HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO … · 2019. 12. 23. · 11,50 5,90 2,40 4,10...

11/20/2019 HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO EFFICIENTLY FIND AND REUSE PARTS | LEONARD LÜBBERS, SCHULER PRESSEN GMBH 1

Leonard Lübbers, IT

Schuler Pressen GmbH

Dr. Tom-David Graupner, Expert Sales

Dassault Systemes Deutschland GmbH

DARMSTADT, NOVEMBER 20TH 2019

HOW SCHULER PRESSEN USES

ADVANCED SEARCH TOOLS TO

EFFICIENTLY FIND AND REUSE PARTS

FORMING THE FUTURE

SCHULER CORPORATE PRESENTATION

CAD AT SCHULER


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CAD AT SCHULER


USA (5 users)

China (12 users)

Germany (300 users)

Brazil (45 users)

France (3 users)

Mexiko (2 users)

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CAD AT SCHULER


3DExperience R2014x in production

Requirements:

Approx. 10.000 design parts (65.000 instances)

Approx. 36.000 purchased and standard parts (530.000 instances)

Approx. 11.000 drawings

Design at 4 to 5 sites in parallel

CATIA, 3DVIA, DELMIA, EXALEAD OnePart

Ongoing migration to 3DExperience R2019x

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„Winkel“

„Halter“

„Platte“

“Support”

„Bracket“

„Bügel / Buegel“

„Lasche“

If you don't know the part, you won't find it

Cluster and standardize part diversity with Machine Learning

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Automotive Supplier

800 Designers, 11.000 employees, 15 sites

20.000 Standard Parts

150.000 Catalog Parts

350.000 Engineering Parts

~500k parts

~5k new parts/y

Displayed: ~500 Parts

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Industry Minimum Average Maximum

Industrial

Equipment 900 € 1.200 € 1.600 €

Automotive

Supply Chain 1.300 € 4.500 € 7.000 €

Aerospace

Supply Chain 4.000 € 6.000 € 9.000 €

High

Tech 300 € 1.000 € 2.500 €

New Part Introduction Lifecycle Costs

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EXALEAD Sourcing & Standardization Technology 3D-xCAD fingerprint technology enables shape comparisons, and

extracts design features of

all relevant CAD formats

Data Fusion technology Consolidate ERP data, and

PDM docs, drawings and metadata

with Office docs etc.

Machine Learning technology Automatic part clustering for

Semi-automatic standardization

Search, Visualization,

Navigation, and Collaboration

technology 3D Viewing, Tagging, Sharing, …

http://demo.onepart.exalead.com/onepart/application?url=/C:/OnePart/Sources/SmarTeam/EXATOOLS/MSW216XL/235_5502A_CLAMP_HALF-RH.CATPart&source=consolidation-cs_onepart

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Part Procurement

Engineering Standardization

Sourcing & Standardization Key Players

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Part Procurement



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Part Procurement



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EXALEAD Sourcing & Standardization Apps

OnePart Reduce for

Purchasing & Standardization Increase purchasing volumes trough part

clustering, Outliner identification, Deduplication

of parts, Enforce proffered part usage

OnePart Reuse for

Engineering Empower e.g. Engineering with

insights for better decision making and

finally for higher part reuse

PartSupply online Service

for Purchasing/SupplyChain Online part catalog with 35M parts for better

make-or-buy decision making

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PartSupply | Online Part Catalog Download Service Online Part Catalog https://partsupply.3dexperience.3ds.com/welcome

https://partsupply.3dexperience.3ds.com/welcome

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Share your standard, catalogue and engineering parts with your suppliers and contractors

PartSupply Enterprise | Service for Part Upload

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PLM & CAD Integrations for Engineering

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Optimization levers in Procurement and Engineering Master Data Mgt. &

Standardization

Deduplication of standard

& catalog parts through

automatic 3D part

clustering leads to volume

increase

Less parts/suppliers to

administrate in stock, IT,

procurement,

Part Reuse driven by Procurement

Higher reuse of preferred

standard & preferred

catalog parts leads to

higher volume per supplier

Mitigate risk, increase

quality and save time by

reusing well known parts

Strategic Parts Procurement

Supplier consolidation

through automatic part

clustering: buy more similar

parts from less vendors and

enforce higher volume

discounts

Identify cost outliers of

similar parts and challenge

part price quotations

Define and enforce

preferred standard &

catalog part consumption in

Engineering

Engineering Efficiency

Simplify Engineering

process by using

overarching search &

decisions tools across

multiple data-silos e.g.

xCAD, xPDM and xERP

Intuitive fault tolerant

search enables quick make

or buy decisions and leads

to 15% efficiency increase

in Engineering and finally to

more time for innovation


HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO

EFFICIENTLY FIND AND REUSE PARTS

EXALEAD ONEPART

Leonard Lübbers, IT

Schuler Pressen GmbH

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MOTIVATION


MOTIVATION FOR IMPLEMENTING A SEARCH TOOL

Custom-made parts and products

Huge and increasing number of parts

Little transparency of existing parts

Analysis of process cost:

new parts cost 2 – 3 times more than reused parts

Analysis of reuse of parts

little reuse of purchased parts and machined parts

WHAT IS THE NEED FOR A SEARCH TOOL?

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GOAL


GOALS FOR IMPLEMENTING A SEARCH TOOL

Increase reuse of parts

Cost savings through efficiency in the process chain

Existing parts and solutions become transparent

Focus: simple parts

FINDING PARTS SHOULD BE EASIER THAN RE-DESIGNING

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Engineering

USE CASES


ENGINEERING, PROCESS PLANNING, PURCHASING, STANDARDIZATION

Process Planning

Find similar parts and reuse information to

create work plan

Purchasing

Find similar parts for supplier information

Standardization

Analyze clusters

Find and delete duplicates

Find part for reuse

Find part to copy

Find preferred part


DEMO

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Search bar

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FIND PARTS TO REUSE


SEARCH BAR

Search through all information

part name

part number

material

Standard

…

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FIND PARTS TO REUSE


FACETS

Apply filters

search facets or

navigate through facets

applied filters reduce the

number of results

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FIND PARTS TO REUSE


DETAILS

More details for selected item

3D preview

Information from multiple

sources

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FIND AND COMPARE SIMILAR PARTS


3D SIMILARITY

Similar parts are in the results

tab

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COMPARE

similar attributes (grey)

different attributes (blue)

… in regard to the reference

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GRAPH VIEW

Cluster arrangement in graph view – similar parts

are close, different parts are far from each other

clusters

THANK YOU

FOR YOUR ATTENTION

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HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO … · 2019. 12. 23. · 11,50 5,90 2,40 4,10...

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Transcript of HOW SCHULER PRESSEN USES ADVANCED SEARCH TOOLS TO … · 2019. 12. 23. · 11,50 5,90 2,40 4,10...