Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web...

53
Lesson Plan Name of the Faculty : ABC Discipline : Mechanical Engg. Semester : 2 nd Subject : EVS Lesson plan duration : 15 weeks Week Theory Lecture Day Topic (including assignments /tests) 1 st Week 1 st Basics of ecology, eco system- concept, structure and importance of ecosystem 2 nd Carbon, Nitrogen Cycle 3 rd Sulphur cycle. Sustainable development Week 2 1 st Conservation of land reforms, preservation of species, prevention of advancement of Deserts and lowering of water table. 2 nd rain water harvesting, Acid Rain 3 rd maintenance of ground water, Water supply engineering Week 3 1 st Deforestation – its effects and control measures 2 nd Revision & Assignment on Rain Water Harvesting, Acid Rain & Deforestation 3 rd Test Week 4 1 st Pollution: Sources of pollution - natural and man made 2 nd Classification of pollutants, Causes, effects and control measures of pollution (air, water, noise, soil, radioactive and nuclear) 3 rd Prevention of Pollution Week 5 1 st Introduction to Cleaner Production Technologies, 2 nd physical, chemical and biological treatment of pollutants 3 rd photocatalytic degradation of pollutants Week 6 1 st Waste Minimization Techniques – Chemical degradation of waste 2 nd Concept of Zero Discharge. 3 rd Assignment Week 7 1 st Test 2 nd Solid waste management

Transcript of Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web...

Page 1: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Lesson PlanName of the Faculty : ABCDiscipline : Mechanical Engg.Semester : 2nd

Subject : EVSLesson plan duration : 15 weeks

Week Theory

Lecture Day Topic (including assignments /tests)

1st Week 1st Basics of ecology, eco system- concept, structure and importance of ecosystem

2nd Carbon, Nitrogen Cycle

3rd Sulphur cycle. Sustainable development

Week 2 1st Conservation of land reforms, preservation of species, prevention of advancement of Deserts and lowering of water table.

2nd rain water harvesting, Acid Rain

3rd maintenance of ground water, Water supply engineering

Week 3 1st Deforestation – its effects and control measures

2nd Revision & Assignment on Rain Water Harvesting, Acid Rain & Deforestation

3rd Test

Week 4 1st Pollution: Sources of pollution - natural and man made

2nd Classification of pollutants, Causes, effects and control measures of pollution (air, water, noise, soil, radioactive and nuclear)

3rd Prevention of Pollution

Week 5 1st Introduction to Cleaner Production Technologies,

2nd physical, chemical and biological treatment of pollutants

3rd photocatalytic degradation of pollutants

Week 6 1st Waste Minimization Techniques – Chemical degradation of waste

2nd Concept of Zero Discharge.

3rd Assignment

Week 7 1st Test

2nd Solid waste management

3rd Classification of refuse material

Week 8 1st sources, effects and control measures

2nd Introduction to E-waste Management

3rd assignment

Week 9 1st Environmental Legislation - Water (prevention and control of pollution) Act 1974

Page 2: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

2nd Air (Prevention and Control of Pollution) Act 1981 and Environmental Protection Act 1986,

3rd Role and Function of State Pollution Control Board, Environmental ImpactAssessment (EIA).

Week 10 1st Introduction to Energy Conservation Act 2001

2nd Energy Conservation (Amendment) Act 2010 & its importance.

3rd Assignment & Test

Week 11 1st Energy Conservation: Introduction to Energy Management

2nd Energy Conservation, Energy efficiency & its need

3rd Role of Non-conventional Energy Resources in environmental protection.

Week 12 1st Assignment on non-conventional energy resources

2nd Impact of Energy Usage on Environment - Global Warming

3rd Green House Effect

Week 13 1st Depletion of Ozone Layer

2nd Assignment on Impact of energy usage on environment

3rd Test

Week 14 1st Eco-friendly Material: Recycling of Material

2nd Assignment on recycling of different materials

3rd Concept of Green Buildings

Week 15 1st Revision

2nd Test

3rd Test

Lesson Plan

Page 3: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Name of the Faculty : ABC Discipline : Mechanical Engg. Semester : 2nd

Subject : Engineering Drawing IILesson plan duration : 15 weeks Week Practical

Practical Day

Topic

1st Week

Day 1 1st Detail and Assembly Drawing: Principle and utility of detail and assembly drawings

2nd Wooden joints i.e. corner mortice and tenon joint

3rd Tee halving joint

Day 2 4th Mitre faced corner joint,

5th

Practice6th Practice

Week 2

Day 1 1st Tee bridle joint,

2nd Crossed wooden joint,

3rd Cogged joint Dovetail joint,

Day 2 4th Through Mortice joint

5th Tenon joint

6th Practice

Week 3

Day 1 1st furniture drawing - freehand and with the help of drawing instruments

2nd Screw threads and threaded fasteners: Thread Terms and Nomenclature

3rd Types of threads-External and Internal threads, Right and Left handThreads

Day 2 4th single and multiple start threads.

5th Practice & VIVA

6th Practice & VIVA

Week 4

Day 1 1st Different Forms of screw threads-V threads (B.S.W threads, B.A thread,)

2nd (American National and Metric thread)

Page 4: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

3rd Square threads (square, Acme)

Day 2 4th (Buttress and Knuckle thread)

5th Practice & VIVA

6th Practice & VIVA

Week 5

Day 1 1st Nuts and Bolts: Different views of hexagonal and square nuts and hexagonal headed bolt

2nd Assembly of Hexagonal headed bolt and Hexagonal nut with washer.

3rd Assembly of square headed bolt with hexagonal and with washer.

Day 2 4th Practice

5th Practice

6th Practice

Week 6

Day 1 1st Locking Devices: Different types of locking devices-Lock nut, castle nut, split pin nut

2nd locking plate, slotted nut and spring washer

3rd Foundations bolts-Rag bolt, Lewis bolt

Day 2 4th Curved bolt and eye bolt.

5th Practice & VIVA

6th Practice & VIVA

Week 7

Day 1 1st Drawing of various types of machine screw, set screw

2nd studs and washers

3rd Keys and Cotters: Various types of keys and cotters and their practical application

Day 2 4th preparation of drawing of various keys and cotters showing keys and cotters in position

5th Practice

6th Practice

Week 8

Day 1 1st Various types of joints: Spigot and socket joint

Page 5: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

2nd Gib and cotter joint

3rd Knuckle joint

Day 2 4th Practice

5th Practice

6th Practice

Week 9

Day 1 1st Rivets and Riveted Joints: Types of general purpose-rivets heads

2nd Caulking and fullering of riveted joints

3rd Types of riveted joints: Lap joint-Single riveted, double riveted (chain and zig-zag type)

Day 2 4th Practice

5th Practice

6th VIVA

Week 10

Day 1 1st Single riveted, Single cover plate butt joint (chain type)

2nd Single riveted, double cover plate butt joint (chain type)

3rd Double riveted, double cover plate butt joint(chain and zig-zag type)

Day 2 4th Practice & VIVA

5th Practice & VIVA

6th Practice & VIVA

Week 11

Day 1 1st Couplings: Flange coupling (Protected and non-protected),

2nd muff coupling and half-lap muff Coupling

3rd Practice & VIVA

Day 2 4th Practice & VIVA

5th Practice & VIVA

6th Practice & VIVA

Week Day 1 1st Symbols and Conventions: Civil engineering sanitary fitting symbols

Page 6: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

122nd Practice

3rd Practice

Day 2 4th Electrical fitting symbols for domestic interior installations

5th Practice

6th Practice

Week 13

Day 1 1st AUTO CAD: Concept of AutoCAD

2nd Tool bars in AutoCAD

3rd Practice

Day 2 4th Practice

5th Practice

6th Practice

Week 14

Day 1 1st coordinate system

2nd snap, grid, and ortho mode

3rd Practice

Day 2 4th Practice

5th Practice

6th Practice

Week 15

Day 1 1st Drawing commands – point, line, arc, circle, ellipse

2nd Editing commands – scale, erase, copy, stretch, lengthen and explode

3rd Practice

Day 2 4th Practice

5th Practice6th Practice

Page 7: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Lesson PlanName of the Faculty : ABCDiscipline : Mechanical Engg. Semester : 4th

Subject : M & M (Theory &Practical)Lesson plan duration : 15 weeks

Week Theory Practical Lecture Day

Topic (including assignments /tests) Practical Day (for every group)

Topic

Week1st

1st Introduction-1Material, History of Material Origin, Scope of Material Science, Overview ofdifferent Engineering Materials and Applications,

1st Introduction : application and usages.

2nd Classification of materials,Thermal, Chemical, Electrical Properties

3rd Mechanical Properties of various materials, Present and future needs of Materials

Week 2nd

1st Revision 1st Introduction continued----

2nd Crystallography-2Fundamentals: Crystal, Unit Cell, Space Lattice, Arrangement of atoms inSimple Cubic Crystals, BCC, FCC and HCP Crystals,

3rd Number of atoms per unitCell, Atomic Packing Factor.Deformation: Overview of Deformation Behaviour and its Mechanisms, behavior of Material under load and stress-strain.

Week 3rd

1st Failure Mechanisms: Overview of Failure modes, fracture, Fatigue and Creep.

1st Classification of specimens of different materials into(i) metals and non metals (ii) metals and alloys2nd Metals And Alloys-3

Introduction: History and development of Iron and Steel,

Page 8: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

3rd Different iron Ores,Raw Materials in Production of Iron and Steel,

1st Basic Process of Iron-Making andSteel-Making,

1st Classification continued into Ferrous and non ferrous metals,Ferrous and non ferrous alloys

Week 4th

2nd Classification of Iron and Steel,

3rd Cast Iron: Different types of Cast Iron, manufacture and their usage.

Week 5th

1st Steels: Steels and alloy steel, Classification of plain carbon steels, Availability, Properties and usage of different types of Plain Carbon Steels

1st Identify and indicate the various properties possessed of specimens of different and alloys.

2nd Effect of variousAlloys on properties of steel, Uses of Alloy steels (high speed steel, stainlesssteel, spring steel, silicon steel)

3rd Non Ferrous Materials: Properties and uses of Light Metals and their alloys

Week 6th

1st Properties and uses of White Metals and their alloys

1st Checking and evaluation.

2nd Assignment /Class test3rd Theory of Heat Treatment-4

Purpose of Heat treatment, Solid solutions and its types, Iron Carbon diagram

Week 7th

1st Formation and decomposition of Austenite, Martensitic Transformation

1st Study of heat treatment furnace

2nd Simplified Transformation Cooling Curves various Heat treatment processes Hardening,

3rd Annealing, Normalizing,

Week 8th

1st Case hardening and SurfaceHardening,)

1st Study of a metallurgical microscope and a specimen polishing machine.

2nd Types of Heat Treatment Furnaces required for above operations (only

3rd Revision

1st Engineering Plastics-5 1st Prepare of specimens of different

Page 9: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Week 9th

Important sources of plastics, materials for microscopic examination and examine the microstructure.

2nd Classification-Thermoplastic and Thermo set and their uses,

3rd Various Trade Names of Engg. Plastics, Plastic Coatings.

Week 10th

1st Revision 1st Examination of microstructure continued----- 2nd Assignment/Class test

3rd Advanced Materials-6Composites-Classification, properties, applications

Week 11th

1st Ceramics-Classification, properties, applications

1st Annealing of a given specimen and find out difference in hardness as a result of annealing.2nd Heat insulating materials

3rd RevisionWeek 12th

1st Miscellaneous Materials-7Properties and uses of Asbestos

1st Normalizing of a given specimen and find out difference in hardness as a result of Normalizing.2nd Glass wool, Thermocole, Cork, Mica.

3rd Overview of Tool and die materials,

Week 13th

1st Materials for bearing metals, Spring materials

1st To harden and temper a specimen and to find out the difference in hardness due toTempering2nd Materials for

Nuclear Energy, Refractory materials.3rd Assignment on Different Types Of

Materials

Week 14th

1st Assignment/Revision 1st Checking and evaluation2nd Revision

3rd Revision

Week 15th

1st Revision 1st Revision/Practice2nd Class test 3rd Class test

Page 10: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Lesson PlanName of the Faculty : ABCDiscipline : Mechanical Engg. Semester : 4th

Subject : H&HMLesson plan duration : 15 weeks

Week Theory Practical Lecture Day

Topic (including assignments /tests) Practical Day(for every group)

Topic

1st 1st Introduction: Fluid, types of fluid; properties of fluid: mass density, weight density

1st Introduction to different instruments and apparatus used in lab.

2nd specific volume, capillarity, specific gravity, viscosity, compressibility,

3rd Surface tension, kinematic viscosity and dynamic viscosity and their units.

2nd 1st Revision and numerical problems 1st Measurement of pressure head by employing.Piezometer tube

2nd Pressure and its Measurement: Concept of pressure ,Pascal’s Law, Static Pressure

3rd Pressure measuring devices: peizometer tube manometers - simple U-tube,differential single column

3rd 1st inverted U-tube, micro manometer including simple problems

1st Measurement of pressure head by employing.Single and double column manometer 2nd Bourdon pressure gauge, Diaphragm

pressure gauge, dead weight pressuregauge

3rd Numerical problems

4th 1st Assignment/Class test 1st To find out the value of coefficient of discharge for a venturimeter2nd Flow of Fluids: Types of fluid flow –

steady and unsteady3rd uniform and non-uniform, laminar and

turbulent flow

Page 11: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

5th 1st Rate of flow and their units, continuity equation of flow, potential energyof a flowing fluid, total head.

1st Measurement of flow by using venturimeter.

2nd Bernoulli’s theorem and its applications

3rd Discharge measurement with the help of venturi meter, orifice meter, pitot tube

6th 1st limitations of Bernoulli’s theorem 1st Checking and evaluation.2nd Assignment/Revision3rd Numerical problem

7th 1st Numerical problem 1st Verification of Bernoulli’s theorem2nd Class test3rd Flow through Pipes: Definition of pipe

flow, wetted perimeter, hydraulic mean depth, hydraulic gradient.

8th 1st Loss of head due to friction; Chezy’s equation and Darcy’sequation of head loss.

1st To find coefficient of friction for a pipe (Darcy’s friction)

2nd Reynold’s number and its effect onpipe friction; siphon, Nozzle definition,

3rd velocity of liquid flowing throughthe nozzle, power developed. Water hammer, anchor block, syphon, surge tank

9th 1st Loss of head in pipes due to sudden enlargement, sudden contraction

1st To study hydraulic circuit of an automobile brake.

2nd obstruction on flow path, change of direction and pipe fittings

3rd Revision 10th 1st Assignment /numerical problem 1st To study hydraulic circuit of an

automobile ram.2nd Numerical problem3rd Flow through Orifices

Cc, Cv, Cd, flow through drowned, partially drowned orifices

11th 1st time for emptying a tank through a circular orifice

1st Study the working of a Francis turbineStudy the working of a pelton wheel.

2nd Numerical problem/revision3rd Hydraulic Machines: Description,

operation and application of hydraulic systems – hydraulic ram,

12th 1st hydraulic jack, hydraulic brake hydraulic accumulator, hydraulic door closer

1st Study the working of a Francis turbineStudy the working of a francis turbine.

2nd hydraulic press, selection of specification of above systems for different applications

Page 12: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

3rd Assignment /revision To study a single stage centrifugal pump for constructional details and its operation to find out its normal head and discharge---

13th 1st Water Turbines and Pumps: Concept of a turbine, types of turbines –impulse and reaction type, Construction and working of pelton wheel, Francis turbine, Propeller and Kaplan turbines

1st Continued-----

2nd Unit speed, unit power, unit discharge, specific speed of turbines, selection of turbines based on specific speed.

3rd Concept of hydraulic pump, single acting reciprocating pump, vane, screw and gear pumps

14th 1st Construction, working and operation of centrifugal pump. Performance,efficiencies and specifications of a centrifugal pump

1st Checking and evaluation

2nd Trouble shooting and problems in centrifugal pumps and remedial measures

3rd pitting, cavitation,priming.

15th 1st Assignment /class test 1st Revision2nd revision3rd revision

Page 13: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Lesson PlanName of the Faculty : ABCDiscipline : Mechanical Engg. Semester : 4th

Subject : IC EnginesLesson plan duration : 15 weeks

Week Theory Practical Lecture Day

Topic (including assignments /tests) Practical Day (for every group)

Topic

Week1st

1st Introduction to IC engine 1st Introduction and application: IC engine2nd Working principle of two stroke

cycle3rd Working principle of four stroke

cycleWeek 2nd

1st SI engines and CI engines 1st Study of a two stroke engine using cut section model (function and material of each part)

2nd Otto cycle, diesel cycle

3rd dual cycle and revision

Week 3rd

1st Location and functions of various parts of IC engines and materials used for them

1st Study of a four stroke engine using cut section model (function and material of each part)

2nd Concept of IC engine terms: bore, stroke, dead centre

3rd crank throw,compression ratio, piston displacement, piston speed

Week 4th

1st Assignment and class test 1st Study of battery ignition system of a multi-cylinder petrol engine.Study of battery ignition system of a multi-cylinder petrol engine stressing ignitiontimings, setting, fixing order and contact breaker; gap adjustment.---

2nd revision3rd Fuel Supply in Petrol Engine:

Concept of carburetion, Air fuel ratio

Week 5th

1st Simple carburetor and its application

1st Continued------

Page 14: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

2nd MPFI, Common rail system,3rd super charging and turbo charger

Week 6th

1st Assignment and class test 1st Study of cooling of IC engine.

2nd Fuel System of Diesel Engine: Components of fuel system

3rd Description and working of fuel feed pump

Week 7th

1st Fuel injection pump 1st Study of lubricating system of IC engine.2nd injectors

3rd RevisionWeek

8th1st Ignition System of IC Engines:

Description of battery coil and magnet ignition system

1st Checking and evaluation

2nd Electronic ignition system3rd Fault finding in ignition system and

remedial actionWeek 9th

1st Assignment and class test 1st Determination of BHP by dynamometer2nd Cooling and Lubrication: Function

of cooling system in IC engine3rd Air cooling and water cooling

system, use of thermostat, radiator and forced circulation in water cooling (description with line diagram)

Week 10th

1st Function of lubrication, Types and properties of lubricant

1st Morse test on multi cylinder petrol engine

2nd Lubrication system of engine3rd Fault finding in cooling and

lubrication and remedial actionWeek 11th

1st Assignment /revision 1st Local visit to roadways or private automobile workshops.2nd Testing of IC Engines: Engine

power( indicated and brake power)3rd Efficiency - mechanical, thermal.

relative and volumetricWeek 12th

1st Methods of finding indicated and brake power

1st Checking and evaluation

2nd Morse test for petro1 engine3rd Heat balance sheet

Week 13th

1st Concept of pollutants in SI and CI engines, pollution control

1st Revision

Page 15: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

2nd norms for two or four wheelers – BIS – I, II, III and IV

3rd methods of reducing pollution inIC engines

Week 14th

1st alternative fuels like CNG and LPG 1st Revision/ viva2nd Assignment on MORSE TEST3rd Assignment /revision

Week 15th

1st Revision 1st Revision/ viva2nd Revision 3rd Class test

Page 16: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Lesson PlanName of the Faculty : Mr Praveen SharmaDiscipline : Mechanical EngineeringSemester : IVSubject : MDDLesson Plan Duration : 15 weeks Work Load (Lecture /Practical) per week (in hours): Lectures – 02, Practical – 06)

Week Theory PracticalLecture Day

Topic (Including Assignment/ Test) Practical Day

Topic

1st 1st Introduction: Design – Definition, Type of design, necessity of design

1st Cams: Types of cams and followers

2nd Comparison of designed and undesigned work, Design procedure

2nd Profile of cams: Uniform motion

2nd 1st Characteristics of a good designer, Design terminology: stress, strain, factor of safety, factors affecting factorof safety

1st Practice

2nd stress concentration, methods to reduce stress concentration

2nd Practice

3rd 1st Fatigue, endurance limit. 1st Practice

2nd General design consideration, 2nd Simple harmonic motion

4th 1st Codes and Standards (BIS standards) 1st Practice

2nd Properties of engineering materials: elasticity, plasticity, malleability,ductility, toughness, hardness and resilience

2nd Practice

5th 1st Fatigue, creep, tenacity, strength 1st Practice

2nd Selection of materials, criterion of material selection

2nd Uniformity accelerated and retarded motion

6th 1st Design Failure: Various design failures-maximum stress theory, Classification of loads

1st Practice

2nd maximum strain theory maximum strain energy theory /

2nd Practice

7th 1st Revision and assignment 1st Practice

2nd Design under tensile, compressive and torsional loads.

2nd Gears: Nomenclature of gears and conventional representation

8th 1st Assignment 1st Practice

Page 17: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

2nd Design of Shaft: Type of shaft, shaft materials, Type of loading on shaft, standard sizes of shaft available

2nd Practice

9th 1st determination of shaft diameter (hollow and solid shaft) on the basis of :- Strength criterion- Rigidity criterion

1st Drawing the actual profile of involute teeth gear by different methods

2nd Assignment & Test 2nd Practice

10th 1st Determination of shaft dia (hollow and solid shaft) subjected to bending

1st Practice

2nd Determination of shaft dia (hollow and solid shaft) subjected to combinedtorsion and bending

2nd Practice

11th 1st Design of Key: Types of key, materials of key, functions of key, Failure of key (by Shearing and Crushing).

1st Design of Key: Types of key

2nd Design of key (Determination of key dimension), Effect of keyway on shaft strength. (Figures and problems).

2nd Practice

12th 1st Design of Screwed Joints: Introduction, Advantages and Disadvantages of screw joints, location of screw joints.

1st Important terms used in screw threads, designation of screw threads

2nd Important terms used in screw threads, designation of screw threads, Initial stresses due to screw up forces, stresses due to combined forces

2nd Practice

13th 1st Design of power screws (Press, screw jack, screw clamp)

1st Design of power screws

2nd Cams: Types of cams and followers, Profile of cams for imparting following motion with knife edge and rollerfollowers

2nd Practice

14th 1st Uniform motionSimple harmonic motion

1st Practice

2nd Uniformity accelerated and retarded motion

2nd Codes and Standards (BIS standards)

15th 1st Gears: Nomenclature of gears and conventional representation

1st Practice

2nd Drawing the actual profile of involute teeth gear by different methods

2nd Viva

Page 18: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Lesson PlanName of the Faculty : ABCDiscipline : MechanicalEngg. Semester : 4th

Subject : Workshop Technology-IILesson plan duration : 15 weeks

Week TheoryLecture Day

Topic (including assignments /tests)

1st Week

1st Cutting Tools - Various types of single point cutting tools and their uses,

2nd Single point cutting tool geometry, tool signature and its effect,3rd Heat produced during cutting and its effect, Cutting speed, feed and depth of cut

and their effectWeek 2 1st Cutting Tool Materials - Properties of cutting tool material,

2nd Study of various cutting tool materials viz. High-speed steel, tungsten carbide

3rd Cobalt steel cemented carbides, stellite, ceramics and diamond.

Week 3 1st Principle of turning Function of various parts of a lathe

2nd Classification and specification of various types of lathe Work holding devices3rd Lathe tools and operations :- Plain and step turning, facing, parting off, taper turning,

eccentric turning, drilling,Week 4 1st reaming, boring, threading and knurling, form turning, spinning.

2nd Test 3rd Cutting parameters – Speed, feed and depth of cut for various materials and for various

operations, machining time.Week 5 1st Speed ratio, preferred numbers of speed selection.

2nd Lathe accessories:- Centers, dogs, different types of chucks, collets, face plate, angle plate, mandrel, steady rest,

3rd follower rest, taper turning attachment, tool post grinder, milling attachment, Quick change device for tools.

Week 6 1st Introduction to capstan and turret lathe2nd Principle of drilling. Classification of drilling machines and their description.3rd Test

Page 19: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Week 7 1st Various operation performed on drilling machine – drilling, spot facing,reaming, boring,

2nd counter boring, counter sinking, hole milling, tapping.3rd Speeds and feeds during drilling, impact of these parameters on drilling,

machining time.Week 8 1st Types of drills and their features, nomenclature of a drill. Drill holding devices.

2nd Principle of boring.Classification of boring machines and their brief description.3rd Boring tools, boring bars and boring heads.

Week 9 1st Working principle of shaper, planer and slotter.2nd Type of shapers.Type of planers3rd Types of tools used and their geometry.

Week 10

1st Speeds and feeds in above processes.2nd Broaching Introduction.Types of broaching machines – Single ram and duplex ram

horizontal type,vertical type pull up, pull down, push down.

3rd Assignment & Test

Week 11

1st Elements of broach tool, broach tooth details – nomenclature, types, andtool material.

2nd Importance and use of jigs and fixture.Principle of location3rd Locating devices.Clamping devices

Week 12

1st Advantages of jigs and fixtures2nd Function of cutting fluid3rd Types of cutting fluids

Week 13

1st Difference between cutting fluid and lubricant2nd Assignment3rd Test

Week 14

1st Selection of cutting fluids for different materials and operations2nd Common methods of lubrication of machine tools.

3rd Assignment

Week 15

1st revision

2nd revision

3rd Revision and Test

Page 20: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Lesson PlanName of the Faculty : Mr Tarun MittalDiscipline : Mechanical Engg. Semester : 6th

Subject : Automobile Engg. (Theory &Practicals)Lesson plan duration : 15 weeks

Week Theory Practical Lecture Day

Topic (including assignments /tests) Practical Day

Topic

Week1st

1st Automobile and its development 1st

(G-1)Introduction to subject

2nd Various types of automobiles manufactured in India.

1st

(G-2)Introduction to subject.

3rd Layout of chassis

Week 2nd

1st Power SystemFuel systems for Petrol and Diesel Engines including Multi point fuelinjection (MPFI),

1st

(G-1)Fault and their remedies inBattery Ignition system and

Magnetic Ignition system

2nd Common Rail Direct injection (CRDI), Fuel injectors and nozzles.

1st

(G-2)Fault and their remedies inBattery Ignition system and

Magnetic Ignition system3rd Comparison of MPFI with Carburetor system

Week 3rd

1st Concept of Double overhead cam, single overhead cam,

1st

(G-1)Demonstration of (i) Head Light Model (ii) Wiper and Indicators

2nd Twin cam 16 valve technology in 4 cylinder engine

3rd Revision 1st

(G-2)Demonstration of (i) Head Light Model (ii) Wiper and Indicators.

1st Transmission System-3Clutch - Function, Constructional details of single plate and multi plate friction clutches,

1st

(G-1)Demonstration of (i) AC Pump (ii)

SU Pump (iii) Master Cylinders.

2nd Centrifugal and semi Centrifugal clutch, Hydraulic Clutch

Page 21: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Week 4th

3rd Gear Box - Function, Concept of Sliding mesh, Constant mesh

1st

(G-2)Demonstration of (i) AC Pump (ii)

SU Pump (iii) Master Cylinders.

Week 5th

1st Synchromesh gear box, Torque converter and Overdrive

1st

(G-1)Revision/practice

2nd Types of drives – Front wheel, Rear wheel, Four Wheel. Function of Propeller shaft, Universal joint,)

3rd Differential and DifferentTypes of Rear axles and Front Axles.

1st

(G-2)Revision/practice

Week 6th

1st Wheels and Tyres - Types of wheels, Types and specifications of tyresused in Indian vehicles, Wheel balancing

1st

(G-1)Demonstration of (i) rear axle (ii) differential (iii) steering system.

2nd Assignment /revision3rd Steering System-4

Function and principle of Ackerman and Davis steering mechanism,

1st

(G-2)Demonstration of (i) rear axle (ii) differential (iii) steering system.

Week 7th

1st Types of Steering Gear boxes – Worm and nut, worm and wheel, Worm and Roller

1st

(G-1)Fault finding practices on an

automobile - four wheelers (petrol/ diesel vehicles)

2nd Rack and pinion, Power steering system

3rd Alignment of wheels – Toe in, toe out,camber, caster, kingpin inclination

1st

(G-2)Fault finding practices on an

automobile - four wheelers (petrol/ diesel vehicles)

Week 8th

1st TEST ON CHAPTER -4 1st

(G-1)Practice/revision

2nd Braking system-5Constructional details and working of Mechanical, Hydraulic brake.

3rd Concept of Air and Vacuum brake, brake adjustment

1st

(G-2)Practice/revision

Week

1st Introduction to Anti lockBrake systemandits working.

1st

(G-1)Tuning of an Automobile engine.

2nd Assignment/class test3rd revision 1st Tuning of an Automobile engine.

Page 22: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

9th (G-2)

Week 10th

1st Suspension System-6Function, Types of Suspension System

1st

(G-1)Driving practice on a 4-wheeler

2nd Working of coil spring, leaf spring.3rd Concept of Air suspension 1st

(G-2)Driving practice on a 4-wheeler

Week 11th

1st Shock absorber. 1st

(G-1)Charging of an Automobile battery

and Measuring cell voltage and specific gravity of electrolyte.

2nd Revision

3rd Class test 1st

(G-2)Charging of an Automobile battery

and Measuring cell voltage and specific gravity of electrolyte.

Week 12th

1st Auto Electrical System: -7Constructional details of lead Acid cell Battery

1st

(G-1)Changing of wheels and inflation of

Tyres, Balancing of Wheels.

2nd Maintenance of Batteries,checking of Batteries for voltage and Specific gravity,

3rd Materials for Bearing Metals, Spring materials

1st

(G-2)Changing of wheels and inflation of

Tyres, Balancing of Wheels

Week 13th

1st Magneto. ignition system 1st

(G-1)Checking spark gap and valve

clearance

2nd Battery coil ignition system.

3rd Concept of Dynamo 1st

(G-2)Checking spark gap and valve

clearance

Week 14th

1st Alternator - Construction and working 1st

(G-1)Cleaning and Adjusting a

Carburetor2nd Charging of Battery by Alternatorand Regulator

3rd Assignment 1st

(G-2)Cleaning and Adjusting a

CarburetorWeek 15th

1st Revision 1st

(G-1)Practice/revision

2nd Revision 3rd Class test 1st

(G-2)Practice/revision

Page 23: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Lesson PlanName of the Faculty : Mr Ashish DahiyaDiscipline : Mechanical Engg. Semester : 6th

Subject : IQCLesson plan duration : 15 weeks

Week Theory Practical Lecture Day

Topic (including assignments /tests) Practical Day

Topic

Week1

1st Inspection: Introduction, units of measurement,

1st

G 1Introduction to subject (application and scope)

2nd standards for measurement and interchangeability 1st

G 2

Introduction to subject (application and scope)

3rd International, national and company standard, 4th line and wavelength standards

Week 2

1st Planning of inspection: what to inspect? When to inspect? Who should inspect? Where to inspect?

1st G 1

Use of dial indicator for measuring taper

2nd Types of inspection: remedial, preventive and operative inspection,

1stG 2

Use of dial indicator for measuring taper

3rd Incoming, in-process and final inspection.

4th Study of factors influencing the quality of manufacture

Week 3

1st Assignment

1st G 1

Use of combination set , bevel protector and sine bar for measuring taper2nd Measurement and Gauging : Basic principles

used in measurement and gauging,

3rd Principles: mechanical, optical, electrical and electronic.

1st

G 2

Use of combination set , bevel protector and sine bar for measuring taper4th Study of various measuring instruments like:

calipers, micrometers, dial indicators surface plate, straight edge, try square, protectors, sine bar, clinometer

1st Comparators – mechanical, electrical and Continued---

Page 24: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Week 4

pneumatic.1st

G 12nd Slip gauges, tool room microscope, profile

projector

3rd Limit gauges: plug, ring, snap, taper, thread, height, depth, form, feeler, wire and their--

1st

G 2

Continued---

4th applications for linear, angular, surface, thread and gear measurements, gauge tolerances

Week 5

1st Geometrical parameters and errors:Errors & their effect on quality, concept of errors. 1st

G 1

Measurement of thread characteristic using vernier and gauges

2nd measurement of geometrical parameter such as straightness, flatness and parallelism

3rd Study of procedure for alignment tests on lathes, drilling and milling machines

1st

G 2

Measurement of thread characteristic using vernier and gauges4th Testing and maintenance of measuring

instruments

Week 6

1st Assignment /revision

1st

G 1

Use of slip gauge in measurement of center distance between two pins.

2nd Class Test

3rd Statistical Quality Control: Basic statistical concepts, empirical distribution and histograms 1st

G 2

Use of slip gauge in measurement of center distance between two pins.

4th frequency, mean, mode, standard deviation,

Week 7

1st normal distribution, binomial and Poisson 1st

G 1

Practice/revision

2nd Simple Problems on distribution 3rd Introduction to control charts X, R Charts

1st

G 2

Practice/revision

4th P and C charts & Applications

1st Assignment

1st

Use of tool maker’s microscope and comparator2nd Sampling plans, selection of sample size,

method of taking samples, frequency of

Page 25: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Week 8

samples G 1

3rd Inspection plan format and test reports

1st

G 2

Use of tool maker’s microscope and comparator

4th revision

Week 9

1st Modern Quality Concepts: Concept of total quality management (TQM)

1st

G 1

Plot frequency distribution for 50 turned components.

2nd National and International Codes.

3rd ISO-9000, concept and its evolution1st

G 2

Plot frequency distribution for 50 turned components. 4th QC tools

Week 10

1st Introduction to Kaizen, 5S1st

G 1

Practice/revision2nd Assignment on TQM, QC tools

3rd Class Test

1st

G2

Practice/revision4th Instrumentation: Measurement of

mechanical quantities

Week 11

1st Displacement- by electro mechanical transducers,

1st

G 1

With the help of given data, plotting of X Chart

2nd Vibration- by electro mechanical transducers,

3rd Frequency- by electro mechanical transducers1st

G 2

With the help of given data, plotting of X Chart4th Pressure, temperature- by electro mechanical

transducers

Week 12

1st Types of Electro Mechanical Transducers: resistance, 1st

G 1

With the help of given data, plotting of R Chart

2nd capacitance type

3rd inductance type1st

G 2

With the help of given data, plotting of R Chart 4th Revision

Week 13

1st Assignment 1st

G 1

With the help of given data, plotting of P Chart

2nd Class test3rd Revision /assignment

1st G 2

With the help of given data, plotting of P Chart Revision

Page 26: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Week 14

1st Revision 1st

G 1With the help of given data, plotting of C Chart 2nd Class Test

3rd Revision1st

G 2

With the help of given data, plotting of C Chart

4th Revision

Week 15

1st Class Test 1st

G 1Practice/revision

2nd Revision

3rd Revision 1st

G 2Practice/revision

4th Revision

Page 27: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Lesson PlanName of the Faculty : ABCDiscipline : Mechanical EnggSemester : 6th

Subject : Industrial EngineeringLesson plan duration : 15 weeks

Week TheoryLecture Day Topic (including assignments /tests)

Week 1 1st Productivity Introduction to Productivity, factors affecting productivity,2nd Measurement of Productivity,3rd Causes of low Productivity and methods to improve Productivity.4th Revision

Week 2 1st Class test2nd Work Study-2 Definition and scope of Work Study3rd Inter-relation between Method Study4th Work Measurement

Week 3 1st Human aspects of work study;2nd Role of work study in improving productivity.3rd Role of work study in improving productivity.4th Assignment

Week 4 1st Method Study-3 Introduction2nd Objectives and procedure for Method analysis3rd Method analysis Information collection4th Recording Techniques Method analysis

Week 5 1st Revision 2nd Class Test 3rd Motion Analysis-4 Principles of Motion Analysis;4th Therbligs and SIMO charts;

Week 6 1st Normal work area work places2nd Design of work places3rd Ergonomics4th Revision

Week 7 1st Work Measurement-5 Objectives; work measurement techniques,2nd Stop watch Time study;3rd Principle, equipment used and procedure of Time Study4th systems of performance rating

Week 8 1st calculation of basic times;2nd various allowances3rd calculation of standard time

Page 28: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

4th work samplingWeek 9 1st Standard data and its usage.

2nd Assignment

3rd Wages and Incentive Schemes-6 Introduction to wages, Wage payment for direct and indirect labour

4th Wage payment plans and IncentivesWeek 10 1st various incentive plans, incentives for indirect labour

2nd Production Planning and Control-7 Introduction, objectives and components (functions) of P.P.C

3rd Advantages of production planning and Production Control, stages of P.P.C

4th process planning, routing, scheduling, dispatching and follow upWeek 11 1st Routing purpose, route sheets, scheduling – purpose,

machine loading chart, Gantt chart,2nd Dispatching –purpose, and procedure,

follow up – purpose and procedure3rd CPM/PERT technique,

Drawing of simple networks and critical time calculation.4th Production Control in job order,

Batch type and Continuous type of productions.Difference between these controls.

Week 12 1st Revision2nd Class test3rd Estimating and Costing-8 Introduction4th Introduction, purpose/functions of Estimating, Costing concept

Week 13 1st ladder and elements of Cost,2nd Difference between Estimation and Costing.

3rd Overheads and their types,4th Estimation of material cost,

Estimation of cost for machining processesWeek 14 1st Revision

2nd Assignment3rd Class test4th Revision

Week 15 1st Revision 2nd Revision 3rd Revision 4th Class Test

Page 29: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Lesson PlanName of the Faculty : ABCDiscipline : Mechanical Engg.Semester : 6th

Subject : EDMLesson plan duration : 15 weeks

Week TheoryLecture Day Topic (including assignments /tests)

1st Week 1st Concept /Meaning and its need of Entrepreneurship 2nd Qualities and functions of entrepreneur 3rd Barriers in entrepreneurship

Week 2 1st Sole proprietorship and partnership forms of business organisations

2nd Schemes of assistance by entrepreneurial support agencies at National, State, KVIB,

3rd District level: NSIC

Week 3 1st District level: NRDC & DC:MSME2nd District level: SIDBI & NABARD,3rd District level: Commercial Banks, SFC’s TCO, KVIB, &DIC

Week 4 1st Technology Business Incubator (TBI) and Science and Technology Entrepreneur Parks (STEP).

2nd Assignment/revision3rd revision

Week 5 1st Market Survey and Opportunity Identification2nd Scanning of business environment 3rd Salient features of National and State industrial policies and resultant

business opportunitiesWeek 6 1st Types and conduct of market survey

2nd Assessment of demand and supply in potential areas of growth 3rd Identifying business opportunity

Week 7 1st Considerations in product selection2nd Assignment on Market Survey 3rd revision

Week 8 1st Project report Preparation2nd Preliminary project report 3rd Detailed project report including technical & economic feasibility

Week 9 1st Detailed project report including market feasibility2nd Common errors in project report preparations 3rd Exercises on preparation of project report

Week 10 1st Assignment on project report2nd Class test

Page 30: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

3rd Introduction to Management: Definitions and importance of management

Week 11 1st Functions of management: Importance and Process of planning, organising, staffing, directing and controlling

2nd Principles of management (Henri Fayol, F.W. Taylor) Concept and structure of an organisation Types of industrial organisations : a) Line organisation b) Line and staff organisation c) Functional Organisation

3rd Assignment/class testWeek 12 1st Leadership Definition and Need

Qualities and functions of a leaderManager Vs leader Types of leadership

2nd Motivation : Definitions and characteristics Factors affecting motivation Theories of motivation (Maslow, Herzberg, McGregor)

3rd Assignment Week 13 1st revision

2nd Management Scope in Different Areas : Human Resource ManagementIntroduction and objective Introduction to Man power planning, recruitment and selection Introduction to performance appraisal methods

3rd Material and Store ManagementIntroduction functions, and objectives ABC Analysis and EOQ

Week 14 1st Marketing and salesIntroduction, importance, and its functionsPhysical distribution Introduction to promotion mix Sales promotion

2nd Financial ManagementIntroductions, importance and its functions Elementary knowledge of income tax, sales tax, excise duty, custom duty and VAT

3rd Miscellaneous Topics : Customer Relation Management (CRM)& Definition and need Types of CRM

Week 15 1st TQM-SPC,Total employees involvement, JIT

2nd Intellectual Property Right (IPR): Introductions, definition and its importance

3rd revision

Page 31: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Lesson PlanName of the Faculty : ABCDiscipline : Mechanical Engg. Semester : 6th

Subject : Project Lesson plan duration : 15 weeks

Week Practical Practical Day Topic

1st Week 1st Selection of Project 2nd Selection of Project

Week 2 1st Data collection and analyzing

2nd Data collection and analyzing

Week 3 1st Finalizing the project

2nd Finalizing the project

Week 4 1st Planning of the Project

2nd Planning of the ProjectWeek 5 1st Working/execution on project

2nd Working/execution on Project

Week 6 1st Working/execution on Project

2nd Working/execution on Project

Week 7 1st Working/execution on Project

2nd Working/execution on ProjectWeek 8 1st Working/execution on Project

2nd Working/execution on Project

Week 9 1st -G Working/execution on Project

2nd Working/execution on ProjectWeek 10 1st Collection and integration of data for final outcome

Page 32: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

2nd Collection and integration of data for final outcomeWeek 11 1st Continued---

2nd Continued---Week 12 1st Preparation for final report

2nd Preparation for final reportWeek 13 1st Report writing

2nd Report writingWeek 14 1st Seminar

2nd Seminar

Week 15 1st Viva-Voce

2nd Viva-Voce

Page 33: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Lesson Plan Performa

Name of Faculty : Rakesh Saini, Sanjay Bagri

Discipline : Mechanical Engineering

Semester : 4th

Subject : Workshop Practice-II

Lesson Plan Duration : 15 weeks

Week PracticalPractical Day Topic

1st 1st Job 1. Grinding of single point turning tool.2nd

3rd

2nd 1st Job 1. Grinding of single point turning tool.2nd

3rd

3rd 1st Job 1. Exercise on drilling, reaming, counter boring, counter sinking and taping

2nd 3rd

4th 1st Job 1. Exercise on drilling, reaming, counter boring, counter sinking and taping

2nd 3rd

5th 1st

Job 1. Prepare a V-Block up to ± 0.5 mm accuracy on shaper machine2nd

3rd

6th 1st

Job 1. Prepare a V-Block up to ± 0.5 mm accuracy on shaper machine2nd

3rd

7th 1st

Job 2. Exercise of simple turning and step turning.2nd

3rd

8th 1st Job 2. Dove tail fitting in

mild steel2nd 3rd

9th 1st Job 2. Dove tail fitting in

mild steel2nd 3rd

10th 1st Job 2. Exercise on key way

cutting and spline cutting

on shaper machine.

2nd 3rd

11th 1st

Page 34: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Job 2. Exercise on key way

cutting and spline cutting

on shaper machine.

2nd 3rd

12th 1st

Job 3. A composite job involving,

turning, taper turning,

external thread cutting and

knurling.

2nd 3rd

13th 1st

Job 3. A composite job involving,

turning, taper turning,

external thread cutting and

knurling.

2nd 3rd

14th 1st

Job 3. Radius fitting in mild steel2nd 3rd

15th 1st Job 4. Pipe Threading with die2nd 3rd

Page 35: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Lesson Plan Performa

Name of Faculty : Ravi Dutt, ABC

Discipline : Mechanical Engineering

Semester : 2nd

Subject : General Workshop Practice-II

Lesson Plan Duration : 15 weeks

Week PracticalPractical Day Topic

1st 1st 1. WELDING SHOP - II1.1 Introduction to gas welding, gas welding equipment,

introduction to soldering and brazing, introduction to resistance welding, safety precautions.

1.2 Jobs to be preparedJob I Identification and adjustment of various types of gas flames. Practice them on pipe joint in round and linear fashion

2nd Job II Preparation of lap joint on 75 mm × 35 mm × 3mm M.S. plate using gas welding.

3rd Job III Preparation of butt joint on 75mm×35mm×3mm M.S.flat

using gas welding process.

2nd 1st Job IV Preparation of a small cot frame (M.S. steel bed frame) from M.S. conduit pipe using gas welding process.

2nd Job V Preparation of a square pyramid from M.S. rod by welding

(Arc or Gas welding).

3rd Job VI Practice of Spot/Seam welding or repair of an iron

furniture of institute or demo of Gas cutting process

3rd 1st 2. FITTING SHOP - II2.1 Care and maintenance of various measuring tools.

2.2 Handling of measuring instruments, finding least count and checking of zero error. Use of dial gauges and feeler gauges.

2nd 2.3 Description and demonstration of various types of drills, taps and dies. 2.4 Selection of drills and taps.

3rd 2.5 Precautions while drilling soft metals (Aluminium, Copper, Brass etc.).

Page 36: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Job I Drilling practice on soft metals-Aluminium

4th 1st Job II Preparation of a job by filing on non ferrous metals upto an accuracy of 0.1 mm.

2nd 2.6 file and make angle, surfaces (Bevel gauge accuracy 1 degree) make simple open and sliding fits Inside square fit, make combined open and sliding fit, straight sides Job III Step fit(.02mm accuracy) or angular V fit(30 minute) or

radius fitting(40x40x3mm MS sheet)

3rd 2.7 Sliding fitting, Diamond fitting, Lapping flat surfaces using lapping plate. Application of lapping, material for lapping tools, lapping abrasives, charging of lapping tool. Surface finish importance, equipment for testing-terms relation to surface finishJob IV T fit or H fit with highest lapped accuracy to be checked by feeler gauge or any as deemed to be.

5th 1st 3. SHEET METAL SHOP - II

3.1 Introduction to various metal forming processes e.g. Spinning, Punching, Blanking, cup drawing

2nd 3.2 Introduction to soldering and brazing.

3rd 3.3 Introduction to metal spinning process.Job I Preparation of job involving shearing, circular shearing,

rolling, folding, beading and soldering process e.g. Funnel/oil

can/bucket or any other job involving above operations.

6th 1st

Job II Exercise on job involving brazing process2nd Job III Spinning a bowl/cup/saucer

3rd Job IV Visit to a sheet metal industry e.g. coach builders etc.

7th 1st 4. ELECTRIC SHOP - II 4.1 Introduction to single phase and three phase supply

and wiring system. Importance of three phase supply (RYB)& its sequence and wiring system.

Job I Connecting Generator and 3 phase wiring through Change over Switch.

2nd 4.2 Estimating and costing of power consumption Job II Connecting single phase energy meter with supply and

load. Reading and working out power consumption and cost of

energy.

3rd 4.3 Study of internal wiring diagram of common electrical appliances such as auto electric iron, electric kettle, ceiling/table fan, desert cooler etc. Demonstration of dismantling, servicing and reassembling of table/ceiling fan, air-cooler, auto electric iron,

Page 37: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

heater etc. Job III Dismantling, servicing and reassembling of any of the

above electrical appliances, finding faults with series testing lamp

and multimeter.

8th 1st 4.4 Testing and reversing direction of rotation of single phase and three phase motors.Job IV Acceptance Testing of single phase/three phase motors by using voltmeter, ammeter and tachometer.Job V Reversing direction of rotation of single phase

and three phase motors.

2nd 4.5 Identification and familiarisation with the following tools:Tweezers, Screw Drivers (Different sizes), Insulated pliers, Cutters, Sniper, Philips Screw driver (star screw driver), L-Keys, Soldering Iron and their demonstration and uses.

Job VI Practice on joining using soldering flux and removing

components/wires by desoldering

3rd 5. CARPENTRY SHOP – II5.1 Introduction to joints, their relative advantages and uses.

9th 1st Job I Preparation of glued joint. *

2nd Job II Preparation of mitre joint *

3rd Job II Preparation of mitre joint *

10th 1st Job III Preparation of a lengthening joint *

2nd Job III Preparation of a lengthening joint *

3rd * These jobs should be more prepared for utility articles like coat-hanger, shoe-rack, book-shelf etc.

5.2 Demonstration of job showing use of Rip Saw, Bow saw and Tenon saw, method of sharpening various saws.

5.3 Demonstration of job on Band Saw and Circular Saw, Chain and Chisel, Universal wood working machine, Saw re-sharpening machine, Saw Brazing unit.

5.4 Importance and need of polishing wooden items, Introduction to polishing materials.

Page 38: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

5.5 Practice on Wood Working Lathea) Safety precaution on wood working machinesb) Study of wood working lathec) Sharpening of lathe tools d) Setting of jobs and toolse) Different type of wood turning practice

11th 1st * These jobs should be more prepared for utility articles like coat-hanger, shoe-rack, book-shelf etc.5.2 Demonstration of job showing use of Rip Saw, Bow

saw and Tenon saw, method of sharpening various saws.

5.3 Demonstration of job on Band Saw and Circular Saw, Chain and Chisel, Universal wood working machine, Saw re-sharpening machine, Saw Brazing unit.

5.4 Importance and need of polishing wooden items, Introduction to polishing materials.

5.5 Practice on Wood Working Lathea) Safety precaution on wood working machines

b) Study of wood working lathec) Sharpening of lathe tools d) Setting of jobs and toolse) Different type of wood turning practice

2nd Job IV a) Making Handles of chisels/files/screw drivers etc. b) Making legs of cabinets: Straight, Tapered and Ornamental

Job V Repair of wooden furniture of the Institute

3rd Job IV a) Making Handles of chisels/files/screw drivers etc. b) Making legs of cabinets: Straight, Tapered and Ornamental

Job V Repair of wooden furniture of the Institute

12th 1st 6. SMITHY SHOP – II (Not for Civil Engg Branch)6.1 Introduction to various heat treatment processes e.g

annealing, hardening, tempering, normalizing etc.6.2 Description of various types of power hammers and

their usage (Demonstration only).

Job I To forge a ring to acquaint the students with forge

welding.

2nd Job II To forge a chisel and acquaint the students with simple

Page 39: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

idea of hardening and tempering.

3rd Job III To forge squares on both ends of a circular rod.*

13th 1st Job IV To prepare a job involving drawing down process** Prepare utility articles like screw drivers, hinges, hexagonal nut, gib head key, chain links

2nd Job IV To prepare a job involving drawing down process** Prepare utility articles like screw drivers, hinges, hexagonal nut,

gib head key, chain links

3rd 7. PLUMBING SHOP7.1 Introduction to various types of threads (internal and external)-single start, multi-start, left hand and right hand threads.7.2 Description and demonstration of various types of drills, taps

and dies. Selection of dies for threading, selection of drills, taps and

reamers for tapping operations.

14th 1st 7. PLUMBING SHOP 7.1 Introduction to various types of threads (internal and external)-single start, multi-start, left hand and right hand threads.

7.2 Description and demonstration of various types of

drills, taps and dies. Selection of dies for threading,

selection of drills, taps and reamers for tapping

operations.

2nd 7.3 Introduction to use of plumbing tools like pipe wrench , plumber vice and materials like Putty, thread, duct(Teflon) tape, epoxy resin, araldite, m-seal. Job I Making internal and external threads on a job by tapping and dieing operations (manually)

3rd 7.3 Introduction to use of plumbing tools like pipe wrench , plumber vice and materials like Putty, thread, duct(Teflon) tape, epoxy resin, araldite, m-seal. Job I Making internal and external threads on a job by tapping and dieing operations (manually)

15th 1st 7.4 Precautions while drilling soft metals, e.g. copper, brass, aluminium etc.

Job II Fitting of all components of wash basin and ball valve in

a tank

2nd Job III Practice on opening a jammed pipe(MS or PVC) joint with least damage and repair of a leaking joint, reconditioning of a tap.

3rd Job IV Preparation of job involving thread on GI pipe/ PVC pipe

Page 40: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

and fixing of at least 5 types of fittings (viz. elbow, tee, union,

socket, reducer, nipple, stopcock, taps etc)

Page 41: Hindu Institute of Technologyhitsonepat.org/wp-content/uploads/2019/01/Mechanical... · Web viewWeek 6 1st Introduction to capstan and turret lathe 2nd Principle of drilling. Classification

Lesson PlanName of the Faculty : ABC

Discipline : Mechanical Engineering

Semester : 6th

Subject : EMPLOYABILITY SKILLS – II

Lesson Plan duration : 15 weeks

Work load per week : Practical – 02

Week PracticalPractical Topic

Day1st 1st Oral Practice

2nd 2nd Mock interview3rd 3rd Preparing for meeting4th 4th Preparing for meeting5th 5th Group discussion6th 6th Group discussion7th 7th Seminar presentation8th 8th Seminar presentation9th 9th Mock interview

10th 10th Making a presentation11th 11th Elements of good presentation12th 12th Structure and tools of presentation13th 13th Paper reading & Power point presentation14th 14th Group discussion15th 15th Mock interview