Honeywell Solutions for Machine...
Transcript of Honeywell Solutions for Machine...
ML50 Compact Logic Controller
AUTOMATION
MADE EASY & COMPACT
Honeywell Solutions for Machine Automation
M a s t e r L o g i c 5 0 S e r i e s SPECIAL FEATURE
Compact ML50 series is extremely compact providing both powerful functions and performance. The dual combination of Compactness &
Performance is what makes ML50 such an ideal product.
unit=mm(in)
01
Item W H D
Main Unit MLM-D_ _S 30(1.18) 90(3.54) 60(2.36)
MLC(I)-D_32H 114(4.49) 90(3.54) 64(2.52)
MLC(I)-D_64H 180(7.09) 90(3.54) 64(2.52)
MLI-D_SU
MLI-D20E/30E
135(5.3) 90(3.54) 64(2.52)
MLI-D_10E/14E 100(3.94) 90(3.54) 64(2.52)
Expansion Modules 20(0.79) 90(3.54) 60(2.36)
W
H
D
W
H
D
H
W D
M a s t e r L o g i c 5 0 S e r i e s SPECIAL FEATURE
High Performance Modular Type (MLM series / MLI-D_ _SU) With its high-speed processing and system capability, ML50 series offers utmost efficiency for your applications.
∙160ns/Step processing speed and floating-point arithmetic with on-board CPU
∙Max. 7 expansion modules, Max. 256 I/O point control: PLC systems for Low-to-Mid level applications
∙Max. 5-Channel Communication with built-in functions and expansion modules
*1 Each number in ( ) is the number of modules that can be mounted for each function (network, special function, expansion I/O). And the total number of mountable expansion modules is limited to 7.
Block Type (MLC and MLI series, ”H” type) ∙83ns/Step processing speed and floating-point arithmetic with on-board CPU
∙Max. 10 expansion modules, Max. 384 I/O point control: PLC systems for Low-to-Mid level applications ∙Max. 5-Channel Communication with built-in functions and expansion modules
*1 Each number in ( ) is the number of modules that can be mounted for each function (network, special function, expansion I/O). And the total number of mountable expansion modules is limited to 10.
02
Expansion I/O(7) *1
Main Unit Network(2) *1 Special function(10)*1 Expansion I/O(10) *1
Max. 10 expansion Modules
Main Unit
MLM series
Network(2) *1 Special function(7)*1
Max. 7 expansion Modules
M a s t e r L o g i c 5 0 S e r i e s SPECIAL FEATURE
Standard Type (MLI-D_ _SU) ∙94ns/Step processing speed and floating-point arithmetic with on-board CPU
∙Max. 7 expansion modules and Max 2 Option Boards, Max. 284 I/O point control: PLC systems for Low-to-Mid level applications
∙Max. 5-Channel Communication with built-in functions and expansion modules
*1 Each number in ( ) is the number of modules that can be mounted for each function (network, special function, expansion I/O). And the total number of mountable expansion modules is limited to 7.
Economic Type (MLI-D_ _E) ∙240ns/Step processing speed and floating-point arithmetic with on-board CPU
∙Max. 2 Option Boards, Max. 38 I/O point control: PLC systems for Low level and simple applications
∙Max. 2-Channel Communication with built-in functions(RS232C, RS485)
03
Main Unit
MLI-D_ _SU
Network(2) *1 Special function(7)*1 Expansion I/O(7) *1
Max. 7 Stages(Option + Expansion modules) Max. 2 option boards
Main Unit
MLI-D_ _E
Max. 2 option boards
M a s t e r L o g i c 5 0 S e r i e s SPECIAL FEATURE
Easy & Convenient ML50 series offers ease of use and convenience with features such as:
∙Enhanced user interface with SoftMaster/SoftMaster-NM
∙Various monitoring functions.
∙Network diagnosis and monitoring
∙Battery for back-up for MLC, MLI(Compact type), Batteryless back-up for MLM(Modular type), “SU”/”E” with RTCA
Device monitoring Frame monitoring User event
Special module monitoring Table monitoring
Network scan
04
M a s t e r L o g i c 5 0 S e r i e s SPECIAL FEATURE
Multifunctional The ML50 series provides the optimum solution for your automation tasks with a range of powerful functions such as:
∙RS-232C, RS-485 communications
∙2-axis Positioning functions
∙PID control (Cascade control available)
∙Various input processing such as Pulse catch, Input filter
Modular Type (MLM / MLI “E” series)
∙High-speed counter MLM : 1-phase 4 ch 20kpps/2-phase 2ch 10kpps
MLI_’E’ type : 1-phase 4ch 4kpps /2-phase 2ch 2kpps
Block Type (MLC, MLI “H” series, MLI “SU” series)
∙High-speed counter MLC, MLI “H” : 1-phase 4 ch 100kpps 2 ch 20kpps / 2-phase 2ch 50kpps 2ch 10kpps
MLI_’SU’ type : 1-phase 2ch 100kpps 6ch 20kpps /2-phase 1ch 50kpps 3ch 8kpps
05
High-speed counter
Single phase : Max. 4channels, 20kpps
Two phase : Max. 2 Channels, 10kpps
Encoder Pulse catch
Input filter HCiX series
Inverter(VVVF)
Positioning
Max. 2Channels, 100kpps
Servo/Stepping drive
Servo/Stepping motor
Encoder Pulse catch
Input filter HCiX series
Inverter(VVVF)
Positioning
Max. 2Channels, 100kpps
Servo/Stepping drive
Servo/Stepping motor
High-speed counter
Single phase : 4channels, 100kpps
4channels, 20kpps
Two phase : 2ch, 50kpps / 2ch, 10kpps
2ch, 50kpps/ 2ch, 8kpps
M a s t e r L o g i c 5 0 S e r i e s MAIN UNIT
Modular “S” type(MLM) General specification
Item Descriptions Standard 1 Ambient
temperature 0~55
2 Storage temperature
-25~+75 3 Ambient humidity 5~95%RH (Non-condensing) 4 Storage humidity 5~95%RH (Non-condensing)
5
Vibration resistance
Occasional vibration
10 times each direction
(X, Y and Z)
IEC61131-2
Frequency Acceleration Pulse width 10 ≤ f < 57Hz - 0.075mm
57 ≤ f < 150Hz 9.8m/s2(1G) - Continuous vibration
Frequency Acceleration Pulse width 10 ≤ f < 57Hz - 0.035mm
57 ≤ f < 150Hz 4.9m/s2(0.5G) -
6
Shock resistance ∙Peak Acceleration : 147m/s2(15G) ∙Duration : 11ms ∙Pulse waveform : Half-sine, 3times each direction per each axis
IEC61131-2
7
Noise resistance
Square wave impulse noise
±1,500V
Internal Standard
Electrostatic discharge
4kV IEC61131-2 IEC61000-4-2
Radiated electromagnetic
27 ~ 500MHz, 10V/m IEC61131-2 IEC61000-4-3
Fast transient/ Burst noise
Main unit Expansion module IEC61131-2 IEC61000-4-4 2kV 1kV
8 Operating Ambience Free from corrosive gasses and excessive dust 9 Altitude Up to 2,000m 10 Pollution level *1 Less than equal to 2 11 Cooling Air-cooling *1 Pollution level indicates the degree to which conductive material is generated in the environment where the equipment is used. Pollution
level 2 is the condition that only non-conductive pollution occurred but temporary conductivity may be produced due to condensing.
Performance
Item Model MLM-DR16S MLM-DN16S MLM-DN32S
Control method Repetitive, cyclic, interrupt, constant scan
I/O control mode Refresh mode (Batch processing by scan synchronization) Direct mode by instruction
Programming language Ladder Diagram, Instruction List No. of instructions Basic : 28, Applied : 677 Processing speed 160ns /Step (for basic instruction) Program capacity 10k steps Max. I/O points 256 points (Main + 7 expansions)
Data memory
P P0000 ~ P127F (2,048 points) M M0000 ~ M255F (4,096 points) K K00000 ~ K2559F (Special area : K2600~2559F) (40,960 points) L L00000 ~ L1279F (20,480 points) F F000 ~ F255F (4,096 points) T 100ms, 10ms, 1ms : T000 ~ T255 (Changeable by Parameter setting) C C000 ~ C255 S S00.00 ~ S127.99 D D0000 ~ D5119 (5,120 word) U U00.00 ~ U07.31 (Analog data refresh area : 256 word) Z Z000~Z127 (128 word) N N0000~N3935 (3,936 word)
Number of program 128 Operation mode RUN, STOP, DEBUG Self diagnosis Operation delay monitoring, memory error, I/O error, battery error, power error, etc. Program port RS-232C (Loader) Remote connection using RS-232C, RS-485 Data retention at power failure Latch range setting at Basic parameter
Built-in function RS-232C/485, High-speed counter, PID control, Pulse catch, Input filter, Position control External interrupt, Positioning *1
Internal current consumption 400mA 280mA 300mA Weight 100g
*1 MLM-DR16S doesn’t have built-in positioning function. 06
M a s t e r L o g i c 5 0 S e r i e s MAIN UNIT
Block “H” type(MLC-D_ _H / MLI-D_ _H) General specification
Item Descriptions Standard 1 Ambient
temperature 0~55
2 Storage temperature
-25~+75 3 Ambient humidity 5~95%RH (Non-condensing) 4 Storage humidity 5~95%RH (Non-condensing)
5
Vibration resistance
Occasional vibration
10 times each direction
(X, Y and Z)
IEC61131-2
Frequency Acceleration Pulse width 10 ≤ f < 57Hz - 0.075mm
57 ≤ f < 150Hz 9.8m/s2(1G) - Continuous vibration
Frequency Acceleration Pulse width 10 ≤ f < 57Hz - 0.035mm
57 ≤ f < 150Hz 4.9m/s2(0.5G) -
6
Shock resistance ∙Peak Acceleration : 147m/s2(15G) ∙Duration : 11ms ∙Pulse waveform : Half-sine, 3times each direction per each axis
IEC61131-2
7
Noise resistance
Square wave impulse noise
±1,500V
Internal Standard
Electrostatic discharge
4kV IEC61131-2 IEC61000-4-2
Radiated electromagnetic
27 ~ 500MHz, 10V/m IEC61131-2 IEC61000-4-3
Fast transient/ Burst noise
Main unit Expansion module IEC61131-2 IEC61000-4-4 2kV 1kV
8 Operating Ambience Free from corrosive gasses and excessive dust 9 Altitude Up to 2,000m 10 Pollution level *1 Less than equal to 2 11 Cooling Air-cooling *1 Pollution level indicates the degree to which conductive material is generated in the environment where the equipment is used. Pollution
level 2 is the condition that only non-conductive pollution occurred but temporary conductivity may be produced due to condensing.
Performance
Item Model MLC-DR32H MLC-DN32H MLC-DR64H MLI-DR64H MLI- DR32H MLI-DN32H MLI-DR64H MLI-DN64H
Control method Repetitive, cyclic, interrupt, constant scan I/O Control mode Refresh mode (Batch processing by scan synchronization), Direct mode by instruction Programming language Ladder Diagram(LD), Instruction List(IL) LD, IL, Structured Text(ST), Sequential Function Chart(SFC) No. of instructions Basic : 28, Applied : 677 Function Blocks Processing speed 83ns /Step (for basic instruction) 83ns /Step (for basic instruction) Program capacity 15k steps 200kB(15k steps) Max. I/O points 384 points (Main + 7 expansions) 384 points (Main + 7 expansions)
Data memory
P P0000 ~ P1023F (16,384 points) A 32KB (Max. 16KB retain setting available) M M0000 ~ M1023F (16,384 points) I 2KB(%IX 15.15.63) K K00000 ~ K4095F (65,536 points) Q 2KB (%QX 15.15.63) L L00000 ~ L2047F (32,768 points) M 16KB (Max. retain setting available) F F000 ~ F1023F (16,384 points) R 20KB (1 block)
T 100ms, 10ms, 1ms : T000 ~ T1023 (Changeable by Parameter setting)
W 20KB, Same area as ‘R’ C C000 ~ C1023(1,024) F 2KB, System flag
S S00.00 ~ S127.99 K 8KB, Built-in special flag D D0000 ~ D10239 (10,240 word) L 4KB, High speed link flag
U U00.00 ~ U0A.31 (Analog data refresh area : 352 word) N 10KB, P2P flag Z Z000~Z127 (128 word) U 1KB, Analog Flag
N N0000~N5119 (5,120 word) Flash 20KB (2 block), R device used Number of program 128 128
Operation mode RUN, STOP, DEBUG RUN, STOP, DEBUG Self diagnosis Detects error of scan time, memory error, I/O error, battery error, power error, etc. Program port USB (Rev 1.1), RS-232C 1 channel (Loader) Data retention at power failure Latch range setting at Basic parameter
Built-in function RS-232C/485, High-speed counter, PID control, Pulse catch, Input filter RTC, External interrupt,
Positioning *1 Internal current consumption 660mA 260mA 1040mA 330mA 660mA 260mA 1040mA 330mA Weight 600g 500g 900g 800g 600g 500g 900g 800g
07
M a s t e r L o g i c 5 0 S e r i e s MAIN UNIT
Modular “SU” type(MLI-D_ _ SU) and Economic “E”(MLI-D_ _ E) General specification
Item Descriptions Standard 1 Ambient
temperature 0~55
2 Storage temperature
-25~+75 3 Ambient humidity 5~95%RH (Non-condensing) 4 Storage humidity 5~95%RH (Non-condensing)
5
Vibration resistance
Occasional vibration
10 times each direction
(X, Y and Z)
IEC61131-2
Frequency Acceleration Pulse width 10 ≤ f < 57Hz - 0.075mm
57 ≤ f < 150Hz 9.8m/s2(1G) - Continuous vibration
Frequency Acceleration Pulse width 10 ≤ f < 57Hz - 0.035mm
57 ≤ f < 150Hz 4.9m/s2(0.5G) -
6
Shock resistance ∙Peak Acceleration : 147m/s2(15G) ∙Duration : 11ms ∙Pulse waveform : Half-sine, 3times each direction per each axis
IEC61131-2
7
Noise resistance
Square wave impulse noise
±1,500V
Internal Standard
Electrostatic discharge
4kV IEC61131-2 IEC61000-4-2
Radiated electromagnetic
27 ~ 500MHz, 10V/m IEC61131-2 IEC61000-4-3
Fast transient/ Burst noise
Main unit Expansion module IEC61131-2 IEC61000-4-4 2kV 1kV
8 Operating Ambience Free from corrosive gasses and excessive dust 9 Altitude Up to 2,000m 10 Pollution level *1 Less than equal to 2 11 Cooling Air-cooling *1 Pollution level indicates the degree to which conductive material is generated in the environment where the equipment is used. Pollution
level 2 is the condition that only non-conductive pollution occurred but temporary conductivity may be produced due to condensing.
Performance
Item Model MLI-DN20SU
MLI-DR20SU MLI-DN30SU
MLI-DR30SU MLI-DN40SU
MLI-DR40SU MLI-DN60SU
MLI-DR60SU MLI-DN10E
MLI-DR10E
MLI-DN14E
MLI-DR14E
MLI-DN20E
MLI-DR20E
MLI-DN30E
MLI-DR30E
Control method Repetitive, cyclic, interrupt, constant scan Repetitive, cyclic
I/O control mode Refresh mode (Batch processing by scan synchronization) Direct mode by instruction
Programming language Ladder Diagram(LD), Sequential Function Chart(SFC), Instruction List(IL), Structured Text(ST) Processing speed 94ns /Step (for basic instruction) 240ns /Step Program capacity 200kB(15k steps) 50kB(4k steps) Main module I/O points 20 points 30 points 40 points 60 points 10 points 14 points 20 points 30 points
Max. I/O points 244 points 254 points 264 points 284 points 14 points 18 points 28 points 38 points
Data memory
A 16KB (Max. 16KB retain setting available) 8KB (Max. 8KB retain setting available) I 2KB(%IX 15.15.63)
256 Byte (%IX15.15.63)
Q 2KB (%QX 15.15.63) 256 Byte (%QX15.15.63) M 8KB (Max. retain setting available)
4KB
R 20KB (1 block) 10KB (1 block) W 20KB, Same area as ‘R’ 10KB F 2KB, System flag 768 bytes K 8KB, Built-in special flag 5,120 bytes L 4KB, High speed link flag
2,560 bytes
U 1KB, Analog Flag
704 bytes
Flash 20KB (2 block), R device used
-
Number of program 128 128 Operation mode RUN, STOP, DEBUG RUN, STOP, DEBUG
Self diagnosis Operation delay monitoring, memory error, I/O error, battery error, power error, etc.
Operation delay monitoring, memory error, I/O error, etc
Program port RS-232C (Loader) Remote connection using RS-232C, RS-485 1ch RS-232C (Loader)
Data retention at power failure Latch range setting at Basic parameter Latch range setting at Basic parameter
Built-in function RS-232C, RS485, High-speed counter, PID control, Pulse catch, Input filter, Position control
RS-232C or RS485, High-speed counter, Pulse catch, Input filter *2
External interrupt, Positioning *1 -
Internal current consumption 252mA / 478mA 270mA / 626mA 288mA / 684mA 340mA / 942mA 180 / 250 mA 190 / 315mA 200 / 355 mA 210 / 485 mA
Weight(g) 475g (1.05lb)
474g (1.045lb) 578g (1.27lb)
636g (1.40lb)
313(0.69lb) 315(0.694lb) 418(0.92lb) 423(0.93lb)
514g (1.13lb)
528g (1.16lb)
594g (1.31lb)
804g (1.77lb)
330((0.72lb) 340(0.75lb) 450(0.992lb) 465(1.03lb)
*1. MLC-DR_H or MLI-DR_H are not supported.
*2. Not allowable to use RS232C and RS485 at the same time.
08
M a s t e r L o g i c 5 0 S e r i e s MAIN UNIT
Name Descriptions Descriptions
1
Input LED
Input indication Red On: Input signal On
Red Off: Input signal Off
2
Condition LED
PWR: Power indication Red On: Input signal On
Red Off: Input signal Off
RUN: RUN indication Green On: PLC Run
Green Off: PLC Stop
ERR: Error indication Red On-and-Off: PLC Error
Red Off: PLC Normal condition
3
Output LED
Output LED On: Output signal On
Off: Output signal Off
4
Expansion module connector *1
Expansion module connector Connection of expansion module
(I/O, Special function, Communication)
5 PADT connection PADT connection Connector for SoftMaster
SoftMaster-NM connection 6 Mode switch *2 Mode setting Setting Run/Stop mode of PLC
7 Input connector
/Terminal block
Input wiring connection
-
8 Output connector
/Terminal block
Output wiring connection
-
9 Built-in RS-485 connector Built-in RS-485 connection RS-485 +(TX) / -(RX) terminal connection
10 Built-in RS-232C connector *3 Built-in RS-232C connection RS-232C TxD, RxD, GND terminal
connection
11 Power connector *4 Power supply connection MLM : DC 24V power supply
MLC : AC100~240V /DC 24V power supply
MLI “H” : AC100~240V /DC 24V power supply
MLI “SU”, “E” : AC100~240V
12 Option board connector Connecting for option board MLI “SU, “E” type only
Features and Functions (MLC/MLI “H”, MLI “SU”/”E”, MLM)
1 2 3
4
5 6
7 8
2 3
1 4
5 6
7 8
9
11 10 *1
*2 *3 *4
MLI “E” series is not available. In the remote mode, set the mode switch to STOP.
GND terminal of RS-232C can be used as GND terminal of RS-485. Select DC power supply considering current consumption of PLC system.
MasterLogic 50 configuration
09
1 7 10 9
5
6
11 2 8 3
4
12
2
9 10 7 1
3
4
5
6
11 8
M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT
Main Unit Digital Input l DC24V
Model
Specification
DC24V Modular type(MLM) Block type(MLC, MLI)
MLM-DR16S MLM-DN16S MLM-DN32S ML_-DR32H ML_-DR32H/DC
ML_-DN32H ML_-DN32H/DC
ML_-DR64H ML_-DR64H/DC
ML_-DN64H ML_-DN64H/DC
Input points 8points 8points 16points 16points 16points 32points 32points Insulation method Photo-coupler insulation Rated input voltage/current DC24V / 4mA (Contact 00~03 : 7mA) DC24V / 4mA (Contact 0~7 : 9mA) Operation voltage range DC20.4~28.8V (Ripple rate < 5%) On voltage/On current DC19V or more / 3mA or more Off voltage/Off current DC6V or less / 1mA or less Input resistance 5.6k Ω (Contact 00~03 : 3.3k Ω) 5.6k Ω (P00~P07 : 2.k Ω) Response time Off→On
1 / 3 / 5 / 10 / 20 / 70 / 100ms (setting by CPU parameter) Initial value : 3ms On→Off
Insulation pressure AC560Vrms / 3 Cycle (altitude 2000m) Insulation resistance 10 or more by megger COMMON method 8 points/COM 16 points/COM 16 points/COM 16 points/COM Proper cable size Twisted wire 0.3~0.75mm2 (external diameter ≤ 2.8mm) Operation indication Input On LED On
External connection method 9-pin terminal block
20-pin connector
20-pin connector
24 points connecting connector (M3 x 6 screws)
42 points connecting connector (M3 x 6 screws)
Digital Output l Relay
Model Specification
Relay MLM-DR16S MLC-DR32H, MLC-DR32H/DC MLC-DR64H, MLC-DR64H/DC
Output point 8points 16points 32points Insulation method Relay insulation Rated load voltage/current DC24V 2A(resistive load)/AC220V 2A(COSΨ = 1), 5A/COM Min. load voltage/current DC5V/1mA Max. load voltage/current AC250V or DC125V / 2A Off leakage current 0.1mA (AC220V, 60Hz) Max. on/off frequency 3,600 times/hr Surge absorber None Service life Mechanical 20 million times or more
Electrical
Rated load voltage/current 100,000 times or more AC200V/1.5A, AC240V/1A (COSΨ = 0.7) 100,000 times or more
AC200V/1A, AC240V/0.5A (COSΨ = 0.35) 100,000 times or more DC24V/1A, DC100V/0.1A (L / R = 7ms) 100,000 times or more
Response time Off→On 10 ms or less On→Off 12 ms or less
COMMON method 8 points/COM 4 points/COM P20~2F : 4 points/COM P30~3F : 8 points/COM
Operation indicator Output On, LED On External connection method 9-pin terminal block connector 9-pin terminal block connector x 2
Digital Output l Open Collector Model
Specification Open Collector
MLM-DN16S MLM-DN32S MLC-DN32H, MLC-DN32H/DC MLC-DN64H, MLC-DN64H/DC Output point 8points 16points 16points 32points
64points Insulation method Photo-coupler insulation Rated load voltage DC 12/24V Load voltage range DC 10.2 ~ 26.4V Max. Load current 0.2A/point 0.5A/point 0.5A/1 point (P20~23 : 0.1A / point) Off leakage current 0.1mA or less Max. voltage drop(On) DC 0.4V Surge absorber Zener diode Response time Off→On 1mA or less
On→Off 1ms or less (Rated load, resistive load) COMMON Method 16 points/COM 16 points/COM 4 points/COM P20~2F : 4 points/COM
P30~3F : 8 points/COM
External
power supply
Voltage DC12/24V ± 10% (Ripple voltage ≤ 4 Vp-p)
Current 20mA or less (DC 24V connection)
10mA or less
(DC 24V connection) 10mA or less (DC 24V connection) Operation indication Output On, LED On
External connection method 20-pin connector 24 points connecting connector
(M3 x 6 screws) 42 points connecting connector
(M3 x 6 screws)
10
M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT
Main Unit for MLM, MLC and MLI “H” Digital Input l DC24V
Model
Specification
DC24V Modular type(MLM) Block type(MLC, MLI)
MLM-DR16S MLM-DN16S MLM-DN32S ML_-DR32H ML_-DR32H/DC
ML_-DN32H ML_-DN32H/DC
ML_-DR64H ML_-DR64H/DC
ML_-DN64H ML_-DN64H/DC
Input points 8points 8points 16points 16points 16points 32points 32points Insulation method Photo-coupler insulation Rated input voltage/current DC24V / 4mA (Contact 00~03 : 7mA) DC24V / 4mA (Contact 0~7 : 9mA) Operation voltage range DC20.4~28.8V (Ripple rate < 5%) On voltage/On current DC19V or more / 3mA or more Off voltage/Off current DC6V or less / 1mA or less Input resistance 5.6k Ω (Contact 00~03 : 3.3k Ω) 5.6k Ω (P00~P07 : 2.k Ω)
Response time Off→On 1 / 3 / 5 / 10 / 20 / 70 / 100ms (setting by CPU parameter) Initial value : 3ms
On→Off Insulation pressure AC560Vrms / 3 Cycle (altitude 2000m) Insulation resistance 10 or more by megger COMMON method 8 points/COM 16 points/COM 16 points/COM 16 points/COM Proper cable size Twisted wire 0.3~0.75mm2 (external diameter ≤ 2.8mm) Operation indication Input On LED On External connection method 9-pin terminal
block 20-pin
connector 20-pin
connector 24 points connecting connector (M3 x 6 screws)
42 points connecting connector (M3 x 6 screws)
Digital Output l Relay
Model Specification
Relay MLM-DR16S MLC-DR32H, MLC-DR32H/DC
MLI-DR32H, MLI-DR32H/D1 MLC-DR64H, MLC-DR64H/DC MLI-DR64H, MLC-DR64H/D1
Output point 8points 16points 32points Insulation method Relay insulation Rated load voltage/current DC24V 2A(resistive load)/AC220V 2A(COSΨ = 1), 5A/COM Min. load voltage/current DC5V/1mA Max. load voltage/current AC250V or DC125V / 2A Off leakage current 0.1mA (AC220V, 60Hz) Max. on/off frequency 3,600 times/hr Surge absorber None Service life Mechanical 20 million times or more
Electrical
Rated load voltage/current 100,000 times or more AC200V/1.5A, AC240V/1A (COSΨ = 0.7) 100,000 times or more
AC200V/1A, AC240V/0.5A (COSΨ = 0.35) 100,000 times or more DC24V/1A, DC100V/0.1A (L / R = 7ms) 100,000 times or more
Response time Off→On 10 ms or less On→Off 12 ms or less
COMMON method 8 points/COM 4 points/COM P20~2F : 4 points/COM P30~3F : 8 points/COM
Operation indicator Output On, LED On External connection method 9-pin terminal block connector 9-pin terminal block connector x 2
Digital Output l Open Collector Model
Specification Open Collector
MLM-DN16S MLM-DN32S MLC-DN32H, MLC-DN32H/DC
MLI-DN32H, MLI-DN32H/D1
MLC-DN64H, MLC-DN64H/DC
MLI-DN64H, MLI-DN64H/D1 Output point 8points 16points 16points 32points
64points Insulation method Photo-coupler insulation Rated load voltage DC 12/24V Load voltage range DC 10.2 ~ 26.4V Max. Load current 0.2A/point 0.5A/point 0.5A/1 point (P20~23 : 0.1A / point) Off leakage current 0.1mA or less Max. voltage drop(On) DC 0.4V Surge absorber Zener diode Response time Off→On 1mA or less
On→Off 1ms or less (Rated load, resistive load) COMMON Method 16 points/COM 16 points/COM 4 points/COM P20~2F : 4 points/COM
P30~3F : 8 points/COM
External
power supply
Voltage DC12/24V ± 10% (Ripple voltage ≤ 4 Vp-p)
Current 20mA or less (DC 24V connection)
10mA or less
(DC 24V connection) 10mA or less (DC 24V connection) Operation indication Output On, LED On
External connection method 20-pin connector 24 points connecting connector
(M3 x 6 screws) 42 points connecting connector
(M3 x 6 screws)
11
M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT
Main Unit for MLI “SU”, “E” Digital Input l DC24V
Model
Specification
DC24V MLI-DN10E MLI-DR10E
MLI-DN14E MLI-DR14E
MLI-DN20E MLI-DR20E
MLI-DN30E MLI-DR30E
MLI-DN20SU MLI-DR20SU
MLI-DN30SU MLI-DR30SU
MLI-DN40SU MLI-DR40SU
MLI-DN60SU MLI-DR60SU
Input points 6 points 8 points 12 points 18 points 12points 18points 24points 36points Insulation method Photo-coupler insulation Rated input voltage/current DC24V / 4mA (Contact 00~03 : 7mA) DC24V / 4mA (Contact 0~7 : 9mA) Operation voltage range DC20.4~28.8V (Ripple rate < 5%) On voltage/On current DC19V or more / 3mA or more Off voltage/Off current DC6V or less / 1mA or less Input resistance 5.6k Ω (Contact 00~03 : 3.3k Ω) 5.6k Ω (P00~P07 : 2.k Ω) Response time Off→On
1 / 3 / 5 / 10 / 20 / 70 / 100ms (setting by CPU parameter) Initial value : 3ms On→Off
Insulation pressure AC560Vrms / 3 Cycle (altitude 2000m) Insulation resistance 10 or more by megger COMMON method 6 points 8 points 12 points 18 points 12points 18points 24points 36points Proper cable size Twisted wire 0.3 mm2 Operation indication Input On LED On
External connection method 14 points connector 24 points connector 24 points connecting connector 42 points connecting connector
*Connecting method : M3 x 6 screws
Digital Output l Relay
Model Specification
Relay MLI-DR10E MLI-DR14E MLI-DR20E MLI-DR30E MLI-DR20SU MLI-DR30SU MLI-DR40SU MLI-DR60SU
Output point 4 points 6 points 8 points 12 points 8points 12points 16points 24points Insulation method Relay insulation Rated load voltage/current DC24V 2A(resistive load)/AC220V 2A(COSΨ = 1), 5A/COM Min. load voltage/current DC5V/1mA Max. load voltage/current AC250V or DC125V / 2A Off leakage current 0.1mA (AC220V, 60Hz) Max. on/off frequency 3,600 times/hr Surge absorber None Service life Mechanical 20 million times or more
Electrical
Rated load voltage/current 100,000 times or more AC200V/1.5A, AC240V/1A (COSΨ = 0.7) 100,000 times or more
AC200V/1A, AC240V/0.5A (COSΨ = 0.35) 100,000 times or more DC24V/1A, DC100V/0.1A (L / R = 7ms) 100,000 times or more
Response time Off→On 10 ms or less On→Off 12 ms or less
COMMON method 2 points/COM 4 points/COM 4 points/COM Operation indicator Output On, LED On External connection method 24-pin terminal block connector 24-pin terminal block connector 30 pin teminal 42 pin terminal
Digital Output l Open Collector Model
Specification Open Collector
MLI-DN10E MLI-DN14E MLI-DN20E MLI-DN30E MLI-DN20SU MLI-DN30SU MLI-DN40SU MLI-DN60SU
Output point 4 points 6 points 8 points 12 points 8points 12points 16points 24points Insulation method Photo-coupler insulation Rated load voltage DC 12/24V Load voltage range DC 10.2 ~ 26.4V Max. Load current 0.5A/1 point, 2A / 1COM 0.5A/1 point, 2A / 1COM Off leakage current 0.1mA or less Max. voltage drop(On) DC 0.4V Surge absorber Zener diode Response time Off→On 1mA or less
On→Off 1ms or less (Rated load, resistive load) COMMON Method 4 points/COM 4 points/COM
External
power supply
Voltage DC12/24V ± 10% (Ripple voltage ≤ 4 Vp-p)
Current 25mA or less (DC 24V connection) 25mA or less (DC 24V connection) Operation indication Output On, LED On
External connection method 14-pin connector 24-pin connector 24-pin connector 30-pin connector 42-pin connector
*Connecting method : M3 x 6 screws
12
M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT
Expansion Digital Input l DC24V
Model
Specification
DC24V Expansion module
MLE-DC08A MLE-DC16A MLE-DC32A MLE-DR16A Input points 8points 16points 32points 8points Insulation method Photo-coupler insulation Rated input voltage/current DC24V / 4mA Operation voltage range DC20.4~28.8V (Ripple rate < 5%) On voltage/On current DC19V or more / 3mA or more Off voltage/Off current DC6V or less / 1mA or less Input resistance 5.6k Ω
Response time Off→On 1 / 3 / 5 / 10 / 20 / 70 / 100ms (setting by CPU parameter) Initial value : 3ms
On→Off Insulation pressure AC560Vrms / 3 Cycle (altitude 2000m) Insulation resistance 10 or more by megger COMMON method 8 points/COM 16 points/COM 32 points/COM Proper cable size Twisted wire 0.3~0.75mm2 (external diameter ≤ 2.8mm) Operation indication Input On LED On
External connection method 9-pin terminal block 8-pin + 10-pin terminal block 40-pin connector 9-pin terminal block
Digital Output l Relay
Model Specification
Relay MLE-RY08A MLE-RY16A MLE-DR16A
Output point 8points 16points 8points Insulation method Relay insulation Rated load voltage/current DC24V 2A(resistive load)/AC220V 2A(COSΨ = 1), 5A/COM Min. load voltage/current DC5V/1mA Max. load voltage/current AC250V, DC125V Off leakage current 0.1mA (AC220V, 60Hz) Max. on/off frequency 3,600 times/hr Surge absorber None Service life Mechanical 20 million times or more
Electrical
Rated load voltage/current 100,000 times or more AC200V/1.5A, AC240V/1A (COSΨ = 0.7) 100,000 times or more
AC200V/1A, AC240V/0.5A (COSΨ = 0.35) 100,000 times or more DC24V/1A, DC100V/0.1A (L / R = 7ms) 100,000 times or more
Response time Off→On 10 ms or less On→Off 12 ms or less
COMMON method 8 points/1COM Operation indicator Output On, LED On External connection method 9-pin terminal block connector 9-pin terminal block connector x 2 9-pin terminal block connector
Digital Output l Open Collector
Model Specification
Digital output MLE-TN08A MLE-TN16A MLE-TN32A
Output point 8points 16points 32points Insulation method Photo-coupler insulation
Rated load voltage DC12/24V
Load Voltage range DC10.2 ~ 26.4V Max. Load Current 0.5A / 1 point 0.2A / 1 point, 2A / COM
Off leakage current 0.1mA or less
Max. voltage drop(On) DC0.4V Surge absorber Zener diode
Response time Off On 1ms or less
On Off 1 ms or less(Rated load, Resistive load) Common method 8 points/COM 16 points/COM 32 points/COM
External power supply
Voltage DC12/24V ± 10% (Ripple voltage ≤ 4 Vp-p)
Current 10mA or less (DC 24V connection) 20mA or less (DC 24V connection) Operation Indication Output On, LED On
External Connection Method 10-pin terminal block 8-pin + 10-pin terminal block 40-pin connector
13
M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT
Expansion Analog Input l
Model Specification
MLF-AD04A MLF-AD08A Remark Voltage Current Voltage Current
Number of Channels 4 channels 8 channels Analog Range
Item DC voltage DC current DC Voltage DC Current Range DC 0~10V
(Input resistance : 1MΩ min.) DC 4~20mA, DC 0~20 mA (Input resistance : 250Ω)
DC 1~5V, DC 0~5V DC 0~10V, DC-10~10V
(Input resistance : 1MΩ min.)
DC 4~20mA, DC 0~20 mA
(Input resistance : 250Ω)
Digital output
Type 12bit binary data 12bit binary data
Range Unsigned value 0~4000 0~4000
Signed value -2000~2000 -2000~2000 Precise value 0~1000 400~2000 / 0~2000 1~5V : 100~500
0~5V : 0~500 0~10V : 0~1000
4~20mA : 400~2000 0~20mA : 0~2000
Percentile value 0~1000 0~1000
Resolution 2.5mV (1/4000) 5µA (1/4000) 1/4000
1.25mV (DV 1~5V, 0~5V) 2.5mV ( DC 0~10V)
5µA (DC4~20mA, 0~20mA)
Accuracy ±0.5% less
Max. Conversion Speed 1.5msec / channel
Max. Absolute input ±15V ±25mA ±15V ±25mA Analog Input channels 4 channel / module 8 channel
Insulation Photo-coupler insulation between I/O terminal and power supply
Photo-coupler insulation between I/O terminal and power supply
Connection Terminal 11-point terminal block 11-point terminal block
Occupied I/O points Fixed type : 64 points Consumption Current
DC5V(Internal) 120mA 105mA
DC24V(External) 62mA 85mA
Additional Function
Filtering Digital Filter(4~64,000) Average Time average(4~16,000ms)
Count average(2~64,000counts)
- Movement(2~100 sets) Alarm - Burn-out detection(DC 1~5V, DC 4~20mA)
Max. Connectable modules 7sets (MLM series, “S” type), 10sets(MLC series, “H” type)
Weight 64g 81g Supplying Voltage 20.4~28.8Vdc
For analog module(8channel), it’s needed to connect the following version info.
14
Basic unit Required Version
MLM-D_S / MLI-D_SU V2.6 or later / V1.0 or later
MLC-D_H / MLI-D_H V1.9 or later / V1.0 or later
Name No Descriptions
RUN LED
Indicates condition of modules
LED ON : Normal Condition
LED ON and OFF : Flickering
LED Off : Power Off or Module malfunction
Voltage / Current selection switch
V : Voltage input selection
I : Current input selection
Input selection S/W
1
2
3
4
Terminal Block
External power
supply terminal
External device connection
External DC24V input
Wiring with 2-wire sensor Wiring with 4-wire sensor
in wiring between input module and external device, please use 22AWG and 2-core, twisted-
shielded wire.
1
2
3
4
M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT
Expansion Analog Output l
Model Specification
MLF-DV04A MLF-DC04A Remark Voltage Current
Number of Channels 4 Channels 4 Channels Analog Range DC 0~10V (Load resistance ≥ 2kΩ) DC 4~20mA / DC 0~20 mA (Load resistance ≤ 510Ω) Analog range selection - Softmaster I/O parameter
Digital data
Output Range 0 ~ 10V 4 ~ 20mA / 0 ~ 20mA
Unsigned Value 0 ~ 4000 0 ~ 4000
Singed Value -2000 ~ 2000 -2000 ~ 2000
Precise value 0 ~ 1000 200 ~ 2000 / 0 ~ 2000
Percentile value 0 ~ 1000 0 ~ 1000
Data Format Data format of digital input is set by user program or I/O parameter
(Setting for each channel is available)
Resolution 1/4000 1/4000
2.5mV 5µA
Accuracy ±0.5% less
Max. Conversion Speed 1.0msec / channel
Max. Absolute input DC ±15V DC ±25mA
Analog Input channels 4 channel / module
Insulation Photo-coupler insulation between I/O terminal and
power supply Photo-coupler insulation between I/O terminal and
power supply
Connection Terminal 11-point terminal block 11-point terminal block
Occupied I/O points Fixed type : 64 points
Consumption Current
DC5V(Internal) 110mA 110mA
DC24V(External) 70mA 120mA
Max Connectable modules 7sets (MLM series, “S” type), 10sets(MLC series, “H” type)
Weight 64g 70g
Wiring
15
1
Indicates condition of modules
LED ON : Normal Condition
LED ON and OFF : Flickering
LED Off : Power Off or Module malfunction
2
3
RUN LED
2
3
Terminal Block
External power
supply terminal
External device connection
External DC24V input
1
Name No Descriptions
MLF-
DV04A
MLF-
DC04A
2kΩ or more 510Ω or more
2kΩ or more 510Ω or more
M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT
Expansion Analog Input and Output l
Model Specification
MLF-AH04A Remark Voltage Current Voltage Current
Analog Range
Item DC Voltage DC Current DC Voltage DC Current Range DC 1~5V, DC 0~5V
DC 0~10V, DC-10~10V (Input resistance : 1MΩ min.)
DC 4~20mA, DC 0~20 mA
(Input resistance : 250Ω)
DC 1~5V, DC 0~5V DC 0~10V, DC-10~10V
(Input resistance : 2kΩ min.)
DC 4~20mA, DC 0~20 mA
(Input resistance : 510Ω)
Digital Data
Type 12bit binary data(Output) 12bit binary data(Input) Range Unsigned value 0~4000 0~4000
Signed value -2000 ~ 2000 -2000 ~ 2000
Precise value 1~5V : 100~500 0~5V : 0~500
0~10V : 0~1000
4~20mA : 400~2000 0~20mA : 0~2000
1~5V : 100~500 0~5V : 0~500
0~10V : 0~1000
4~20mA : 400~2000 0~20mA : 0~2000
Percentile value 0~1000 0~1000 Resolution 1/4000 1/4000
1.25mV (DV 1~5V, 0~5V) 2.5mV ( DC 0~10V)
5µA (DC4~20mA, 0~20mA) 1.25mV (DV 1~5V, 0~5V) 2.5mV ( DC 0~10V)
5µA (DC4~20mA, 0~20mA)
Accuracy ±0.5% less Max. Conversion Speed 1msec / channel
Max. Absolute input ±15V ±25mA ±15V ±25mA
Analog channels 4 channel / module for Analog input 4 channel / module for Analog output Insulation Photo-coupler insulation between I/O terminal and power
supply Photo-coupler insulation between I/O terminal and
power supply
Connection Terminal 11-point terminal block 11-point terminal block
Occupied I/O points Fixed type : 64 points
Consumption Current
DC5V(Internal) 120mA DC24V(External) 130mA
Additional Function
Filtering Digital Filter(4~64,000) -
Average Time average(4~16,000ms) - Count average(2~64,000counts) -
- Movement(2~100 sets) Alarm - Burn-out detection(DC 1~5V, DC 4~20mA)
Max. Connectable modules 7sets (MLM series, “S” type), 10sets(MLC series, “H” type)
Weight 80g
Supplying Voltage 20.4~28.8Vdc
For analog IO(4channel), it’s needed to connect the following version info.
16
Basic unit Required Version
MLM-D_S / MLI-D_SU V2.6 or later / V1.0 or later
MLC-D_H / MLI-D_H V1.9 or later / V1.0 or later
Name No Descriptions
INPUT LED
Indicates working condition of inputs
LED ON : Normal Condition
LED ON and OFF : Flickering
LED Off : Power Off or Module malfunction
Voltage / Current selection switch
V : Voltage input selection
I : Current input selection
Input(3) / output(4)
selection S/W
1
3,4
5
7
Terminals for INPUT
External power
supply terminal
External device connection with Inputs
External DC24V input
in wiring between input module and external device, please use 22AWG and 2-core, twisted-
shielded wire.
2
3
5
7
1
4
6
OUTPUT LED
Indicates working condition of outputs
LED ON : Normal Condition
LED ON and OFF : Flickering
LED Off : Power Off or Module malfunction
2
6 Terminals for OUTPUT External device connection with Outputs
M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT
Expansion RTD input l
Model Specification
RTD input MLF-RD04A MLF-RD01A
Number of channels 4 1
Sensor type
Pt100 JISC 1840-1997
JPt100 JIS C 1604-1981, KS C 1603-1991
Temperature range Pt100 -200 ~ 600
JPt100 -200 ~ 600
Digital output
Pt100 -2000 ~ 6000
JPt100 -2000 ~ 6000
Scaling 0 ~ 4000
Accuracy
25 ±0.3% or less
0 ~ 55 ±0.5% or less
Conversion speed 40ms / Ch
Wiring method 3-wire
Current consumption DC 5V 100mA
DC 24V 100mA
Insulation Between Channels Non-Isolation
Other Photo-coupler insulation between I/O terminal and power supply
Connection terminal 15 points terminal
Occupied I/O points Fixed type : 64 points
Weight
Name of parts
Wiring
17
Indicates condition of modules
LED ON : Normal Condition
LED ON and OFF : Flickering
LED Off : Power Off or Module malfunction
RUN LED
3
4
Terminal Block
External power terminal
3-wire RTD sensor can be connected
External DC24V input
1
Name No Descriptions
ALM LED
Displays the status of the channels (Light fault)
Flickering : Line disconnection(Burn-out) flickering ever 1sec
LED OFF : Normal status 2
6 Expansion Connector Connects the module with an expansion module
2-wire 3-wire 4-wire
1
2
3
5
4
M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT
Expansion TC input l
Model Specification
TC(Thermo-couple) input MLF-TC04S
Number of channels 4
Sensor type Thermo-couple, K/J/T/R
JISC 1602-1995
Temperature range
K -200 ~ 1300 (- 328.0 ~ 2372.0)
J -200 ~ 1200 (- 328.0 ~ 2192.0)
T -200 ~ 400 (- 328.0 ~ 752.0)
R 0.0 ~ 1700 (32.0 ~ 3092.0)
Digital output
Temperature Display unit
Display down to one decimal place K, J, T : 0.1, R : 0.5)
Scaling display (defined by user)
Unsigned Scaling (0 ~ 65536)
Signed Scaling (-32768 ~ 32767)
Accuracy Normal 25 ±0.2% or less
Temperature coefficient (0 ~ 55)
±100 ppm /
Conversion speed 50ms / Ch
Cold junction compensation
Compensation Method Auto-compensated by RJC sensor (Thermistor)
Accuracy ±1.0
Warming-up time 15 minutes or more
Current consumption
DC 5V 100mA
DC 24V 100mA
Insulation
Between Channels Photo-MOS relay insulation
Between terminal and internal circuit
Photo-coupler insulation
Between terminal and power supply
DC-DC converter insulation
Withstand voltage 400Vac, 50/60Hz for 1min., leakage current 10mA or less
Insulation resistance 10MΩ over at 500Vdc Megger
Connection terminal 11 points terminal
Occupied I/O points Fixed type : 64 points
Weight
For MLF-TC04S, MLM series shall be V1.8 or later. Except MLC, MLI series.
Name of parts
18
Indicates condition of modules
LED ON : Normal Condition
LED ON and OFF : Flickering
LED Off : Power Off or Module malfunction
RUN LED
3
4
Terminal Block
External power terminal
3-wire RTD sensor can be connected
External DC24V input
1
Name No Descriptions
ALM LED
Displays the status of the channels (Light fault)
Flickering : Line disconnection(Burn-out) flickering ever 1sec
LED OFF : Normal status 2
5 Expansion Connector Connects the module with an expansion module
1
3
4
2
5
6
6 RJC Device for Cold Junction Compensation(Sensor)
Module Compensation
cable Terminals Shield cable Sensor
M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT
Expansion Positioning Module l
Model Specification
Position control MLF-PD02A
Number of control Axis 2
Pulse output type Line Drive
Max Pulse output 2 Mbps
Max Connection Length 10m(32.8 feets)
Control Mode Position control, Speed control, Speed / Position switching control,
Position / Speed switching control
Interpolation Linear interpolation, Circula interpolation
Positioning Data 150 operation data for each axis
Configuration Tool Built-in Function Parameters on XoftMaster
Back-up Flash memory
Positioning Positioning method Absolute / Incremental method Unit Pulse Positioning range - 2,147,483,648 ~ 2,147,483,648 Speed range 1~2,000,000(pulse/sec) Acceleration/Deceleration type Trapezoidal acceleration / deceleration Acceleration/Deceleration time 0~65,535ms, Asymmetric acceleration / deceleration
Max Encoder input 200kpps(Line drive)
Error / Operation LED
Occupied I/O points Fixed type : 64 points
Connection Terminal 40pin Connector
Current Consumption 500mA
Weight 80g
Name of parts
19
Basic unit Required Version
MLM-D_S V3.0 or later
MLC-D_H V1.8 or later
MLI-D_H, MLI-D_SU V1.2 or later
1
2
1. RUN
Indicates condition of modules
LED ON : Normal Condition
LED Off : Abnormal Condition
RUN LED
2 Terminal Block Terminals to connect the MPG, external device and
drive device.
1
Name No Descriptions
2. X_Axis, Y_Axis
ON : Operation
Flickering : Error
M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT
Expansion High Speed Counter Module l
Model Specification
Specification MLF-HO02A MLF-HD02A
Count input signal
Signal A-phase, B-phase Input type Voltage input (Open Collector) Differential input (Line Drive) Signal level DC 5/12/24V RS-422A Line Drive/HTL LEVEL Line Drive
Max. Coefficient speed 200 kpps 500 kpps(HTL input : 250 kpps)
Number of channels 2 channels
Coefficient Range Signed 32-bit (-2,147,483,648 ~ 2,147,483,647)
Count Mode Linear Count (When 32-bit range exceeded, Carry /Borrow occurs, The count value stopped)
Ring Count (Repeated count within setting range)
Input Pulse Mode 1-phase input 2-phase input
CW/CCW input
Up/down setting
1 phase input Increasing / Decreasing operation setting by B-phase input
Increasing / Decreasing operation setting by program 2 phase input Automatic setting by difference in phase
CW/CCW A-phase input: Increasing operation B-phase input: Decreasing operation
Multiplication 1 phase input 1/2 multiplication 2 phase input 1/2/4 multiplication CW/CCW 1 multiplication
Control input Signal Preset instruction input, Auxiliary mode instruction input Signal level DC 5V/12V/24V (by terminal selection) input type Signal type Voltage
External output
Output points 2-point/channel (for each channel): Terminal output available
Type Select single-compared (>, >=, =, =<, <) or
section compared output (Included or excluded) Output type Open collector output (Sink)
Operation Status Display
Input Signal A-phase input, B-phase input, Preset instruction input, Auxiliary mode instruction input Output Signal External output 0, External output 1 Busy Status Module Ready
Count enable To be set through program (Count available only in enable status)
Preset function To be set through terminal or program
Auxiliary mode function
Count clear, Count latch,
Section count(time setting value: 0~60000), Measurement of input frequency(for respective input phase),
Measurement of counts per hour(time setting value: 0~60000) Count prohibited function
Terminal 40 pin connector
I/O occupied points Fixed point: 64
Current consumption(mA) 200 260
Weight 90g
Name of parts
20
Basic unit Required Version
MLM-D_S V3.0 or later
MLC-D_H V1.8 or later
MLI-D_H, MLI-D_SU V1.2 or later
1
On: Relevant channel pulse inputting, Preset/Auxiliary function
signal inputting, Outputting
Off: No input of relevant channel pulse, No input of preset/ Auxiliary
function signal, No output of comparison
RUN LED (Ø A,Ø B, P, G, 00, 01)
2 External wiring
connector
Connector to connect with external I/O.
1
Name No Descriptions
Ready signal (RDY)
On: HSC module normal
Off: Power off or CPU module reset, HSC module error
Flicker: HSC module error On: HSC module normal
Off: Power off or CPU module reset, HSC module error
Flicker: HSC module error
2
M a s t e r L o g i c 5 0 S e r i e s INPUT & OUTPUT
Option Board MLI “SU” and “E” of ML50 PLC provides the optimal solution of cost-effective and attachable for MLI series.
Name of parts
21
Attachable Max. 2set Attachable Max. 1set
Hook for fixing on front side of Main module Hook for fixing
2 Terminal Block Terminals to connect with external device(wires)
1,4
Name No Descriptions
3 Cover Cover for protecting circuit of module
5 Expansion Connector Connects the option board with an main module
6 Connector for wiring Connects the option board with an main module
M a s t e r L o g i c 5 0 S e r i e s COMMUNICATIONS
Fast Ethernet l Network with Ethernet & Performance specifications
HMI HMI
HCiX ML50 ML200 HC900/Other Controller
Item MLL-EMTA
Communication spec. 10/100BASE-TX Protocol TCP/IP, UDP/IP Service With ML PLCs High-speed link, P2P service
With other devices P2P service Application Dedicated protocol service, SoftMaster service
HS link sending/receiving data 200words/block(Max.128blocks) No. of channel connectable to upper stage 8 channels Service Communication with PC(HMI) and external devices, High-speed communication among ML PLCs Media UTP/STP Category 5 Current consumption (mA) 410
Snet l System configuration & Performance specifications
SoftMaster
RS-232C
Main unit
Dedicated modem
RS-232C/485 Other net devices
Smart I/O
Dedicated modem
HCi/HCiX ML50 Inverter
Item Specification Built-in RS-232C MLL-C21A Built-in RS-485 MLL-C41A
interface RS-232C 1Ch RS-232C 1Ch RS-485 1Ch RS-422/485 1Ch Modem connection Remote communication with external devices via modem connection, Available for only RS-232C port. communication
mode Dedicated mode 1:1 or 1:N communication using MLDP SoftMaster mode Program upload/download and remote control
P2P mode Communication by protocal using SoftMaster-NM (Interface with other PLCs),
MLDP, MODBUS RTU/ASCII master communication Operation
mode Server(Slave) Remote connection simultaneoualy using MLDP/Modbus Server, user-defined
Master MLDP, MODBUS RTU/ASCII master, user-defined
Data type
Start Bit 1 Data Bit 7 or 8 Stop Bit 1 or 2 Parity Even/Odd/None
Setting Basic parameter setting with SoftMaster-NM Synchronization Asynchronous Transmission speed (bps) Selectable among 1,200/2,400/4,800/9,600/19,200/38,400/57,600/115,200 bps Station number setting Up tp 32 stations from 0 to 31 with SoftMaster-NM Transmission distsnce RS-232C: Max. 15m (Extendfible by using modem), RS-422/485: Max. 500m Modem communication Not available Available Not available Not available Network configuration 1:1 1:N Diagnosis function Available through LED and SoftMaster-NM dagnosis service Max. number of installation Built-in 2 Built-in 2
22
M a s t e r L o g i c 5 0 S e r i e s COMMUNICATIONS
Ethernet/IP l Network with Ethernet IP & Extensive Client Messaging Support
Features-Ethernet/IP
Communication : Extensive Client Messaging Support - Encapsulated Messages, UCMM Explicit Messaging - Class 3 Connected Explicit Messaging(Server only) - Class 1 Connected Implicit(IO) Messaging(Cyclic I/O Service Oly)
Compatibility : Complied with Ethernet/IP conformance Test Suite Ver 2.10 Not required to add any Switch Hub by internal function, but provided wiring reduction and flexibility of
installation Diagnostics and status of each module and Network
- Provided the status of Communication module, Communication service(EIP, non-cyclic server) - Automatic scanning to detect all module information for Honeywell or other makers - Forecasting network traffic from various packets and data rate to receive into communication module - Diagnosis of communication module over network
Item MLL-EIPT
Transmission Standard
Transmission Speed 10Mbps Transmission Method Base band Max. Extension distance between nodes 100meters(328 feets) Access Method to service zone CSMA / CD
Frame Error Check CRC 32 = X32+ X26 + X23 + ,,,,, + X2 + X + 1 Topology Linear, Star
The number of connections(Client/Server)
TCP 16 / 32
CIP(IO communication) 32 / 64
No. of Max. services(P2P) 2 No. of Max. installations 2
Max setting data size per block
Periodic client 500 bytes Non-periodic client 512 bytes
Basic standard Dimension (mm) H x W x D = 90 x 27 x 60 mm (3.54 x 1.06 x 2.36 inch) Current consumption (mA) 290
Weight(g) 102
23
M a s t e r L o g i c 5 0 S e r i e s Product List Product List l
Item Descriptions Model
100~240Vac, 16 points DC input, 16 points TR output
100~240Vac, 16 points DC input, 16 points Relay output
100~240Vac, 32 points DC input, 32 points TR output
100~240Vac, 32 points DC input, 32 points Relay output
24Vdc, 16 points DC input, 16 points TR output
24Vdc, 16 points DC input, 16 points Relay output
24Vdc, 32 points DC input, 32 points TR output
24Vdc, 32 points DC input, 32 points Relay output
24Vdc, 8 points DC24V input, 8 points TR output
24Vdc, 8 points DC24V input, 8 points Relay output
24Vdc, 16 points DC24V input, 16 points TR output
100~240Vac, 16 points DC input, 16 points TR output
100~240Vac, 16 points DC input, 16 points Relay output
100~240Vac, 32 points DC input, 32 points TR output
100~240Vac, 32 points DC input, 32 points Relay output
DC 12/24V, 16-point DC input, 16-point Relay output
DC 12/24V, 32-point DC input, 32-point Relay output
100~240Vac, 6 points DC input, 4 points Relay output
100~240Vac, 8 points DC input, 6 points Relay output
100~240Vac, 12 points DC input, 8 points Relay output
100~240Vac, 18 points DC input, 12 points Relay output
100~240Vac, 6 points DC input, 4 points TR output(Sink)
100~240Vac, 8 points DC input, 6 points TR output(Sink)
100~240Vac, 12 points DC input, 8 points TR output(Sink)
100~240Vac, 18 points DC input, 12 points TR output(Sink)
100~240Vac, 6 points DC input, 4 points TR output(Source)
100~240Vac, 8 points DC input, 6 points TR output(Source)
100~240Vac, 12 points DC input, 8 points TR output(Source)
100~240Vac, 18 points DC input, 12 points TR output(Source)
100~240Vac, 12 points DC input, 8 points TR output(Sink)
100~240Vac, 12 points DC input, 8 points Relay output
MLC-DN32H
MLC-DR32H
MLC-DN64H
MLC-DR64H
MLC-DN32H/DC
MLC-DR32H/DC
MLC-DN64H/DC
MLC-DR64H/DC
MLM-DN16S
MLM-DR16S
MLM-DN32S
MLI-DN32H
MLI-DR32H
MLI-DN64H
MLI-DR64H
MLI-DR32H/D1
MLI-DR64H/D1
MLI-DR10E
MLI-DR14E
MLI-DR20E
MLI-DR30E
MLI-DN10E
MLI-DN14E
MLI-DN20E
MLI-DN30E
MLI-DP10E
MLI-DP14E
MLI-DP20E
MLI-DP30E
MLI-DN20SU
MLI-DR20SU
Block type
(High
Performance)
MLI-DN30SU
MLI-DR30SU
MLI-DN40SU
MLI-DR40SU
MLI-DN60SU
MLI-DR60SU
100~240Vac, 18 points DC input, 12 points TR output(Sink)
100~240Vac, 18 points DC input, 12 points Relay output
100~240Vac, 24 points DC input, 16 points TR output(Sink)
100~240Vac, 24 points DC input, 16 points Relay output
100~240Vac, 36 points DC input, 24 points TR output(Sink)
100~240Vac, 36 points DC input, 24 points Relay output
Modular type
Block type
(High
Performance)
Non-IEC
Non-IEC
IEC
Block type “E”
(Economic
type)
Block type “SU”
(Standard type)
IEC
IEC
M a s t e r L o g i c 5 0 S e r i e s Product List Product List l
MLE-DC08A
MLE-DC16A
MLE-DC32A
MLE-RY08A
MLE-RY16A
MLE-TN08A
MLE-TN16A
MLE-TN32A
MLE-DR16A
MLE-TP08A
MLE-TP16A
MLE-TP32A
8-point DC24V input
16-point DC24V input
32-point DC24V input
8-point Relay output
16-point Relay output
8-point TR(SINK) output
16-point TR(SINK) output
32-point TR(SINK) output
8-point DC24V input, 8-point Relay output
8-point Transistor (source) output
16-point Transistor (source) output
32-point Transistor (source) output
MLF-AD04A
MLF-AD04C
MLF-AH04A
MLF-DV04A
MLF-DC04A
MLF-RD04A
MLF-TC04S
MLF-AD08A
4-channel Analog input (Current/Voltage)
4-channel Analog input (Current/Voltage, resolution : 1/16000)
2-ch Analog input (Current/Voltage), 2-ch Analog output (Current/Voltage)
4-channel Analog output (Voltage)
4-channel Analog output (Current)
4-channel RTD input
4-channel Thermo-couple input(Isolation)
8-channel Analog input (Current/Voltage)
Expansion
I/O module
Special module (Analog IO)
MLL-C41A
MLL-C21A
MLL-EMTA
MLL-EIPT
MLL-CMEA
MLL-CSEA
PMC-310S
USB-301A
TG7-1H40S
Snet(RS422/485), 1channel
Snet(RS232C), 1channel
Fast Ethernet (100Mbps), 1ch
Ethernet/IP, 2channel
CANopen(max 1000kbps, , Num of PDO : 32)
CANopen(max 1000kbps, , Num of PDO : 64)
Configuring Cable serial, PC(9pin)-PLC(6pin)
Configuring Cable, USB
Smart Link Terminal Board 40P
Communication
module
Item Descriptions Model
Option Boards
for “SU”, “E”
MLO-AD02A
MLO-DA02A
MLO-AH02A
MLO-TC02A
MLO-RD01A
MLL-RTCA
2-channel Analog input (Current/Voltage)
2-channel Analog output
1-ch Analog input(I/V), 1ch Analog output(I/V)
2-channel Thermo-couple input(non-isolation)
1-channel RTD input
RTC, BAT for back-up
M a s t e r L o g i c 5 0 S e r i e s COMMUNICATIONS
Smart Link
Configuration Cable
R40H/20HH-05S
R40H/20HH-10S
C40HH-15S-XBI
C40HH-30S-XBI
TG7-1H40S
Terminal
Board Connection Cable
MLM-DN16S
MLM-DN32S MLE-DC32A MLE-TN32A Remark Cable Length
0.5m
1.0m
1.5m
3.0m
ML50 (6pin, Male)
PC side
(9pin, Female)
Australia
Honeywell Ltd.
Phone: (61) 2-9353-7000
Fax: (61) 7-3840-6488
Indonesia
PT Honeywell Indonesia
Phone: (62) 21-535-8833
Fax: (62) 21-536-71008
India
Honeywell Automation India Limited.
Phone: (91) 20-6603-9400
Fax: (91) 20-6603-9800
Taiwan
Honeywell Taiwan Ltd. Phone:
(886) 2-2245-1000
Fax: (886) 2-2245-3243
Japan
Honeywell Inc.
Phone: (81) 3-6730-7149
Fax: (81) 3-6730-7228
South Korea Honeywell Co.,
Ltd. Phone: (82) 2-799-
6114
Fax: (82) 2-792-9015
Malaysia
Honeywell Engineering Sdn Bhd.
Phone: (603) 7958-4988
Fax: (603) 7958-8922
New Zealand
Honeywell Ltd.
Phone: (64) 9-623-5050
Fax: (64) 9-623-5060
Philippines
Honeywell Systems (Philippines) Inc.
Phone: (63) 2-633-2830/31
Fax: (63) 2-638-4013
Singapore Honeywell Pte
Ltd. Phone: (65) 6355-
2828
Fax: (65) 6445-3033
Thailand
Honeywell Systems (Thailand) Ltd.
Phone: (662) 693-3099
Fax: (662) 693-3085
For Countries (SEAsia) Listed below, See Honeywell Singapore Office
Pakistan, Cambodia, Laos, Myanmar, Vietnam and East Timor.
For Countries Listed below, See Honeywell Automation India Limited.
Bangladesh, Nepal and Sri Lanka.
Honeywell offers a complete portfolio of products and solutions for process and machine control applications, including controllers, recorders,
transmitters, actuators, smart sensors, and analytical instruments. To learn more about these offerings and how they can help your organization
achieve breakthrough results, contact your local Honeywell representative, or contact us at the following phone numbers:
U.S.A.: 1-800-784-3011 France: 33 1 60 19 80 75
Canada: 1-800-461-0013 Italy: 39 02 9214 6503
UK: 44 1344 655251 Spain: 34 91313.61.00
Germany: 49 69 8064-336 Asia/Pacific: 65 6355 2828
Latin America: 1-305-805-8188
Warranty / Remedy
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales
office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or
replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties,
expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without
notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility
for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the
customer to determine the suitability of the product in the application.
Specifications are subject to change without notice.
Honeywell Process Solution
HFS Asia Pacific
Honeywell Building
17 Changi Business Park Central 1
Singapore 486073
http://www.honeywellprocess.com
10-23-30-14-EN June
2014
Copyright 2013 Honeywell International Inc.