-9957-1 AL-11948-1 SIDE TILT OPTION WITH 72 FORK FRAME

  • PAGE 3-57

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

    1 3/2/99 TABLED ITEM TABLED CYLINDER5-6 3/2/99 ADDED ITEMS ADDED ITEMS

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-58

    HYDRAULIC DIAGRAM FOR AUX. CIRCUIT SELECTOR VALVE, FL-10096

    ITEM PART NUMBER DESCRIPTION REQD

    1 FL-10096-1 AUX CIRC. SELECTOR VALVE FITTING KIT REF2 FL-10096-2 AUX CIRC. SELECTOR VALVE HARDWARE KIT REF3 LL-1803-591 SELECTOR VALVE ASSEMBLY 14 LL-1803-590 SUBPLATE (INCLUDED WITH ITEM 3) REF5 LL-846-534 ADAPTER, STR, #6 O-RING MALE - #8 JIC MALE 4

    6 LL-5361-58 CAPSCREW, ALLEN HD, 12/4-UNC X 3/4 LG 27 LL-1803-587 BOLT KIT(LL-5361-118 SOC. HD CAP SCREW) REF

    FL-10096-1 (CONSISTS OF ITEM 5 (4))FL-10096-2 (CONSISTS OF ITEMS 6, 7)

  • PAGE 3-59

    8044 EXTENDOPARTS BOOK

    NOTES

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-60

    HYDRAULIC DIAGRAM FOR UPPER FORK TILT CIRCUIT HOSE ASSY, FL-10005

  • PAGE 3-61

    8044 EXTENDOPARTS BOOK

    HYDRAULIC DIAGRAM FOR UPPER FORK TILT CIRCUIT HOSE ASSY, FL-10005ITEM PART NUMBER DESCRIPTION REQD

    4 FL-9955 FORK TILT CYLINDER HYDRAULIC GROUP ASSY REF13 LL-846-1248 ADAPTER, 90, #10 JIC M ALE - #10 JIC MALE 414 LL-846-922 ADAPTER, STR, #10 JIC FEMALE - #6 JIC MALE 122 LL-846-2184-28 HOSE ASSY, FC310-10 X 28 LG, STR - 90 2

    24 LL-846-2184-22 HOSE ASSY, FC310-10 X 22 LG, STR - 90 125 LL-846-2184-18 HOSE ASSY, FC310-10 X 18 LG, STR - 90 131 LL-846-2184-26 HOSE ASSY, FC310-10 X 26 LG, STR - 90 132 LL-846-935-21 HOSE ASSY, FC310-10 X21 LG, STR - STR 1

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-62

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

    6 5/24/99 DELETED ITEM REMOVED FL-99539 5/24/99 DELETED ITEM REMOVED AL-12259-610 5/24/99 DELETED ITEM REMOVED AL-12198-2611 5/24/99 DELETED ITEM REMOVED AL-12199-1612 5/24/99 DELETED ITEM REMOVED FL-9803-721 5/24/99 DELETED ITEM REMOVED LL-229-31426 5/24/99 DELETED ITEM REMOVED LL-846-124927 5/24/99 DELETED ITEM REMOVED LL-846-1251

  • PAGE 3-63

    8044 EXTENDOPARTS BOOK

    BOOM HYDRAULIC TUBING AND HOSE GROUP, BL-11030

    ITEM PART NUMBER DESCRIPTION REQD

    1 SBL-11030-1 TUBING KIT, (CONSISTS OF ITEMS 2, 3, 4, &5) REF2 FL-10159 TUBE ASSEMBLY 23 FL-10160 TUBE ASSEMBLY 24 FL-10161 TUBE ASSEMBLY 25 FL-10162 TUBE ASSEMBLY 2

    6 LL-3800-21 TUBE CLAMP, TWIN COVER PLATE 127 LL-4905-23 CAPSCREW, 5/16-18 UNC X 1 3/4 128 LL-3800-33 TUBE CLAMP, TWIN HALVES 1 - 5/8 129 LL-229-319 HOSE, 1/2 X 200 LG 110 LL-229-320 HOSE, 3/4 X 200 LG 1

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-64

    PUMP ASSEMBLY, LL-3674-2232

    FOLDOUT

  • PAGE 3-65

    8044 EXTENDOPARTS BOOK

    PUMP ASSEMBLY, LL-3674-2232ITEM PART NUMBER DESCRIPTION REQD

    1 LL-1803-470 SHAFT SEAL 12 LL-1803-441 ROLL PIN 23 LL-1803-442 BARREL 14 LL-1803-443 SWASH PLATE 15 LL-1803-444 PIN, TRUNNION 1

    6 LL-1803-445 DRIVE SCREW 27 LL-1803-446 NAME PLATE 18 LL-1803-447 SERVO PISTON 19 LL-1803-448 SLIPPER RETAINER 110 LL-1803-449 BALL SEAT 1

    11 LL-1803-450 SPRING, BARREL 112 LL-1803-451 TRUNNION CAP ASSEMBLY 213 LL-1803-547 SPRING, SERVO 114 LL-1803-453 PLUG W/LL-1803-561(O-RING) 115 LL-1803-454 BALL 1

    17 LL-1803-455 SPOOL & SLEEVE ASSY 118 LL-1803-456 AIRBLEED ASSY 119 LL-1803-457 RETAINER, SPRING 120 LL-1803-458 SPRING, MOD. 1

    21 LL-1803-459 O-RING 122 LL-1803-460 O-RING 123 LL-1803-552 PLUG 124 LL-1803-553 PLUG W/LL-1803-559(O-RING) 325 LL-1803-462 RETAINER 1

    26 LL-1803-463 BARREL, BUSHING 127 LL-1803-464 SNAP RING 228 LL-1803-465 SNAP RING 129 LL-1803-466 SNAP RING 130 LL-1803-467 CAPSCREW 4

    31 LL-1803-468 CAPSCREW 234 LL-1803-469 PISTON ASSEMBLY 740 LL-1803-549 HOUSING (CW) 1

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-66

    PUMP ASSEMBLY, LL-3674-2232ITEM PART NUMBER DESCRIPTION REQD

    41 LL-1803-473 PORT PLATE 142 LL-1803-545 TRUNNION HOUSING 150 LL-1803-474 ADJUSTABLE DIFFERENTIAL 155 LL-1803-554 PLUG W/LL-1803-559(O-RING) 1

    61 LL-1803-548 SHAFT, SPLINE, 13T 162 LL-1803-546 BEARING 163 LL-1803-562 SNAP RING 170 LL-1803-477 PRESS COMP. ASSY 1

    71 LL-1803-557 O-RING 176 LL-1803-479 ORIFICE PLUG 178 LL-1803-482 SPRING, DIFFERENTIAL UPSTROKE 180 LL-1803-550 SPACER 1

    81 LL-1803-551 GASKET 182 LL-1803-558 O-RING 183 LL-1803-555 HEX BOLT 284 LL-1803-563 WASHER 285 LL-1803-556 NUT 2

  • PAGE 3-67

    8044 EXTENDOPARTS BOOK

    NOTES

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-68

    4 SECTION MAIN (INLET SECTION, LL-3674-2362) CONTROL VALVE, LL-3674-2321

  • PAGE 3-69

    8044 EXTENDOPARTS BOOK

    4 SECTION MAIN (INLET SECTION, LL-3674-2362) CONTROL VALVE, LL-3674-2321ITEM PART NUMBER DESCRIPTION REQD

    1 LL-3674-2304 PLUG KIT G2 LL-3674-2354 DIFFERENTIAL PRESSURE LIMITER3 LL-3674-2355 SIGNAL PRESSURE LIMITER4 LL-3674-2204 COPY SPOOL KS, SIZE G4 LL-3674-2207 COPY SPOOL KS, SIZE R

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-70

    9

    4 SECTION MAIN (SPOOL SECTION #1, LL-3674-2363)CONTROL VALVE, LL-3674-2321

  • PAGE 3-71

    8044 EXTENDOPARTS BOOK

    4 SECTION MAIN (SPOOL SECTION #1, LL-3674-2363)CONTROL VALVE, LL-3674-2321ITEM PART NUMBER DESCRIPTION REQD

    1 LL-3674-1975 CAP KIT UNF, B-SIDE2 LL-3674-1979 CAP KIT UNF, A-SIDE3 LL-3674-1980 SPRING KIT4 LL-3674-2300 SEAL KIT, A-SIDE5 LL-3674-2301 SEAL KIT, B-SIDE

    6 LL-3674-2302 COMPENSATOR KAS, SIZE B6 LL-3674-2303 COMPENSATOR KAS, SIZE G7 LL-3674-2360 SEAL KIT, KAS COMPENSATOR8 LL-3674-2289 RESTRICTOR SCREW M4 0,8MM9 LL-3674-2424 SPOOL

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-72

    11

    4 SECTION MAIN (SPOOL SECTION #2, LL-3674-2364)CONTROL VALVE, LL-3674-2321

  • PAGE 3-73

    8044 EXTENDOPARTS BOOK

    4 SECTION MAIN (SPOOL SECTION #2, LL-3674-2364)CONTROL VALVE, LL-3674-2321ITEM PART NUMBER DESCRIPTION REQD

    1 LL-3674-1975 CAP KIT UNF, B-SIDE2 LL-3674-1979 CAP KIT UNF, A-SIDE3 LL-3674-1980 SPRING KIT4 LL-3674-2300 SEAL KIT, A-SIDE5 LL-3674-2301 SEAL KIT, B-SIDE

    6 LL-3674-2351 RESTRICTOR SCREW M6X6 D=0,67 LL-3674-2352 RESTRICTOR SCREW M6X6 D-0,88 LL-3674-2302 COMPENSATOR KAS, SIZE B8 LL-3674-2308 COMPENSATOR KAS, SIZE G9 LL-3674-2360 SEAL KIT, KAS COMPENSATOR

    10 LL-3674-2289 RESTRICTOR SCREW M4 0,8MM11 LL-3674-2358 SPOOL

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-74

    4 SECTION MAIN (SPOOL SECTION #3, LL-3674-2365)CONTROL VALVE, LL-3674-2321

    15

  • PAGE 3-75

    8044 EXTENDOPARTS BOOK

    4 SECTION MAIN (SPOOL SECTION #3, LL-3674-2365)CONTROL VALVE, LL-3674-2321ITEM PART NUMBER DESCRIPTION REQD

    1 LL-3674-1972 CAP KIT UNF, B-SIDE2 LL-3674-1979 CAP KIT UNF, A-SIDE3 LL-3674-1980 SPRING KIT4 LL-3674-2356 PVC25 12V DC5 LL-3674-1990 CONNECTOR KIT 1 PVC25

    6 LL-3674-2300 SEAL KIT, A-SIDE7 LL-3674-2353 SEAL KIT, B-SIDE8 LL-3674-2350 RESTRICTION 0,69 LL-3674-2302 COMPENSATOR KAS, SIZE B9 LL-3674-2303 COMPENSATOR KAS, SIZE G

    10 LL-3674-2360 SEAL KIT, KAS COMPENSATOR11 LL-3674-2289 RESTRICTOR SCREW M4 0,8MM12 LL-3674-2293 PLUG KIT Y213 LL-3674-2299 SEAL KIT14 LL-3674-2292 PLC053 250 BAR15 LL-3674-2426 SPOOL

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-76

    10

    4 SECTION MAIN (SPOOL SECTION #4, LL-3674-2366)CONTROL VALVE, LL-3674-2321

  • PAGE 3-77

    8044 EXTENDOPARTS BOOK

    4 SECTION MAIN (SPOOL SECTION #4, LL-3674-2366)CONTROL VALVE, LL-3674-2321ITEM PART NUMBER DESCRIPTION REQD

    1 LL-3674-1975 CAP KIT UNF, B-SIDE2 LL-3674-1979 CAP KIT UNF, A-SIDE3 LL-3674-1980 SPRING KIT4 LL-3674-2300 SEAL KIT, A-SIDE5 LL-3674-2301 SEAL KIT, B-SIDE

    6 LL-3674-2352 RESTRICTOR SCREW M6X6 D-0,87 LL-3674-2294 COMPENSATOR KIT KL SIZE B7 LL-3674-2296 COMPENSATOR KIT KL, SIZE G8 LL-3674-2298 SEAL KIT9 LL-3674-2289 RESTRICTOR SCREW M4 0,8MM10 LL-3674-2427 SPOOL

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-78

    4 SECTION MAIN (OUTLET SECTION, LL-3674-2367)CONTROL VALVE, LL-3674-2321

  • PAGE 3-79

    8044 EXTENDOPARTS BOOK

    4 SECTION MAIN (OUTLET SECTION, LL-3674-2367)CONTROL VALVE, LL-3674-2321ITEM PART NUMBER DESCRIPTION REQD

    1 LL-3674-1967 INLET LSP2 LL-3674-1968 PLUG P2B U3 LL-3674-1969 PLUG T2B/T3B U

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-80

    3

    1

    3

    3

    2

    4 SECTION MAIN (TIE-RODS, BRACKETS, SEAL KITS)CONTROL VALVE, LL-3674-2321

  • PAGE 3-81

    8044 EXTENDOPARTS BOOK

    4 SECTION MAIN (TIE-RODS, BRACKETS, SEAL KITS)CONTROL VALVE, LL-3674-2321ITEM PART NUMBER DESCRIPTION REQD

    1 LL-3674-1963 TIE ROD KIT 4 S2 LL-3674-1989 INTERSECTION SEAL KIT3 LL-3674-1991 BRACKET KIT

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-82

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

    03/22/01 ADDED ITEMS ADDED SPOOLS

  • PAGE 3-83

    8044 EXTENDOPARTS BOOK

    NOTES

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-84

    COUNTERBALANCE VALVE, LL-3729-15

    REF PART NO. DESCRIPTION REQ'D

    LL-3729-15 COUNTERBALANCE VALVE ASSEMBLY REF.

    SEAL KIT- ORDER LL-3729-18KIT CONTAINS:

    (O-RING) (BACKUP RING) PRESSURE ADJUSTMENT RANGES: 2000-5000 PSILL-3729-71 LL-3729-75 STANDARD PRESSURE SETTING: 3000 PSILL-3729-73 LL-3729-76LL-3729-72 LL-3729-74 CARTRIDGE ONLY LL-3729-100

    SERVICE BULLETIN REFERENCE

    NUMBER DATE SUBJECT CHANGES

  • PAGE 3-85

    8044 EXTENDOPARTS BOOK

    REF PART NO. DESCRIPTION REQ'D

    LL-1905-136 DOUBLE PILOT CHECK VALVE (SWAY) REF.1 LL-1905-123 SEAT, STEEL 22 LL-1905-118 O-RING 43 LL-1905-117 BALL 24 LL-1905-121 SPRING 25 LL-1905-120 CAP 26 LL-1905-119 SCREW 2

    NOTE: ORDER SERVICE KIT- LL-1905-124 PORTS: 1/2" SAE: V1 & V2 1/2" GASKET: C1 & C2

    SERVICE BULLETIN REFERENCE

    NUMBER DATE SUBJECT CHANGES

    DOUBLE PILOT CHECK VALVE, LL-1905-136

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-86

    ITEM PART NUMBER DESCRIPTION REQD

    1 LL-3674-2331 BOOT, RUBBER 42 LL-3674-2336 PROPORTIONAL BUTTON (TOP) 13 LL-3674-2339 PROPORTIONAL BUTTON (RIGHT) 14 LL-3674-2337 PROPORTIONAL BUTTON (BOTTOM) 15 LL-3674-2338 PROPORTIONAL BUTTON (LEFT) 1

    6 LL-3674-2340 HANDLE CASING (TWO HALVES DRILLED W/O BUTTONS) 1

    LL-3674-2322 HANDLE ASSEMBLY (INCLUDES ITEMS 1-6) REF

    JOYSTICKCONTROL, LL-3674-2323

  • PAGE 3-87

    8044 EXTENDOPARTS BOOK

    NOTES

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-88

    JOYSTICK CONTROL, LL-3674-2323

  • PAGE 3-89

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCEITEM DATE SUBJECT CHANGE

    JOYSTICK CONTROL, LL-3674-2323ITEM PART NUMBER DESCRIPTION REQD

    8 LL-3674-2307 BELLOWS 1LL-3674-2310 MOUNTING PLATE (ITEMS 9, 10, 12, 13, 14, 15, 16, 20)

    9 LL-3674-196 SCREW 116 LL-3674-2306 SCREW 117 LL-3674-699 PIN SET (PORT 1, 2, 3, 4) 118 LL-3674-2313 SPRING PACK 6.5-17.0 BAR (PORT 1) 1

    18 LL-3674-2313 SPRING PACK 6.5-17.0 BAR (PORT 2) 118 LL-3674-2314 SPRING PACK 6.5-20.0 BAR (PORT 3) 118 LL-3674-2313 SPRING PACK 6.5-17.0 BAR (PORT 4) 119 LL-3674-222 RETURN SPRING 1

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-90

    FORK TILT CYLINDER ASSEMBLY, AL-12133-10

    LL-3

    662-

    203

    Cann

    ed W

    iper

    (2re

    qd)

    LL-3

    662-

    203

    Cann

    ed W

    iper

    (2re

    qd)

  • PAGE 3-91

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCE

    FORK TILT CYLINDER ASSEMBLY, AL-12133-10ITEM PART NUMBER DESCRIPTION REQD

    1 AL-12146-10 TUBE WELDMNET, 6 BORE 12 BL-10900-10 CYLINDER SHAFT, 3 DIA. 13 LL-731-2 O-RING, STUB 14 BL-10894 PISTON 15 LL-3756-59 WEAR RING 2

    6 LL-5756-58 POLYHONE SEAL 17 LL-5746-118 CAPSCREW, SOCKET HD, FLAT, 3/8 X 3/4-NC 48 LL-5665 RETAINER RING 19 LL-3681-3 FITTING, 1/8-27 NPT, STR 210 LL-3291-10 NUT, NYLOCK, 1-12 NF 1

    11 LL-5610-8 PROTECTIVE PLUG 412 LL-5686 SPACER, CHECK VALVE 113 LL-3662-179 O-RING, CHECK VALVE 214 LL-3631-6 CHECK VALVE 215 LL-5361-9-NC CAPSCREW, SOCKET HD, 3/8-NC X 1 3/4 2

    16 LL-3729-15 COUNTERBALANCE VALVE 117 LL-3673-6 SET SCREW, NYLON TIPPED, 3/8-NC 118 FL-9909 COLLAR 119 BL-10899 HEAD 120 LL-3662-35 ROD WIPER 1

    21 LL-3662-37 ROD SEAL 122 LL-3662-129 MODULAR BACKUP 123 LL-3662-153 O-RING, HEAD 124 LL-3662-154 BAKCUP RING 125 LL-3756-23 WEAR RING, HEAD 1

    NUMBER DATE SUBJECT CHANGE

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-92

    LIFT CYLINDER ASSEMBLY, AL-12314-1

  • PAGE 3-93

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCE

    LIFT CYLINDER ASSEMBLY, AL-12314-1ITEM PART NUMBER DESCRIPTION REQD

    1 AL-12314-1 CYLINDER ASSEMBLY, LH REF3 BL-11001 PISTON 14 LL-3662-7 O-RING, STUB 15 LL-3756-20 SEAL, POLYHONE 1

    6 LL-7223-6 WEAR RING, PISTON 27 FL-8697 NUT, NYLOCK, 2-12 UNC 18 BL-11002 HEAD 19 LL-3662-227 O-RING, HEAD 110 LL-3662-228 BACKUP RING, HEAD 1

    11 LL-7223-7 WEAR RING, HEAD 112 LL-7222-7 SEAL, ROD 113 LL-7222-8 BACKUP RING, MODULAR 114 LL-3662-119 ROD WIPER 115 FL-10056 COLLAR 1

    16 LL-3673-6 SETSCREW, NYLON TIPPED, 3/8-16 UNC 117 LL-3729-70 COUNTERBALANCE VALVE REF18 LL-5361-9-NC CAPSCREW, SOC. HD, 3/8-16 UNC X 1 3/4 REF19 LL-846-568 FITTING, HEX PLUG, #8 O-RING REF20 LL-4905-33 CAPSCREW, HEX HD, 3/8-16 NC X 1/2, GR5 REF

    21 AL-12315-1 TUBE WELDMENT 122 BL-10994 SHAFT WELDMENT 123 LL-3756-21 O-RING, POLYHONE SEAL 124 FL-10080 CYLINDER MOUNTING BLOCK COVER REF25 FL-10081 CYLINDER MOUNTING BLOCK GASKET REF

    ITEM DATE SUBJECT CHANGE

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-94

    LIFT CYLINDER ASSEMBLY, AL-12314-2

  • PAGE 3-95

    8044 EXTENDOPARTS BOOK

    SERVICE BULLETIN REFERENCE

    LIFT CYLINDER ASSEMBLY, AL-12314-2ITEM PART NUMBER DESCRIPTION REQD

    2 AL-12314-2 CYLINDER ASSEMBLY, RH REF3 BL-11001 PISTON 14 LL-3662-7 O-RING, STUB 15 LL-3756-20 SEAL, POLYHONE 1

    6 LL-7223-6 WEAR RING, PISTON 27 FL-8697 NUT, NYLOCK, 2-12 UNC 18 BL-11002 HEAD 19 LL-3662-227 O-RING, HEAD 110 LL-3662-228 BACKUP RING, HEAD 1

    11 LL-7223-7 WEAR RING, HEAD 112 LL-7222-7 SEAL, ROD 113 LL-7222-8 BACKUP RING, MODULAR 114 LL-3662-119 ROD WIPER 115 FL-10056 COLLAR 1

    16 LL-3673-6 SETSCREW, NYLON TIPPED, 3/8-16 UNC 117 LL-3729-70 COUNTERBALANCE VALVE REF18 LL-5361-9-NC CAPSCREW, SOC. HD, 3/8-16 UNC X 1 3/4 REF19 LL-846-568 FITTING, HEX PLUG, #8 O-RING REF20 LL-4905-33 CAPSCREW, HEX HD, 3/8-16 NC X 1/2, GR5 REF

    21 AL-12315-2 TUBE WELDMENT 122 BL-10994 SHAFT WELDMENT 123 LL-3756-21 O-RING, POLYHONE SEAL 124 FL-10080 CYLINDER MOUNTING BLOCK COVER REF25 FL-10081 CYLINDER MOUNTING BLOCK GASKET REF

    ITEM DATE SUBJECT CHANGE

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-96

    SWAY CYLINDER ASSEMBLY, AL-12308

  • PAGE 3-97

    8044 EXTENDOPARTS BOOK

    ITEM PART NUMBER DESCRIPTION REQD

    1 AL-12309 TUBE WELDMENT 12 BL-11006 ROD WELDMENT 13 BL-9811 GLAND - HEAD 14 BL-11007 PISTON 15 FL-8697 NYLOCK - HEX - 2-12 UN - 3B 17 LL-3673-6 NYLON TIPPED SET SCREW, 3/8-16 UNC 19 LL-3662-143 O-RING, 1/4 X 4-1/2 X 5 110 LL-3662-146 BACK-UP RING, 1/8 X 4-1/2 X 5 111 LL-3662-37 SEAL - LOADED LIP 112 LL-3662-129 BACK-UP RING, 1/4 SQ. X 3 ID 113 LL-3756-1 WEAR RING, 1/8 X 1-1/2 X 3 ID 114 LL-3662-35 ROD WIPER SEAL, 3 TYPE D 115 FL-8172 GLAND CAP 116 LL-3756-2 PISTON WEAR RING, 5 X 1/8 X 3/4 217 LL-3662-7 O-RING, 1/8 X 2 X 2-1/4 118 LL-3756-15 POLYHONE SEAL 119 LL-6739-3 DOUBLE PILOT OPER. CHECK VALVE 121 LL-3662-165 O-RING 122 LL-5610-8 PROTECTIVE PLUG 223 LL-4905-40 CAPSCREW, 3/8 NC X 2 LG. 6

    SWAY CYLINDER ASSEMBLY, AL-12308

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-98

    EXTEND CYLINDER ASSEMBLY, AL-12327

  • PAGE 3-99

    8044 EXTENDOPARTS BOOK

    EXTEND CYLINDER ASSEMBLY, AL-12327ITEM PART NUMBER DESCRIPTION REQD

    1 AL-12326 TUBE WELDMENT 12 BL-11003 SHAFT WELDMENT 13 LL-3662-7 O-RING, PISTON 14 LL-7294 SPACER 15 LL-3756-57 WEAR RING, PISTON 2

    6 BL-10832 PISTON 17 LL-3756-36 SEAL, POLYHONE, PISTON 18 FL-8697 NUT, NYLOCK, MODIFIED, HARDENED, 2 19 LL-3291-28 FLATWASHER, HARDENED, 1/2 610 LL-4907-80 CAPSCREW, HEX HD, 1/-13 UNC X 1 1/2 6

    11 BL-11005 HEAD 112 LL-3756-62 WEAR RING, HEAD 213 LL-3662-5 BACKUP RING 114 LL-3662-6 O-RING, HEAD 115 LL-3662-224 SEAL, POLYPACK, HEAD 1

    16 LL-3662-225 MODULAR BACKUP RING 117 LL-3662-226 ROD WIPER 118 LL-3729-29 COUNTER BALANCE VALVE 119 LL5-5362-32NF CAPSCREW, SOC HD, 1/2-NF X 1 LG 420 LL-7380 WEAR PAD 2

    LL-6014-25 SEAL KIT

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-100

    REAR STABILIZATION CYLINDER ASSEMBLY, AL-12310

  • PAGE 3-101

    8044 EXTENDOPARTS BOOK

    REAR STABILIZATION CYLINDER ASSEMBLY, AL-12310ITEM PART NUMBER DESCRIPTION REQD

    1 AL-12311 TUBE WELDMENT 12 BL-11006 ROD WELDMENT 13 BL-9811 GLAND, HEAD 14 BL-11007 PISTON 15 FL-8697 NUT, NYLOCK, HEX, 2-12 UN, 3B 1

    7 LL-3673-6 SET SCREW, NYLON TIPPED, 3/8-16 UNC 19 LL-3662-143 O-RING, 1/4 X 4 1/2 X 5 110 LL-3662-146 BACKUP RING, 1/8 X 4 1/2 X 5 1

    11 LL-3662-37 SEAL-LOADED LIP 112 LL-3662-129 BACKUP RING, 1/4 SQ X 3 ID 113 LL-3756-1 WEAR RING, 1/8 X 1 1/2 X ID 114 LL-3662-35 SEAL, ROD WIPER, 3 TYPE D 115 FL-8172 GLAND CAP 1

    16 LL-3756-2 WEAR RING, PISTON, 5 X 1 1/2 X 3 ID 217 LL-3662-7 O-RING, 1/8 X 2 X 2 1/4 118 LL-3756-15 SEAL, POLYHONE 121 LL-3662-165 O-RING 122 LL-5610-8 PROTECTIVE PLUG 2

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-102

    SINGLE PEDAL ACTUATED BRAKE VALVE, LL-1994-649

  • PAGE 3-103

    8044 EXTENDOPARTS BOOK

    SINGLE PEDAL ACTUATED BRAKE VALVE, LL-1994-649ITEM PART NUMBER DESCRIPTION REQD

    1 LL-1994-462 PEDAL 12 LL-1994-461 PIN 13 LL-1994-455 CAM 14 LL-1994-471 E-RING 25 LL-1994-460 PIN 1

    6 LL-1994-360 CAPSCREW 27 LL-1994-475 WASHER 28 LL-1994-476 CAPSCREW 19 LL-1994-363 NUT 110 LL-1994-454 BASE 1

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-104

    SINGLE PEDAL ACTUATED BRAKE VALVE, LL-1994-649

  • PAGE 3-105

    8044 EXTENDOPARTS BOOK

    SINGLE PEDAL ACTUATED BRAKE VALVE, LL-1994-649ITEM PART NUMBER DESCRIPTION REQD

    1 LL-1994-651 END PLUG 12 O-RING NSS3 LL-1994-652 SPRING 14 SPOOL NSS5 HOUSING NSS

    6 SEAL NSS7 CUP NSS8 RETAINER ASSEMBLY NSS9 SHIM NSS10 SPRING NSS

    11 SPRING NSS12 SPRING NSS13 LL-1994-536 PISTON 114 BOOT NSS

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-106

    ITEM PART NUMBER DESCRIPTION REQD

    1 LL-1803-596 ACCUMULATOR BODY 12 LL-1803-533 HYDRAULIC CAP 13 LL-1803-534 GAS CAP 14 LL-1803-535 PISTON 15 LL-1803-384 V O-RING 15A LL-1803-401 BACKUP WASHER 2

    6 LL-1803-383 RING, PFTE 27 LL-1803-377 END SEAL, BODY 27A LL-1803-595 BACKUP WASHER 28 LL-1803-423 GAS VALVE ASSEMBLY (INCLUDES ITEM 8A) 18A LL-1803-397 O-RING, VALVE 19 LL-1803-419 PROTECTOR, VALVE 19A LL-1803-400 SCREW, PROTECTOR 210 LL-1803-536 NAMEPLATE 1

    13 LL-1803-594 PORT PROTECTOR 1

    ACCUMULATOR, LL-1803-571

  • PAGE 3-107

    8044 EXTENDOPARTS BOOK

    HYDRAULIC FLUID TUBE KIT, LL-7258

    123456789101112

    13141516

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

    16 1/12/99 ITEM CHANGE REPLACED FL-9803-61 2/16/99 ITEM CHANGE REPLACED AL-12199-62 2/16/99 ITEM CHANGE REPLACED AL-12199-83 2/16/99 ITEM CHANGE REPLACED AL-12199-108 2/16/99 ITEM CHANGE REPLACED AL-12198-109 2/16/99 ITEM CHANGE REPLACED AL-12198-1210 2/16/99 ITEM CHANGE REPLACED AL-12198-1418 2/16/99 QUANTITY CHANGE QTY WAS 219 2/16/99 ADDITION ADDED ITEM7 2/16/99 ITEM CHANGE REPLACED AL-12198-815 2/16/99 ITEM CHANGE REPLACED AL-12190-4

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-108

    ITEM PART NUMBER DESCRIPTION REQD

    1 LL-1803-609 BLOCK, MANIFOLD 12 LL-1803-610 VALVE, PRESSURE REDUCING STEERING

    (INCLUDES SEALS) 13 LL-1803-608 VALVE, PRESSURE REDUCING PILOT

    (INCLUDES SEALS) 14 LL-1803-614 PLUG, ORIFICE SEALING (SAE 2) 25 LL-1803-611 VALVE, SOLENOID 2

    6 LL-1803-612 COIL ASSY-12VDC 17 LL-3674-2430 VALVE, RELIEF (INCLUDES O-RING) 18 LL-1803-613 VALVE, CHECK 19 LL-1803-615 COIL ASSY,12VDC 110 LL-1803-616 SEAL KIT 2

    11 LL-1803-617 SEAL KIT 112 LL-1803-618 SEAL KIT 113 LL-3674-136 O-RING 1

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

    BRAKE CHARGING MANIFOLD, LL-1803-575

  • PAGE 3-109

    8044 EXTENDOPARTS BOOK

    DUAL PILOT CHECK VALVE, LL-1803-521

    ITEM PART NUMBER DESCRIPTION REQD

    1 REF. DUAL PILOT CHECK VALVE -2 LL-1803-606 KIT, SEAL-VITON-CHECK VALVE (NOT SHOWN) -3 LL-1803-607 VALVE, CHECK (NOT SHOWN) -

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-110

    ORBITROL STEERING GEAR ASSMBLY, LL-510-172

  • PAGE 3-111

    8044 EXTENDOPARTS BOOK

    ITEM PART NUMBER DESCRIPTION REQD

    1 LL-510-177 NUT, WHEEL 12, 4 &5 LL-510-201 SEAL KIT 13 LL-510-187 RING, SNAP 16 LL-510-175 SCREW (FINE) 4

    LL-510-174 SCREW (CRS) 4

    7 LL-510-206 COVER, UPPER 18 LL-510-193 SEAL 19 LL-510-194 SHIM KIT 110 LL-510-189 RING, SNAP 111 LL-510-186 THRUST WASHER 1

    12 LL-510-181 THRUST 113 LL-510-185 BEARING, THRUST 114 LL-510-188 WASHER, SPRING 115 LL-510-192 WASHER, SPACER 116 LL-510-183 PINHOLE 1

    16 LL-510-182 SHAFT, WHEEL MOUNT 117 LL-510-180 ROLLER, NEEDLE 118 LL-510-202 RING, DRIVE 123 LL-510-49 BALL, 5/16 DIA 124 LL-510-190 SPRING 1

    24A &B LL-510-195 PLUG & O-RING 125C &26 LL-510-200 BALL, 1/4 DIA. 127 & LL-510-198 PLUG ASSEMBLY 128

    29 LL-510-191 SPACER 132 LL-510-205 MANIFOLD 132 &34 LL-510-204 COMMUTATOR ASSEMBLY 137 LL-510-178 WASHER 138 LL-510-197 COVER, ENG 131 LL-51-207 ROTOR SET 1

    35 LL-510-184 CAN 136 LL-510-179 SEAL 139 LL-510-208 BOLTS COARSE THD. 7

    LL-510-176 BOLTS (FINE THD. AFTER 7-11-94) 7

    ORBITROL STEERING GEAR ASSMBLY, LL-510-172

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-112

    ITEM PART NUMBER DESCRIPTION REQD

    20 &21 LL-510-196* TORSION BAR 130 LL-5201-203 DRIVE LINK 119 LL-510-198 SPACER 1

    * 22 & 25 HOUSING AND SPOOL ARE NON-\ SERVICEABLE DUE TO SELECT FIT IF EITHER NEEDS

    REPLACED THE ENTIRE UNIT MUST BE REPLACED.

    ORBITROL STEERING GEAR ASSMBLY, LL-510-172

  • PAGE 3-113

    8044 EXTENDOPARTS BOOK

    NOTES

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-114

    STEERING SELECTOR VALVE, LL-1803-574

  • PAGE 3-115

    8044 EXTENDOPARTS BOOK

    STEERING SELECTOR VALVE, LL-1803-574ITEM PART NUMBER DESCRIPTION REQD

    1 LL-1803-643 COIL, 12 VDC 22 LL-1803-644 SOLENOID, TUBE, DC 23 LL-1803-645 SPOOL 14 LL-1803-646 RETAINER, COIL 25 LL-1803-647 PUSH ROD 2

    6 LL-1803-648 SPRING 27 LL-1803-649 CENTERING WASHER 28 LL-1803-650 SEAL, RETAINER 29 LL-1803-651 SEAL, SOLENOID 210 LL-1803-652 O-RING, SOLENOID TUBE 2

    11 LL-1803-653 O-RING, VALVE MOUNTING 412 LL-1803-654 ROLL PIN 3

    NUMBER DATE SUBJECT CHANGESERVICE BULLETIN REFERENCE

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-116

    REAR AXLE STABILIZATION VALVE BLOCK, LL-1803-576

  • PAGE 3-117

    8044 EXTENDOPARTS BOOK

    Service Bulletin Reference

    REAR AXLE STABILIZATION VALVE BLOCK, LL-1803-576ITEM PART NUMBER DESCRIPTION REQD

    1 LL-1803-631 MANIFOLD 12 LL-1803-613 CHECK VALVE 23 LL-1803-628 VALVE 44 LL-1803-629 SOLENOID COIL, 12VDC W/MALE CONNECTOR 25 LL-1803-630 SOLENOID COIL, 12VDC W/FEMALE CONNECTOR 26 LL-1803-614 ORIFICE PLUG 27 LL-1803-618 SEAL KIT ONLY 48 LL-1803-617 SEAL KIT ONLY 2

    NUMBER DATE SUBJECT CHANGE

  • 8044 EXTENDOPARTS BOOK

    PAGE 3-118

    GASKET MOUNTED COUNTERBALANCE VALVE (LIFT), LL-3729-70

    REF PART NO. DESCRIPTION REQ'D

    LL-3729-70 COUNTERBALANCE VALVE ASSEMBLY REF.1* NSS WASHER, BACK-UP 12* NSS SEAL 13* NSS SEAL 14* NSS WASHER, BACK-UP 15* NSS WASHER, BACK-UP 1

    6* NSS SEAL 17 NSS CAVITY, VALVE BODY REF.8 LL-3729-68 CARTRIDGE ASSEMBLY 1

    *SEAL KIT- ORDER LL-3729-86

    SPECIFICATIONS4.5:1 PILOT RATIO1000 TO 4000 PSI3000 PSI STANDARD SETTING0-30 GPMWORK PORTS-- SAE 8

  • PAGE 3-119

    8044 EXTENDOPARTS BOOK

    ITEM PART NUMBER DESCRIPTION REQD

    1 LL-1803-579 ADAPTOR 11 LL-1803-580 ADAPTOR 12 LL-1803-577 HOUSING 13 LL-1803-578 POPPET 1

    SERVICE BULLETIN REFERENCENUMBER DATE SUBJECT CHANGE

    SHUTTLE VALVE, LL-1803-531