Advanced Solutions - Honeywell · and improve your off-sites operation, visit or contact your...

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Advanced Solutions Profit ® Blending and Movement from Honeywell Intelligent Blending and Movements for Profitable and Safe Operation

Transcript of Advanced Solutions - Honeywell · and improve your off-sites operation, visit or contact your...

Page 1: Advanced Solutions - Honeywell · and improve your off-sites operation, visit or contact your Honeywell account manager. Honeywell Process Solutions. Honeywell 1250 West Sam Houston

Advanced Solutions

Profit® Blending and Movement from Honeywell Intelligent Blending and Movements for Profitable and Safe Operation

Page 2: Advanced Solutions - Honeywell · and improve your off-sites operation, visit or contact your Honeywell account manager. Honeywell Process Solutions. Honeywell 1250 West Sam Houston

Building on more than twenty-five years’ experience and input from hundreds of users worldwide, Honeywell’s Profit Blending and Movement delivers a safer, more efficient business:

• Eliminating giveaways• Increasing throughput• Preventing spills

• Reducing inventories• Increasing operator

effectiveness.

PBM gives you the visibility and functionality you need to guide your off-sites operation to profit.

Delivering control, PBM ensures safe, accurate and efficient execution of your blend recipes and material movements.

Optimizing the operation it identifies the optimal path for movements and best formulation of blend components.

Monitoring the end-to-end process, Profit Blending and Movement delivers the information, analysis and insight that drive continuous improvement in the operation.

As standalone tools or a fully integrated solution, Profit Blending and Movement software suites offer a flexible, scalable answer for blending and material movements. PBM is fully integrated with Honeywell’s Experion® PKS, or it can be implemented on any OPC-compliant DCS.

Profit Blending Suite: Fuel Your Plant Profit with Blending Excellence PBM software for in-line and batch blending lets you drive improvements in your blending process, from planning and execution, to monitoring and optimization. Benefit from control for in-line and batch blenders, optimization for blend property control, and powerful KPIs and analysis.

Integrating ratio and property control in the DCS, Profit Blending Suite also offers tight integration with PBM’s material movement solutions. Both are backed by a global network of experienced support professionals.

Profit Movement Suite: Intelligent Movements for Profitable and Safe Operation Profit Movement Suite provides comprehensive control for accurately planning, executing and monitoring material movements within refineries, tank farms and terminals. Operations staff can efficiently and safely accept, create, and validate material movement plans, and control and track all movements and inventories across the plant. It even integrates tank quality measurements to track product property changes. Complete information for reports, business systems and higher level applications help drive better results.

Fully scalable from a single tank to an enterprise-wide solution, Profit Movement Suite offers a comprehensive, standard solution and tight integration with blending software.

Profit Blend ControllerAchieve consistent in-line blending of materials in accordance with blend recipe specifications from the DCS. Profit Blend Controller manages blend component mixing from start to finish to meet required flow ratio, volume ratio or property specifications.

Providing automated start-up, operation and shutdown of blending equipment, it also features recipe validation and control for master flow rates, blend flow rates and blend header pressure. Saving time and improving blend accuracy, Profit Blend Controller reduces re-blends, increases blender throughput, and minimizes component giveaway.

Profit Blend OptimizerCost-effectively reducing product giveaway, Profit Blend Optimizer is used by refinery operations personnel to reformulate and optimize blends online. Model-based product property control and blend reporting enables users to meet objectives such as minimum cost, minimum giveaway and minimum deviation from schedulers’ recipes or component limits.

For gasoline blending, distillate blending and fuel oil blending, Blend Optimizer reduces property giveaways, optimizes component uses, reduces the number of touch-ups and reblends, and provides online blend certification.

Blend Performance MonitorBlend Performance Monitor delivers continuous improvement of blend planning and operations. Collecting, storing and analyzing data from blend planning tools and controllers, lab systems and process data historians, it produces actionable intelligence for better management decisions.

Extensively customizable, the solution also offers a wide range of standard reports including blend analysis, detailed recipes, actual

vs target, target vs plan and actual vs lab reports. Improving blend planning, stock

utilization, performance monitoring and finished product release functions, it helps eliminate inefficiencies and increase profitability.

Experion Tank MonitorProviding accurate inventory monitoring for the highest standards of safety, Experion Tank Monitor collects, validates and manages accurate information on storage tanks’ status for operations teams in oil refineries, tank farms and terminals. Experion Tank Monitor runs stand-alone within Experion PKS C300 controllers.

A comprehensive, flexible solution, it supports interfaces for servo, float, tape and radar gauging systems, as well manual data entry. A powerful calculation engine enables accurate monitoring of tank levels, and automatically detects tank flow direction. Alarms include monitoring for level, flow, temperature, density, pressure, and unexpected movements.

Profit Inventory MonitorReduce inventory, minimize the risk of incidents due to spills or product contamination, and improve volume reconciliation to support production accounting with Profit Inventory Monitor.

With a single window for the operator to access all tank data, Profit Inventory Monitor also provides the essential links to support collaboration between schedulers, operations and production accountants. Capturing and tracking tank levels, status and compositions, it interfaces to lab applications for quality certification and assurance, and the DCS for monitoring and alarming.

Profit Movement Management—Movement Monitor Movement Monitor helps operations personnel accurately plan and monitor material movements in oil refineries, tank farms and terminals for safe, effective operations. A model- based approach supports planning and logging of orders and movements; managing, prioritizing and monitoring movement activities; tracking product property changes for tank quality integration; and movement alarming.

Using intuitive graphics, users can quickly access individual equipment and monitor key movement information at a glance. Built-in integration with Experion PKS ensures that critical inventory and movement alarms can also be monitored from the operator console.

Integrated Answers

Meet the Family: Software Profit Blending and Movement benefits are delivered through seven powerful applications for blending and movements, to enable you to shape the ideal solution for your business and budget.

Profit Unlocking Technologies Unlock the hidden profit in your offsites, terminals and tank farms with Profit® Blending and Movement (PBM). Plan, control and monitor blending, movements and inventories with a powerful family of software for more successful operations.

Key Features

The Profit Blending

and Movement

suites offer powerful

functionality to drive

efficiency, safety and

productivity:

• Manage, monitor and

control equipment

around the blend

header

• Automatically collect

and calculate each

tank’s status and

activity information,

with a single operator

window for access

to all tank data

• Define all related

components of off-

site facilities, including

pumps, pipes, valves,

shipping and receiving

points

• Manage material

movement through

direct equipment

control

• Blend fuels to

quality specifications

while optimizing

formulation of blend

components.

Page 3: Advanced Solutions - Honeywell · and improve your off-sites operation, visit or contact your Honeywell account manager. Honeywell Process Solutions. Honeywell 1250 West Sam Houston

Profit Movement Management—Movement Control Accounting for material compatibility, equipment availability and thermal relief requirements, Movement Control keeps material movements safe and effective. Key capabilities help reduce downgrades and losses, increase operator effectiveness, improve the integration with business functions, and boost safety and reliability:

• Path selection and isolation identifies optimal paths for movements

• Sequence generation ensures equipment is executed in the proper order

• Path approval and sequence actions reviews keep operators in control

• Movement execution automatically executes the line-up and controls material flow

• Tank quality integration tracks product property changes

• Generation of XML-based reports ensures timely and accurate transfer of material movement information to business functions

• Honeywell Field Advisor integration ensures effective execution of manual actions.

The Profit Blending and Movement Portfolio at a Glance Profit Blend Controller controls in-line blending and ensure components are blended in accordance with blend recipe specifications.

Profit Blend Optimizer is used by refinery operations personnel for online blend reformulation and optimization.

Blend Performance Monitor provides an integrated information environment supporting collection, storage and analysis of finished product blending information.

Experion Tank Monitor is Honeywell’s standalone tank monitoring solution for oil refineries, tank farms and terminals to collect, validate and manage accurate information on storage tank status.

Profit Inventory Monitor enables operations personnel to collect, validate, monitor and manage accurate information on storage tanks’ status and contents—the foundation of Profit Movement Suite.

Profit Movement Monitor lets operations personnel accurately plan and monitor material movements within oil refineries, tank farms and terminals.

Profit Movement Control enables operations personnel to safely and efficiently execute material movements.

A Track Record in Control and Optimization Used in more than 220 refineries world-wide, and with more than 700 applications installed, Honeywell’s Profit Blending and Movement has provided customers with significant benefits for over 25 years. Our blending solutions control more than 25% of the world’s refinery blending capacity, and include a wide range of customers from multinational global corporations, to national oil companies, to independent refiners.

All Profit Blending and Movement software is supported by a robust and transparent development roadmap, informed by customer feedback. Combining market leading software and in-depth expertise, Honeywell offers full services and support throughout the complete project lifecycle through a worldwide network of local support.

Whether it’s consulting, engineering support, training or maintenance programs, Honeywell has the experience, resources and technical experts to get the most from your software investments.

Profit® and Experion® are registered trademarks of Honeywell International Inc.

BR-15-46-ENG December 2015©2015 Honeywell International Inc.

For More Information

To learn more about how Honeywell’s

Profit Blending and Movement can optimize

and improve your off-sites operation, visit

www.honeywellprocess.com or contact your

Honeywell account manager.

Honeywell Process Solutions

Honeywell

1250 West Sam Houston Parkway South

Houston, TX 77042

Honeywell House, Arlington Business Park

Bracknell, Berkshire, England RG12 1EB

Shanghai City Centre, 100 Zunyi Road

Shanghai, China 200051

www.honeywellprocess.com