High Performance CO2 Lasers - Synrad Mini Brochure 4.3.19 LoRes.pdf•High speed cutting and...
Transcript of High Performance CO2 Lasers - Synrad Mini Brochure 4.3.19 LoRes.pdf•High speed cutting and...
High PerformanceCO2 Lasers
Products & ServicesCustomers choose Synrad because we deliver long-lasting, high-quality solutions to their most complex process challenges.
• High performance CO2 lasers: 5 - 400 Watts, multiple wavelength options, and pulsed or continuous wave models
• 2 and 3-axis scanning heads: perfectly matched with our lasers, and available as pre-aligned assemblies with laser marking and cutting software
• Wide range of accessories: AC/DC power supplies, visible diode pointer, beam expanders, Power Wizard™, closed loop kit, and more
• Global support: offices located in the USA, Germany and China provide world wide support; extended service and warranty programs available; technical support provided on-site, online, and by phone
• Applications Testing: free application testing available at regional Synrad Applications Labs determine the optimal CO2 laser system configuration, and processing best practice instructions tailored to the application
Original equipment manufacturers (“OEMs”) and system integrators use Synrad high performance CO2 lasers in a wide range of processing equipment. Synrad lasers are versatile and flexible digital processing systems, and used in a variety of industrial applications worldwide. Today Synrad CO2 lasers and scanning heads are used to mark, cut, engrave, ablate, and convert a wide range of target materials. Reliability, ruggedness, and near maintenance-free operation are the hallmark of our lasers.
Synrad is part of the Novanta Inc. family of companies, the leading global supplier of core technology solutions that give medical and advanced industrial original equipment manufacturers (“OEMs”) a competitive advantage.
Expand process flexibility and reduce operating costs with sealed all metal tube, RF excited CO2 lasers.
Materials Suitable for CO2 Laser ProcessingOrganics
• Wood
• Paper & Paperboard
• Textiles
• Leather
• Fruit & Vegetables
• Tissue
Plastics & Films
• Thermoplastics (acrylic, polystyrene, PETG)
• Polypropylene (OPP, CPP, PP)
• PET
• Polarizer films
• Polymide (Kapton)
• PCBs (FR4, FR2)
• Polycarbonate (some)
• Pebax (some)
• HDPE
• PTFE (some)
• Clear cellulose acetate film
• Adhesive Polypropylene labels
Thin Metals & Foils
• Silver/Gold PET
• Mild stainless steel
• Aluminum
• Coated metals
Other
• Glass
• Ceramics
• Stone
• Rubber
• Composites (some)
• Coatings (paint/ink)
• Compounds (some)
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Contact UsAmericas & Asia PacificSynrad4600 Campus PlaceMukilteo, WA 98275P (425) 349.3500F (425) [email protected]
Europe, Middle East, AfricaNovanta Europe GmbHDivision Synrad EuropeParkring, 57-59D-85748, Garching, GermanyP +49 (0)89 31707 0 F +49 (0)89 31707 [email protected]
ChinaSynrad China Sales and Service CenterUnit C, Ting Wei Industrial ParkLiufang Road, Baoan District, ShenzhenGuangdong, PRC 518133P +86 (755) 8280 [email protected]
JapanNovanta Japan Corporation4666 Ikebe-cho Tsuzuki-kuYokohama Kanagawa 224-0053 JapanP +81 45 932 9711F +81 45 932 [email protected]
SYNRAD® is a registered trademark of Novanta Corporation. Copyright ©2018 Novanta Corporation. All rights reserved.
Model 32-1 48-1 48-1W
Output Power >5 W>8 W @ 9.3 µm
>10 W @ 10.6 µm
Mode Quality M2 < 1.2
Rise Time < 150 µsec
Beam Diameter 2.3 mm + 0.5 mm 3.5 mm
Beam Divergence (full angle) < 8.0 mrad 4 mrad
Wavelength 10.6 µm 9.3 µm/10.6 µm
Power Stability from cold start (guaranteed)
+15% +10%
Cooling Air Air Water
Heat Load (max) 150 W 300 W
Input Voltage/Current 30 VDC/4 A 30 VDC/7 A
Dimensions inches (mm)11.2 x 2.8 x 4.2(284 x 71 x 106)
16.9 x 2.8 x 4.2(429 x 71 x 107)
Weight 7 lbs./3.18 kg 9 lbs./4.1 kg
32 & 48 SeriesThe industry benchmark for low power, industrial grade CO2 lasers. The perfect solution for marking and coding applications where end-users demand smaller machines for compact factory settings.
• RF integrated • Low power consumption• Smallest sealed metal tube CO2 lasers available• Low power consumption
5 - 10 Watt Lasers
Specifications
v & vi Series30 & 40 Watt Lasers
Compact, high performance CO2 lasers for demanding industrial coding, marking and engraving applications. Engineered for OEMs with a small footprint, and drop-in compatibility. The vi40 includes a Temperature Broadcast feature for real-time condition monitoring.
• 30 W & 40 W• Excellent near/far beam quality• Compact package• Fast rise/fall time
Model v30 v30W vi30 vi40
Output Power>20 W @ 9.3 µm / >25 W @ 10.2 µm
>30 W @ 10.6 µm>40 W
Mode Quality M2 < 1.2
Rise Time < 100 µsec
Beam Diameter 3.5 mm 2.5 mm + 0.5 mm
Beam Divergence (full angle)
< 7.0 mrad
Wavelength 9.3 µm/10.2 µm/10.6 µm 10.6 µm
Power Stability from cold start (guaranteed)/after 2 min. (typical)
+5%/+3%
Cooling Air Water Air/Water Air
Heat Load (max) 450 W 500 W 680 W
Input Voltage/Current 30 VDC/15 A 30 VDC/16 A 48 VDC/10 A 48 VDC/15 A
Dimensions inches (mm)
16.8 x 4.6 x 5.8(428 x 117 x 146)
16.8 x 3.5 x 5.45(427 x 89 x 138)
Weight 18 lbs./8.2 kg 19 lbs./8.7 kg 14.3 lbs./6.5 kg 14.8 lbs./6.7 kg
Specifications
* Note - vi30 Output Power varies dependent on Wavelength
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ti Series60, 80 & 100 Watt Lasers
Specifications
Maximum power and performance from an air-cooled CO2 laser is the drive behind our ti Series technology. Using a patented hybrid-unstable resonator design created a compact laser with excellent beam quality focused to the smallest achievable spot size, delivering the maximum power density on a work surface. Ideally suited for applications where rapid scanning or pulsing of the laser beam is required. The the ti Series lasers are perfect for integration onto robotic or gantry-type motion systems, high-speed marking, cutting or 3D printing applications.
• 60 W, 80 W, and 100 W• Lightweight integrated RF design• Fast rise/fall time• Energy efficient• High stability models available
Model ti60 ti80 ti100 Fan ti100P
Output Power >60 W >80 W >100 W
Peak Power n/a 300W
Mode Quality M2 < 1.3
Rise Time < 75 µsec
Beam Diameter 2.2 mm + 0.3 mm 2.0 mm + 0.3 mm
Beam Divergence (full angle) < 7.0 mrad
Wavelength 9.3 µm/10.2 µm/10.6 µm
Power Stability from cold start (guaranteed)/after 2 min. (typical)
+7%/+6%
Cooling Air/Fan/Water
Heat Load (max) 900 W 1200 W 1700 W
Input Voltage/Current 48 VDC/18 A 48 VDC/22 A 48 VDC/35 A
Dimensions Inches (mm)
Air 22.46 x 6.22 x 5.83 (571 x 158 x 148) 22.46 x 6.22 x 5.83 (571 x 158 x 148) n/a n/a
Fan 22.46 x 7.72 x 5.90 (571 x 196 x 150) 22.46 x 7.72 x 5.90 (571 x 196 x 150) 21.4 x 4.1 x 5.9 (544 x 104 x 150) n/a
Water 21.4 x 4.1 x 5.9 (544 x 104 x 150) 21.4 x 4.1 x 5.9 (544 x 104 x 150) 21.4 x 4.1 x 5.9 (544 x 104 x 150) 24.9 x 5.6 x 5.9 (633 x 142 x 150)
Weight
Air 25.5 lbs./11.6 kg 25.5 lbs./11.6 kg n/a n/a
Fan 28.9 lbs./13.1 kg 28.9 lbs./13.1 kg 32.1 lbs./14.6 kg n/a
Water 26.2 lbs./11.9 kg 26.2 lbs./11.9 kg 26.2 lbs./11.9 kg 26.7 lbs./12.1 kg
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p250 & p400250 & 400 Watt Lasers
SpecificationsModel p250 P400
Output Power >250 W >400 W
Peak Pulse Power 800 W 1.0 kW
Mode Quality M2 < 1.2
Rise/Fall Time < 60/< 110 µsec < 50/< 100 µsec
Beam Waist Diameter 8.0 mm +1.1 mm 8.0 mm +1.0 mm
Beam Divergence(full angle)
1.9 mrad + 0.4 mrad 1.8 mrad + 0.4mrad
Wavelength 10.6 µm
Power Stability from cold start (guaranteed)/ after 3 min. (typical)
+5%/+5% +7%/+5%
Cooling Water
Heat Load (max) 4300 W 8.5 kW
Input Voltage/Current 48 VDC/90 A 48 VDC/175 A
Dimensions inches (mm)49.3 x 12.4 x 7.8
(1252 x 315 x 198)49.7 x 8.2 x 12.5
(1262 x 208 x 318)
Weight 107 lbs./48.5 kg 130 lbs./59.0 kg
Specifically engineered to meet the specialized demands of applications where faster processing speeds, deeper cutting, and minimal charring is crucial. High peak power and fast pulse rise time deliver energy efficiency for minimal heat affect zone (HAZ) for clean, precise results.
• 250 W & 400 W average power • 800 W & 1 kW peak power• High speed cutting and perforating•High peak power minimizes charring and burn marks
• Superior beam quality• Industry 4.0 ready
p100 & p150100 & 150 Watt Lasers
High performance pulsed CO2 lasers deliver precise cutting, perforating, and drilling results on difficult to process materials such as thin films, glass, and ceramics.
• 100 W and 150 W average power• 400 W and 800 W peak power• Precise cutting, perforating, and intricate details with excellent beam quality
• Excellent power and divergence stability • Small footprint and light weight package• 60 W, 80 W, and 100 W high stability models available
• Industry 4.0 ready
SpecificationsModel P100 p150
Output Power >100 W >150 W
Peak Pulse Power 400 W 600 W
Mode Quality M2 < 1.2
Rise/Fall Time < 40/<100 µsec < 50/<100 µsec
Beam Waist Diameter 7.5 mm + 1.1 mm 8.0 mm + 1.1 mm
Beam Divergence(full angle)
1.8mrad + 0.4mrad 2.0mrad + 0.4mrad
1.9 mrad + 0.4 mrad
Wavelength 10.2 µm/10.6 µm 9.3 µm/10.2 µm/10.6 µm
Power Stability from cold start (guaranteed)/ after 3 min. (typical)
+7%/+5%+5%/+3% @ 9.3 µm
+6%/+3% @ 10.2 µm & 10.6 µm
Cooling Water
Heat Load (max) 2000 W 3200 W
Input Voltage/Current 48 VDC/ 40 A 48 VDC/ 65 A
Dimensions inches (mm)22.2 x 5.2 x 6.1
(563 x 132 x 155)31.4 x 5.2 x 6.1
(798 x 132 x 155)
Weight 30.0 lbs./13.6 kg 40.0 lbs./18.1 kg
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Easy user interface for total control of laser power, duty cycle, and modulation frequency. Compatible with all Synrad continuous wave CO2 lasers.• Easy-to-read LCD display• Quick, easy set-up• Available in standard or rack-mountable packages
f201 & i401200 & 400 Watt Lasers
Specialized, high performance CO2 lasers engineered for high-speed, high-precision applications. Integrated laser/RF design minimizes the footprint for easier integration into automated processing systems.
• 200 W and 400 W average power• Excellent beam quality for precise control and detailed processing
• Most energy efficient 200 W and 400 W CO2 lasers available
• Industry 4.0 ready
SpecificationsModel f201 i401
Output Power >200 W >400 W
Mode Quality M2 < 1.2
Rise Time < 150 µsec < 100 µsec
Beam Waist Diameter 4.5 mm +0.1 mm 6.0 mm +0.6 mm
Beam Divergence(full angle)
4.0mrad + 0.2mrad 2.5mrad + 0.3mrad
Wavelength 10.2 µm /10.6 µm
Power Stability from cold start (guaran-teed)/ after 3 min. (typical)
+7%/+5%
Cooling Water
Heat Load (max) 4000 W 6000 W
Input Voltage/Current 96 VDC/36 A 45 VDC/125 A
Dimensions inches (mm)45.9 x 8.6 x 6.5
(1166 x 218 x 165)43.8 x 8.2 x 11.8
(1227 x 208 x 300)
Weight 96 lbs./43.5 kg 130 lbs./59.0 kg
Accessories
Power Wizard™ Laser Power Meter
Pocket-sized, hand-held service tool to measure average laser power output levels from 1 - 250 W. Compatible with CO2, excimer, argon, diode, YAG, and fiber lasers.• 190 nm - 11 µm wavelength range• Easy-to-read digital display with audible signals• Automatic data hold, auto-ranging, and auto shut-off
Beam Expanders
Expand and collimate the beam diameter of your laser’s output by 3x, 4x or 5x, tor easier integration to your system.• Compatible with all Synrad ti Series lasers• Provides extra protection against dirt, dust, and processing vapors that sometimes occur in harsh operating environments
• 2 ZnSe Galilean telescopic lenses ensure maximum laser transmission power
AC/DC Power Supplies
All Synrad lasers require a well-regulated DC power supply for operation. Synrad offers a corresponding DC supply for each laser model, typically a switching supply manufactured by Power One, Emerson, or XP Power. Contact your Synrad Representative for recommended models and additional information.
Laser Controller
Visible Diode Pointer
Emits a visible red laser beam which, when co-aligned with a CO2 laser beam, serves as an accurate and convenient alignment tool. Easily mounted to the faceplate of any Synrad laser < 100 W. • Eliminates cumbersome IR viewing instruments• Clearly monitor the location of the beam for added safety• Easy 4-step installation and 5-step alignment processes
Closed Loop Stabilization Kit
Include a beam sampler and closed-loop control system that finely control the output power of Synrad’s water-cooled 48-1 and 48-2 lasers.• System power stability is typically ±2%• Factory installed• Remote controller generates a variable duty cycle 5 kHz signal to maintain a constant average power of the laser.
SYNRAD® is a registered trademark of Novanta Corporation. Copyright ©2019 Novanta Corporation.
All rights reserved. Specifications subject to change without notice.
1010 1111
1212
SpecificationsModel FH Flyer (2 Axis) Flyer 3D (3 Axis)
Compatible Synrad lasers
48 Seriesv Seriesvi Seriesti Series
p100p150
v Seriesvi Seriesti Seriesp Seriesi Seriesf series
Field Size* 33.5 mm x 41.2 mm to 241 mm x 297 mm
269 mm x 227 mm to 1084 mm x 993 mm
Spot Size* (1/e2) M2=1.0, center of field 116 µm - 540 µm 165 µm - 750 µm
Working Distance Range* 74 mm to 350 mm 268 mm - 1320 mm
Marking Speed 195 ips/4953 mm/sec (80 mm lens)300 ips/7620 mm/sec (all other lenses) 300 ips/7620 mm/sec
Dimensions LxWxH** Depends on laser selected Depends on laser selected
Weight** Depends on laser selected Depends on laser selected
*Depends on focusing configuration selected for the scanning head**Check with your Synrad Representative for details
Sub SystemsPre-Aligned Scan Heads & Lasers
Complete solution combines Synrad scan heads with our high performance CO2 lasers for fast, easy operation. Our scan heads ensure accurate, high speed beam delivery for cutting, marking, scoring, and perforating complex shapes and patterns. Eliminate the hassle and worry of sourcing and aligning individual components with a pre-aligned sub system, including:
• Your choice of Synrad high performance CO2 laser
• A 2 or 3-axis scan head (Cambridge Technology galvos)
• Custom WinMark Pro software for job design and sub-system control
• Built-in Ethernet and I/O interface for easy communication with automated production systems
• Mechanical mounts for easy out-of-the-box calibration and alignment
• Matched DC power supplies
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