How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

14
How to Make: Break Out Box, 4-20 ma Simulator and Pressure Transducer Tester. David Aakre Technologist

Transcript of How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

Page 1: How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

How to Make: Break Out Box, 4-20 ma Simulator and Pressure Transducer Tester.

David Aakre Technologist

Page 2: How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

Test Boxes to Build

Page 3: How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

BREAK OUT BOX

Page 4: How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

ATTACH YOUR CABLE CONECTORS TO BOX

Page 5: How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

SOLDER TEST POINTS TO CONNECTOR. USE DIGITAL METER WITH TEST BOX TO MEASURE VOLTAGE,FREQUENCY, CURRENT AND SIMULATE 4-20 MA AND

FREQUENCY. TROUBLE SHOOTING JUST BECAME EASY.

Page 6: How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

4-20 Ma Simulator

Page 7: How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

4-20 Ma Simulator Diagram

Page 8: How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

SOLDER COMPONETS TOGETHER. LIGHT SWITCH IS INSTALLED TO SHOW POWER. YOU CAN BUILD WITHOUT SWITCH AND LIGHT. TEST POINTS ARE AN OPTION AS WELL. YOU WILL NEED A DIGITAL

METER SET ON DC MA CURRENT IN TEST POINTS TO MAKE THIS OPTION WORK. WITH THIS OPTION YOU WILL SEE THE 4-20 CURRENT AS YOU MOVE RESISTOR.

Page 9: How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

4-20 MA SIMULATOR WITH METER READING DC MILLIAMP CURRENT.

Page 10: How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

TRANSDUCER TESTER

Page 11: How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

You will need to know pin out on transducer. PIN A and D are calibration loop.

Page 12: How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

9 Volt battery is used to go through calibration loop on Pin A and D. Switch toggled will give transducer 20 ma calibration number on

Digital meter in DC current reading such as 19.8 milliamps.

Page 13: How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

Write Calibration numbers on Transducers such as 3.9 ma and 19.9 ma.

Page 14: How to make test boxes: break out box, 4-20 ma simulator, and transducer tester

DAVID AAKRETECHNOLOGIST

Have fun building your test boxes.