HSSEQ-RECM Presentation.

HSSEQ-RECM Best Safety Practices

HSE - Health, Safety, Security, Quality, Environment, Risk, Emergency and Chaos Management. – HSSEQ-RECMHSE Monitoring, HSE Auditing, HSE Re-engineering. HAZOP, OSHA’s, ISO, BS, AENOR, EPA, FDA, ISR, NEBOSH, ROK’s, COSHH, IOSH, HAZID, QRA, SIL, SCE/PS, EERA, ESSA.

EVERYTHING IN MANUALS AND ELECTRONICALLY DATA SHEET for Control - Report – Tracking and presentation.

Green Place HSSEQ-RECM Clean Technology

Why do we need Safety and Risk management?

Some major disasters

Hazard control, how?

Global practices for Safety and Risk Management

Project stages and Risk management

Think about...

Questions?

Contents


Why Do we need Safety?

Don’t wait for a major accident to identify need to improve

major hazard management.

Need to learn lessons from accidents.

Manage risks via Foresight rather than Hindsight (ie. be

proactive rather than reactive).


BP Texas Refinery

BP AMOCO Refinery is on 1,200 acres with 30

refinery units and is 71 years old.

1800 people work at the refinery plus

contractors

It is BP’s largest plant, and the USA’s third

largest refinery, processing 460,000 barrels of

crude oil/day, around 3% of US gasoline

supplies


BP Texas Refinery – The Aftermath


Bruncefield, UK


Piper Alpha


Piper Alpha – After the fire


Texas City Explosion – 23 March 2005

Direct Root Cause: Level Indicator Failure and High Level Alarm failure

Buncefield UK Explosion – 11December 2005

Direct Root Cause: Level Indicator Failure and High Level Alarm failure

It cant happen to us!!!


Hazard Controls

Prevention Controls

Elimination

Substitution

Engineering

Alarms & Procedures

Passive Devices

Prevention of “Escalation from other

incident”

Mitigation Controls

Ignition Prevention

Alarms and Procedures

Mitigation

Emergency Response

Prevention of “Escalation to other

vessel”


Layers of Protection Analysis (LOPA)

PROCESS DESIGN

PROCESS

MITIGATION SYSTEM

COMMUNITY EMERGENCY RESPONSE

Process AlarmsOperations Supervision

Operating vs Design Verification

PSV’sSISRBI

Fire Protection

Emergency ScenarioTraining

PLANT EMERGENCY RESPONSE

PREVENTION SYSTEM

BPCS


HAZID

Hazard identification at various stages of project

Brainstorming with the use of guidewords

Prompt study team members to identify hazards

HAZID typically focuses on plant layout drawing, as it aims to identify

intrinsic hazards.

HAZID is useful at an early stages of a new design so that all potential

hazards can be taken into account.

HAZID is also the technique of choice for identifying hazards as the

first stages of demonstration of ALARP.


HAZOP

The basic premise of HAZOPS is:

All hazardous material incidents are instigated by a

deviation from the desired operating state or condition.

If we can predict all deviations and analyze them before we

operate a new process then we can head off the undesired

consequences.

Forewarned is Forearmed


Quantitative Risk Assessment (QRA)HAZARD IDENTIFICATION METHODS:

- Process hazard checklist

- Hazard survey: DOW index

- HAZOP hazard & operability study

- Safety review

RISK ASSESSMENT:

- What can go wrong & how ?

- What are the chances ?

- Consequences ?

EXTREMES

- Low probability

- Minimal consequences

System description

Hazard identification

Scenario identification

Accident

probability

Accident

consequences

Risk determination

risk &

hazard

acceptable

?

Modify design

Accept system

Y

N


Safety Integrity Level (SIL)

Safety Integrity Level (SIL) is a statistical representation of SIS when demand occurs.

But in its simplest form it assesses:How high is your risk of an “undesired event” ?

What level of protection do you need?

Do you have the required level of protection in your design?

Typical Safety Instrumented Systems (SIS):ESD

F&G Detection System

Blowdown System


Escape, Evacuation & Rescue Analysis (EERA)

EERA comprises following two elements, with their

objectives:

A goal analysis – The objective of the goal analysis is to

confirm the adequacy of the EER facilities and

arrangements, and identify any areas of weakness.

An evacuation time analysis – The objective of the

evacuation analysis is to assess if the muster area and

evacuation facilities are able to endure local fire events

for the period required for the POB to evacuate.


EERA Goals

There are seven (7) EERA goals which will be assessed in the

EERA report and these goals are listed as below:

Goal 1 (Alarm);

Goal 2 (Escape);

Goal 3 (Muster);

Goal 4 (Decision to Evacuate);

Goal 5 (Primary Means of Evacuation);

Goal 6 (Secondary Means of Evacuation); and

Goal 7 (Rescue)


Emergency Systems Survivability Analysis (ESSA)

To assess criticality of emergency systems

To determine if emergency system sub-components are fail-safe;

To determine whether emergency system sub-components are

vulnerable to fire and explosion events;

To determine whether emergency system sub-components have

redundancy; and

To recommend risk reduction measures to increase the survivability

of emergency systems, which are vulnerable to Major Accident

Events, and are neither fail-safe nor have redundancy.


Safety Management System (SMS)

The SMS - identify, select, define, implement, monitor,

maintain, review and improve the range of control measures

Errors, deviations and breakdowns in control measures and

corresponding parts of the SMS are tracked

Performance standards must be used to facilitate this

process.

Consistent with safety culture, company’s overall business

management system


Behavior Based Safety (BBS)

BBS is a process approach to improving safety performance by helping

workgroup to,

Identify safety-related behaviours that are critical to performance

Gather data on workgroup safety excellence

Provide ongoing, two-way performance feedback

Remove safety barriers to continuous improvement


BBS - Risk Perception

Why are people unimpressed by safety risks?

Risk taking – a matter of choice

Familiarity breeds complacency

We get what we deserve – work place injuries are fair

Risky work practices are accepted and becomes the NORM


Behavior Safety is based on:

Finding out what people are doing that leads to incidents and

stopping them doing it. Or…

Finding out what people are doing to avoid incidents and getting

everyone to do it

Behaviour (unlike attitude) is visible, measurable and can be directly

influenced


Safety at various Stages

Planning Stage

Design stage

Construction

Pre commissioning / Commissioning

Operations stage

Decommissioning and abandonment.


Planning Stage

Prevention of accidents should be the goal:

Design options (use of chemicals, technology etc.)

Layout review (various locations and configurations)

Project HSE Review (PHSER)

Hazard Identification (HAZID)

Risk Register


Design Stage

Adequate Design suitable for operations:

HAZID (Hazard Identification)

HAZOP (Hazard and Operability Study)

QRA (Quantitative Risk Assessment)

SIL (Safety Integrity Level)

SCE/PS (Safety Critical Elements / Performance Standards)

Dispersion

EERA (Escape, Evacuation and Rescue Analysis)

ESSA (Emergency Systems Survivability analysis)


Design Stage (continued)


ALARP

RAM

Safety Case / COMAH

Fire Water network

Fire Fighting System and extinguishers

Emergency Response Plan

Risk Register


Construction / Commissioning StageSafe Construction / commissioning and fit for operation:

HAZID

HAZOP (update, as built)

Construction Safety

Subcontractor Safety

Transport Safety


Constructability Study

Risk Register

BBS


Operations StageSafe operation with no incidents:

Risk Based Inspection (RBI)

Reliability Centred Maintenance (RCM)

Subcontractor Safety

Transport Safety

Risk Register

SCE/PS update

Operations Safety Case

Safety / PSM / SMS Audits

BBS


Decommissioning / Abandonment Stage

Safe abandonment and disposal:

HAZID

QRA


Risk Register


Think about…To protect against major accidents and consequential losses, there are generally considered to be three layers (or types) of protection:

Asset Integrity – 3 Primary Protection Layers

facilities – supply & maintenance of plant, hardware, software, control systems etc, along with their design and layout to eliminate, control or mitigate risks and improve productivity throughout the asset lifecycle

processes –

management systems, processes, procedures and other work systems to identify, control and mitigate risks and to improve operational performance

people – organisation, roles & responsibilities, knowledge, training, experience, resource levels and capability along with the mindsets & behaviours of personnel

Decreasing Reliability of Protection

Behaviours have a key role in improving Asset Integrity


HSE - Health, Safety, Security, Quality, Environment, Risk, Emergency and Chaos Management. – HSSEQ-RECMHSE Monitoring, HSE Auditing, HSE Re-engineering. HAZOP, OSHA’s, ISO, BS, AENOR, EPA, FDA, ISR, NEBOSH, ROK’s, COSHH, IOSH, HAZID, QRA, SIL, SCE/PS, EERA, ESSA.

HSE Accident - Incident - Guidelines - Investigation - Report – Tracking HSE Aptitude Test Questionnaire For Safety Staff Audit – HSE – Corrective Action Implementations and follow up. Award Plan and Control Check List - Control - Report – Tracking - Implementations and follow up. Code of Safety Work Practices – CSWP Communications - Memos - Notifications - Work Instructions HSE Corporate Manual Daily - Weekly - Monthly - Quarterly - Annual Report

Document Control Documents References - OSHA - ANSI - NEBOSH – BS8000 – COSHH –

IOSH… Emergency Implementation - Emergency Protocol – EP Employee Master - Unsafe Acts - Unsafe Conditions – Audit - Control - Report

– Tracking Environmental Master Control - Report – Tracking HSE Statistics Materials Inventory Meetings and Agreements HSE Presentations

EVERYTHING IN MANUALS AND ELECTRONICALLY DATA SHEET for Control - Report – Tracking and presentation.

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HSSEQ-RECM Presentation.

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Transcript of HSSEQ-RECM Presentation.