Honda Odyssey - Replaceing Front Bumper - Manual

7/25/2019 Honda Odyssey - Replaceing Front Bumper - Manual

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2006 American Honda Motor Co., Inc - All Rights Reserved. AII 33173 (0607) 1 of08F01-SHJ-1000-91

PART LIST

Front under spoiler

5 Stepped bolts

2 Square head bolts

2 Washer-nuts

4 Self-tapping screws

4 Spring nuts

TOOLS AND SUPPLIES REQUIRED

Phillips screwdriverFlat-tip screwdriver

Ratchet

10 mm Socket

Drill

3 mm, 6 mm, 8 mm and 10 mm Drill bits

Center punch

File

Blanket

Masking tape

Isopropyl alcoholShop towel

Eye protection (face shield, safety goggles, etc.)

INSTALLATION

INSTRUCTIONS

Accessory Application Publications No.

Issue Date

JULY 2006

2007 ODYSSEYFRONT UNDER SPOILER

AII 33173

INSTALLATION

Customer Information: The information in thisinstallation instruction is intended for use only by

skilled technicians who have the proper tools,equipment, and training to correctly and safely addequipment to your vehicle. These procedures

should not be attempted by do-it-yourselfers.

NOTE:

Be careful not to damage the front bumper and

body paint finish.

This front under spoiler kit should be installed only

if the ambient air temperature is 60F (15C) orabove.

To allow the adhesive to cure, do not wash thevehicle for 24 hours.

www.collegehillshonda.com


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2 of 5 AII 33173 (0607) 2006 American Honda Motor Co., Inc - All Rights Reserved.

1. Remove the front bulkhead cover (ten clips).

With Front Corner Sensors:

2. Remove the front bumper (two bolts, eight clips,and two self-tapping screws and pull the bumper

out towards you). If equipped, unplug the fog lightconnectors. If equipped, unplug the front cornersensor connectors. Place the front bumper on a

blanket to install the front under spoiler.

Without Fog Lights and Front CornerSensors:

4121010Y

CLIP (8)

BULKHEADCOVER

LONGCLIP

4121021Y

SELF-TAPPINGSCREW

BOLT

LONG CLIP

FRONTBUMPER

SELF-TAPPINGSCREWCLIP

BOLT

With Fog Lights:

4311060Y

FOG LIGHTCONNECTOR

FOG LIGHTCONNECTOR

FRONT BUMPER

4728010Y

FRONTCORNERSENSORCONNECTOR

FRONTCORNERSENSORCONNECTOR

FRONTBUMPER



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2006 American Honda Motor Co., Inc - All Rights Reserved. AII 33173 (0607) 3 of

4. On the inside of the bumper, locate the sevenscribed marks. Center punch each scribed mark.

5. While wearing eye protection, drill two 8 mm holesthrough the front bumper. First drill with a 3 mm

drill bit, then finish with an 8 mm drill bit.

6. While wearing eye protection,drill five 10 mmholes through the five center-punched marks alongthe bottom of the bumper. First drill with a 3 mm

drill bit, then with a 6 mm drill bit, and finish with a10 mm drill bit.

7. Using a file, remove any burrs from the drilledholes.

4716020Y

FRONTBUMPER

CENTERPUNCH

CENTERPUNCH

SCRIBEMARK (7)

4716030Y

DRILL(3 mm 8 mmDRILL BIT)

FRONTBUMPER

CENTER-PUNCHEDMARKS (2)

4716040Y

DRILL(3 mm 6 mm

10 mm DRILL BIT)FRONTBUMPER

CENTER-PUNCHEDMARKS (5)

3. Locate the four dimples at the fenderwell area ofthe front bumper. While wearing eye protection,

drill a 6 mm hole through each dimple. Start with a3 mm drill bit and finish with a 6 mm drill.

4716011Y

FRONTBUMPER

DIMPLE

DRILL(3 mm 6 mmDRILL BIT)

DIMPLE



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9. Slide one square head bolt into each bracket on

the front under spoiler.

11. Using isopropyl alcohol on a shop towel, clean the

front bumper where the under spoiler will attach.

12. Position the under spoiler on the front bumper, and

install a washer-nut to each square-head bolt.

10. Attach a strip of masking tape to the end of eachadhesive backing, then pull back 1 to 2 inches

of the adhesive backing. Fold the ends back, andtape them to the front of the spoiler.

FRONTBUMPER

FRONT UNDERSPOILER

4220050YWASHER-NUTS

4220030Y

SPOILERBRACKET

SQUAREHEAD BOLT

Slide onto thebracket.

FRONT UNDERSPOILER

4220042YFRONT UNDERSPOILER

ADHESIVE BACKINGS (6)Fold back the ends and tapethem to the surface of the front

under spoiler.

8. Slide one spring nut over each of the four holesyou drilled at the fenderwell area of the bumper.

4220020Y

FRONT BUMPER

HOLESDRILLEDIN STEP 3.

SPRINGNUTS

SPRINGNUTS

SPRINGNUT





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2006 American Honda Motor Co., Inc - All Rights Reserved. AII 33173 (0607) 5 of

14. At the edge of the spoiler/bumper, loosely installthe four self-tapping screws.

15. With the help of an assistant, gently pull the sidesof the bumper around the fenderwell and install

the front bumper. If equipped, plug in the fog lightconnectors. If equipped, plug in the front corner

sensor connectors. Make sure the center rubbersplash protector is above the bottom bumper

edge. Reinstall the six clips, two bolts, and twoself-tapping screws to secure the bumper.

13. Secure the front bumper to the front under spoilerusing the five stepped bolts.

16. While holding light pressure on the spoiler,carefully remove the adhesive backings. Hold the

spoiler firmly against the front bumper with thepalm of your hand for 30 seconds, particularly atthe edges.

17. While holding the edge of the spoiler against thebumper, tighten the four self-tapping screws

installed in step 14.

18. Reinstall the front bulkhead cover.

4511220Y

FRONT UNDERSPOILER

SELF-TAPPINGSCREW

FRONTBUMPER

SELF-TAPPINGSCREW

4407060Y

SPLASHGUARD

RUBBER

SPLASHGUARD

CENTER RUBBERSPLASHPROTECTOR

CLIP(reused.)

FRONTBUMPER

CLIPS(6: reused.)

FRONTBUMPER

FRONT BUMPER

CLIP (reused.)BOLTS(reused.)

BOLTS(reused.)

SELF-TAPPINGSCREW(reused.)

SELF-TAPPINGSCREW(reused.)

4220061Y

FRONT

BUMPER

STEPPED BOLT

FRONTUNDERSPOILER

SELF-TAPPINGSCREWInstall loosely.

SELF-TAPPINGSCREWInstall loosely.

4220072YFRONTUNDER

SPOILER

FRONT BUMPER

ADHESIVE BACKINGS (6)Carefully remove whileholding pressure on thespoiler.



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Give a copy this page to your customer.

When towing Odyssey, follow the instructions described in the vehicle Owners Manual.

When using the front towing hook, make sure to remove the front bumper with front under spoiler. Failure to

follow this precaution could damage the vehicle, the front bumper, and the front spoiler.

4727020Y



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2006 American Honda Motor Co., Inc. - All Rights Reserved. All 33187 (0607) 1 of

INSTALLATION

INSTRUCTIONS


Issue Date

08F04-SHJ-1000-91

JULY 2006

2007 ODYSSEYSIDE UNDER SPOILER

PARTS LIST

Left side under spoiler

Right side under spoiler

TOOLS AND SUPPLIES REQUIRED

Phillips screwdriver

Blanket

INSTALLATION

NOTE:

To prevent damage, place a blanket under the sideunder spoilers during installation.

These instructions show the left side under spoilerbeing installed. The same procedure applies to

installing the right side under spoiler.

Optional splash guards cannot be used with the

side under spoilers.

1. Open the front and rear doors. Remove the self-

tapping screw that fasten the left side sill panel tothe left front inner fender. Slide the side sill panel

forward, then remove it by pulling it out towardyou.

2. Remove the 13 clips from the side sill by turningthem 45.

26 Seals

4114010Y

LEFT SIDESILL PANEL

FRONT

LEFT FRONTINNER FENDER

LEFT SIDESILL PANEL

SELF-TAPPINGSCREW (Reuse.)

4114020YCLIPS (13)(Reused.)

Turn 45 toremove.

FRONT

LEFT SIDE SILL

LEFT SIDE SILL

All 33187



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2 of 2 All 33187 (0607) 2006 American Honda Motor Co., Inc. - All Rights Reserved.

3. On the inside of the new under spoiler, install the

13 clips you removed to the holders through thecutout as shown. Make sure the clips fit properlyin the cutouts.

5. Position the left side under spoiler on the body

under the front inner fender, and push the clipsyou just installed into the square holes in thebody. Use the palm of your hand to click all 13

clips into place.

6. Reinstall the self-tapping screw removed in step 1.

4. Remove the old seals from the 13 clips, andinstall the new seals from the kit.

4114040Y

LEFT SIDEUNDER SPOILER

CLIPS(13)

SEAL

OLD SEAL(Replace.)

4114050YSQUAREHOLE CLIP

LEFT SIDEUNDER SPOILER

FRONT

4114060Y

LEFT FRONTINNER FENDER

SIDE UNDERSPOILER (LEFT)

SELF-TAPPINGSCREW (Reused.)

4114031Y

CLIPS (8)(Center align theclip with the rib.)

CLIPS (5) (reused)(Note the installationdirection.)

LEFT SIDEUNDERSPOILER

CLIPS (8) (Reused.)(Note the installationdirection.)

CUTOUT

RIBS (8)

CUTOUT

7. Repeat steps 1 thru 6 to install the right side under

spoiler.



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2006 American Honda Motor Co., Inc. - All Rights Reserved. AII 33181 (0607) 1 of08F03-SHJ-1000-91

INSTALLATION

INSTRUCTIONS


Issue Date

JULY 2006

2007 ODYSSEYREAR UNDER SPOILER

NOTE: Optional splash guards cannot be used with

this rear with this rear under spoiler.TOOLS AND SUPPLIES REQUIRED

Phillips screwdriverFlat-tip screwdriver

Ratchet

10 mm Socket

Drill

3 mm, 8 mm, and 10 mm Drill bits

Clip remover

Felt-tip pen

File

Isopropyl alcohol

Shop towelMasking tape

Blanket

Pushpin

Eye protection (face shield, safety goggles, etc.)

INSTALLATION

Customer Information: The information in thisinstallation instruction is intended for use only by

skilled technicians who have the proper tools,equipment, and training to correctly and safely add

equipment to your vehicle. These procedures

should not be attempted by do-it-yourselfers.

NOTE:

Be careful not to damage the rear bumper andbody paint finish.

To prevent damage, rest the rear bumper on theblanket during the installation.

This rear under spoiler kit should be installed onlyif the ambient air temperature is 60F (15C) orabove.

To allow the adhesive to cure, do not wash the

vehicle for 24 hours.

PARTS LIST

Rear under spoiler

5 Long Stepped bolts

4 Short Stepped bolts

6 Square head bolts

2 Self-tapping screws

15 Washer-nuts

2 Spring nuts

4 Adhesive Collars

AII 33181



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2. On the inside of the bumper, locate the 13 marked

areas. Using a pushpin, pierce the bumper at the13 locations identified below. Double-check yourmarks before piercing through the bumper.

1. Remove the rear bumper:

If equipped, remove two screws and threeclips that secure the inner fender.

Remove the four self-tapping screws (two oneach side) at the fenderwell.

Using a clip remover, pry out and remove the

three clips along the bottom of the bumper. Using a flat-tip screwdriver, pry out and

remove the bumper bolt cover covers, thenremove the four bumper bolts.

With the help of an assistant, release thebumper from the fenderwell, and slide the

bumper away from the vehicle.

If equipped, unplug the backup sensor

connectors.

Set the bumper on a blanket.

3. While a wearing eye protection, drill an 8 mm hole

through the two rear marks and the four sidemarks.

First drill with a 3 mm drill bit, then finish with

an 8 mm drill bit.

Remove any burrs from the edges of the holes

with a file.

4120011Y

BOLTS (4)

BOLTCOVERS(4)

REARBUMPER

CLIP

SELF-TAPPINGSCREWS (4)

SELF-TAPPINGSCREW(If equipped withinner fender.)

SELF-TAPPING SCREW(If equipped withinner fender.)

4727030Y

PUSHPIN

MARKEDAREAS (13)

REARBUMPER

MARK NOT USED(Do not piercethroughthis mark.)

REAR UNDERSPOILER MARK(Mark in the sameposition on theother side.)

MARK NOTUSED(Do notpiercethroughthis mark.)

REARBUMPER

4211031Y

DRILL(First drill witha 3 mm drillbit and finishwith an 8 mmdrill bit.)

REARBUMPER

MARKEDAREA (6)



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2006 American Honda Motor Co., Inc. - All Rights Reserved. AII 33181 (0607) 3 of

4. Turn the bumper upside down. While wearing eye

protection, drill a 10 mm hole through each of theseven marks and two slots:

First drill with a 3 mm drill bit, then finish with a10 mm drill bit.

Remove any burrs from the edges of the holeswith a file.

5. On the inside of the rear under spoiler, locate thesix brackets (three on each side), Slide one

square head bolt into each bracket on the rearunder spoiler.

8. LX model only: Install one spring nut to the lowerbumper hole on each side at the fenderwell.

9. Using isopropyl alcohol on a shop towel, clean therear bumper where the rear under spoiler willattach.

6. Attach a strip of masking tape to the end of each

adhesive backing, then pull back 1 to 2 inchesof adhesive backing. Fold the ends back, and tape

them to the outer surface of the spoiler withmasking tape.

7. Using isopropyl alcohol on a shop towel, clean the

rear spoiler areas where the adhesive collars willattach. Remove the adhesive backing from eachadhesive collar, and attach the collar to the inside

of the rear spoiler in the areas shown.

4508020B

REARBUMPER

MARKEDAREA (7)

DRILL(First drill witha 3 mm drill bitand finish witha 10 mm drillbit.)

SLOT

4414012Y

SQUAREBOLT

ADHESIVEBACKINGS (5)(Fold the endsback, and tapethe ends tothe outer surfaceof the underspoiler.)

REARUNDERSPOILER

SQUARE HEADBOLTS (6)

BRACKET

4526020Y

REAR BUMPER

DIMPLESPRING NUT

SPRING NUT

DIMPLE

4211052Y

ADHESIVECOLLAR

ADHESIVEBACKING

REAR UNDERSPOILER

ADHESIVECOLLAR

ADHESIVE COLLARATTACHMENT POINT

ADHESIVECOLLARATTACHMENTPOINT

ADHESIVE

COLLAR

ADHESIVE COLLARATTACHMENT POINT



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12. While holding light pressure on the under spoiler,

carefully remove the adhesive backings from theunder spoiler. After attaching, hold the underspoiler firmly against the rear bumper with the

palm of your hand for 30 seconds, particularly atthe edges.

14. Install the self-tapping screws at the fenderwell.

13. Reinstall the rear bumper.

10. Position the rear under spoiler on the rear bumper,

and install a washer nut to each square-head bolt.Tighten the washer-nuts in the order shown.

11. Install the five long stepped bolts through the

inboard holes in the under spoiler, and install thefour short stepped bolts through the outboardholes in the under spoiler. Install a washer-nut on

each stepped bolt. Tighten the washer-nuts in theorder shown.

WASHER NUTS (9)REAR BUMPER

REAR UNDERSPOILER

4212021Y

WASHER NUTS (9) REAR BUMPER

REARUNDERSPOILER

LONGSTEPPEDBOLT

SHORTSTEPPEDBOLT

SHORTSTEPPEDBOLT

4719030Y

REAR UNDERSPOILER

REAR BUMPER

REAR BUMPER

REAR UNDERSPOILER

ADHESIVE BACKINGS (5)(Carefully remove whileholding pressure on theunder spoiler.)

REAR

BUMPER

SELF-TAPPINGSCREW

SELF-TAPPINGSCREW

SELF-TAPPINGSCREW

REAR UNDERSPOILER

SELF-TAPPINGSCREW



13/13

2006 American Honda Motor Co., Inc. - All Rights Reserved. AII 33181 (0607) 5 of

Give a copy of this page to your customer.

When towing the Odyssey, follow the instructions described in the vehicle Owners Manual.

When using the rear towing hook, make sure to remove the rear bumper with rear under spoiler. Failure tofollow this precaution could damage the vehicle, the rear bumper, and the rear spoiler.

4727010Y


Honda Odyssey - Replaceing Front Bumper - Manual

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