How to Build a Hopback.pdf

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How to Build a Hopback Homebrewers love hops—it’s no secret. You will always remember the first time you smelled those powerful pellets drop into the kettle. The little bitter cones give beer life, personality and uncanny edginess. Without them, beer would often times be unbalanced, overly sweet and uninteresting. Hops are so important, some people devote their entire lives to the plant—hop fascination transformed into obsession. The “hop heads” out there, like Tom Lewis from Cheshire, Engl and, are always looking for ways to push the hoppy envelope in their homebrews. A hopback is the perfect way to i nfuse fresh-hop character in beer just before it hi ts your glass. Check out Tom’s easy-to -buil d hopback project below!  At one of our local homebrew meetings, a few homebrewers and I were discussing ways we cram as many hops as possible into our IPAs (the beer style that dominated that particular meeting). One of our local brewers from the Cheshire Brew House was expl aining future upgrades to our systems and how he wanted to build a custom hopback because his Blichmann HopRocket™ was too small. After our meeting, my creative juices started to turn, and wondered how I could make my own hopback. Could I make something that worked efficiently? I need ed it to be cheap and easy to clean. After scouring and searching the web, I found a few different ideas, many of which weren’t practical or easy for me to make. One popular idea was the Kilner jar hopback, however this was too small and I didn’t like the idea of glass and heat. It’s not worth the potential danger that combination imposes. Suddenly , I came across a stainless steel hopback using a kitchen storage jar. It was a pot with two holes in it, one on the top and one on the side close to the bottom. The top hole was used for the hot wort. The bottom hole was used as an outflow and had a stainless hop filter (similar to a mashtun false bottom) to filter out hop debris. I thought the idea was brilliant, but wanted to simplify the design. I decided to move the outflow valve to the base of the pot, which allowed for more delicious wort to flow through. I also swapped out the hop filter style for a simple stainless sink filter (an idea I saw while researching homem ade hopbacks). The construction of the hopback was fairly simple. I visited my local TK Maxx (the equivalent of TJ Maxx in the U.S.) to look for a stainless steel pot. I found one in the reduced kitchen section. It held about 1 L, a great size to fit a lot of hops. The hardest part after purchasing the pot was finding someone to neatly and safely drill 1/2  holes. I used weldless brass fittings from my local department store and a sink filter from the same shop. Once I had all my materials, the build was simple. Tightly screw in everything and then test the fittings and connection to your brew system. (1) stainless steel pot (big enough to fit as many hops as you How to Bu ild a Hopback - Am erican Homebrewer s Associat ion htt p: //www.homebre wersassoc iation.o rg /pimp-my-syst em /build- hopback/  1 of 3 1/27/2015 4:20 PM

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How to Build a Hopback 

Homebrewers love hops—it’s no secret. You will always remember the first 

time you smelled those powerful pellets drop into the kettle. The little bitter 

cones give beer life, personality and uncanny edginess. Without them, beer 

would often times be unbalanced, overly sweet and uninteresting.

Hops are so important, some people devote their entire lives to the 

plant—hop fascination transformed into obsession.

The “hop heads” out there, like Tom Lewis from Cheshire, England, are 

always looking for ways to push the hoppy envelope in their homebrews. A

hopback is the perfect way to infuse fresh-hop character in beer just before 

it hi ts your glass. Check out Tom’s easy-to-build hopback project below! 

At one of our local homebrew meetings, a few homebrewers and I were discussing ways we cram as many hops as possible into

our IPAs (the beer style that dominated that particular meeting). One of our local brewers from the Cheshire Brew House was

explaining future upgrades to our systems and how he wanted to build a custom hopback because his Blichmann HopRocket™ was

too small.

After our meeting, my creative juices started to turn, and wondered how I could make my own hopback. Could I make something

that worked efficiently? I needed it to be cheap and easy to clean. After scouring and searching the web, I found a few different

ideas, many of which weren’t practical or easy for me to make. One popular idea was the Kilner jar hopback, however this was too

small and I didn’t like the idea of glass and heat. It’s not worth the potential danger that combination imposes.

Suddenly, I came across a stainless steel hopback using a kitchen storage jar. It was a pot with two holes in it, one on the top and

one on the side close to the bottom. The top hole was used for the hot wort. The bottom hole was used as an outflow and had a

stainless hop filter (similar to a mashtun false bottom) to filter out hop debris. I thought the idea was brilliant, but wanted to simplifythe design.

I decided to move the outflow valve to the base of the pot, which allowed for more delicious wort to flow through. I also swapped out

the hop filter style for a simple stainless sink filter (an idea I saw while researching homemade hopbacks).

The construction of the hopback was fairly simple. I visited my local TK Maxx

(the equivalent of TJ Maxx in the U.S.) to look for a stainless steel pot. I found

one in the reduced kitchen section. It held about 1 L, a great size to fit a lot of

hops.

The hardest part after purchasing the pot was finding someone to neatly and

safely drill 1/2 holes. I used weldless brass fittings from my local department

store and a sink filter from the same shop.

Once I had all my materials, the build was simple. Tightly screw in everything

and then test the fittings and connection to your brew system.

(1) stainless steel pot (big enough to fit as many hops as you

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want)

(1) ¾” hole punch

(3) ¾ male to male nipples (brass or stainless steel)

(3) ¾” female to female fittings (brass or stainless steel)*

(1) ¾” flanged black nut (brass or stainless steel)

(1) stainless steel sink strainer

washers for both holes

PTFE tape (plumber’s tape)

Punch/drill one (1) hole in the side of the stainless steel container. Make sure it’s far enough from the lid so

the lid still closes.

1.

Punch/drill second hole in the bottom of the pot. Be careful not to bend the bottom.2.

File and sand all holes.3.

Screw male fittings into female fittings, add a washer to one end and post it through the hole in the side of the

container.

4.

Add another washer to the male fitting that is now on the inside of the pot, before screwing on a female

fitting.

5.

Screw the last fittings together, apply a washer and post the male end into the bottom hole. Screw the flanged

black nut on.

6.

Check for leaks, apply PTFE tape to male fittings if needed.7.

The hopback works wonderfully as an inline filter, as well as an actual

hopback. I usually attach it mid-brew, but clean it with sanitizer (just to be on

the safe side) beforehand, and then cram as many hops as I can inside.

I use the main outlet valve to control the flow. However, adding a second ball

valve on the outfitting would offer much better flow control. Once the beer

comes out of my hopback, it goes through my CFC (counter-flow chiller) and

into my bucket, sometimes via a pump.

This device adds a crazy amount of aroma to my beer. My first beer through

the device was a Citra Pale Ale. I still remember my whole fermenting chamber

smelling of tropical juice. The only downside is it uses up a lot of hops, with

mine fitting between 70-100 grams. If you’re a hop head, I definitely

recommend using this hopback. It changes everything.

Screw hopback onto the ball valve.1.

Put your sink strainer into the bottom of the pot.2.

Fill with hops.3.

Attach hose via a hose-barb4.

Let it flow!5.

You can use two (2), but make sure it clears the tap of your

boiler

6.

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! "#"$ %#& # "%"%$ ' " ()%$ % #&# "%"%$ '

#)" %* 

 

Might have to tweak the flow of your runoff to make sure the

hopback doesn’t overflow.

7.

  + " *,---  + " *,---  + " *,---  + " *,---

 

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