High Speed Connector Catalog

Sabritec High Speed Solutions c a t a l o g

17550 Gillette Avenue, Irvine, CA 92614 • www.sabritec.com • Tel: (949) 250-1244 • Fax (949) 250-1009

High Speed Interconnect Solutions

Sabritec offers a complete line of electrical and optical contacts and connectors to satisfy all of your challenging High Speed data transmission requirements. When a rugged copper interface is required for your design, Sabritec offers differential twinax and quadrax connectors, contacts and cable assemblies for high speed Ethernet, Firewire, and Fibre Channel applications.

Differential pair quadrax and twinax connectorsand cable assemblies offer superior performancein high speed matched impedance data-on demand applications. The signal to signal and signal to shield characteristic impedance is maintained throughout the connector pair. A true twinaxial connector inter-face maintains signal integrity while minimizing jitter and bit error rates.

Sabritec’s advanced design capabilities meet or exceed both standard and non-standard protocols. Some of the more common protocols are the following:• Fibre Channel• Ethernet: 10 Base-T, 100 Base-T, 1000 Base-T• Firewire: IEEE 1394a and 1394b• USB, DVI, HDMI, and Infiniband

New Size 10 Quadrax/Twinax ContactsSabritec's size 10 Twinax and Quadrax contacts offer the best size to performance relationship in the industry. The precise control of the geometry within the contact gives rise to an ultra high performance contact that is only limited by the cable or PCB the system designer attaches to it. S-Parameter data generated from the 3-d model show less than 0.2dB loss, per mated pair, through a 10 GHz sweep, making this contact ideal for any of the high speed protocols on the market today. Indeed Fibre Chan-nel, Ethernet, Firewire (IEEE 1394) or other custom protocol driving multi-gigabit data rates can take ad-vantage of the electrical performance designed into each contact. The Size 10 gives the system designer new options for all their rugged high speed I/O. Features:

Reduction in size of 30% from Size 8 and a • 25% from Size 9 contact sizes. Allows for more signals per connector as well • as more signal density per square inch of panel space Offered in 100 ohm Quadrax and/or 100/150 • ohm differential pair TwinaxThese contacts are available in MIL-DTL-38999 and Rugged D-Sub formats.•

When a rugged optical interface is required for your design, Sabritec offers ruggedized connectors such as MIL-DTL-38999 to house fiber optic contacts in expanded beam and butt joint technologies. Size 5 & 12 expanded beam contacts, size 16 butt-joint, plastic optical, DIN and ARINC 801 termini technologies. These contacts are capable of supporting both Single mode and Multi mode applications.

Sabritec also offers Electro-Optical transceivers; a cutting edge fiber optic solution to enhance copper cabling byincorporating the industry’s most innovative fiber optic technology advancements. This copper-to-fiber Active Electro-Optical Cable Assembly Transceiver is ideal for high speed network and data communications in harsh environments. All fiber optic connectors and contacts are offered fully terminated and tested ensuring signal integrity for ruggedized application environments. When speci-fying these rugged connectors, Sabritec also offers a complete line of fiber optic connectors to terminate to the other end of the cables. These include Ruggedized Single Channel (RSC), FC, ST, LC Duplex/Simplex, MTP, MT-RJ and Ruggedized SC connectors.

Mechanical & Environmental Specifications

Temperature Rating

-65˚C to + 125˚C

Corrosion MIL-STD-202 Method 101 Test Condition B

Shock MIL-STD-202 Method 213 Test Condition B

Vibration MIL-STD-202 Method 204 Test Condition B

Thermal Shock MIL-STD-202 Method 107 Test Condition B

Durability 500 Mate/Unmate cycles min.

Electrical Specifications

Dielectric Withstanding Voltage

500 VDC max

Insulation Resistance

5.000 Mega Ohms min. @ 200 VDC

Contact Current Rating

3.0 Amps max.

Bandwidth Up to 3 Gigahertz.

Data Rates Contacts designed to exceed 6 Gbps assembly dependent upon type and length of cable used

Differential Pair Cable Impedance

150 Ohm + 15 Ohm 100 Ohm + 10 Ohms

Signal to Shield Cable Impedance

75 Ohm + 10 Ohm 50 Ohm + 7 Ohms

Material & Finishes

Shells & Inner Contacts

Brass per ASTM-B16, Alloy UNS C36000 or BeCu per ASTM-B196, alloy UNS C17200, C17300 or Leaded Nickel Copper, alloy UNS C19500, C19600 Gold Plate per MIL-DTL-45204 Type II, Class 1

Insulators PTFE per ASTM-D1710 or ULTERM 1000

Connector Plug/Receptacle Shell

Aluminum per ASTM-B211/221, 6061-T6 Electroless Nickel plate per SAE AMS-C-26074 or Cadmium plate per SAE AMS QQ-P-416

Gasket/Seal Silicone Rubber per A-A-59588

All specifications subject to change without notice.

Pg. 1 www.sabritec.com

HIGH SPEED CONNECTORS (QUADRAX AND TWINAX)

EYE PATTERN FOR HIGH SPEED CONNECTORS...................................................................................... 2

SYSTEM DIAGRAM EXAMPLES............................................................................................................ 3

PASSIVE EQUALIZER TECHNOLOGY.................................................................................................... 4

IN-LINE QUADSPLITTER .................................................................................................................... 5

MIL-DTL-38999 CONNECTORS....................................................................................................... 6

MINIATURE SIZE 10 MIL-DTL-38999 ............................................................................................. 10

RUGGED D-SUBMINIATURE SIZE 9 AND 10 ...................................................................................... 13

FIREWIRE 1394B CONNECTORS...................................................................................................... 20

BACKPLANE ETHERNET CONNECTORS.............................................................................................. 21

MICRO QUADRAX CONNECTORS ..................................................................................................... 23

MICRO TWINAX CONNECTORS

NDL SIZE ........................................................................................................................ 25

SMA SIZE........................................................................................................................ 27

MICRO-D SIZE.................................................................................................................. 28

MICRO-D TWINAX CONNECTORS (MDTX) ........................................................................................ 29

DURASPEED CONNECTORS............................................................................................................ 31

MIL-DTL-38999.............................................................................................................. 31

ARINC 600 ..................................................................................................................... 32

D-SUBMINIATURE.............................................................................................................. 33

FIBRE CHANNEL ETHERNET CONNECTORS ....................................................................................... 34

ARINC 600 CONNECTORS/CONTACTS ........................................................................................... 35

CABLE ASSEMBLY ORDERING INFORMATION ..................................................................................... 38

FIBER OPTIC CONNECTORS

ACTIVE ELECTRO-OPTICAL TRANSCEIVER......................................................................................... 39

ARINC 801 TERMINI ..................................................................................................................... 41

MIL-DTL-38999 SIZE 21-4 AND SIZE 5 EXPANDED BEAM CONTACTS................................................. 43

SIZE 12 EXPANDED BEAM CONTACTS .............................................................................................. 44

SIZE 16 BUTT-JOINT CONTACTS ..................................................................................................... 45

PLASTIC OPTICAL FIBER TERMINI ..................................................................................................... 46

Table of Contents


Eye Pattern Testing for High Speed Connectors

3 GBPS, 10 FT, 540-1153-000 Twinax Cable (26 AWG)

3 GBPS, 10 FT, 540-1167-000 Twinax Cable (24 AWG)

3 GBPS, 10 FT, 540-1183-000 Quadrax Cable (24 AWG)

Sabritec can offer numerous Eye Pattern mask tests; jitter measurement; skew measurement; along with S-parameter tests for various connector/contact types and impedance values. Our testing capabilities offer wide bandwidth support. (DC to 50 GHz with up to 12.5 GHz Trigger).

Sabritec utilizes the Tektronix CSA8000 to measure the differential pair TDR impedance between twinax connectors, cable assem-blies, and quad cable Fibre Channel interconnect systems. The CSA8000 ensures the most accurate acquired signal for high speed communications testing. CSA8000 testing features 20 GHz Bandwidth with 80E04 sampling module, 35 ps TDR Rise Time, Single Ended and Differential TDR and Crosstalk (NEXT and FEXT).

Based on CML standards currently in use in the industry, a 50mV Receiver input threshold is a typical minimum input level to define a valid differential signal. As you can see from the Eye Pattern Diagrams captured below on the Agilent E5071C Network Analyzer, at data rates of 3 Gbps the two representative Twinax 10 foot cable assemblies as well as the Quadrax cable assembly, all have wide open 'eyes' indicating excellent signal transmission capability. Indeed the data rate to transmission length could easily be extended 4 Gbps for 10 feet on the 24 AWG Twinax or the length increased to 20 feet at 3 Gbps again based on the 24 AWG Twinax , depending upon your system design needs.


High Speed Quadrax and Twinax System Diagram

High Speed System Diagram Examples

Fiber Optic System Diagram

2

3

Internal Harness External Harness Internal Harness

1

4

5 6

89

11

10

7

13

12

14

15

16

100 Ohm Straight Bulkhead Quadrax connector, PCB mount. 100 Ohm Straight Quadrax cable connector.100 Ohm R/A Micro Twinax connector, PCB mount.100 Ohm Micro Twinax cable connector.#9 Quadrax Cable Contact.#9 Twinax Cable Contact.4 Way Ruggedized D-sub connector.4 Way Ruggedized D-sub connector.#9 Twinax Cable Contact.#9 Quadrax Cable Contact.

Description123456789

10

Type Sabritec P/NJackPlugJackPlugPinPinReceptaclePlugSocketSocket

012817-5001012735-2XXX014117-1030014034-2XXX019235-8XXX019234-2XXX012800-3XXX012700-2XXX019135-0XXX019135-8XXX

11121314151617181920

SocketSocketPlugReceptaclePinPinPlugJackPlugJack

019535-0XXX019534-0XXX012600-2XXX012600-3XXX019634-0XXX019635-0XXX014034-2XXX014117-1037012735-2XXX012817-1000

#8 Quadrax Cable Contact.#8 Twinax Cable Contact.MIL-DTL-38999/26, #25-8, N PolarizationMIL-DTL-38999/20, #25-8, N Polarization#8 Twinax Cable Contact.#8 Quadrax Cable Contact.100 Ohm Straight Quick Connect Micro Twinax Connector.100 Ohm R/A Quick Connect Micro Twinax Connector, PCB Mount.100 Ohm Straight Micro Quadrax cable connector.100 Ohm R/A Quadrax Connector, PCB Mount.

Description Type Sabritec P/N

ST Connector

Description12345

Type Sabritec P/N

678

910

Description Type Sabritec P/N

Plug 230033-2XXXSC Connector

1112131415

Plug 230533-2XXXRuggedized Single Channel

0176XX-3XXX

Plug 230533-2XXX

Size 5 Expanded Beam

Arinc 600

PinN/AReceptacle

239433-8XXX238500-8XXX

238733-8XXXD38999, 21-11 arrangement Plug 0164XX-2XXX

Receptacle

238633-8XXXFC Connector Plug

Size 16 Arinc 801

0176XX-2XXXArinc 600 PlugN/A 238500-8XXXSize 16 Arinc 801

Size 5 Expanded Beam Socket 239333-8XXX

Size 12 Expanded Beam Socket

Size 12 Expanded Beam PinD38999, 21-11 arrangement Receptacle 0164XX-3XXXRuggedized Single Channel 230633-3XXX

230033-2XXX16 LC Connector Plug 239033-2XXX

1 23 4

5

6 7 9

1011

12

13 14

15

16

17 18

1920

Internal Harness External Harness Internal Harness

8


Passive Equalizer Quadrax and Twinax Contacts

The Eye height and total jitter without Equalization is .225V, 481pS respectively.

The Eye height and total jitter with Equalization is .500V, 65pS jitter. N.B. An added benefit to maximizing the eye height parameter is

that the deterministic jitter also gets significantly reduced, as shown.

Passive Equalizer Typical Operating Characteristics

Sabritec’s Passive Equalizer contacts operate up to 12.5 GBPS and fits inside a standard Size 8 twinax/quadrax contact cavity for all connector formats. The passive equalizer requires no external power and acts like a high pass filter operating over an extreme temperature range. This compensates for the frequency dependant cable loss and helps to re-open the eye pattern on long cable runs allowing to pass higher data rates, for a given cable length, or extend the length of your cable at existing data rates.

Equalization is an important tool in any digital engineers toolkit. The robust ‘invisible to the user’ device will extend the reach of high speed digital signals without using any external system power or PC board real estate. It is intended for use in high speed (>2Gb/s) 100 Ohm differential pair interconnect applications. The unique design helps to offset those high frequency losses endemic to high speed digital interconnect paths that are primarily dispersive in nature. As an added benefit of its high pass characteristics, Inter Symbol Interference (ISI) is reduced as well as deterministic jitter. It is invaluable when trying to squeeze the last meter out of a cabling system that had been previously designed for slower data rate signals. Additionally, because of the nature of the equalizer it can be placed anywhere in the transmission path that is convenient to the system designer.

Features and Benefits:

• Up to 50% increase in high-speed signaling cable length

• Up to two times increase in data rate for given interconnect length

• Improve the margin at the receiver end for a given signal performance

• Re-use existing wire and cable to drive higher data rate signals

• Entirely passive (no extra power required)

• Self contained in the contact no board real estate used

• Applicable over a wide range of data rates and transmission types

• Decrease the wire gauge size to save weight and improve routability

• Decrease the wire gauge size where there is a high volume of conductors in tight space constraints

• Helps reduce ISI and deterministic jitter

• Can open up the eye pattern over an extended length of 100Ω Twinax/Quadrax Cable

• Temperature range -40ºC to +125º


In-Line Quadsplitter Contact

Sabritec is now able to offer the best of both worlds with our In-Line Quadsplitter which offers another solution for extending the distance that High Speed signals can be sent over a Quadrax architecture. We can combine the signal integrity of Twinax cables and the connection density of Quadrax contacts by incorporating two 26 AWG Twinax cables into a standard Size 8 Quadrax contact. The resulting cable assembly is about the same size and weight as a 24 AWG Quadrax cable assembly and offers the same flexibility and ease of use.

The In-Line Quadsplitter can be used alone or in conjunction with the In-Line Equalizer. Many customers prefer the connection density and ease of use of Quadrax cables and connectors. Quadrax cables are limited in performance at higher data rates being used today due to the orthogonal construction of the quadrax cable due to crosstalk. Higher losses and frequency drop outs may adversely affect the integrity of the signal as compared to Twinax cables of similar size and construction.

(Ø.218)

CONTACTEXTRACTIONTOOL

(.031)

(.297)

(1.150)

1

2

4

3

MAX.200

CABLESTRAINRELIEF

ALIGNMENTKEY

Typical In-Line Equalizer and/or Quadsplitter Packaging in Size 8 Quadrax Contact *Patent Pending

*Please consult factory for additional cable types and contact configurations. All connector formats are available for pin/socket Quadrax and Twinax contacts.

Sample Cable Part Numbers*Contact Type Part Number Cable Type Cable Size

Equalizer 019635-8027 Differential Quad 540-1183-000 24 AWG

Quadsplitter 019635-8030 Differential Twinax 540-1153-000 26 AWG


MIL-DTL-38999 High Speed Ordering Information

MIL-DTL-38999 Part Number Description Code

Notes: 1. Twinax/Quadrax Crimp Contacts are sold separately2. Twinax/Quadrax PC Contacts are included 3. Sabritec’s connectors are fully intermateable with all slash sheet part #’s. Sabritec does not; however, offer standard QPL slash sheet part #’s for MIL-DTL circular and rack & panel connec-tors because of the application specific nature of Sabritec’s product offerings.

MIL-DTL-38999 Twinax/Quadrax Receptacle

MIL-DTL-38999 Twinax/Quadrax Plug

0.1850.015

0.2560.244

38999 - B - W - C - 21 - 75 - P - C - N

PREFIX:

SERIES:

SHELL STYLE:J - Jam Nut (Rear Mount)W - Wall Mount (Front or Rear Mount)P - Plug

MATERIAL/PLATING:C - Aluminum Alloy/Cadmium over NickelN - Aluminum Alloy/Electroless NickelS - Stainless Steel/PassivatedCC - Composite/Cadmium over NickelCN - Composite/Electroless Nickel(Consult factory for alternate plating options)

POLARIZATION:N, A, B, C, D, E

CONTACT TERMINATION:

P - PC TailC - Crimp

CONTACT TYPE:P - PinS - Socket

INSERT ARRANGEMENT:See Page 9 for Size 8 LayoutsSee Page 11 for Size 10 Layouts

SHELL SIZE:9 thru 25

A - IB - IIIC - IV

1.240 MAX

C Thread(.510)

Fully Mated

W

VRR2RR1

PP

P

S

Shell SizeB Dia.

+.008 -.0K Max S Dia. Max Z Max

9 0.724 0.748 0.85811 0.831 0.862 0.98413 1.000 1.028 1.15715 1.13 1.154 1.2817 1.268 1.291 1.40619 1.374 1.398 1.51621 1.5 1.524 1.64223 1.618 1.642 1.76825 1.744 1.768 1.89

1.22

Shell Size

C Thread .1 Pitch .3 Lead

P +.008

R1 BSC

R2 BSC

V Max +0.00 - .005

W Max

PP Max

+ .008

S +.012

9 0.625 0.719 0.594 0.216 0.93711 0.75 0.812 0.719 1.03113 0.875 0.906 0.812 1.12615 1.000 0.969 0.906 0.173 1.22017 1.188 1.062 0.969 1.31119 1.25 1.156 1.062 1.43721 1.375 1.250 1.156 1.56323 1.500 1.375 1.250 1.68925 1.625 1.500 1.375 1.811

0.098

0.126

0.194

0.194

0.242

0.128

0.154

0.820

0.790

Quadrax Reverse Gender Interface


Part Number Ohms Cable Type Cable

019635-0001 100 Differential Quad 540-1183-000





Size 8 Quadrax Contacts For MIL-DTL-38999 Series III

Size 8 Quadrax Pin Contact 100 Ohm

Size 8 Quadrax Socket Contact 100 Ohm

Size 8 Quadrax/Twinax Receptacle PC Tail Configuration

4

2

1

(.031)

ALIGNMENTKEY

(Ø.218)3

ALIGNMENT

KEY

(.327)

AFTER CRIMP.231 HEX

(1.150)

SHRINKSLEEVE

AFTER CRIMP

(1.475)

4

3

1

2

KEYALIGNMENT

Ø.288MAX

KEYALIGNMENT

(.625)

(.031) .231 HEX SHRINKSLEEVE

TWINAX MOUNTING HOLE(RECOMMENDED)

Consult Factory for Sabritec P/N & Layout(Quadrax/Twinax Contact Included)

CL

4X .071

CL

45° (TYP)

Ø.250

4X Ø.025 MIN

4X Ø.035 MIN

4X .087

QUADRAX MOUNTING HOLE

100 OHM

CL

CL

45° (TYP)

Ø.250

.123

4X Ø.025 MIN

4X Ø.035 MIN

(RECOMMENDED)

100 OHM


Part Number Cable Type Cable

019534-0014 Differential Twinax 540-1099-000




019634-0012 Flexible Twinax 540-1161-000




019534-0012 Flexible Twinax 540-1161-000


AFTER CRIMP(.231) HEX

ALIGNMENTKEY

(Ø.218)

(.031)

ALIGNMENTKEY

(1.150)

SHRINKSLEEVE

1 2

(.327)

2 1

(.625)AFTER CRIMP(.231) HEX

ALIGNMENTKEY

Ø.288MAX

(.031)

KEYALIGNMENT

(1.475)

SHRINKSLEEVE

AFTER CRIMP(.231) HEX

ALIGNMENTKEY

(Ø.218)

(.031)

ALIGNMENTKEY

(1.150)

SHRINKSLEEVE

1 2

(.327)

2 1

(.625)AFTER CRIMP(.231) HEX

ALIGNMENTKEY

Ø.288MAX

(.031)

KEYALIGNMENT

(1.475)

SHRINKSLEEVE

Size 8 Twinax Contacts for MIL-DTL-38999 Series III

Size 8 Twinax Socket Contact 100 Ohm

Size 8 Twinax Pin Contact 100 Ohm







21-75 T/Q 25-7 T/Q

25-17 T/Q 25-20 T/Q 25-46 T/Q

21-4T4 T/Q

25-8 T/Q

17-82 T/Q 19-4 T/Q17-2 T/Q1 #8

38 #22D2 #8 4 #8

4 #8 4 #84 #22D

2 #897 #22D

8 #8 6 #836 #22D 4 #12

3 #810 #2013 #16 2 #8

4 #1640 #20

14 #22D

19-18 T/Q4 #8

23-6 T/Q6 #8

Size 8 Quadrax and Twinax Contact Layouts MIL-DTL-38999

Note 1: Size #8 Twinax/Quadrax (T/Q) Cavities are Anti-RotationalNote 2: Size #8 Twinax/Quadrax contact cavities are common ground to the connector shell with a ground resistance of 10 milli- ohms maximum or insulated from common ground. Consult factory for details, please specify preference (common ground or insulated).Note 3: Mixed signal contacts are insulated from common ground. Consult factory for unique grounding and or filtering requirements.Note 4: Use removal tool M81969/14-12 to remove size 8 contacts.

Sabritec provides specialty, enhanced performance connectors and cable assemblies and as such does not currently offer circular, rack and panel, or D-subminiature connectors that are listed on military standard Qualified Products Lists (QPL) per applicable detail specification sheets. Sabritec’s connectors are fully intermateable with applicable QPL products and meet the applicable requirements of all military standards listed in this catalog.


Size 10 Quadrax /Twinax Contacts for MIL-DTL-38999



ALIGNMENTKEY

1 2

(.342)(.031)

ALIGNMENTKEY

(.825)

(Ø.174)

Ø.212 MAXAFTER CRIMP





(.031)

(.625)

Ø.215MAX

(1.110)ALIGNMENT KEYALIGNMENT

KEY

12



018835-2100 Differential Quadrax 540-1229-000





ALIGNMENTKEY

41

32

(.342)(.031)

ALIGNMENTKEY

(.825)

(Ø.174)


(1.110)

(.031)

(.625)

Ø.215MAX

ALIGNMENT KEYALIGNMENTKEY

4 1

3 2



Size 10T/QX Twinax/Quadrax Contact Layouts For Standard MIL-DTL-38999 Shells

Notes:• Arrangements are unique Sabritec layouts designed for MIL-DTL-38999 connector formats• Twinax/Quadrax contact cavities are common ground to the connector shell• Size 10 Twinax/Quadrax (T/QX) cavities are anti-rotational• To remove Size 10 Twinax/Quadrax contacts use removal tool M81969/14-05

TWINAX MOUNTING HOLE

LC

(RECOMMENDED)

QUADRAX MOUNTING HOLE(RECOMMENDED)

Consult Factory for Sabritec P/N & Layout(Quadrax/Twinax Contact Included)

LC

2X Ø.025 MIN

.085

LC

LC

Ø.195

2X Ø.025 MIN

2X Ø.035 MIN

.060 (TYP)

LC

Ø.195 2X Ø.035 MIN

100 OHM

100 OHM

Size 10 PC Tail Receptacle

13-2 15-3 17-4 25-129-1

21-8 19-6CUSTOM

SIZE 10

SIZE 8

SIZE 16

Size 10 PC Tail Contact and Insert Arrangements



02990Y-2XXX Differential Quad 540-1138-000

02990Y-3XXX Differential Quad 540-1143-000

Part Number Polarization

013500-4100 N

013500-4101 A

013500-4102 B

013500-4103 C

013500-4104 D

013500-4105 E


01340Y-2000 Differential Quad 540-1138-000

01340Y-2001 Differential Quad 540-1143-000

Y Polarization

1 N

2 A

3 B

4 C

5 D

6 E


02370Y-1XXX Differential Twinax 540-1099-000

XXX = Cable Length in Inches

Y = Connector Polarization

MIL-DTL-38999 Size 11 Pin Insert Quad Plug to Plug Cable Assembly

MIL-DTL-38999/III Quad Insert Plug 150 Ohm

MIL-DTL-38999 Size 11-4 Connector Saver Quad Configuration

3/4-.1P-.3L-TS

SOCKET

BAND-REDFULLY MATEDINDICATOR

RECEPTACLEPINPLUG

2.00 MAX

(TYP).150

3 2

4 1

3

4

2

1

"Y"

INSERT CAVITY

(TYP).075

POL

Box Mount Receptacle Pin Insert 25-8 PT* to 8 R/A Twinax Cables to Open Lead

MIL-DTL-38999 Size 25 Four Way Socket Insert Quad Plug


(1.812)

(1.812)

(”Y” Pol)

MASTERKEYWAY

25-8 PT* ARRANGEMENTPER MIL-STD-15608 PIN TWINAX CAVITIES

2x #4-40 SCREW

4X 1.500

.100 MAX.650 MAX

1 5/8-.1P-.3L-2ATRIPLE START THD

Please specify cable length when ordering

Please specify cable length when ordering

Y Polarization

1 N

2 A

3 B

4 C

5 D

6 E

Y Polarization

1 N

2 A

3 B

4 C

5 D

6 E

XXX = Cable Length in Inches


* Connector Receptacle is supplied fully loaded with twinax pin contacts terminated to differential pair twinax cable to open lead (all cavities included).


3.540 REF

(Ø.750)

(Ø.267)

HANDLE

PLUNGER

EXTRACTION TOOL BODY

Removal Tool SIR-027

(3.540)

(Ø.750)

(Ø.227)

HANDLEPLUNGER



Rugged D-Sub Part Connectors

High impedance D-Sub connectors are designed to ground the outer shield of a twinax or quadrax contact directly to the shell of the connector. A multi-finger ground spring, fixed around the shell provides a multi-point contact engagement for superior EMI shielding. The result is an extremely low contact resistance when measured from the contact outer body to the connector flange.

These connectors provide low RF noise and high durability of up to 1,000 mating cycles. Sabritec connectors meet or exceed all requirements of MIL-STD-202 for shock and

vibration. Offered with 100 ohm quadrax and/or differential pair twinax contacts. Consult factory when other imped-ances are required. The size 10 contacts are 30% smaller package size than standard size 9 for tight space constraints. These contacts offer the same performance in a much smaller package size.

Please consult factory for environmentally sealed and backshell connectors.

Rugged D-Sub Part Number Description Code

PLATING: CONTACT TYPE:P - Pin

CONTACT TERMINATION:S - StraightRA - Right Angle

INSERT ARRANGEMENTS: P - PC Tail2, 4, 6, 8, 10, 12, 16 or 21 Way (Size 9)2, 3, 4, 5, 6, 7, 8, 10, 12, 16, 20 Way (Size 10)

C - Cadmium (Yellow Chromate)N - Electroless Nickel S - Socket

C - Crimp

RDC9 - 2 - C - P - S

PREFIX:RDC9 - Rugged D-Sub Sz 9RDC10 - Rugged D-Sub Sz 10

* Removable Size 9 Quadrax/Twinax Contacts Require Removal Tool SIR-027 (ordered separately)

* Removable Size 10 Quadrax/Twinax Contacts Require Removal Tool SIR-047 (ordered separately)

8 7 6 5 4 3 2 1

16 121415 13 11 910

5 4 3 2 1

910 8 67

5 4 3 2 1

1011 9 78

4 3 2 1

8 7 56

6

12

7 6 5 4 3 2 16 5 4 3 2 15 4 3 2 14 3 2 13 2 12 1

8 7 6 5 4 3 2 110 9

16 121415 13 1120 1819 17

8 7 6

4 3 2 1

5

12 34

21

10

1920 1718

9 8 7

16 1415

6 5 4 3

1213 11

2 1

12

16

8 7

121415 13 11 910

6 5 4 3 2 1

34 1256

8 7 6

4 3 2 1

910

5

8 7

4 3 2 1

910

56

11

2 Way 4 Way 6 Way 8 Way

16 Way

10 Way 12 Way

21 Way

12

2 Way 3 Way 4 Way 5 Way 6 Way 7 Way

8 Way

10 Way 12 Way 16 Way 20 Way

Size 10 Insert Arrangements

Size 9 Insert Arrangements


Size 10 Quadrax/Twinax D-Sub PC Tail Mount

Size 10 Quadrax/Twinax D-Sub Plug

Size 10 Quadrax/Twinax D-Sub Receptacle Cable Mount

"C"

"B"

"F"

(.400)

"D"

"A"

"E"

"G"

"H"

2X JACK SCREWTHREAD

EMI SPRING

(.500)(.400)

(.100)

(.375)

(.400)

"B"

"A"

"D"

"C"

"E""F"2X JACK POST

THREAD

(.200)

(.025)

(.400) (.375)

(.150)

(.160)

(.125)

(.075)

.250(TYP)

"D"

"C"

"B"

"A"

"E""F"

(.075)

"G"

(TYP)

4X (Ø.019)

Part Number Contacts A B C D E F G H

012700-0002 2 1.175 .410 .900 .340 .550 #2-56 .100 .400

012700-0003 3 1.425 .410 1.150 .340 .800 #2-56 .100 .400

012700-0004 4 1.675 .410 1.400 .340 1.050 #4-40 .100 .400

012700-0005 5 1.925 .410 1.650 .340 1.300 #4-40 .100 .400

012700-0006 6 2.175 .410 1.850 .340 1.550 #4-40 .100 .400

012700-0007 7 2.425 .410 2.150 .340 1.800 #4-40 .100 .400

012700-0008 8 1.840 .655 1.565 .565 1.215 #4-40 .100 .400

012700-0010 10 2.090 .655 1.815 .565 1.465 #4-40 .100 .400

012700-0012 12 2.340 .655 2.065 .565 1.715 #4-40 .100 .400

012700-0016 16 3.165 .700 2.715 .565 2.215 #6-32 .150 .350

012700-0020 20 3.665 .700 3.312 .565 2.715 #6-32 .150 .350

Part Number Contacts A B C D E F J K

012800-0002 2 1.175 .410 .900 .350 .560 #2-56 .565 .375

012800-0003 3 1.425 .410 1.150 .350 .810 #2-56 .815 .375

012800-0004 4 1.675 .410 1.400 .350 1.060 #4-40 1.065 .375

012800-0005 5 1.925 .410 1.650 .350 1.310 #4-40 1.315 .375

012800-0006 6 2.175 .410 1.850 .350 1.560 #4-40 1.565 .375

012800-0007 7 2.425 .410 2.150 .350 1.810 #4-40 1.815 .375

012800-0008 8 1.840 .655 1.565 .575 1.225 #4-40 1.230 .600

012800-0010 10 2.090 .655 1.815 .575 1.475 #4-40 1.480 .600

012800-0012 12 2.340 .655 2.065 .575 1.725 #4-40 1.730 .600

012800-0016 16 3.165 .700 2.715 .575 2.225 #6-32 2.230 .600

012800-0020 21 3.665 .700 3.312 .575 2.725 #6-32 2.730 .600

Part Number Contacts A B C D E F G

012800-1003 3 1.425 .410 1.150 .350 .810 #2-56 1.000

012800-1004 4 1.675 .410 1.400 .350 1.060 #4-40 1.250

012800-1005 5 1.925 .410 1.650 .350 1.310 #4-40 1.500

012800-1006 6 2.175 .410 1.850 .350 1.560 #4-40 1.750

PANEL CUTOUT

(R .062)4X

2X (Ø.125) FOR JACK SCREW #4-40

K

J



C

Size 10 Rugged D-Sub Shells

contacts are sold separately






For use in P/N: 012800-0002 thru 0020

For use in P/N: 0127000-0002 thru 0020





12

(.050)ALIGNMENTKEY

ALIGNMENTKEY

(Ø.163)

SNAP RING

(1.065)

.197 HEX(Ø.227)

(.050)ALIGNMENTKEY

1 2 (Ø.163)

ALIGNMENTKEY

SNAP RING

(1.150)

.197 HEX(Ø.227)

Size 10 Right Angle PC Tail Twinax Contact 100 Ohm

P/N: 018817-1016

MIN

2X (Ø.019)

(.761)

(.318)

(.125)

.075.160 (TYP)

(TYP)

4X (Ø.028)

12

4X Ø.033MIN

2X Ø.024

4X .160

.075

PRINTED CIRCUIT

Size 10 Twinax Contacts for Rugged D-Sub Connectors

For use in P/N: 012800-1003 thru 1006


Size 10 Quadrax Contacts for Rugged D-Sub Connectors



For use in P/N: 012800-0002 thru 0020

For use in P/N: 012700-0002 thru 0020





ALIGNMENTKEY

(Ø.163)

SNAP RING

(1.065)

.197 HEX(Ø.227)

4 1

3 2

(.050)ALIGNMENTKEY

(Ø.163)41

32

(.050)ALIGNMENTKEY

ALIGNMENTKEY

SNAP RING

(1.150)

.197 HEX(Ø.227)

Size 10 Right Angle PC Tail Quadrax Contact 100 Ohm

P/N: 018817-1015

4X (Ø.019)

(.761)

.060

.160 (TYP)

(TYP)

4X (Ø.028)

(.318)

4X Ø.033MIN

MIN4X Ø.024

4X .160

4X .060

(.125)

4 1

3 2

PRINTED CIRCUIT


Size 9 Rugged D-Sub Connectors

Size 9 Quadrax/Twinax D-Sub PC Tail Mount

.200 MIN2X #2-56 UNC-2B

(.200)

(.025)

(.020) TYP(.400) (.375)

(.150)

(.200)

.150

(.125)

TYP

"D"

THREAD

(.075)

(TYP)

.300(TYP)

"C"

"B"

"A"

"E"2X JACK POST"F" THREAD

(.075)"G"

Size 9 Quadrax/Twinax D-Sub Plug

Size 9 Quadrax/Twinax D-Sub Receptacle Cable Mount

"F"2X JACK SCREW

THREAD

EMI SPRING

"C"

"B"

(.400)

"D"

"A"

"E"

"G"

"H"

"F"2X JACK POST

THREAD

(.500)(.400)

(.100)

.375

(.400)

"B"

"A"

"D"

"C"

"E"

Contacts are sold separately


Part Number Contacts A B C D E F G H

012700-2002 2 1.325 .450 1.050 .380 .700 #2-56 .100 .400

012700-2003 4 1.925 .450 1.650 .380 1.300 #4-40 .100 .400

012700-2058 6 2.525 .450 2.250 .380 1.900 #4-40 .100 .400

012700-2004 8 2.300 .750 1.900 .625 1.450 #4-40 .100 .400

012700-2059 10 2.600 .750 2.200 .625 1.750 #4-40 .100 .400

012700-2060 12 2.900 .750 2.550 .625 2.050 #6-32 .150 .350

012700-2005 16 3.600 .750 3.150 .625 2.650 #6-32 .150 .350

012700-2006 21 4.350 .750 3.900 .625 3.400 #6-32 .150 .350

Part Number Contacts A B C D E F J K

012800-3002 2 1.325 .450 1.050 .390 .710 #2-56 .715 .415

012800-3003 4 1.925 .450 1.650 .390 1.310 #4-40 1.315 .415

012800-3058 6 2.525 .450 2.250 .390 1.910 #4-40 1.915 .415

012800-3004 8 2.300 .750 1.900 .635 1.460 #4-40 1.465 .415

012800-3059 10 2.600 .750 2.200 .635 1.760 #4-40 1.765 .415

012800-3060 12 2.900 .750 2.550 .635 2.060 #6-32 2.065 .660

012800-3005 16 3.600 .750 3.150 .635 2.660 #6-32 2.665 .660

012800-3006 21 4.350 .750 3.900 .635 3.410 #6-32 3.410 .660

Part Number Contacts A B C D E F G

012800-1000 2 1.325 .450 1.050 .390 .710 #2-56 .900

012800-1001 4 1.925 .450 1.650 .390 1.310 #4-40 1.500


PANEL CUTOUT;

(R .062)4 X


K

J



C


Size 9 Twinax Contacts for Rugged D-Sub Connectors


Size 9 Twinax Pin Contact PCB Mount 100 Ohm


Size 9 Right Angle PC Tail Twinax Contact 100 Ohm

P/N: 019217-0000

P/N: 019217-1000

For use in Size 9 Quadrax/Twinax D-Sub Receptacle P/N: 012800-30XX

For use in Size 9 Quadrax/Twinax D-Sub Plug P/N: 012700-20XX



019234-2017 Flexible Twinax 540-1161-000

019234-2018 Flexible Twinax 540-1086-000



019134-2017 Flexible Twinax 540-1161-000

019134-2018 Flexible Twinax 540-1086-000

ALIGNMENTKEY

(Ø.203)

SNAP RING

(1.065)

AFTER CRIMP.231 HEX(Ø.267)

12

ALIGNMENTKEY

(Ø.203)

SNAP RING

21

(.050)ALIGNMENTKEY

(1.150)

(Ø.267)AFTER CRIMP.231 HEX

(.125)

(.775)

2X (Ø.020)

4X (Ø.028)

(.358)

MOUNTING HOLE

(.123)

4X Ø.033

2X Ø.025MIN

4X (.200)MIN

12

(.250)

(Ø.203)

ALIGNMENTKEY

2 1

SNAP RING

(Ø.203)

ALIGNMENTKEY

(.975)

(Ø.267)

2X (Ø.020)

(.150)

MOUNTING HOLE

2X (.0615)LC

(Ø.250)4X Ø.035 MIN

2X Ø.025 MIN

45° (TYP)


For use in Size 9 Quadrax/Twinax D-Sub PC Tail Mount P/N: 012800-1001 and -1002


Size 9 Quadrax Contacts for Rugged D-Sub Connectors

P/N: 019217-2006

P/N: 019217-1001


Size 9 Quadrax Pin Contact PCB Mount 100 Ohm


Size 9 Right Angle PC Tail Quadrax Contact 100 Ohm


019235-8000 Differential Quad 540-1183-000



ALIGNMENTKEY

(Ø.203)

SNAP RING

4 1

3 2

(.050)ALIGNMENTKEY

(1.065)

.231 HEXAFTER CRIMP

(Ø.267)

ALIGNMENTKEY

(Ø.203)

SNAP RING

(.050)ALIGNMENTKEY

(1.150)

(Ø.267)AFTER CRIMP.231 HEX

1 4

2 3

3

4

SNAP RING

ALIGNMENTKEY

2

1

.050

(Ø.203)

ALIGNMENTKEY

(.975)

(Ø.267)

(.150)

MOUNTING HOLE

45° (TYP)4X (Ø.020)

LC

LC

Ø.250

4X Ø.025 MIN

4X Ø.035 MIN

.0435 (TYP)

(.775)

.200 (TYP)

(.125)

(.358)

MOUNTING HOLE

4X (Ø.020)4X .087

4X Ø.033MIN

MIN4X Ø.025

TYP.200

4X (.028)

( .250)

4X (Ø.050)

4 1

3 2


For use in Size 9 Quadrax/Twinax D-Sub Plug P/N: 012700-20XX


For use in Size 9 Quadrax/Twinax D-Sub PC Tail Mount P/N: 012800-1001 and -1002


Firewire 1394b Straight Twinax Plug With Jackposts

Firewire 1394b Right Angle Twinax Receptacle With Jackposts

Please consult factory for environmentally sealed connectors and associated backshell accessories.

P/N: 012700-2007 P/N: 012800-10022 #9 Twinax Contacts 2 #16 Power Contacts 2 #20 Signal Contacts

2 #9 Twinax Contacts 2 #16 Power Contacts 2 #20 Signal Contacts

Rugged D-Sub/Firewire 1394b Connectors

Rugged D-Sub Twinax/Signal PC Tail Receptacle

Rugged D-Sub Twinax/Signal Plug

P/N: 013317-3030 P/N: 013332-2012

4 #10 Twinax Contacts 20 #22 Signal Contacts

4 #10 Twinax Contacts 20 #22 Signal Contacts

(.450)

(2.150)

(2.400)

(.335)

(.745)

24 21 12223

ABB AB A B A

234567

8910111213

14151617181920

KEY, ALIGNMENT

(1.550)

(.550)

11 2

3 5

6

(1.825)

(1.200)

(.800)

(1.200)

2X EMI SPRING

4

21 2

(.380)

(.150)

(.400)

2X KEYWAY, ALIGNMENT

42

21

35

6

(1.825)

12 1

(1.250)

(.125)

(.875)

(1.550)

(.875)

(.430) (.450)

(.450)

(2.150)

(2.400)

(.490)

(.120)

4X TWINAX: REMOVABLE

21

B1614 15

321

8 9

17 18 19 20

12

54

10 11

6

13

7

A B A A

22

A

23

B

24

B


P/N: 029912-1015

Right Angle Twinax Plug Housing 21 Position (Blind Mate PCB Interconnects) 150 Ohm

Size 5 Right Angle Twinax Cable Pin Contact 150 Ohm

For use in 029912-1015

Twinax 21 Position Backplane Ethernet Connectors

In standard VME cards for low data rate signaling, connectors are widely available to carry non-shielded signaling for the VME bus from the interface via motherboard to daughter card assembly designated as I/O plug-in modules. The industry standard defines these connectors typically as P1 and P3 connectors. Sabritec has taken the standard housing configuration of the P1 & P3 mounting dimen-sions while incorporating true differential pair contacts within the P1 & P3 dimensional constraints. Data sampling rates exceeding 2 Gbits/second can be driven via matched

impedance differential pair interconnections for board-to-board high speed data transfer as well as blind mate I/O plug in modular applications. Sabritec's P1 connector housing contains 21 position true differential pair blind mate contacts allowing board design-ers to carry high density differential pair signals from the LRU via motherboard to daughter-card plug in modules with a single connector P1 type housing. This allows for the use of standard VME bus architecture cages for high speed fibre channel connection.

Right Angle Twinax Receptacle 21 Position (Blind Mate PCB Interconnects) 150 Ohm

P/N: 029917-1015

Mates with P/N: 029912-1015

Part Number Cable Type Cable Contacts Dim X

019912-1103 Differential Twinax 540-1099-000 Near Row 0.905

019912-1305 Differential Twinax 540-1114-000 Near Row 0.905

019912-1102 Differential Twinax 540-1099-000 Far Row 1.230

019912-1304 Differential Twinax 540-1114-000 Far Row 1.230

(.595)

GROUNDEMI SPRING

(COVER)BACKSHELL

SPACERALIGMNENTGROUND

EMI SPRING

(.540)

(.726)

(.606)

(.726)

(TYP).150

(4.200)

3.850

(.150)

(1.290)(3.850)

(.400)

MOTHER BOARD (.175)

MNT. & ALIGN.2X SCREW

CLINCH NUT

(.606)

2X #4-40

(4.200)


Twinax 21 Position Backplane Ethernet Connectors

Right Angle Twinax Receptacle 21 Position (Blind Mate PCB Interconnects) 100 Ohm

Straight Twinax Plug Housing 21 Position (Blind Mate PCB Interconnects) 100 Ohm


For use in 010034-0000

(.560)

(3.350)

3.050

(.295)

(.645)

(.645)

21X TWINAX

(.518)

GROUNDEMI SPRING SPACER

ALIGMNENT

GROUNDEMI SPRING

(.170)

(.265)

(.490)

.150(TYP) GROUND

SPRING

(.253)

P/N: 010034-0000

P/N: 010017-1000

(.550)

.175±.010

MNT. & ALIGN.2X SCREW

MNT/BRACKET

(.560)

CLINCH NUT2X #4-40

(.850)

(.325)

(.500)

ALIGNMENTPIN

2X (Ø.070)

(3.050)

(3.350)

(.850)

1X Ø.050ALIGNMENT

SNAP RING1X PINALIGNMENT

(Ø.157)

(.780)



018834-0001 Flexible Twinax 540-1161-000

* To remove size 10 Twinax contacts use removal tool SIR-017


Micro Quadrax and Twinax Connectors

Micro Quadrax ConnectorsMicro quadrax connectors are designed for differ-ential pair matched impedance applications utiliz-ing quadrax cable consisting of four wires where the diagonal pair of conductors forms a differential twinax pair. These connectors have a low impedance ground shield and are ideal for Ethernet (100 and 1000 Base-T), IEEE 1394 Firewire, USB, DVI and Infiniband applications with 100 Ohm differential impedance.

The micro quadrax connectors maintain the signal to shield impedance throughout the mated connec-tor pair (quad configuration applications exceeding 1 Gbit/sec) and are available in threaded versions in-cluding straight and right angle cable mount and PCB mount configurations.

Micro Twinax Connectors

The Micro Twinax line features matched impedance miniaturized connectors that provide the user with controlled impedance and tightly spaced PCB footprint spacing. These connectors are available in true differential twinax packages with NDL, SMA, and Micro D size constraints.

The NDL Micro Twinax Series is offered in threaded and quick disconnect styles and are 25% smaller in diameter than SMA coaxial connectors. The quick disconnect version has a diameter of .250” max and the threaded version has .250” Hex coupling nut. These connectors replace the standard NDL Triax series for higher speed balanced Twinax applications.

These connectors are applicable for High-Speed Ethernet (100 and 1000 Base-T), Fibre Channel (>1 GBit/sec), IEEE 1394 Firewire , USB, DVI and Infiniband applications with 100 or 150 Ohm differential pair impedance.

Twinax Micro-D Size Twinax NDL Threaded and Quick DisconnectMicro Quadrax

Mechanical & Environmental SpecificationsTemperature Rating

-55˚C to + 125˚C

Corrosion MIL-STD-202 Method 101 Test Condition B

Shock MIL-STD-202 Method 213 Test Condition B

Vibration MIL-STD-202 Method 204 Test Condition B

Thermal Shock MIL-STD-202 Method 107 Test Condition B

Durability 500 Mate/Unmate cycles min.

Coupling Nut Torque (threaded) Recommended

2.3 in-lbs min.

Mating Torque (threaded)

2.5 in-lbs

Engagement/Disengagement Force (Quick Disconnect)

3 lbs max/3 to 5 lbs

Electrical SpecificationsDielectric Withstanding Voltage

250 VDC max

Insulation Resistance

5,000 Mega-Ohms min. @ 100 VDC

Contact Current Rating

3.0 Amps max.

Data Rates >1 Gbits/sec

Differential Pair Cable Impedance

150 Ohm + 15 Ohm 100 Ohm + 10 Ohms

Signal to Shield Cable Impedance

75 Ohm + 10 Ohm 50 Ohm + 7 Ohms

Material & FinishesShell & Inner Contacts

Brass per ASTM-B16, alloy UNS C36000or BeCu per ASTM-B196, alloy UNS C17200, C17300 303 CRES per ASTM-A582 Gold plate per MIL-DTL-45204, Type II, Class 1

Insulators PTFE per ASTM-D1710 or ULTERM 1000

Gasket/Seal Silicone Rubber per A-A-59588

Micro Twinax NDL Quick Disconnect Micro Twinax NDL Threaded

All specifications subject to change without notice.


Micro Quadrax Plug 100 Ohm

Micro Quadrax Right Angle PCB Mount Receptacle 100 Ohm

(.231) HEX

MAX

ALIGNMENTKEYWAY

5/16-32 UNEF-2BØ.400

1.450MAX

P/N: 012817-1000

(.400)

(.375) (.325) (.375)

4X (Ø.035)MIN

4X (.150)

4X (Ø.025)

4X (.0785)

MIN

4X (.200)ALIGNMENT

KEY



Micro Quadrax Straight Bulkhead Mount PCB Jack

Micro Quadrax Right Angle Bulkhead Mount PCB Jack

P/N: 012817-5001

P/N: 012817-5003

(.500)

(.075).125PANEL

MAX(.437 HEX)

UNEF-2A

4X (.200)(.505)

(.150)

LOCK WASHER4X (Ø.028)

4X Ø.033 MIN

4X (Ø.020)PCB LAYOUT

4X (.200)

4X Ø.025 MIN

4X (.0785)

.317 MIN

MOUNTING "D" HOLE

.133 MIN

.312-32

2

1

3

4

ALIGNMENT KEY

(.150)

( .250)

4X (.0785)

(.015)

(.400)

.317 MIN

MOUNTING "D" HOLE

.133 MIN

(.500) (.065)

.125PANEL

MAX(.437) HEX

UNEF-2A

(.850)

2X (Ø.025)4X Ø.030

23 4

1

MAX

.312-32

2

1

3

4

ALIGNMENT KEY

LOCK WASHER

4X Ø.033MIN

PCB LAYOUT

4X (.200)

MIN4X Ø.029

4X (.0785)

Micro Quadrax Straight PCB Jack

P/N: 012817-2000

Micro Quadrax Connectors

.312-32

2

1

3

4

4X (Ø.028)

4X Ø.033MIN

4X (Ø.020)

PCB LAYOUT

(.0785) MIN4X Ø.025

(.200)

(.0785)

(.385) (.075)

UNEF-2A

(.200)

(.200)

(.150)

KEY(Ø.385)

ALIGNMNET 4X


Micro Twinax Quick Disconnect NDL Size Package

Micro Twinax Quick Disconnect NDL Right Angle PCB Mount 100 and 150 Ohm

Micro Twinax Quick Disconnect NDL Bulkhead Mount Jack 100 and 150 Ohm

Micro Twinax Quick Disconnect NDL Plug 100 and 150 Ohm

Micro Twinax Quick Disconnect NDL Right Angle Plug 100 and 150 Ohm

Micro Twinax Quick Disconnect NDL Jack Straight PCB Mount 100 and 150 Ohm


014034-2049 100 Differential Twinax 540-1153-000

014034-2050 100 Flexible Twinax 540-1161-000





014134-5024 100 Flexible Twinax 540-1161-000



Part Number Impedance

014117-2023 100 Ohms

014117-2024 150 Ohms


014117-1037 100 Ohms

014117-1038 150 Ohms



014034-1028 100 Flexible Twinax 540-1161-000



(.700)

(.440)

#2#1

ALIGNMENT KEYWAY

SHRINKSLEEVE

Ø.250 MAX

DIAMOND KNURL

KEY

LOCK WASHER

#1#2

ALIGNMENT

MAX

MOUNTING "D" HOLE

.235

.100 PANEL

(.505) (.300)

.312 HEX NUT

.250-36 UNS-2A

.375 HEX

MIN

MIN

SLEEVESHRINK

Ø.250

Ø.033 MAX

2X Ø.020 (100 OHM)2X Ø.012 (150 OHM)

4X

KEY,ALIGNMENT 6X

4X .010

(.187)

4X (.289) (.150)

4X (.100)

(.050)2X Ø.020 (100 OHM)

4X Ø.030 MAX

2X Ø.012 (150 OHM)

#1#2

PCB LAYOUT

#1 #2

ALIGNMENT

PCB LAYOUT

4X (.100)2X Ø.025 MIN (100 OHM)

4X Ø.033 MIN

(.050)

4X Ø.030 MAX 2X Ø.020 (100 OHM)

( .187)

(.150)

(.249)

(.440)

#1

#2

KEY

2X Ø.016 MIN (150 OHM)

2X Ø.012 (150 OHM)

#1#2

.700 MAX

HEAT SHRINKSLEEVE

DIAMOND KNURL

#2#1

ALIGNMENTKEYWAY

( .264) Ø.250MAX

(.600)


Micro Twinax Threaded NDL Size Package

Micro Twinax Threaded NDL Straight Cable Plug 100 and 150 Ohm

Micro Twinax Threaded NDL Straight Jack 100 and 150 Ohm PCB Mount

Micro Twinax Threaded NDL Right Angle Jack 100 and 150 Ohm PCB Mount

Micro Twinax Threaded NDL Bulkhead Mount Jack 100 and 150 Ohm



014034-2046 100 Flexible Twinax 540-1161-000





014134-5019 100 Flexible Twinax 540-1161-000




014117-2020 100 Ohms

014117-2021 150 Ohms

(.700)

.190-32 UNF-2B

.250 HEXCOUPLING NUT

SHRINKSLEEVE

(.325)

#1#2

(.030)

ALIGNMENT KEYWAY 2X(135°)

KEY

(135°)

.250-36 UNS-2A THD.312 HEX NUT

.190-32 UNF-2A

.375 HEX

.125 PANEL MAX

(.505) (.300)

.235

MOUNTING "D" HOLE

MIN

MIN.250

SLEEVESHRINKMAIN KEY

#2#1

LOCK WASHER

#1 #2

ALIGNMENT

.190-32 UNF-2A THD

(.150)(.290)

KEY 2X (.100)4X

2X Ø.016MIN. (150 OHM)

PCB LAYOUT

2X Ø.012 (150 OHM)

2X Ø.025MIN. (100 OHM)

MIN4X Ø.033

(.050)(Ø.187) 4X Ø.030 MAX

2X Ø.020 (100 OHM)

(135°)

#2#1

.190-32 UNF-2A THD

(GROUND)4X Ø.035 MIN

4X Ø.030 MAX

( .187)

(.150)

#2

#1

(.440)

(.249)ALIGNMENT KEY2X

4X (.100)

(.050)

(135° )

2X Ø.025 MIN (100 OHM)

2X Ø.020 (100 OHM)

2X Ø.016 MIN (150 OHM)

2X Ø.012 (150 OHM)

PCB LAYOUT

Micro Twinax Threaded NDL Right Angle Plug 100 and 150 Ohm

(135°)#2 #1

.190-32 UNF-2B

COUPLING NUT.250 HEX

MAX

MAIN KEYWAY

Ø.295

( .250)

(.625)

(.625).325

KEYWAY



014034-1021 100 Flexible Twinax 540-1161-000




014117-1030 100 Ohms

014117-1031 150 Ohms


Micro Twinax SMA Size Twinax Connectors

Micro Twinax SMA Right Angle Jack Straight PCB Mount 100 or 150 Ohm Matched Impedance

Micro Twinax SMA Size Plug 100 or 150 Ohm Matched Impedance

Micro Twinax SMA Size Straight Jack 100 or 150 Ohm Matched Impedance

(1.200)KEYWAY

ALIGNMENT

2 1

.312 HEX

M7-.75-5H THREAD

(.350)

(.010)

(.150)

( .125)Ø

(.100)

(.100)

2X Ø.020MIN

MIN4X Ø.020

(.070)

4X .015 MAX

MAX.315

M7-.75-4H THREAD

#1 #2

ALIGNMENTKEY

2X ( Ø.018)

(.010)(.150)

PRINTED CIRCUIT

2X Ø.023MIN

MIN4X Ø.033

#1

#2

M7-.75-4H THD

( .250)

##1 ##2

(.489)

(.345)

(.205)

4X Ø.030 MAX2X ( Ø.018)

(.070)

(.150)

(.150)

KEYALIGNMENT


014117-1004 100 Ohms

014117-1005 150 Ohms


014117-2003 100 Ohms

014117-2002 150 Ohms



014034-2010 100 Flexible Twinax 540-1161-000

014034-2015 100 Flexible Twinax 540-1086-000




Micro-D Twinax Straight Plug 100 or 150 Ohm

Micro Twinax Micro-D Size Connectors

Micro-D Twinax Straight Jack PCB 100 or 150 Ohm

Micro-D Twinax Right Angle Plug 100 or 150 Ohm

Micro-D Twinax Right Angle Jack PCB Mount 100 or 150 Ohm Matched Impedance

(.242)

(.607)

(.130)

(.150)

(.250)(.230)

(.383)

(.440)

(.242)(.230)(.300)

(.175)

(.210)(.010)

(.075)

(.070)

4X (Ø.028)

2X (Ø.015)

(.440)

4X Ø.033

2X Ø.020

(.150)

MIN

MIN

(.150)

PRINTED CIRCUIT

(.285)

PRINTED CIRCUIT

(.070)(.175)(.210)

(.300)(.070)

4X (.010) (.150)

(.285)

2X (Ø.015)

4X Ø.030MAX

(.150)

(.150)4X Ø.033 MIN

2X Ø.020 MIN





014117-2005 100 Ohms

014117-2004 150 Ohms


014117-1003 100 Ohms

014117-1002 150 Ohms





Micro-D Size 10 Twinax Contacts (MDTX)

Size 10 Twinax Socket Contact 100 Ohm for MDTX Cable Mount Plug

Insert Arrangements



018934-0003 Flexible Twinax 540-1161-000


CUSTOMSHELL SIZE 2

SHELL SIZE 4SHELL SIZE 3

SHELL SIZE 1 Shell Size Contacts A B C D E

1 2 .845 1.070 .600 #2-56 .572

2 4 1.285 1.510 1.040 #2-56 1.012

3 6 1.765 2.040 1.480 #4-40 1.452

4 8 2.205 2.480 1.920 #4-40 1.892

Shell Dimensions

Cable Assembly Ordering Information

* Removable Twinax Contacts Require Removal Tool SIR-035

(ordered separately)

(3.450)

(Ø.750)

(Ø.192)

HANDLE

PLUNGER


Size 10 Twinax Pin Contact 100 Ohm for MDTX Cable Mount Receptacle



018834-0003 Flexible Twinax 540-1161-000


PANEL CUTOUT

(R .062)4X


(.300)

A

E


(.825)

(.750)

Sabritec's Micro-D Twinax Connectors (MDTX) offer twinax blindmate assemblies fitted into a low-profile metalized Micro-D style shell. This series allows for modularity of PCB routing of high speed signaling capable of 100 Ohm differential pair matched impedance for IEEE 1394b firewire and gigabit Ethernet applications in a size 10 twinax contact. These connectors allow for maximum space utilization, ultra miniature size, high vibration capability and are extremely light weight and modular with true signal integrity. Insert arrangements are available in 2, 4, 6 and 8 way twinax assemblies with mixed signal and power contacts available in hybrid layouts. These connectors are available with locking post mechanisms or blind mate features.

Please consult factory for unique hybrid layouts and custom shell configurations.


018934-0002

CONNECTOR #1

8 18018834-0002

CABLE GROUPSee Page 38 for cable group listings

CONNECTOR #2

LENGTH IN INCHES


Micro-D Twinax Connectors (MDTX)

MDTX Receptacle With Straight PC Tail Twinax Pin Contact

MDTX Cable Mount Plug

"D"2X JACK SCREW

THREAD

B

(.300)

(.320)

A

(.261)(.350)

Part Number Contacts

014034-0012 2

014034-0014 4

014034-0016 6

014034-0018 8

PCB Footprint

(TYP).220THREAD

2X JACK POST"D"

MIN

.050

2X Ø.020

Ø.1832X Ø.034(GROUND)

MIN

(TYP).110

(TYP).050

2X #2-56THREADX .150

(.267)(.350)

B

A

C

(.350)

(.200)

.120 (.015)

.220


014117-0012 2

014117-0014 4

014117-0016 6

014117-0018 8

MDTX Cable Mount Receptacle

MDTX Receptacle With R/A PC Tail Twinax Pin Contact


014117-1112 2

014117-1114 4

014117-1116 6

014117-1118 8


014134-0012 2

014134-0014 4

014134-0016 6

014134-0018 8

(.350)

B

A2X JACK POST

THREAD"D"

(.365)

(.085)

(.155)

(.450)

(.267)

2X JACK POSTTHREAD

(.450)

"D"2X JACK POST

THREAD"D"

.050

PCB Footprint

.1414

.025Ø

Ø

2X MIN

(GROUND).034Ø2X

MIN

(.125)

.220(TYP)

.110(TYP)

.050(TYP)

2X #2-56

X .175THREAD

C

.120

(.670)

(.075)

(.025)

(.475)

(.150)

(.360)

B

A

(.267)

*PC Tail Twinax Contacts included

*Cable Mount Twinax Contacts Sold Separately

*Cable Mount Twinax Contacts Sold Separately

*R/A PC Tail Twinax Contacts included


Sabritec’s Dura Speed line offers true differential pair matched impedance Twinax and Quadrax contacts where the differential pair and signal to shield impedance is maintained throughout the connector pair. These rugged low insertion force/high mating cycle precision contacts are capable of withstanding a minimum of 6,000 mating cycles. All Dura Speed Quadrax (DSQ) and Twinax (DST) contacts are designed to fit Sabritec's standard cavities of existing connector formats for our high speed product lines which include MIL-DTL-38999, ARINC 600 and Rugged D-Subminiature.

The innovative new line of ruggedized Twinax and Quadrax contacts are ideal for blind mate I/O plug in modular applications, board to board high speed data transfer applications exceeding 2 Gbits/second, as well as circular and rack and panel connector applications. For applications requiring a minimum of 10,000 mating cycles, Hypertac’s Hyperboloid® contacts are used for the center signal and outer body contacts for all Quadrax and Twinax contacts. Please consult Sabritec's applications engineering department for details.

MIL-DTL-38999 DSQ Size 8 Quadrax Pin Contact

MIL-DTL-38999 DSQ Size 8 Quadrax Socket Contact

MIL-DTL-38999 DST Size 8 Twinax Pin Contact

MIL-DTL-38999 DST Size 8 Twinax Socket Contact







019634-8045 Flexible Twinax 540-1161-000



019534-8045 Flexible Twinax 540-1161-000

Dura Speed Quadrax/Twinax Contacts for MIL-DTL-38999

Alignment Key

(.031)

(.517)

(1.340)

(.031)

(1.450)

(.628)Alignment Key

Alignment Key

(.031)

(1.340)

(.517)

(1.450)

(.031)

(.628)Alignment Key



Size 8 Dura Speed Contacts for ARINC 600

Size 8 DSQ Pin Contact for ARINC 600

Size 8 DSQ Socket Contact for ARINC 600

Size 8 DST Pin Contact for ARINC 600

Size 8 DST Socket Contact for ARINC 600







019634-8043 Flexible Twinax 540-1161-000



019534-8043 Flexible Twinax 540-1161-000

Alignment Key

(.031)

(.510)

(1.340)

(.031)

(1.450)

(.595)Alignment Key

Alignment Key

(.031)

(.510)

(1.340)

(.031)

(.595)

(1.450)Alignment Key



Size 9 DSQ Pin Contact for Rugged D-Sub

Size 9 DSQ Socket Contact for Rugged D-Sub

Size 9 DST Pin Contact for Rugged D-Sub

Size 9 DST Socket Contact for Rugged D-Sub

Dura Speed Size 9 Contacts for Rugged D-Sub Connectors







019234-8044 Flexible Twinax 540-1161-000



019134-8044 Flexible Twinax 540-1161-000

Alignment Key (1.065)

10X (.012)SLOTS



10X (.012)SLOTS



Fibre Channel PCB and Cable Mount Twinax Connectors

Straight Fibre Channel Twinax Cable Connector 150 Ohm

(.123)

(.264)

(.245)

(.375)

(.290) SLEEVESHRINK

SLOTKEYWAY(.040)

Right Angle Micro-Miniature D-Sub Twinax Cable Connector 150 Ohm

(.264)

SLEEVESHRINK

(.245)KEYWAY.040 SLOT

(.123)(.375)

(.250)

Quick Disconnect Twinax Receptacle Right Angle Cable Mount Connector 150 Ohm

(.775)

(.068) SLOTKEYWAY

MAX

(.195) SLOT KEYWAY

(.140)

(.402)

INSULATORALIGNMENT

.485(.225)

Mates with 014117- 2008 and 014117-1012

Mates with 014117- 2008 and 014117-1012

Mates with 019917-2040

Straight Fibre Channel Twinax PCB Mount Connector 150 Ohm

P/N: 014117-2008

Right Angle Micro-Miniature D-Sub Twinax PCB Mount Connector 150 Ohm

P/N: 014117-1012

Quick Disconnect Twinax PCB Mount Connector 150 Ohm

P/N 019917-2040

POLARIZATION

(.140)KEY SLOT

ALIGNMENTINSULATOR

MAIN PC-TAIL

(U.070)MAIN PC-TAIL

6X 60°

5X U.050MIN

2X U.025MIN

2X (.070)

(U.340)

(.140)

(.100)(.240)

MOUNTING HOLE











ARINC 600 Quadrax/Twinax Ordering Information

ARINC 600 Insert Arrangements

ARINC 600 Part Number Description Code

ARINC 600 Front Release/Front Removable Insert Layouts

ARINC 600 Rear Release/Rear Removable Insert Layouts

I - Q1111 SIZE 8

METALLIC INSERT2 SIZE 868 SIZE 22II - 68Q2

60 SIZE 222 SIZE 162 SIZE 8

3 SIZE 164 SIZE 20

4 SIZE 122 SIZE 8

II - 62Q2 II - 11Q2 II - Q66 SIZE 8

METALLIC INSERT

METALLIC INSERT11 SIZE 8

I - Q11

2 SIZE 82 SIZE 8

4 SIZE 12

II - 68Q268 SIZE 222 SIZE 82 SIZE 16

60 SIZE 22II - 62Q2 II - 11Q2

4 SIZE 203 SIZE 16 METALLIC INSERT

6 SIZE 8II - Q6

PLATING:

INSERT ARRANGEMENTS:Cavity A, B, C, D, E, F

CONTACT TERMINATION:S - Solder Cup (Signal Contacts Only)P - PC Tail

CONTACT TYPE:

C - Crimp

P - Pin (Front Release/Rear Removable PC Tail Version)

S - Socket (Rear Release/Rear Removable Cable Mount)C - Cadmium (Yellow Chromate)N - Electroless Nickel

SHELL STYLE:P- PlugR - Receptacle

600 - 2 - R - N - 150 - S - 150 - S - II-Q6 - P - P

PREFIX:

SHELL SIZE:1, 2, 3

Sabritec’s ARINC 600 connector series is designed for interconnect systems including 100 Base-T, Ethernet, and high speed video Hot-Link. These connectors can be fitted with Ethernet based Quad 100 Ohm contacts or differential pair 100 Ohm or 150 Ohm matched impedance contacts.

The ARINC 600 Series can also be routed with ruggedized expanded beam fiber optic contacts or con-centric triaxial contacts designed for numerous low-loss twinaxial and concentric triax cables in a variety of impedance values.

Note: For Removable Size 8 Twinax and Quadrax Contacts use removal tool M81969/14-06



ARINC 600 Shell Size 1 Plug ARINC 600 Shell Size 1 Receptacle

ARINC 600 Shell Sizes 1 - 3


1.010

C

7.4557.425

1.221 MAX.990

6.995

1.110

C

B

A

1.272 MAX

1.090

6.965

C

B

A

6.995

1.790

1.198 MAX

6.965

1.810 1.810

6.975

C

B

A

1.317 MAX

6.945

1.790


6.995

D

F

E

A

B

C

3.245

1.198 MAX

6.965

3.275

B

C

A D

E

F

(3.260)

1.317 MAX

6.9456.975


P/N: 019617-2107

Size 8 Pin Quadrax Contact PCB Mount 100 Ohm

Front Release/Rear Removable

Size 8 Pin Quadrax Contact 100 Ohm

Rear Release/Rear Removable

Size 8 Socket Quadrax Contact 100 Ohm

Rear Release/Rear Removable



Size 8 Quadrax and Twinax Contacts for ARINC 600







019634-8026 Flexible Twinax 540-1161-000




019534-8026 Flexible Twinax 540-1161-000


.231 HEX

(Ø .218)

1.181 MAX(.510)

(Ø.274)(.031)

(Ø .074)

AFTER CRIMP

34

21

(.031)

(Ø .074)

3 2

14

.231 HEX

(Ø .177)

1.181 MAX(.595)

(Ø .274) AFTER CRIMP

FLATS

1

23

4

(.250)

4X Ø .030 min

2X Ø .039 min

(.189)

(.431)(.668)

(Ø .218)

(.031)

(Ø.274) MOUNTING HOLE

.354 MINAFTER CRIMP

(.074)

1 2

.231 HEX

(Ø .218)

1.181 MAX(.510)

(Ø .274)(.031)

(.177)

(.595)

(.031)

.231 HEX(Ø .274) AFTER CRIMP

1.181 MAX

(.074)

2 1


Quadrax/Twinax Cable Assembly Ordering Information

Flexible Twinax CablesCable Group

Cable Designation Impedance (Ohms) JacketConductor

(DIA)

1 M17/176-00002 77 0.129" 0.024"

2 540-1086-000 98 0.143" 0.019"

3 540-1161-000 100 0.130" 0.024"

Differential Pair Twinax Cables6 540-1099-000 Differential: 150 Sig. to Shield: 75 0.097" x 0.160" 0.014" Stranded

7 540-1114-000 Differential: 150 Sig. to Shield: 75 0.138" x 0.224" 0.020" Solid

8 540-1153-000 Differential: 100 Sig. to Shield: 50 0.085" x 0.130" 0.019" Stranded

34 540-1167-000 Differential: 100 Sig. to Shield: 50 0.117" x 0.160" 0.0233" Stranded

38 540-1210-000 Differential: 100 Sig. to Shield: 50 0.132" 0.019"


Differential Quadrax Cables9 540-1138-000 Differential: 150 Sig. to Shield: 75 0.290" 0.032"






Part Number Description Code019634-8004 - 3 - 019534-8004 - 24

CONNECTOR #2 OL for Open Lead

CABLE LENGTH IN INCHES (XXX)

CABLE GROUP #Flexible Twinax

CONNECTOR #1

1 = M17/176-00002

2 = 540-1086-000

3 = 540-1161-000

Differential Twinax

6 = 540-1099-000

7 = 540-1114-000

8 = 540-1153-00034 = 540-1167-000

Differential Quadrax

9 = 540-1138-000

10 = 540-1143-000

36 = 540-1183-000

Sample Part Number Code: 019634-8001 / 3 / 019534-8004 / 24Connector #1 Connector #2

019634-8001 019534-8004540-1161-000

24"

37 = 540-1235-000

41 = 540-1229-00038 = 540-1210-00039 = 540-1236-000

42 = 540-1209-000


Active Electro-Optical Transceiver For MIL-DTL-38999 Series

Absolute Maximum RatingsParameters Symbol Minimum Maximum Unit

Power Supply Voltage Vcc -0.3 4.0 V

Storage Temperature Ts -55 100 °C

Operating Case Temperature Tc -40 85 °C

RX Output Current Io 50 mA

TX Output Current Vd 2.2 VCable Minimum Bend Radius Rc 16 mm

Note: Minimum cable bend radius for 2mm jacketed cable

Sabritec’s Electro-Optical Cable Assembly Transceiver is a cutting edge fiber optic solution to enhance copper cabling by incorporating the industry’s most innovative fiber optic technology advancements. This copper-to-fiber Active Electro-Optical Cable Assembly Transceiver is ideal for high speed network and data communications in harsh environments.

The cable assembly consists of a fiber optic transceiver packaged inside a MIL-DTL-38999 electrical plug connector and can be used with existing boxes with no need to convert the box to fiber optic configuration. This technology creates solutions for issues faced by the demanding wiring applications of the aerospace industry including but not limited to: delivering high bandwidth, long signal propagation and immunity to electronic noise and electromagnetic pulses.

The Electro-Optical Cable Assembly Transceiver features a full electrical interface which is environmentally hardened and designed for use in harsh environments for reliable operation over extended temperature ranges.

For applications requiring up to 500 meters of link distances, the fiber optic transmitter consists of a 850nm VCSEL laser with multi-mode fiber optic cable. The receiver consists of an integrated 850nm PIN-Preamplifier. For those requiring up to 10km of link distances, the fiber optic transmitter consists of a 1310nm Fabry Perot laser with single-mode fiber optic cable. The receiver section consists of an integrated 1310nm PIN-Preamplifier.

Transmitter inputs are differential LVPECL compatible and receiver outputs are differential CML receiver has a LVTTL compatible signal detect output to indicate the presence of valid data at the input of the fiber optic receiver.

The following are the versions that can be offered:

• Active cable with 1 fiber optic module: 1 transceiver, or 2 transmitters, or 2 receivers. • Active cable with 2 fiber optic modules: 2 transceivers, or 4 transmitters, or 4 receivers.

In addition to the above combination we can offer straight backshell or right angle backshell for the active cable.

Features:

• Full electrical interface removes all limitations

• Operating temperature range of -40°C to +85°C

• Significant weight reduction

• Enhanced signal integrity

• Intermateable with standard MIL-DTL-38999 electrical receptacle per MIL-STD-1560


Optical CharacteristicsParameters Symbol Minimum Typical Maximum Unit Note

Transmitter

Optical Power (50/125 MMF)Pout

-9 -3 dBm

850nm link

-5 1 1310nm link

Optical Wavelengthλ

830 850 860nm

850nm Link

1285 1310 1343 1310nm LinkSpectral Width

σ0.85

nm850nm Link

4 1310nm Link

Optical Modulation Amplitude oMAtX

196 μW850nm Link,

100 Mb/s - 2.125Gb/s

247 μW850nm Link,

2.125 Gb/s - 4.25 Gb/s

Optical Modulation Amplitude OMATX 210 μW 1310nm Link

Extinction Ratio ER 9 dB 1310nm Link

Receiver

Receiver Sensitivity RXSENS

-18

dBm

850nm Link, 100Mb/s - 2.125Gb/s

-15850nm Link,

2.125 Gb/s - 4.25 Gb/s

Receiver Sensitivity RXSENS -21 dBm 1310nm Link, 1.25Gb/s

Maximum Receive Power RXMAX 0 dBm 850nm Link

Maximum Receive Power RXMAX +5 dBm 1310nm Link, 1.25Gb/s

Signal Detect Assert SDA -17 dBm 850nm Link

Signal Detect De-Assert SDD -31 dBm 850nm Link

Signal Detect Hysteresis 1.5 dB 850nm Link

Signal Detect Assert SDA -25 dBm 1310nm Link

Signal Detect De-Assert SDD -32 dBm 1310nm Link

Signal Detect Hysteresis 1.5 dB 1310nm Link

Operating ConditionsParameters Symbol Minimum Typical Maximum Unit Note

Power Supply Voltage Vcc 3.135 3.3 3.465 VOperating Case Temperature Ts -40 85 °C

Total Supply Current Icc190 240 mA 850nm link

240 310 mA 1310nm link

Total Power Dissipation PDiS.62 .83 W 850nm link.79 .79 W 1310nm link

TransmitterSupply Current IcctX 85 120 mA 850nm link

120 160 mA 1310nm link

Input Differential Impedance RiN 100 Ω Differential

Input Differential Voltage Level ViNpp 500 2400 mVp-pAC-Coupled Differential

Transmit Disable Voltage TXDiS 2.0 Vcc VTransmit Enable Voltage TXEN VEE 0.8 V

Receiver

Supply Current IccRX90 120 mA 850nm link

120 150 mA 1310nm linkData Output Impedance 50 Ω Single-endedOutput Differential Voltage Level (CML) Voutpp 600 940 mVp-p AC-Coupled DifferentialSignal Detect Assert SDNoRM 2.4 Vcc VSignal Detect De-Assert SDfAult VEE VEE+0.5 V

Active Electro-Optical Specifications


ARINC 801 Termini (Fully Qualified)

ARINC 600 Part Number Description Code for ARINC 801

MIL-DTL-38999 Part Number Description Code for ARINC 801

The ARINC 801 Fiber Optic Termini is the next generation of butt-joint interconnect technology allowing for higher density multichannel connectors to be achieved. With its standard 1.25 mm ferrule and sleeve, the ARINC 801 Termini is designed for both multi-mode and single-mode applications and is compatible with standard LC termination processes. The Termini is available both as a pull-proof design and a general use design for tight jacketed cable.

For the pull-proof design, the cable jacket is crimped on an external body and a floating mechanism avoids any loss of performance when pulling on the cable. This feature allows for the use of the connector without a backshell. Standard connector formats include MIL-DTL-38999 Series III type, MIL-DTL-83527 type, ARINC 600 and ARINC 781.

ARINC 801 fiber optic termini are available with APC (angle polish). The angle – between 5 and 15 degrees – on the termini tip prevents excessive back reflection - light that reflects from the interface and travels back up the fiber. These angle-polished connectors should only be mated to other angle-polished connectors as mating to a non-angle polished connector can cause very high insertion loss.

Sabritec has successfully passed qualification testing of its Size 16 ARINC 801 Termini for single and multi-mode applications. Qualification test results show that Sabritec’s ARINC 801 Termini maintains its low loss while being intermateable/interoperable with qualified termini and connectors. For complete qualification test results visit our website.

38999/III - W - C - 21-16 - P - N

PREFIX:

SHELL STYLE:J - Jam Nut

W - Wall Mount (Front or Rear Mount)

C - Aluminum Alloy/Cadmium over NickelN - Aluminum Alloy/Electroless NickelS - Stainless SteelCC - Composite/Cadmium over NickelCN - Composite/Electroless Nickel(Consult factory for alternate plating options)

POLARIZATION:N, A, B, C, D, E

CONTACT TYPE:P - PinS - Socket

INSERT ARRANGEMENT (See Page 42)

P - Plug

MATERIAL/PLATING:

600 - 2 - P - N - 150 - P - 150 - P - 12F5C2 - P - C

PREFIX:

SHELL SIZE:1, 2, 3

PLATING:

INSERT ARRANGEMENTS (See Page 42):Cavity A, B, C, D, E, F

CONTACT TERMINATION:S - Solder CupP - PC Tail

CONTACT TYPE:

C - Crimp

P - Pin (Front Release/Rear Removable PC Tail Version)

S - Socket (Rear Release/Rear Removable Cable Mount)C - Cadmium (Yellow Chromate)N - Electroless Nickel

SHELL STYLE:P- PlugR - Receptacle

Please consult factory for Cabling Options


Size 16 ARINC 801 Termini

ARINC 801 Termini Size 16 Contact/Insert Arrangements

MIL-DTL-38999 Insert Arrangement for ARINC 801

Ø.1585 MAX

.042 MAX

POLARIZATION KEY

AFTER POLISHING

±.004.024

.297±.020

.320 MAX

.134 MAX.108 MAX

.484 MAXAFTER CRIMPING

CABLE JACKET RANGEØ.068 - .103

.116 MAXAFTER CRIMPING

FERRULES DIM. PER TIA/EIA 604-10A

FORWARD POSITION(.559 MIN.)

.194

ARINC 600 Insert Arrangement for ARINC 801

Part Number Mode Style Polish

238500-8000 Multi Pull Proof Loose Jacket PC

238500-8001 Multi Tight Jacket PC

238500-8002 Single Pull Proof Loose Jacket PC

238500-8003 Single Pull Proof Loose Jacket APC

238500-8004 Single Tight Jacket PC

238500-8005 Single Tight Jacket APC

A

B

C N

M

S

K

L

J

H

R

G

F

E

DP

2x Guide Pins

A

B

CN

M

S

K

L

J

H

R

G

F

E

DP

2x Guide Pin Holes

A

B

C

F

E

D

A

B

C

F

E

D

2x Guide Pins

A

D

C

B

Receptacle

C

B

A

D

Plug

2x Guide Pin

2x Guide Pin holes

Plug

Plug

Receptacle

Receptacle

Plug

N

2XGuide Pin

2x Guide Pin holes

ReceptacleReceptaclePlug

2XGuide Pin

2x Guide Pin holes

ReceptaclePlug

2x Guide Pin 2x Guide Pin holes

B

C

DE

F

GJ

KL

ReceptaclePlug


Receptacle

B A

Plug


BA

A

B

CF

ED

G

HA

B

CF

E D

G

HA

B

C

D E

F

G

H

J

K L

M

AB

C

D

E

F

G

H J

K

L

M

N

P

RS

UV W X

Y

Za

T

BC

D

E

F

GJ

K

L

N

P

R S

X

a

ABC

D

E

F

G

HJ K

L

M

N

PRS

U

V

X

Y Z

a

T

b

cde

f

gh

j

AB C

E

F

G

JK

L

N

P R S

Z

a

b

cd e

f

gh

j

D

2XGuide Pin Holes

Z

ARRANGEMENT11-02

ARRANGEMENT13-04

ARRANGEMENT15-06

ARRANGEMENT17-08

ARRANGEMENT19-12

ARRANGEMENT21-16

ARRANGEMENT23-24

ARRANGEMENT25-32

1 2 3 4

5

9

6

10 11

7

12

8

SLEEVE HOLDERSCREW HOLES

-3 CAVITIES-(RECEPTACLE)

13 14 15 16

17

21

18

22 23

19

24

20

25 26 27 28

29

33

30

34 35

31

36

32

HHGG

1 2 3 4

5

9

6

10 11

7

12

8

SLEEVE HOLDERSCREW HOLE

(RECEPTACLE)

FF

BBAA

CC

DD EE

1716

1315

14

1 2 3 4

5

9

6

10 11

7

12

8


(RECEPTACLE)

67

5

9 8

10 11


(RECEPTACLE)

3

12

412

ARRANGEMENT ARRANGEMENT ARRANGEMENT ARRANGEMENT12F5C2 17F12Q2 20F12T8/20F12Q8 36F36

36 1 THRU 36

QTY CONTACT SIZE CAVITY I.D.

16 (OPTICAL TERMINI)

4 1 THRU 4

QTY CONTACT SIZE

5

6 THRU 7

CAVITY I.D.

1

2


16 (ELECTRICAL)

5 (QUADRAX)

8 THRU 125

12 (ELECTRICAL)

12 1 THRU 12

QTY CONTACT SIZE

13 THRU 15

16 THRU 17

CAVITY I.D.

3

2


16 (ELECTRICAL)

8 (QUADRAX)

12 1 THRU 12

QTY CONTACT SIZE

AA THRU HH

CAVITY I.D.

8


8 (TWINAX/QUADRAX)

Consult factory for additional arrangements


Y Polarization

1 N

2 A

3 B

4 C

5 D

6 E

MIL-DTL-38999 Size 5 Expanded Beam Fiber Optic Contacts

MIL-DTL-38999 Size 21-4 Fiber Optic Receptacle

P/N: 23640Y-3000

P/N: 23640Y-2000

MIL-DTL-38999 Size 21-4 Fiber Optic Plug( )

( ) ( )

Size 5 Expanded Beam Lens Pin Contact

Size 5 Expanded Beam Lens Socket Contact

P/N: 239433-8000

P/N: 239333-8000

Y Polarization

1 N

2 A

3 B

4 C

5 D

6 E


Size 12 Expanded Beam Contacts for MIL-DTL-38999

Sabritec’s Expanded Beam Fiber Optic Contact technology is specifically designed to fit into standard size 12 cavities of MIL-DTL-38999 Series I, III and IV connectors. The size 12 contact provides a robust fiber optic interconnection with low suscepti-bility to contamination and fits a variety of cable types with diameters from 1.6 to 2.2 mm with additional versions available upon request. The contacts are rear release/rear removable with standard size 12 removal tools.

Specifications

Operating Temperature -40˚C to + 85˚C

Fiber Types Multi-mode: 50/125 µm62.5/125 µm

Insertion Loss 1.0 dB (Typical)

Cable Diameter 1.6mm to Ø2.2mm

Ferrules Zirconia Ceramic

Contact Body ARCAP

Alignment Sleeve Stainless Steel

Size 12 Expanded Beam Pin Contact

Sample Size 12 Insert ArrangementsStandard Insert Arrangements for MIL-STD-1560

Size 12 Expanded Beam Socket Contact

PN: 238633-8000

PN: 238733-8000

2 #1213-2

4 #1215-4

6 #1217-6

11 #1221-11

19 #1225-19

(Ø.093)

(.364)

(.033)

(1.236)

(Ø.179)(Ø.151)

CONTACT BODY

(Ø.150)

(1.465)

ALIGNMENT SLEEVE CONTACT BODY(Ø.179)

(Ø.151)

(Ø.093)

(.585)

(.033)


Size 16 Butt-Joint Pin Contact Conforming to M29504/4 for MIL-DTL-38999

Size 16 Butt-Joint Socket Contact Conforming to M29504/5 for MIL-DTL-38999

(.031)

(.102)

(.701)

(.297)

(.005)

(.062)

(.130)

(1.055)

(.679)

(.595)

(.005)(Ø.130)

(Ø.062)(Ø.110)

Size 16 Butt-Joint Socket Contact Conforming to M29504/7 for ARINC 404

Size 16 Butt-Joint Pin Contact Conforming to M29504/6 for ARINC 404

ARINC 404 Size 16 Butt-Joint Contacts

P/N: 238533-8000

P/N: 238433-8000

P/N: 238533-8004

P/N: 238433-8004



Plastic Optical Fiber Termini

Sabritec offers Polymer Optic Fiber (POF) size 16 contacts for MIL-DTL-38999 connector shells. POF contacts, where both the fiber core and the cladding are made of polymer, have been on the market for many years. Key advantages of polymer optical fibers are high flexibility and more economical connect-ing and transmission technology than in the case of glass. This type of fiber has all the major benefits of a glass fiber optic cable connection but at a reduced cost.

POF assemblies possess special characteristics that make this product an ideal solution for applications which traditional glass fiber products are not well suited. For applications requiring a very tight bend radius, POF products can generally bend to 25mm with no excessive attenuation.

Current Termini Configuration:

• Optical termini for use with 1 mm Plastic Optical Fiber (POF) in circular shells according to MIL- DTL-38999. • Rear-release type, intermateable with contacts according to MIL-T- 29504/4 and 5. • Contact assembly is achieved by crimping and cleaving or polishing.

Features• EMI Security• No crosstalk• Low weight• Robust pin and socket design• Easy termination process – field replaceable• Fewer Parts than standard, glass fiber termini• Typical dB loss per mated pair: 1 dB• Lower cost than typical glass fiber assemblies

Properties

Optical termini for use with 1 mm POF circular shells according to MIL-DTL-38999. Rear-release type, intermateable with MIL-T-29504/4 and 5 contacts. Contact assembly by crimping and cleaving or polishing.

Materials

Ferrules:

Alignment Sleeve:

Connector body:

Ø1.59mm, metal

Metal

ARCAP

Mating Cycles: 500

Fiber Guiding Bore: Ø1060 µm

Operating Temperatures: -65º + 150Cº, depending on cable material

Insertion Loss: 1.0 dB

Cable Diameter: Ø2.2 mm

Plastic Optical Fiber Pin Contacts

Plastic Optical Fiber Socket Contact

.752

Ø.110

Ø.0625Ø.129

.844

Ø.110 Ø.113

Ø.129

P/N: 238500-8017

P/N: 238400-8011


We Welcome Your Challenges!

In today’s high technology environment, success comes to those with the agility to move in new directions very quickly. Organizations must be adept in rapid response, creativity and flexibility balanced with a commitment to the highest quality and price performance. Sabritec is such a company.

Many of our customers first come to us with a difficult interconnect problem. Often, they are using a connec-tor or cabled system that must be upgraded to handle new size and weight constraints, and/or harsher environments. They are pleased with our solutions, and you will be, too.Drawing on solid experience, Sabritec’s professional technical team wastes no time on the route to a successful solution. In fact, we may have already solved a problem similar to yours.

Sabritec’s operations are completely consolidated into our fully equipped facility in Irvine. This facility is verti-cally integrated from initial concept, design and development, through production and acceptance testing, guarantee-ing the customer the best product quality available anywhere. Further comprehensive in-house manufacturing and assembly capabilities assure total control over both quality and lead time, providing flexibility to meet your tight sched-ules and to react to midstream specification changes with a minimal schedule impact.

Working with Sabritec can ensure the smooth progress of your projects to save time and money and contribute greatly to the program’s overall success. We will work closely with your procurement and engineering staffs to define requirements clearly and to respond quickly as well as in a cost effective manner. Sabritec’s proven ability to perform can be a major advantage in your next program. Call or e-mail us for details on how quickly we can become an important part of your team. Sabritec is an ISO 9001:2000/AS9100 Rev B Certified company.

Company Profile

Sabritec 17550 Gillette AveIrvine CA 92614, USAt: +1 (949) 250-1244 f: +1 (949) 250-1009e: [email protected]

Doc# SAB HS11© August 2011

FOR FURTHER INFORMATION VISIT >> www.sabritec.com

High Speed Connector Catalog

Documents

Transcript of High Speed Connector Catalog