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Hier steht der Titel der Präsentation
...the companyintroduces itself!
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Hier steht der Titel der Präsentation...the company introduces itself !
ALMiG Kompressoren GmbH emerged in July 2007 froma traditional German manufacturer – founded in 1923.
ALMiG stands for Automatische Luftpumpen – Made in Germany
Engaged in Tradition – since 1923…
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Hier steht der Titel der Präsentation...the company introduces itself !
…Production located in Germany !
ALMiG Plant I
ALMiG Plant II
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Hier steht der Titel der Präsentation...the company introduces itself !
Stock
Production
…Production located in Austria !
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Hier steht der Titel der Präsentation...the company introduces itself !
ALMiG Kompressoren GmbH in Figures
Year
Employees
Area ofproduction [m²]
Share of export[%]
200701.07. – 31.12.
143
9.000
01.07.: =0%31.12.: 28%
2008
220
12.000
40%
2009
297
12.000
> 60%
2010
336
14.000
70%
2011
352
14.000
72 %
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Hier steht der Titel der Präsentation...the company introduces itself !
ALMiG – Subsidiaries and exclusive sales partners
Malmö
Northamptonshire
Breclav
Baia Mare
Sofia
Vicenza
Barcelona
Linz
Carnago
Köngen
Forsyth,Georgia
Moskau
Warschau
X
X
XBilbao
X
X
Eger
Lyon
XSubsidaries
excl. sales partners
Production
Brescia
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Hier steht der Titel der Präsentation...the company introduces itself !
About usALMiG – a name that guarantees top-grade technology in the compressed air sector. Our products stand for quality, innovation and awareness of customers‘ demands ever since.
We are a flexible system supplier, which reacts quickly on needs of customers and supports as a competent partner with words and deeds.
ALMiG Slogan:„Our answer is „Yes!“, please ask your question now !“
ALMiG Guiding Priciple:„If you have stopped improving, you have stopped being good !“
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Hier steht der Titel der Präsentation...the company introduces itself !
Our Quality Intension
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Hier steht der Titel der Präsentation...the company introduces itself !
Certificates and awards
Innovation Award 2011 of district Esslingen
„Hermes Award – Top20“Hannover Fair2011
Certificate „Class 0“ by TÜV Rheinland
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Hier steht der Titel der Präsentation...the company introduces itself !
3 Products main pillars
Standardproducts- oil-lubricated
- oil-free
Products for
rail + road
Customer specific solutions and
project business
„Our answer is „yes“, please ask
your question now !“
„If you have stopped improving, you have stopped being good !“
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Hier steht der Titel der Präsentation...the company introduces itself !
3 Products main pillars
Standardproducts- oil-lubricated
- oil-free
Products for
rail + road
Customer specific solutions and
project business
„Our answer is „yes“, please ask
your question now !“
„If you have stopped improving, you have stopped being good !“
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Hier steht der Titel der Präsentation...the company introduces itself !
piston compressors
Piston range specially for
• industrial applications
ALMiG branded
Piston range specially for the
• dealer business
AIRKO branded
(see separate presentation)
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Hier steht der Titel der Präsentation...the company introduces itself !
HP11 – 15 kW,
up to 400 bar
IndustryHigh pressure
HL2,2 – 45 kW
A/A-N/A-H1,5 – 3,8 kW
Industry
BOOSTER2,2 – 18,5 kW, max. pressure
40 bar
IndustryBOOSTER
A-O1,5 – 3,8 kW
Industry
ALMiG piston compressors
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Hier steht der Titel der Präsentation...the company introduces itself !
VARIABLE16 - 355 kW
FLEX3 - 30 kW
Direct +speed
controlled
DIRECT15 - 315 kW
Direct
GEAR30 - 500 kW
Gear
COMBI2,2 – 22 kW
BELT4 – 250 kW
Belt
Screw compressors – oil-lubricated
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Hier steht der Titel der Präsentation...the company introduces itself !
ALMiG-platform technology
About 80% of the componentsare identical, only transmissiontypes and the electronics aredifferent!
GEAR
BELT
DIRECT
VARIABLE
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Hier steht der Titel der Präsentation...the company introduces itself !
• Screw compressors oil lubricated
•in details
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COMBI Series: the 4-in-1-Solution
Facts
Application: Trade & Industry
Motor Size: COMBI I: 2,2 – 7,5 kWCOMBI II: 5,5 – 15 kWCOMBI III: 15 – 22 kW
Operating Pressure: 5 - 13 bar(COMBI I 2,2 and 3 kW
5 - 10 bars)
Control: Air Control miniAir Control 1
Cooling: by air
Drive System: Belt
no-receiver option also available !
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Hier steht der Titel der Präsentation...the company introduces itself !
• 1 x prefilterPrefixed to refrigerant dryer to protect it
• 1 x submicrofilterDownstream to refrigerant dryer Rate of separation < 1 µm
DIN ISO 8573-1
Type of contamination
Volume class
Oil 0,1 mg/m3 2
Particles < 1 µm 2
Water PDP 3 - 5°C 5
• Refrigerant dryer is mounted in a separate part of housing Dryer and filters are thermally separated from the „hot“ zone of the compressor.
Pre- and afterfilter
Dryer
Example: COMBI 11
COMBI Series: the 4-in-1-Solution
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Hier steht der Titel der Präsentation...the company introduces itself !
BELT Series: the reliable oneFacts
Application: Industry
Motor Size: BELT I: 4 – 37 kW BELT II: 37 – 75 kW BELT III: 75 – 250 kW
OperatingPressure: 5 - 14 bar
(in 1-bar steps starting from 37 kW)
Control: Air Control 1 Air Control 3
Cooling: by air (standard) by water (option for BELT II & III)
Drive System: Belt
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Hier steht der Titel der Präsentation...the company introduces itself !
BELT Series: the reliable one
Facts
Application: industry
Motor Size: 4 – 37 kW
Operating Pressure: 5 - 13 bar
Controll: Air Control 1Air Control 3
Version „PLUS“: with attached refrigerant dryer
„PLUS“ version Filter battery
=+
Version „O“: with attached refrigerant dryer and filter system
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Compressor classification within BELT series
• For them to be operated optimally by the customer the design of the plant capacity is important to ensure that no „control gaps“ arise.
ALMiG therefore offers a large range of V-belt driven screw compressors (4 – 250 kW).
All kW classes are available, a total of 23 Overlapping at all steps of frame sizes
Com
pre
ssor
class
ifica
tion
4 kW 250 kW
BELT 15-37
BELT 37-75
BELT 75-132
BELT 132-200
BELT 4-15
BELT 200-250
= Overlapping
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Hier steht der Titel der Präsentation...the company introduces itself !
BELT: Flexible adjustment of demand
This is offered by the market....
• Fix rotational speeds for - 7,5 / 8 bars- 10 bars
- 13 bars
• Pressures in between are not covered in optimal way.
• The competition „wastes“ important volume flow !!
Example: Compressor 45 kW
Manufacturer A Manufacturer B
Pressure (bar)
Volume flow (m3/min)
Pressure (bar)
Volume flow (m3/min)
7,5 7,74 8 7,70
10 6,54 10 6,92
13 5,46 13 5,87
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Hier steht der Titel der Präsentation...the company introduces itself !
BELT: Flexible adjustment of demand
....and this is offered by ALMiG:
• Basic design 8 / 10 / 13 bars
• additional 1-bar-steps with transmission for 7 / 9 / 11 / 12 / 14 bars
• For every needed operating pressure the customer gets the optimum / maximum volume flow out of the compressor !
Example: Demand of customer 45 kW at 9 bars
for 37 until 200 kW !!
Compressor45 kW, 10 bars
3630 rpm
Compressor45 kW, 9 bars
3865 rpm
7,04 m3/minvolume flow
7,50 m3/minvolume flow
This means around 7% better specific price (EUR/ m3/min) for compressed air !!!
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Hier steht der Titel der Präsentation...the company introduces itself !
Max. pressure [bar] 7 8 9 10 11 12 13 14
Motor output [kW] 45 (Manufacturer A)
Rotational speed (Airend)
3855 3522 2965
Volume flow[m3/min]
7,74 6,54 5,46
Max. pressure [bar] 7 8 9 10 11 12 13 14
Motor output [kW] 45 (ALMiG)
Rotational speed(Airend)
4080 3630 3080
Volume flow
[m3/min]
8,07 7,04 5,5
Market standard: Fix transmission for 8, 10 oder 13 bars
ALMiG-solution: High flexibility in 1-bar steps
Exam
ple
: 4
5kW
-com
pre
ssor
With BELT series the customer receives highest flexibility in the area of V-belt driven screw compressors!!
7,508,24
3865 3436 3306 2917
5,25,96,13
4169
BELT: Flexible adjustment of demand
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Hier steht der Titel der Präsentation...the company introduces itself !
GEAR Series: the powerful one
Facts
Application: Industry
Motor Size: GEAR I: 30 – 75 kWGEAR II: 90 – 200 kWGEAR III: 200 – 500 kW
Operating Pressure: 5 – 13 bar
Control: Air Control 1Air Control 3
Cooling: by air (standard)by water (option)GEAR 315-500 by water only
Drive System:Gear
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Hier steht der Titel der Präsentation...the company introduces itself !
DIRECT Series: the efficient one
FactsApplication: Industry
Motor Size: DIRECT I: 15 – 22 kW DIRECT II: 37 – 55 kW DIRECT III: 75 – 160 kW DIRECT IV: 280 – 315 kW
Operating Pressure: 5 – 13 bars
Control: Air Control 1 Air Control 3
Cooling: by air (standard) by water (option from 37 kW) DIRECT 315 by water only
Drive System: Direct
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Hier steht der Titel der Präsentation...the company introduces itself !
DIRECT Series: the efficient one
Version „PLUS“: with attached refrigerant dryer
DIRECT version “PLUS”
Filter battery
=+
Version „O“: with attached dryer and filter system
Facts
Application: Industrie
Motor Size: 15 – 22 kW
Operating pressure: 5 – 13 bar
Control: Air Control 1Air Control 3
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Hier steht der Titel der Präsentation...the company introduces itself !
ALMiG Full Liner in variable speed drive
com
pre
ssor
class
ifica
tion
3,0 kW 355 kW
Direct & Speed controlled
FLEX 3S – 8S
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FLEX Series: the energy-saver
FactsApplication: Industrial, for covering peak loads as a multi-compressor system
Output: FLEX I 3 – 7.5 KW FLEX I 5.5 – 15 KW FLEX III: 16 – 30 KW
Operating Pressure: 5 - 14 bars (infinite)
Control unit: Air Control f (FLEX I only) Air Control 2 (standard for FLEX II & III)
Air Control 3 (optional)
Cooling system: Air-cooled
Drive:Direct & Speed controlled
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FLEX Series: Variants
„Plus“: With ref. dryer
„R“On receiver
„R-Plus“: With ref. dryer, on receiver
„O“: With ref. dryer and filter system
„R-O“: With ref. dryer, filter system and on receiver
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VARIABLE Series: the economic one
FactsApplication: Industry, for variations in
compressed air demands
Motor Size: VARIABLE I: 16 – 38 kW VARIABLE II: 40 – 85 kW VARIABLE III: 100 – 210 kW VARIABLE IV: 260 – 355 kW
Operating Pressure: 5 – 13 bars (stepless)
Control: Air Control 1 Air Control 3
Cooling: by air (standard) by water (option from 40 kW) from 315 kW cooled by water only
Drive System: Direct & Speed controlled
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Hier steht der Titel der Präsentation...the company introduces itself !
VARIABLE Series: the economic one
Facts
Application: Industry, for variationsin compressed air demands
Motor Size: 16 – 38 kW
Operating Pressure: 5 – 13 bar (stepless)
control: Air Control 1Air Control 3
Version „PLUS“: with attached refrigerant dryer
VARIABLE version „PLUS“
Filter battery
=+
Version „O“: with attached dryer and filter system
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Hier steht der Titel der Präsentation...the company introduces itself !
ALMiG Full Liner in oil-free
FAD
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FactsApplication: 100% oil-free compressed
air for industry (pharmaceuticals, food, chemicals etc.)
Output: LENTO I: 15 – 30 KWLENTO II: 30 – 55 KWLENTO III: 45 – 80 KWLENTO IV: 80 – 110 kW
Operating pressure: LENTO I & II: 5 - 10 barsLENTO III & IV: 5 – 13 bars
Control unit: Air Control 3
Cooling system: Water-cooled: (Standard)Air-cooled: (option)from LENTO 80 water-cooled only
Drive:
LENTO Series: with water injection
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Hier steht der Titel der Präsentation...the company introduces itself !
Trendsetting Innovations & Technologies
LENTO: Water of purest quality obtained by intake air (complicate water treatment by osmose system NOT necessary)
WATER INJECTION TECHNOLOGY
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Hier steht der Titel der Präsentation...the company introduces itself !
ALMiG Full Liner in oil-free
FAD
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The DUPLEXX series - Overview
FactsApplication: 100% oil-free compressed
air for industry (pharmaceuticals, food, chemicals etc.)
Motor Size: DUPLEXX: 75 – 250 kW
Operating pressure: DUPLEXX: 4 – 10,5 bars, stepless
Control unit: Air Control 3
Cooling system: Water-cooled: (Standard)Air-cooled: (option)
Drive:
DUPLEXX 75 – 145 air cooled
DUPLEXX 145 - 250 water cooled
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2 stage, oil-free screws – Market standard!
2- stage oil-free compressions, dry compression process
This principle is used by:
• Atlas Copco• Ingersoll Rand• CompAir• Boge• Kaeser• plus „some other“ manufacturer
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As ALMiG differs to the market
Characteristic features:
• gear-less drive direct driven without coupling -> 99,9% efficiency of power transmission
• 2 independent, small sized motors
• speed controlled drive = of course standard
• intelligent, self supervising AirControl 3
• variable, energy saving pressure ratio
standard
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Hier steht der Titel der Präsentation...the company introduces itself !
ALMiG Full Liner in oil-free
FAD
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Available:
• without sound enclosure
• with sound enclosure
DYNAMIC range
DYNAMIC range
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Hier steht der Titel der Präsentation...the company introduces itself !
3 Products main pillars
Standardproducts- oil-lubricated
- oil-free
Products for
rail + road
Customer specific solutions and
project business
„Our answer is „yes“, please ask
your question now !“
„If you have stopped improving, you have stopped being good !“
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Hier steht der Titel der Präsentation...the company introduces itself !
Compressed air solutions for rail and
road
• Various drive systems
TrackAIRTrackAIR
… Products for rail + road
Complete solutions for rail and road applications.
Application:
Compressed air used e.g. for door- and brake-systems
Requirements:
resistant against shocks, vibrations and extreme weather conditions
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… Products for rail + road
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Hier steht der Titel der Präsentation...the company introduces itself !
3 Products main pillars
Standardproducts- oil-lubricated
- oil-free
Products for
rail + road
Customer specific solutions and
project business
„Our answer is „yes“, please ask
your question now !“
„If you have stopped improving, you have stopped being good !“
![Page 46: Hier steht der Titel der Präsentation...the company introduces itself!](https://reader035.fdocuments.in/reader035/viewer/2022081519/56649ed45503460f94be4c78/html5/thumbnails/46.jpg)
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Application: Generation of nitrogen on ships for gassing of fruits and vegetables during transport
Motor Size: 132 kW
Volume Flow: 1.434 m3/h
Maximum Pressure: 8 bars
Special Solutions: Our Answer is „YES!“…
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Application: Generation of compressed air for a refinery.
Motor Size: 160 kW
Volume Flow: 1.500 m3/h
Op. Pressure: 4 to 7 bars
Drive: steam turbine
Special Solutions: Our Answer is „YES!“…
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Application: Power plant Motor Size: 630 kW at 6kV
Volume Flow: 6.000 m3/h
Maximal Pressure: 8 bars
Special Solutions: Our Answer is „YES!“…
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Group of turbo compressors with master control unit Multi Control 3.
Application in the largest solar panel factory of Germany.
Special Solutions: Our Answer is „YES!“…
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Special Solutions: Our Answer is „YES!“…
Application:
•special purpose vehicle for sewer rehabilitation
compressed air supply for the working robots
Motor size:
•3,0 – 30 kW
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Complete compressed air stations in 20 oder 40 feet container.
Special Solutions: Our Answer is „YES!“…
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Application: Nitrogen generation on gas tankers
Motor Size: 500 kW
Volume Flow: 4.080 m3/h
Max. Pressure: 10 bars
Special Solutions: Our Answer is „YES!“…
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Application: Compressed air generation on aircraft carrier.
ATEX* certified explosion protection
Motor Size: 51 kW
Volume Flow: 300 m3/h
Max. Pressure: 8 bars
Special Solutions: Our Answer is „YES!“…
*ATEX: ATmosphere EXplosive
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55
• As full-liner offers ALMiG
•further more …
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Multi Control 3
Consumption-dependent control of up to 10 compressors
Master-Controls
Plant Control
• Plant Control V:
Visualisation
• Plant Control T:
Telemonitoring
Visualisation
Air Control 1
Air Control 3
CompressorControls
Air Control 2
Air Control mini
Controls
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Aktive CarbonAdsorbers
Aktive CarbonAdsorbers
CondensateTreatment
CondensateTreatment
Filtration SystemsFiltration Systems
Dryers
Filters
CondensateManagement
Com
pre
ssed
Air
Tre
atm
en
t
Cyclone Separator AS Prefilter AFP
Microfilter AFMSubmicrofilter AFS
Active carbon filter AFC
ALM-AC
CondensateDrainage Oil-Water-Separation
Systems
RefrigerantDryers
RefrigerantDryers
ADD
AdsorptionDryers
AdsorptionDryers
ALM-CCD/CD ALM-WD ALM-HOC
ALM
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Modul-sizes
Modul I: HRM 15 – 55
Modul II: HRM 75 – 110
Modul III: HRM 132 – 250
remarks:
• Modul I & II with and without enclosure
• Modul III only with enclosure
• Module for compressors > 250 kW on request
The right Way: ALMiG Heat recovery
External Heat – recovery - ModuleExternal Heat – recovery - Module
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The right Way: ALMiG Heat recovery
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Plug‘n Flow: ALMiG‘s Pipeline System
Product details:
- Pipes made of varnished aluminium
- Diameters: 20, 25, 32, 40, 63 mm
- Available lengths: 3 or 6 m
Operating temperatures: -20°C to + 60°C
Operating pressure: up to 13 bars
Burst pressure: > 65 bars
- Fittings made of high-quality compound (PP)
- a large number of variations & additional equipments
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Services
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Services
„Training has got high priority !“
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Services„Training has got high priority !“
ALMiG Kompressoren GmbH is certified according toISO 9001:2000 ISO 14001:2004 IRISIt is therefore committed to giving its business partners ongoing instruction on how to handle ALMiG products.
The task at hand:To familiarise our partners through ongoing continuous theoretical and practical instruction with regard to all changes and innovations from our company, thus enabling them to remain competent partners to compressed air users.
Realization:
Module 1:Overview ALMiG
Module 5:Sales Tools
Module 4:Accessories
Module 2:Technologies
Module 3:Product Series
ALMiG Technology Conception
Module 6:Basics
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Services
„Knowing is better than guessing !“
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Energy bilancing with simulation: EBS
Services„Knowing is better than guessing !“
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Services
„Everyone of our partners is able to do it !“
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3D-Roomplaner
Services„Everyone of our partners is able to do it !“
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Services
Spare part business made easy !
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ServicesSpare part business made easy !
ALMiG‘s Spare Part Online Shop
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With the power of our ALMiG-imagination even the impossible is possible.
All our efforts for our partners !!!
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……the perfect fit!the perfect fit!
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ALMiG Kompressoren GmbHAdolf-Ehmann-Straße 2 • 73257 KöngenTel. Sales: +49 (0)7024 9614-240E-Mail Sales: [email protected]