EN-XX

Retrofitting instructions

NA_Titelblatt_3846.20.100.0_EN

-XX 3846.20.100.0

Hose kit hydr. side protection control for front mower

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TABLE OF CONTENTS

SAFETY NOTESQualification .............................................................................................................................................. 4Intended use ............................................................................................................................................. 4Before starting assembly .......................................................................................................................... 4General safety instructions for assembly .................................................................................................. 4

BOLT TIGHTENING TORQUES - WORKS STANDARDScope ....................................................................................................................................................... 5Symbols used in the assembly instructions .............................................................................................. 6

RETROFITTING INSTRUCTIONSExploded diagram .................................................................................................................................... 8Parts list .................................................................................................................................................... 9Install hose kit on machines with Power-Control ........................................................................................................................................... 10Fit hose kit to machines with Select-Control ............................................................................................. 19Final inspection ........................................................................................................................................ 27Trial run ..................................................................................................................................................... 27Before setting to work ............................................................................................................................... 27

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SAFETY NOTES

General safety instructions for assembly

DANGERHazard of severe and life-threatening injuries due to pinching, pulling, squeezing of the whole body and escaping high-pressure hydraulic fluid.

• Wear tight fitting clothing and personal protective equipment such as safety goggles, gloves, safety shoes and a hard hat.

• The assembly work has to be carried out in exactly the same sequence as described in these instructions.

• Do not weld, cut, grind or drill the frame, axle or other supporting parts unless particularly specified.

• The mounting of the add-on equipment changes the overall weight of the machine and, depending on the equipment, may change the outer dimensions. Be aware of the outer dimensions when driving on public roads. Place a sufficient ballast load on the tractor. At least 20% of the overall weight has to rest on the front axle.

• Make sure that nobody stays between the tractor and the machine during assembly or coupling. When the point of coupling is invisible from the place of the driver, make sure that a reversing assistant is available. Do only stay between the tractor and the machine when both units do not move anymore and have been secured against rolling away.

• Make sure that the support legs are set to the correct height and are secured as prescribed.

• Do not stay in way of high-pressure hydraulic fluid that may escape.

Qualification• These assembly instructions are intended for qualified expert personnel only.

Intended use• The intended use is described in the operating instructions of the machine. The installation of add-on equipment

will not change the intended use of the machine.

Before starting assembly• Place the machine on a firm ground. Kill the tractor engine. Apply the hand brake. Pull the ignition key and put the

key away.

• Make sure that all moving parts do not move anymore (rotating parts may coast for a while). Make sure that neither the tractor nor the machine can roll away.

• Secure the working area in such a way that other persons do not present a danger or are endangered.

• Observe the local accident prevention regulations.

• Observe the warning signs (pictograms) on the machine, even if they are not referred to in the assembly instructions.

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BOLT TIGHTENING TORQUES - WORKS STANDARD

SCOPE

This works standard applies to all metric bolts for which no particular tightening torque has been specified in the drawing/assembly instructions. The property class is shown on the bolt head.

• The specified values are nominal values and apply to a friction coefficient of the head of IJ = 0.14 and a thread friction value of JJ = 0.125. Insignificant deviations of the tension force due to different friction coefficients may occur. The specified values have to be observed within a tolerance of +10%.

• Based on the specified tightening torques and friction coefficients, the bolt material will be loaded with up to 90% of the minimum yield limit according to DIN ISO 898.

• In the event of a special tightening torque having been specified, all screwed connections will have to be tightened to the specified tightening torque using a torque wrench.

• The works standard will be in force as of May 1, 1995.

Thread Property class 8.8 Property class 10.9

Tightening torque in Nm Tension force in

N

Tightening torque in Nm Tension force in N

M 4 3,1 4000 4,4 5700

M 5 6,2 6600 8,7 9300

M 6 10,5 9300 15 13000

M 8 25 17000 36 24000

M 10 50 27000 70 38000

M 12 86 39500 121 56000

M 14 135 54000 195 76000

M 16 215 75000 300 105000

M 20 410 117000 580 164000

M24 710 168000 1000 237000

M 30 1400 270000 2000 380000

M 8 x 1 27 18700 38 26500

M 10 x 1,25 53 29000 74 41000

M 12 x 1,25 95 44500 130 63000

M 14 x 1,5 150 60000 210 85000

M 16 x 1,5 230 81000 320 115000

M 20 x 1,5 460 134000 650 189000

M 24 x 2 780 188000 1090 265000

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Symbols used in the assembly instructions

The „Waste basket“ shows that parts marked as such can be disposed of as they will not be reused anymore.

The „Trolley“ shows that parts / components marked as such may be reused and mounted later.

Trolley

Waste basket

The „Tractor“ indicates the direction of travel of the machine in operation. This facilitates the identification of machine parts on the illustrations.

The „Smiley“ shows that an assembly procedure has been successfully completed, provided all steps are been completed correctly and in the sequence prescribed.

Tractor

Smiley

The following symbols are used in assembly instructions of Pöttinger.

Please memorize the meaning of the symbols.

If you find any symbol in the assembly instructions that is unknown to you or you are not sure about, please consult these pages and read the meaning once again.

MeaningSymbol

The „Eye“ shows that specific points marked with a frame need to be observed.

Eye

Components marked with a „Frame“ require particular attention. Even groups of parts requiring specific attention are marked with a frame. The action required will be marked e.g. with a „Waste basket“, an „Arrow“, etc.

Frames

The „Tube“ shows a point where sealing compound / adhesive needs to be applied. The sealing compound / adhesive to be used is specified separately in a text box.

Tube

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This arrow points at parts associated with a text box. The part will be named in the text box or the assembly will be described in detail. This arrow also marks the relationship to illustrations or particular marked points in the illustrations.

„Text boxes“ contain material numbers, denominations, safety notes and assembly notes.Text box Text box Text box

Text box Text box Text box Text box Text box Text box

This arrow indicates the direction of motion or rotation. In connection with tools, this arrow shows the tightening or loosening direction of nuts and bolts.

Arrow 1

Arrow 2

This arrow shows the point where parts are to be installed or bolts have to be mounted. For the sake of clarity, not all parts are provided with these arrows, e.g. when several bolts adjacent to each other have to be mounted at the same time.

137

The „Item number“ designates a part. As the same number is used in the parts list, the part can be identified unambiguously.

Arrow 3

Item number

The „Book“ shows that further important information to be observed is included in the operating instructions.Book

The „Tool“ shows that specific assembly procedures need to be performed at this point of progress, e.g. insertion of a spring pin or tightening of a screw. In connection with „Arrow 2“, a specific direction of rotation can be indicated. The illustration on the left only shows some of the symbols used.

Tool

The „Grease gun“ indicates a point of lubrication, grease nipple, plain bearing, etc. to be lubricated with universal grease. Any other lubricant to be applied will be indicated in a separate text box.

Grease gun

MeaningSymbol

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3846.20.100.0RETROFITTING INSTRUCTIONS

EXPLODED DIAGRAM

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3846.20.100.0

PARTS LIST

PNR TEILE-NR MENGE BENENNUNG DESIGNATION DESCRIPTION BEMERK/REMARQUE AB-NR BIS-NR====================================================================================================================================================== 0.01 00 3846.20.100.0 1 SCHLAUCHSATZ HYDR. SEITENSCHUT LIFT DE HYDRAULIQUE HYDRAULIC LIFT (1-7 1001 1 00 447.6.400 2 HYDR.SCHLAUCH NW8X7000 LIFT DE HYDRAULIQUE HYDRAULIC LIFT (11-15 1001 2 00 447.1.201 2 HYDR.SCHLAUCH NW 6 LIFT DE HYDRAULIQUE HYDRAULIC LIFT (21 1001 3 00 448.019 2 EINSTELLB. WINKELVERSCHRAUBUNG RACCORD FILETE REGL. CONNECTING SCREW 1001 4 00 448.050 2 KLAPPDECKEL BG-3 COUVERTURE COVER 1001 5 00 448.063 2 MUFFE FUER SCHNELLVERSCHLUSS DOUILLE SOCKET 1001 6 00 448.1.271 2 T-VERSCHRAUBUNG PAPILLON THROTTLE VALVE 1001 7 00 157.031 4 SICHERUNGSRING 38X 1,75 DIN 4 SEGMENT D‘ARRET CIRCLIP 1001 11 00 448.054 2 STAUBSTECKER CACHE-POUSSIERE DUST CAP 1001 12 00 448.052 2 STAUBKAPPE CACHE ROUGE CAP 1001 13 00 448.056 2 MUFFE F. VERSCHLUSSKUPPLUNG DOUILLE SOCKET 1001 14 00 448.051 2 STECKER F. SCHNELLVERSCHLUSSK. PRISE MÂLE PLUG 1001 15 00 447.1.283 2 HYDR.SCHLAUCH NW 8 X 7000 TUYAU NW 6X1100 TUBE NW 6X1100 1001 21 00 415.579 4 O-RING 6.5X1.5 JOINT TORIQUE O-RING 1001

3846/BT 0895

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3846.20.100.0

INSTALL HOSE KIT ON MACHINES WITH POWER-CONTROL

IMPORTANTA l l f o l l o w i n g i m a g e s s h o w a t t a c h m e n t t othe example Novacat X8!Attachment to Novacat V10 is carried out similarly!O n f r o n t m o w e r s t h e h y d r a u l i c e x t e r n a l safety flaps should already exist, otherwise the function cannot be used.

1. Park machine in the folded down position.2. Turn off hydraulic pressure supply.3. Depressurize hydraulics4. Open cover

Cover

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Ident i f icat ion of the hydraul ic hoses which lead to the hydraul ic external safety flaps. Mark connections.

Dire

ctio

n of

trav

el

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Ident i f icat ion of the hydraul ic hoses which lead to the hydraul ic external safety flaps. Mark connections.

To left-side external guard.

To right-side external guard.

Remove both hydraulic hoses to right-side external guard.

Symbolic illustration! The hydraulic hoses for the left-side external guard could be attached at the position indicated! In this case carry out attachment similarly.

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Adjustable L- connection 448.1.271

Adjustable elbow fitting 448.019

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Do not tighten screw fittings yet!

Depending on space available, attach the previously removed hydraulic hoses to the position indicated. Do not tighten screw fittings yet!

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3846.20.100.0

Do not tighten screw fittings yet!

Attach both the enclosed hydraulic hoses 685mm (447.1.201) to this position.

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Attach both the enclosed hydraulic hoses 685mm (447.1.201) to this position.

Attach couplings. The covers should open upwards!

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Bind both short hydraulic hoses with the SV-couplings.

On the outside, mark which connection is used for lifting and which one is used for lowering the external guard!

Now tighten all seated screw fittings!

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Close covering and secure.

Both the enclosed long hydraulic hoses are to be plugged into the fitted couplings.

Run hoses forward to the front mower. Observe that hoses are run correctly. They must not be allowed to be crushed or kinked during operation!

Plug in hydraulic hoses for the hydraulic side protection flaps from the front mower to the couplings on the long connection hoses.

Carry out trial run! Should the side protection for the back and front mowers work opposed, then switch the connections! Finally, mark the connections accordingly as this simplifies socket order with any further initial operation.

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3846.20.100.0

FIT HOSE KIT TO MACHINES WITH SELECT-CONTROL

Remove cover.

IMPORTANTA l l f o l l o w i n g i m a g e s s h o w a t t a c h m e n t t othe example Novacat X8!Attachment to Novacat V10 is carried out similarly!

1. Stable machine in the folded down condition.2. Turn off hydraulic pressure supply.3. Depressurize hydraulics.4. Open cover.

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3846.20.100.0

Ident i f icat ion of the hydraul ic hoses which lead to the hydraul ic external safety flaps. Mark connections

To left-side external guard.

To right-side external guard.

Symbolic illustration! The hydraulic hoses for the left-side external guard could be attached at the position indicated also! In this case carry out attachment similarly.

Remove both hydraulic hoses to right-side external guard.

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Adjustable L - connection 448.1.271

Adjustable elbow fitting 448.019

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Install adjustable L-connection 448.1.271 as shown.

Install adjustable elbow fitting 448.019 as shown.

Do not tighten screw fittings yet!

Do not tighten screw fittings yet!

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3846.20.100.0

Depending on space available, attach the previously removed hydraulic hoses to the position indicated. Do not tighten screw fittings yet!

Attach both the enclosed hydraulic hoses 685mm (447.1.201) to this position.

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3846.20.100.0

Attach both the enclosed hydraulic hoses 685mm (447.1.201) to this position.

Attach couplings. The covers should open upwards!

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Bind both short hydraulic hoses with the SV-couplings.

On the outside, mark which connection is used for lifting and which one is used for lowering the external guard!Now tighten all seated screw fittings!

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Fit cover again.

Both the enclosed long hydraulic hoses are to be plugged into the fitted couplings.

Run hoses forward to front mower. Observe that hoses are run correctly. They must not be allowed to be crushed or kinked during operation!

Plug in hydraulic hoses for the hydraulic side protection flaps from the front mower to the couplings on the long connection hoses.

Carry out trial run! Should the side protection for the back and front mowers work opposed, then switch the connections! Finally, mark the connections accordingly as this simplifies socket order with any further initial operation.

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Final inspection- Check all screwed connections and plug-in connections for perfect condition and tight seat.

- Upon completion of the assembly, grease all lubrication points for the first time as described in the maintenance instructions (see operating instructions) and check the oil level of all gearboxes, etc. Fill up, if necessary. For suitable lubricants consult the maintenance instructions, which are part of the operating instructions.

Trial run- Hitch machine to a suitable tractor (see chapter “Attaching” in Operator’s Manual).

- Check that all hydraulic and light fittings are functioning properly.

Before setting to work- Check safety devices for completeness and correct function.

- Read the operating instructions carefully and make sure that all safety instructions are observed.

PÖTTINGER Service Support Centres

AustriaPÖTTINGER Landtechnik GmbH

Industriegelände 1

4710 Grieskirchen

Phone +43 7248 600-0

Fax +43 7248 600-2513

info@poettinger.at

DeutschlandPÖTTINGER Deutschland GmbH

Landsberg Service Centre

Spöttinger Straße 24

86899 Landsberg am Lech

Phone +49 8191 9299-0

Fax +49 8191 59656

info@poettinger.at

PÖTTINGER Deutschland GmbH

Recke Sales and Service Centre

Steinbecker Straße 15

49509 Recke

Phone +49 5453 9114-0

Fax +49 5453 9114-14

FrancePÖTTINGER France S.a.r.l.

La Chapelle 129b

68650 Le Bonhomme

Phone +33 389 472830

Fax +33 389 472839

france@poettinger.at

ItaliaPOETTINGER Italia s.r.l.

Via E. Fermi 6

29010 San Pietro in Cerro/PC

Phone +39 0523 838012

Fax +39 0523 838253

PolskaPÖTTINGER Polska

Poladowo 70

64-030 Smigiel

United KingdomAlois POTTINGER UK Ltd.

St. Marks Road 15

NN18AN Corby

Phone +44 1536 272220

Fax +44 1536 206220

info.uk@pottingeruk.co.uk

IrelandPOETTINGER Ireland Ltd.

Cashel road, Clonmel

Co. Tipperary

Phone +353 52 6125766

УкраїнаPÖTTINGER Ukraine

Prywokzalna vulitsa 50, Office 215

08300 Boryspil

Phone +38 04595 710 42

РоссияOOO "POETTINGER"

Bachruschin Str. 32/1

115054 Moskau

Phone +7 495 646 89 15

Fax +7 495 646 89 16

info.ru@poettinger.ru

CanadaPOETTINGER Canada Inc.

650 Route 112

J0L 1T0 St. Cesaire

Phone +1 450 469 5594

Fax +1 866 417 1683

United StatesPOETTINGER US, Inc.

393 Pilot drive

46383 Valparaiso/IN

Phone +1 219 510 5534

Fax +1 219 707 5412

POETTINGER US, Inc.

West Iona Ave

93245 Lemoore/CA

AustraliaPOETTINGER Australia PTY LTD

15 Fordson Street

Campbellfield/VIC 3061

Phone +61 3 9359 2969

PÖTTINGER Service PartnerA worldwide network of well established Service Specialist Centres is at your disposal. This regional proximity guarantees the prompt supply of spare parts, enables optimum product handover and parameterisation of machines through competent personnel.

Our service features include:• Expertise through the regular training of professional personnel.

• 24 hour online ordering service for ORIGINAL INSIDE replacement parts.

• Long-term availability of replacement parts.

• And much more…

Contact your nearest Specialist Service Centre for more information, or go to www.poetting-er.at