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How Virtualization & SDDC Help Drive Modernization

in ManufacturingPaul Hodge, Honeywell

HCI3855BU

#HCI3855BUVMworld 2018 Content: Not for publication or distribution

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#vmworld #HCI3855BUVMworld 2018 Content: Not for publication or distribution

2©2018 VMware, Inc.

24 years with Honeywell always in manufacturing. 17 of those being in product management and marketing roles

Electrical Engineer by qualification.

7 years were spent in the field installing and service Honeywell’s SCADA and DCS systems in Refineries, Mines, Food and Beverage, Pharmaceuticals and Gas.

In his Product Manager season, Paul was responsible for many different software products including the Experion server and some of it’s associated functions.

In the current role, he is responsible for all of Honewell’s System infrastructure which includes Virtualization, Operating Systems, Servers, Workstations, Networking, Security and Wireless.

Paul Hodge Introduction/Bio

VMworld 2018 Content: Not for publication or distribution

Agenda

3©2018 VMware, Inc.

Honeywell Introduction

Manufacturing Challenges

Intro to SDDC and how it addresses those challenges

Honeywell’s Premium Platform based on SDDC

Customer Examples

Q & A VMworld 2018 Content: Not for publication or distribution

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Honeywell Overview4

Aerospace Performance Materialsand Technologies

$14.8BSales

$9.3BSales

Winning Technology

• Refining and Petrochemical Catalysts• Gas Processing Modular Offerings• Solstice® LGWP Materials • SmartLine Transmitters• Asset Optimization Software

Experion® Orion Console

Unmatched Scope of Offerings

• Mechanical, Cockpit, and Software Offerings From Nose to Tail

• Apps, Services, Maintenance, Subscriptions

• End-to-End Connectivity Solutions From Hardware to Airtime

• Turbochargers for Fuel Efficiency

IntuVue ® 3D Weather Radar

Reflects 2016 Full Year Results

Safety and Productivity Solutions

$4.6BSales

Connecting Workers

• Wireless, Voice, Mobility, Data Analytic Solutions for Workers

• Warehouse Automation• Keeping Workers Safe

Vocollect™

Home and Building Technologies

$10.7BSales

Connecting Homes and Buildings

• Security and Fire• Connecting Homes With Lyric™• Open Software Connecting “Internet Of Things” in Buildings

evohome

NYSE: HON | ~1,300 sites | ~131,000 employees | Morris Plains, N.J. U.S.A. headquarters | Fortune 100



PMT | Broad Industry Applications5

Films, Fibers & Packaging

Refrigeration & Air Conditioning Healthcare & Electronics

Minerals, Metals & Mining

Refining & Petrochemical

Chemicals

Pipeline & Terminals

Pulp & Paper

Oil & Gas



UOP & HPS | Broad and Deep Solutions for Oil & Gas

Lifecycle Approach to Optimize Asset Performance

6

Upstream

Gas Processing

Wellhead &Optimization

Pipeline Transportation

PetrochemicalsFertilizers

LNG Liquefaction

Off-Shore Refining

• Digital Suites™ for upstream productivity and safety

• Metering and information systems for marine and terminal storage

• Storage and pipeline SCADA solutions

• Fiscal metering

• Leading automation and safety solutions• Fire and gas solutions

• Natural gas purification and separation • Modular and offshore natural gas plants

• Clean natural gas for transport, separate NGLs for liquefaction

HPS

Cross-Stream

Solutions

Midstream Downstream

UOP

• Refining and petrochemicals process licensing and key equipment

• Catalyst and adsorbents• Hydrogen recovery• Engineering and software-enabled services

• Smart field instrumentation• Advanced DCS and controls• Process optimization diagnostics and services• Integrated safety and security solutions• Lifecycle technology planning and support

• Connected performance services• Mobile business productivity tools and services• Cyber security protection• Technical services and field support• Asset performance monitoring

Honeywell Connected Plant



Honeywell Process Solutions | Enterprise Wide Solutions

The Expertise to Optimize the Entire Operation

7

1LEVE

L SmartLine, connected I/O, Burners, transmitters, devices, sensors

2LEVE

L

Automation, HMI, DCS, SCADA, Networks, PLC

3LEVE

L Manufacturing OperationsManagement & ManufacturingExecution Systems

4LEVE

L

Business Planning,Logistics and ERP Systems



..it’s market leadingProcess control, SCADA & Safety systems

HoneywellDCS+SCADA

+Safety +QCS+MCS

..and anintelligent Process Knowledge system

..backed up byAdvanced Control applications

..supported byBusinessIntegration processes

What is Experion PKS



Honeywell Connected Plant9

+Connected Process

• Process expertise through exclusive licensors partnership

• Data contextualization and historization

• Production optimization via advanced machine learning analytics

Connected Assets

+ Connected People

= Connected Plant

• Sensor data management

• Predictive and preventive maintenance

• Open and collaborative platform for OEMs and software providers

• Seamless knowledge transfer and competency management across generations

• Real time collaboration anywhere

• Worker safety & compliance at all times

• Step change plant performance

• Best practice deployment across all sites

• Supply chain command and control at enterprise level

Cyber Security



Decisions & Actions

Analytics and Insight at Enterprise Level

Data Collected in virtualized automation nodes

Secure Edge Data

Accelerating Plant Operations

Disparate Data Across Enterprise

1

23

4

Asset Data

Process Data

Sensors

Connected Plant

Edge Level



LifecycleNew Construction

Plants move through two primary phases



Challenges for Plants Under Construction

• Constant pressure to reduce construction times

• Increasing design complexity• Geographically distributed

nature of construction process.

• Changing project requirements



Reduce computers

Other Customer Concerns

Challenges for Existing Systems

• Rate of change• Management complexity• Lack of skills• Need to reduce overall lifecycle

management costs

Plant Managers



The Pillars of the Software Defined Data Center14



The Pillars of the Software Defined Data Center

• Creates a virtual version of a processor, motherboard and other related components• Separates an operating system from the underlying physical hardware• Allows a virtual machine to be encapsulated in a set of files• Allows more than on virtual machine to be run on a physical processor

15




• Ability to create logical networks that are decoupled from the physical hardware• Each physical network connection can carry multiple logical networks that can be

independently controlled.• Creates software based representations of physical devices such as gateways, routers,

firewalls etc

16




• Inserts an abstraction layer to hide the complexity of physical storage• Aggregate or pool the storage coming from multiple devices• Is able to take advantage of a number of storage performance tiers

17



Key SDDC Lifecycle Benefits Discussed in Manufacturing

Reduce PC Hardware

Requirements

Simplify overall system management

Reduce the Impact and Frequency of OS and hardware

changeImprove

availability, reliability and

disaster recovery



Reduce PC Hardware Requirements• Consolidate hardware

- Run multiple operating systems on one physical machine

• Each PC removed is a reduction in:- Power- Space- Cooling- Noise- Maintenance- Administration

19



Reduce the Impact and Frequency of Change• Improved OS support for current

generation hardware- Upgrade cycles no longer driven by hardware

obsolescence• No need to reinstall the operating system

of application software for:- Hardware Refresh - Move the virtual machine- Hypervisor Updates with zero impact

In contrast to OS updates that require applications to be reinstalled

• Maintain existing hardware for as long as the VM meets requirements

• Avoid having to test OS/Application against physical hardware

20



Simplified System Management• Create and deploy Experion templates into

virtual machines- Templates are master copies of a virtual

machine used to create/provision VMs- Secure way to preserve virtual machine

provisioning- Facilitates rapid deployment

• Centralized monitoring and administration

21



Improve availability, reliability and disaster recovery• Use of advanced virtualization features:

- Fault Tolerance- High Availability- vMotion- vSphere Replication

• Rollback to known points with snapshots• Improved Driver Stability• Improved Migration with Virtualization

Optimized On Process Migration- Installation Builder automates installation

activities for reduced user interaction- Reduced time without native software

redundancy- Reduce migration costs by leveraging

templates and concurrently migrating nodes in the staging area

22



Our OEM Virtualization Journey

Release of Experion Virtualization

Solutions in Q1 2010

Premium Platform Offering in Q2 2013

based on the Lenovo BCS

Released Next Generation Premium

Platform based on DellEMC PowerEdge

FX2 in Q4 2016

Launching single chassis SDDC

solution and Next Gen Thin Client in

2018

Honeywell’s SDDC History



Honeywell’s Platform Portfolio

Different platforms to match each companies unique needs

24

• Cost effective• Simple

Physical Platform

Essentials Platform

Next Generation Premium Platform

• Cost effective• Good consolidation• Improved Lifecycle Experience• Facility Savings

• Highest Density• High Availability• Transparent upgrades• Ultimate Lifecycle Experience

Virtual



Consolidating with Virtualization

Essentials Platform

Next Generation Premium Platform

Traditional Platform

Traditional Essentials Premium

Space vs ReliabilitySpace Reliability



Next Gen Premium Platform

ReliableScalable CompactSupportableSimple

12

3

Honeywell’s Premium Platform for Experion Virtualization Solutions provides a reference virtual design for the process control industry



What powers the Next Gen Premium Platform?

VMware vSphere(Hypervisor)

VMware Virtual SAN(Network Storage)

Dell FX2 (Hardware)



Storage Virtualization28

Block 1

Block 2

Block 3

Drive 1

Block 1

Block 2

Block 3

Drive 2

PERC Controller (Brains)

Traditional RAID used in Essentials Platform

(Brains)

Object based, clustered file system used in Premium Platform

Data objects are spread across

the cluster.



Network Virtualization• VLANs

- Allows multiple networks to be separated and isolated over the one physical cable- VLAN’s can be defined purely through software- VLAN’s as a result are highly flexible and not constrained to the physical switch a cable is

plugged into.

29

Unit 1 (VLAN 1)

Unit 2 (VLAN 2)

Unit 3 (VLAN 3)



Honeywell’s Next Gen Thin Client30

Simple Deployment and Administration

Latest OS With Integrated Hardening & Security Features

Up to Six Discreet Video Channels

Support for select Honeywell Peripheral Devices

Integrated Dual RJ45 – No Ethernet Dongle RequiredVMworld 2018 Content: Not for publication or distribution

31

Customer ExamplesVMworld 2018 Content: Not for publication or distribution


Proven Technology to Power Honeywell’s Customers • Case Study: Australian LNG producer• Natural Gas to LNG producer with 9MTPA nameplate

capacity across two trains• Realizing the benefits of the Next Gen Platform by

- Migrating Train 1 consolidating 38 nodes into 3 Next Generation platforms

32

• Benefits realized- Availability – Zero downtime, Zero data

Loss - Reduction in space, power, cooling, &

maintenance- 90% reduction in number of nodes that

need to be refreshed



Enabling Advanced Virtualization Across Industries33

Refining Gas to Liquid Pulp and Paper

Hosting on-process Experion and Experion MX Solutions

On-process migration of multiple FTE clusters into the

Next Gen Platform

On-process execution ofFault Tolerant virtual

machines


35©2018 VMware, Inc.35

VMware Can Help Drive Transformation in your Plants

ANY APPLICATION

ANY DEVICE

ANY CLOUD

SaaSCloud NativeTraditional

Public Clouds

Telco Networks

EdgeComputing

Private Clouds

Open, Container Ready

©2018 VMware, Inc.


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