Hero Passion pro

109
While every care is taken in publishing this catalogue, the company will not be responsible for any error and omission. This catalogue is the property of Hero MotoCorp Ltd. Copy right of this catalogue is reserved.

Transcript of Hero Passion pro

  1. 1. While every care is taken in publishing this catalogue, thecompany will not be responsible for any error and omission.This catalogue is the property of Hero MotoCorp Ltd.Copy right of this catalogue is reserved.
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  3. 3. 21345INDEXBLOCK INDEXPART NO. INDEXENGINE GROUPFRAME GROUP3
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  5. 5. 5COLUR/SURFACE TREATMENT CODENAMEIRON NAIL SILVER METALLICII. How to read this Parts Catalogue1. Make-up of the part number(Example) (General Parts)Colour CodeSubcontractor designationModification designationParts classification No.Function andcomponent No.(Example) Bolts, nuts and other standard partsChemical surface treatmentISODimentionFunction andtype No.COLOUR CODE COLOUR DESCRIPTIONCOLOUR REF. CODE MAIN BODY COLOURNH-1 ZA BLACK (TYPE-1)NH-1 ZB BLACK (TYPE-2)R-321 ZC SPORTS REDPB-374M ZD VIBRANT BLUE METALLICNH-411M ZE FORCE SILVER METALLICGY-141M ZF LEAF GREEN METALLICCODENH-167MUBLACK NH-1MAT AXIS GRAY METALLIC NH-NH-303MHEAT RESISTANT (ENGINE BLACK) NH-108MCLOUD SILVER METALLIC (NH-35M) NH-35MFIGHTING RED R-134MAT. BLACK NH-105INSTRUCTION FOR USE OF PARTS CATALOGUEThis parts catalogue is compiled of all service parts and Flat Rate Time (F.R.T.) ForMotorcycle.I. How to order parts1. Information requiredReplacement parts orders must contain both the Part Number and thestamped number(s) as described below. This is because any changes andmodifications of parts are registered at with the pertinent partsand stamped numbers.Numbers needed(a) Carburettor parts : Part number andStamped carburettor identification number.(b) Engine parts : Part number and Stamped engine number.(c) Frame parts : Part number and Stamped frame number.2. RevisionWhen modifications or additions to this Parts Catalogue are made, a newsletters/revised edition will be issued at an appropriate time, with sucessivelyprogressing revision numbers. We recommend obtaining such revisions in order tokeep your Parts Catalogue up-to-date at all times. To check whether a PartsCatalogue revision has been issued, please contact SPARE PARTSDEPARTMENTS,Hero MotoCorpPASSIONPROHero MotoCorpHero MotoCorp Ltd.2. Colour codesThe colour code at the end of the part number indicates the colour. Code below ZAin alphabetical order (such as ZA, ZB, ZC, etc.) do not indicate the colour directly,but reference must be made to the code given in the descriptioncolumn of this Parts Catalogue.Hero MotoCorp1
  6. 6. 6Parts Example InterpretationBolt (Screw) 6 x 12 6mm diameter, 12mm lengthPin 8 x 14 8mm diameter, 14mm lengthO-Ring 9.5 x 1.6 9.5mm diameter, 1.6mm thicknessOil Seal 14 x 24 x 5 14mm inside diameter, 24mm outsidediameter, 5mm thicknessTube 5 x 130 5mm inside diameter, 130mm lengthExampleAreaApplicable Applicable ApplicableModel Type engine frame carburettorcodeserial No. serial No. identification No.ID India XXXXENYZXYYYYYMBLXXXXAXYZXYYYYY7EG A 8FBBPASSIONPRO3. AbbreviationsThe following abbreviations are used in this Parts Catalogue.ASSY. .........AssemblyCOMP.........Complete L (100L).........Link (100 Links)R.................Right A.C. ...............Alternating currentL. ...............Left D.C................Direct currentSTD............Standard IN ..................InletMM. ............Millimeter EXH...............ExhaustG. ...............Gram FR. ...............FrontT (22T). ......Tooth (22Teeth) RR.................RearA.................Ampere Hex................HexagonalV. ................Volt A.M................Attaching MarkW................Watt T.M................ Transcript MarkC.D.I.............. Capacitive Discharge ignitionL.E.D.......... Light emitting diode INC................Including4. DimensionsAll dimensions are given in millimeters (mm) except in the case of steel balls,tyres and tyre tubes and wheel rims.KPH ........... Kilometers Per hour5. Supercedence of partsPart numbers given under the part name in the Description column indicate thatthe part number has been superceded by that part number. maymake such supercedence without notice.6.AssembliesSections framed with broken lines in the exploded view drawings are available ascomplete assemblies. (Their individual parts can also be obtained.)Hero MotoCorp7. Required QuantityThe number given in the Reqd. No. column indicates the quantity of parts used inthe section described in that block.Parts with quantities in ( ) represent optional parts.Part whose required number is N, is a part whose required number can beselected at need.8. Part modifications and applicable serial numbersIn case where a part has been modified, the serial number of the first vehicle(or frame, engine, carburettor) bearing the modification is listed in theSerial No. Column.9. IllustrationIllustration of parts given in parts catalogue diagrams are provided forconvenience identifying parts and may differ from the actual configuration of parts.10. Models, area codes and applicable serial numbersModels, area codes and applicable serial Nos. given in this parts catalogue can beidentified as follows.
  7. 7. 711. Location of stamped serial numberFRAME SERIAL NUMBERENGINE SERIAL NUMBERCARBURETTOR IDENTIFICATION NUMBER
  8. 8. 8CONVERSION CHARTHours Minutes Hours Minutes0.1 6 0.6 360.2 12 0.7 420.3 18 0.8 480.4 24 0.9 540.5 30 1.0 60SERVICE ITEM F.R.T.Cylinder 1.1Clutch spring 0.7The F.R.T. for the job is : 1.1+0.7=1.8SERVICE ITEM F.R.T.Cylinder head gasket 0.9Piston 1.3The F.R.T. for the job is : 1.3SERVICE ITEM F.R.T.Gear Shift Drum *3.3Crank Shaft *3.7Crankcase Disassembly *3.2The F.R.T. for the job is : (3.3+3.7) 3.2=3.8III. How to use the Flat Rate Time (F.R.T.)This F.R.T. (Flat Rate Time) is used to determine the standard labour time allowedfor replacement of parts covered by the warranty during the period the warranty isin effect. The F.R.T. for those parts which are not listed herein should bedetermined from the operation closely related to the replacement of that part.1. The F.R.T. is based on the following service conditions.a. Aliberal allowance is added to the net servicing time.b. Standard times specified are based on the condition that the necessaryservicing tools listed in the service manual (motorcycle) which describesthe service policies are available close at hand and thework is performed by a mechanic with normal skill.c. Time required for inspection and operational test following the servicing isincluded in the F.R.T.2. Method of computingThe job times are listed in tenth of an hour to simplify computation.(Example) 0.3 = 18 minutes5.6 = 5 hours and 36 minutesHero MotoCorp3. Computing the F.R.T.When several jobs are performed at the same time, make the calculation in thefollowing manner.a. Jobs of non duplicated natureThe F.R.T. for the job is obtained by totaling the F.R.T. for each part replaced.(Example) Replacement of cylinder and clutch spring.b. Jobs of duplicated natureTake the F.R.T. For the last part to be replaced.(Example) Replacement of piston and cylinder head gasket.c. Jobs of partially related natureTotal up the F.R.T. For all of the parts replaced and then subtract the F.R.T. forthe duplicated operation.(Example) Replacement of gearshift drum and crankshaft assembly.Crankcase disassembly is the duplicated operations.*The F.R.T. Shown with (*) includes engine removal and installation.
  9. 9. 94. Operations other than replacing partsa. Removed and installationb. Adjustment, measurement and cleaningEngineFrameNO. SERVICE ITEM F.R.T.1 Front brake adjustment 0.12 Rear brake adjustment 0.13 Brake operation test 0.14 Headlight aimings 0.15 Drive chain (includes tension adjustmenthowever, does not include sprocket) 0.1c. OverhaulNO. SERVICE ITEM F.R.T.1 Carburettor 0.5NO. SERVICE ITEM F.R.T.1 Engine 1.32 Cylinder head 0.93 Carburettor 0.3NO. SERVICE ITEM F.R.T.1 Ignition timing inspection 0.22 Spark plug adjustment and cleaning 0.13 Tappet adjustment 0.24 Carburettor idle adjustment 0.15 Engine oil inspection (excluding oil change) 0.16 Clutch adjustment 0.17 Cleaner element cleaning 0.28 Compression pressure measurement 0.19 Battery checking of electrolyte level and gravity 0.110 Carburettor float level measurement 0.511 Oil filter cleaning 0.512 Throttle operation adjustment 0.1
  10. 10. 11E-1 CYLINDER HEAD COVER/INLET PIPE . . . . 17-18E-2 CYLINDER/CYLINDER HEAD . . . . . . . . . . . . . . 19E-3 CAMSHAFT/VALVE . . . . . . . . . . . . . . . . . . . . 20-21E-4 CAMCHAIN TENSIONER.. . . . . . . . . . . . . . . 22-23E-5 RIGHT CRANK CASE COVER . . . . . . . . . . . . . . 24E-6 CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25E-7 LEFT CRANKCASE COVER/A.C. GEN. ASSY .. . . . . . . . . . . . . . . . . . . . . . 22-23E-7A LEFT CRANKCASE COVER/A.C. GEN. ASSY (SELF START).. . . . . . . . . . 22-23E-7B STARTING CLUTCH . . . . . . . . . . . . . . . . . . . . . . 24E-7C STARTING MOTOR . . . . . . . . . . . . . . . . . . . . . . 25E-8 CRANK CASE / OIL PUMP . . . . . . . . . . . . . . 26-27E-9 CRANKSHAFT/PISTON . . . . . . . . . . . . . . . . . . . 35E-10 TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . 36E-11 KICK STARTER. . . . . . . . . . . . . . . . . . . . . . . . . . 37E-12 GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38E-13 CARBURETTOR . . . . . . . . . . . . . . . . . . . . . . . . . 39BLOCK INDEX ENGINE GROUP2
  11. 11. IGNSSTENITIOYMIGNNSSTEITIOYMIGNITNSYSTEMIOGNSTEINITIOYSMBLOCK INDEX - FRAME GROUPF-1V HEAD LIGHT/FR. VISOR. . . . . . . . . . . . . . 29-30F-2V SPEEDOMETER/CABLE/KEY SET . . . . . . 31-32F-3 HANDLE LEVER/SWITCH/ . . . . . . . . . . . . . . . . .CONTROL CABLE . . . . . . . . . . . . . . . . . . . 33-35F-3A FRONT BRAKE MASTER CYL.. . . . . . . . . . . . 36F-4 HANDLE PIPE/TOP BRIDGE. . . . . . . . . . . . . . 37F-5 STEERING STEM/HORN . . . . . . . . . . . . . . . . 38F-6 RRONT FENDER. . . . . . . . . . . . . . . . . . . . . . . 39F-7 FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . 40F-12 SEAT ASSY./RR COWL/RR GRIP . . . . . . . 36-38F-13 FUEL TANK. . . . . . . . . . . . . . . . . . . . . . . . . 39-40F-14 SIDE COVER. . . . . . . . . . . . . . . . . . . . . . . . . . 41F-15 AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . 42-43F-8 FRONT BRAKE PANEL . . . . . . . . . . . . . . . . . . 41F8A CALIPER ASSY. R FR.. . . . . . . . . . . . . . . . . . 42F-9 FRONT WHEEL. . . . . . . . . . . . . . . . . . . . . . . . 43F-10 REAR BRAKE PANEL . . . . . . . . . . . . . . . . . . . 44F-11 REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . 45F-16 MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46F-17 STEP ASSY./KICK STARTER . . . . . . . . . . 47-48F-18 MAIN STAND/PADEL BRAKE . . . . . . . . . . . . . 49F-19 RR FORK/CHAIN CASE . . . . . . . . . . . . . . . . . 48F-20 RR CUSHION . . . . . . . . . . . . . . . . . . . . . . . . . 50F-21 REAR FENDER . . . . . . . . . . . . . . . . . . . . . . . . 51F-22 WINKERS . . . . . . . . . . . . . . . . . . . . . . . . . . 51-52F-23 TAIL LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . 53F-24 WIRE HARNESS/BATTERY . . . . . . . . . . . 54-55F-25 FRAME BODY/UTILITY BOX. . . . . . . . . . . 58-60F-26 TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55F-27 STRIPES/MARKS/ . . . . . . . . . . . . . . . . . . . . . . . .EMBLEMS. . . . . . . . . . . . . . . . . . . . . . . . . . 61-72F-28 GUARD ENGINE . . . . . . . . . . . . . . . . . . . . . . . 73F-29 GUARD SARI. . . . . . . . . . . . . . . . . . . . . . . . . . 74F-30 MARK CAUTION . . . . . . . . . . . . . . . . . . . . . . . 75TIGNITIONSYSEMIGNSSTENITIOYM12
  12. 12. 13E-2 19 E-3 20E-1 17E-4 22 E-5 24E-7 26BLOCK INDEX - ENGINE GROUP2191822161619155710692017314420211313121214121213821111291010101010111171458626388987777521 15151316611112019 10251717243222182012412 4111411232323231534556 725129101113138141288E-6 25312129910111111111021645138 713131312111193871056103871111213 1194241181819192116126911151410 7451713132098213222012249118141417101156151316781932323261222226181610251151717 74521131419242389112091319E-7 26 E-7 26
  13. 13. 19 193-42056781212223232322231112111217181029141316141513962478161114121313131515131551014E-5 19 E-6 20E-1 17E-7A 22 E-7B 24E-8 26BLOCK INDEX - ENGINE GROUPE-7C 255 3456 710111912822413101818161443223151717191979252521 11122222156202081287911131365421110131210524247 6 6668 911411133 34162215211723192122018.8610111213151216171819794142120212122222324252627
  14. 14. 15F-1V 29BLOCK INDEX - FRAME GROUPF-2V F-3F-12 F-13 F-14F-15 F-15A F-1631 3336 39 41464442FR.12528 2322862971626262842331 83213328910111117131415181818190221212424252527272929293030311292913231557-81012141516171819-20222129223232343427253028242528302346 926 26313133351135203215-6131411-129-1016178252624182425262423211942323232323232321202020104104120120100100808060604040202000hkm/hkm/NNJNSJNS7 152392641712210811262421122123261918762414161527142520513261313131354433775662810121999911111110615157892131212514143413316651247785899FR.FR.76 5431314231915-1620222022126211124251217-188291015161891314436-710118842511 1217
  15. 15. 1079125493386681116F-1V 29BLOCK INDEX - FRAME GROUPF-2V F-3F-12 F-13 F-14F-15 F-15A F-1631 3336 39 41464442201313611121315844910722124272824225321314812106925257111819231517171419202020202020595915823-4127191110114171861316 16323262892717162518 81512-13335325112116242102220471426251971087888722524242424123162525171513131825251214236612361191949223123618202021IGNITNSYSTIOEM11192012181715162191391818 1821011714148435164432535113129-1021519172221151571181917191719172043614141617181923
  16. 16. LOCKERLOCKER22616351819171022620213537282311232237252412-131415347-83-4299291130313136363636301023335-632322717BLOCK INDEX - FRAME GROUPF-28 F-29 F-307473 75.71315911034173518222931313131293030181927202123331026811112636532342525712281413151624351-246759 3111710141516128 13141613711111115181235910617211920812139416645379 11810877235469 101161634691312121315151154217814141010.1911131916151641856511197188715149451814161821013121612612111187891234510723814641752013 10-112222191791215161718212323
  17. 17. CAUTIONDO NOT LET BRAKE FLUID OROTHER CHEMICALS GET ON VISORTHEY WILL DAMAGE THE PLASTICMAB - 600CAUTIONCAUTION4 STROKE ENGINEDO NOT ADD OIL IN PETROLALWAYS WEAR A HELMETREAD OWNERS MANUALCAREFULLY BEFORE RIDINGGEAR SHIFT PATTERNSHIFTDOWNFORNEUTRALSHIFTTOCOLD TYRE PRESSURESIN Kgf/cm2 (psi) FRONT REARRIDER & PILLION 1.75 (25) 2.25 (33)RIDER ONLY 1.75 (25) 2.25 (33)TYRE SIZE : FRONT 2.75 - 18 42PREAR 3.00 - 18 52PN1234KWA-94014DRIVE CHAINKeep chain adjusted and lubricated.25mm (1in.) FreeplaySee owners manualfor instructions.FreeplayMZ8-W003IGNTONSYSTEMII4DANGER/POISONSHIEL EYES : No : SULFURIC ACIDEXPLOSIVE GASES : SPARKS : CAN CAUSECAN CAUSE BLINDNESS : FLAMES : BLINDESS OROR INJURY : SMOKING : SERVER BURNS18BLOCK INDEX - FRAME GROUPF-28 F-29 F-307473 752222114523365462317FCCCBFFABC CEDBEMIGNITIONSYSTFFAGD111BAKB49BEB6AI3
  18. 18. Service Item F.R.T.* COVER, CYLINDER HEAD .................. 0.3* GASKET, CYLINDER HEAD COVER ...* COVER, R CYLINDER HEAD SIDE ... 0.1* COVER, L CYLINDER HEAD SIDE .... 0.2* S PARK PLUG ...................................... 0.1* INSULATOR, CARBURETTOR ............ 0.2* PIPE, INLET......................................... 0.3E - 1CYLINDER HEAD COVER/INLET PIPEFR.123456789101112131415161718191912301-KWA-900 COVER, CYLINDER HEAD (BLACK)................... 1 1 1 1 112331-KWA-900 COVER R CYLINDER HEAD SIDE (BLACK) ..... 1 1 1 1 112341-KWA-900 COVER L CYLINDER HEAD SIDE (BLACK)...... 1 1 1 1 112361-035-000 CAP, TAPPET ADJUSTING HOLE ....................... 2 2 2 2 212391-GW8-681 GASKET, CYLINDER HEAD COVER................... 1 1 1 1 112394-GW8-681 GASKET CYL. HEAD R SIDE COVER ............... 1 1 1 1 112395-GW8-681 GASKET CYL. HEAD L SIDE COVER................ 1 1 1 1 116201-KCC-870 GASKET INLET PIPE........................................... 1 1 1 1 116211-459-750 INSULATOR, CARBURETTOR ............................ 1 1 1 1 117110-KCC-870 PIPE, COMP INLET. ............................................. 1 1 1 1 118655-KWA-940 STAY, A1 TUBE..................................................... 1 1 1 1 190201-GF6-000R NUT, CAP, 7MM.................................................... 4 4 4 4 490442-GF6-000 WASHER, SEALING 7 MM................................... 3 3 3 3 390443-GF6-000 WASHER A SEALING, 7 MM.............................. 1 1 1 1 190461-357-000 WASHER, SEALING, 12 MM................................ 1 1 1 1 191302-KEV-900 O-RING, 30.8 X 3 ................................................. 2 2 2 2 291304-GB1-900 O-RING, 25X 2.4 .................................................. 1 1 1 1 195701-06110-00 BOLT, FLANGE, 6 X 110....................................... 1 1 1 1 196001-06020-00 BOLT, FLANE, SH. 6 X 20 .................................... 2 2 2 2 2Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST2191822161619155710692017314420211313121214121213821113
  19. 19. Service Item F.R.T.* COVER, CYLINDER HEAD .................. 0.3* GASKET, CYLINDER HEAD COVER ...* COVER, R CYLINDER HEAD SIDE ... 0.1* COVER, L CYLINDER HEAD SIDE .... 0.2* S PARK PLUG ...................................... 0.1* INSULATOR, CARBURETTOR ............ 0.2* PIPE, INLET......................................... 0.3E - 1CYLINDER HEAD COVER/INLET PIPEFR.2021222096001-06022-00 BOLT, FLANGE, SH. 6 X 22 ................................. 2 2 2 2 296001-06025-00 BOLT FLANGE SH. 6X25..................................... 2 2 2 2 298056-57718-00 SPARK, PLUG CR7HSA(NGK) ............................ 1 1 1 1 1219182216161915571069201731442021131312121412121382111Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  20. 20. Service Item F.R.T.E - 2CYLINDER/CYLINDER HEADFR.* CYLINDER ........................................... 1.2* GASKET, CYLINDER ........................... 1.1* HEAD, COMP., CYLINDER .................. 1.6(INC. REAMING) .................................* GUIDE, VALVE ....................................(ADD 0.3 FOR EACH) .........................(EXC. VALVE REFACING) ...................(ADD MORE 0.2 IF PERFORMED)......* GASKET, CYLINDER HEAD ................ 0.9* BOLT, STUD, 6 X 32 ............................ 0.3(ADD 0.1 FOR EACH) .........................31212991011111111102164512101-KCC-940 CYLINDER.......................................................... 1 1 1 1 112191-GS4-762 GASKET, CYLINDER.......................................... 1 1 1 1 112200-KWA-930 HEAD COMP., CYLINDER.................................. 1 1 1 1 112237-GB4-305 GUIDE, INLET VALVE........................................ 1 1 1 1 112245-GB4-305 GUIDE, EXH. VALVE .......................................... 1 1 1 1 112251-GF6-000 GASKET, CYLINDER HEAD............................... 1 1 1 1 118640-KCC-940 PIPE COMP. AIR FEED ...................................... 1 1 1 1 118645-MT4-730 GASKET AIR FEED PIPE ................................... 1 1 1 1 190033-041-020 BOLT, STUD, 6 X 32 .......................................... 2 2 2 2 290081-GFP-900 BOLT, SOCKET FLANGE 6X23.......................... 2 2 2 2 290701-GF6-000 PIN, DOWEL, 8 X 14........................................... 4 4 4 4 491305-028-150 O-RING, 9 X 1.6.................................................. 2 2 2 2 296001-06016-00 BOLT FLANGE SH. 6 X16 .................................. 3 3 3 3 31234567891011121321138 71313Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  21. 21. Service Item F.R.T.22E -3CAMSHAFT/VALVEFR.12209-GB4-685 SEAL, VALVE STEM........................................... 2 2 2 2 214100-AAH-H41 CAM SHAFT COMP., .......................................... 1 1 1 1 114430-KST-940 ARM, COMP, VALVE ROCKER .......................... 2 2 2 2 214451-KST-940 SHAFT, ROCKER ARM....................................... 2 2 2 2 214711-GN5-910L VALVE, INLET..................................................... 1 1 1 1 114721-GF6-010L VALVE, EXHAUST.............................................. 1 1 1 1 114751-GBG-900 SPRING, VALVE OUTER.................................... 2 2 2 2 214761-GBG-900 SPRING, VALVE INNER..................................... 2 2 2 2 214771-GB4-680 RETAINER, VALVE SPRING .............................. 2 2 2 2 214775-MA6-000 SEAT, VALVE SPRING OUTER.......................... 2 2 2 2 214781-MA6-000 COTTER, VALVE ................................................ 4 4 4 4 490012-333-000R SCREW, TAPPET ADJUSTING .......................... 2 2 2 2 290206-001-000 NUT, TAPPET ADJUSTING ................................ 2 2 2 2 212345678910111213* CAMSHAFT COMP., .......................0.7* ARM, VALVE ROCKER...................1.1(ONE OR ALL)......................................* VALVE ..........................................1.4(ADD 0.2 FOR EACH) ..........................(INC. REFACING).................................(EXC. VALVE GUIDE REPLACEMENT)* SPRING, VALVE INNER .................1.2(ADD 0.1 FOR EACH) ..........................(INC. RELATIVE PART)........................1312111193871056103871111213 1194241Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  22. 22. Service Item F.R.T.23E - 4CAM CHAIN TENSIONERFR.14321-GB6-900 SPROCKET, CAM (28T)....................................... 1 1 1 1 114401-178-000 CHAIN, CAM......................................................... 1 1 1 1 114500-035-020 ARM COMP., CAM CHAIN TENSIONER ............. 1 1 1 1 114502-086-000R ROLLER, CAM CHAIN TENSIONER ................... 1 1 1 1 114531-035-000 PIVOT, CAM CHAIN TENSIONER ...................... 1 1 1 1 114541-GB4-680 SPRING, CAM CHAIN TENSIONER.................... 1 1 1 1 114550-GBO-910 PUSH ROD, COMP., TENSIONER ...................... 1 1 1 1 114566-086-030 HEAD, TENSIONER, PUSH ROD........................ 1 1 1 1 114610-086-000R ROLLER COMP., CAM CHAIN GUIDE ................ 1 1 1 1 114615-035-000 PIN, GUIDE ROLLER........................................... 1 1 1 1 114670-035-030L SPROCKET, CAM CHAIN GUIDE........................ 1 1 1 1 114675-178-000 SPINDLE, CAM CHAIN GUIDE SPROCKET....... 1 1 1 1 190081-035-000 BOLT, SEALING, 14MM ....................................... 1 1 1 1 190083-KVH-900 BOLT, KNOCK, 5MM ............................................ 2 2 2 2 290441-035-000 WASHER, SEALING, 14 MM ............................... 1 1 1 1 190461-357-000 WASHER, SEALING, 12 MM ............................... 1 1 1 1 190481-035-000 WASHER, 8MM .................................................... 1 1 1 1 190702-GB6-910 PIN, DOWEL, 8X12 .............................................. 1 1 1 1 196001-06018-00 BOLT, FLANGE, SH. 6X18 ................................... 1 1 1 1 1123456789101112131415161718191224911814141710115615131678193*SPROCKET, CAM(28T)........................ 0.4*ROLLER, CAM CHAIN TENSIONER*CHAIN, CAM ......................................... 1.4*ARM COMP., CAM CHAIN TENSIONER*PUSH ROD COM., TENSIONER.......... 0.3*ROLLER COMP., CAM CHAIN GUIDE. 1.0*SPROCKET, CAM CHAIN GUIDE ........ 1.6*SPINDLE, CAM CHAIN GUIDE ............Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  23. 23. Service Item F.R.T.24E - 5RIGHT CRANKCASE COVERFR.* COVER COMP., R CRANCK CASE . 0.8* GASKET, R CRANK CASE COVER . 0.6* LEVER COMP., CLUTCH ..................... 0.7(INC. RELATIVE PART)........................* OIL SEAL, 13.8 X 24 X 5 .....................1291010101010111171458626311330-AAC-H00 COVER COMP., R CRANK CASE ...................... 1 1 1 1 111394-GW8-681 GASKET, R CRANK CASE COVER ................... 1 1 1 1 115650-AAC-H00 GAUGE, OIL LEVEL ............................................. 1 1 1 1 122810-198-000 LEVER COMP., CLUTCH ..................................... 1 1 1 1 122815-166-000 SPRING, CLUTCH LEVER................................... 1 1 1 1 190702-GB6-910 PIN, DOWEL, 8 X 12 ............................................ 2 2 2 2 291202-302-010 OIL SEAL, 13.8X24X5 .......................................... 1 1 1 1 191303-719-000 O-RING, 9 MM...................................................... 1 1 1 1 191307-035-000 O-RING, 18X3....................................................... 1 1 1 1 196001-06040-00 BOLT, FLANGE, SH. 6 X 40 ................................. 5 5 5 5 596001-06065-00 BOLT, FLANGE, SH. 6 X 65 ................................. 2 2 2 2 296001-06080-00 BOLT, FLANGE, SH. 6 X 80 ................................. 1 1 1 1 1123456789101112Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  24. 24. 2515431-198-000 ROTOR, OIL FILTER ........................................... 1 1 1 1 115439-198-691 GASKET, OIL FILTER ROTOR ............................ 1 1 1 1 115441-198-000 COVER, OIL FILTER ROTOR.............................. 1 1 1 1 115661-198-000 PLATE, OIL SEPARATOR.................................... 1 1 1 1 122110-KST-940 OUTER COMP., CLUTCH.................................... 1 1 1 1 122121-198-900 CENTER, CLUTCH.............................................. 1 1 1 1 122201-GF6-000 DISC CLUTCH FRICTION................................... 4 4 4 4 422311-107-000 PLATE, CLUTCH ................................................. 3 3 3 3 322350-115-020 PLATE, CLUTCH PRESSURE............................. 1 1 1 1 122361-KST-940 PLATE, CLUTCH LIFTER.................................... 1 1 1 1 122401-GF6-000 SPRING, CLUTCH............................................... 4 4 4 4 422847-KCC-900 ROD, CLUTCH LIFTER ....................................... 1 1 1 1 123112-198-010 COLLAR, DRIVEN GEAR.................................... 1 1 1 1 123121-KST-901 GEAR, PRIMARY DRIVE 18T ............................. 1 1 1 1 123216-GF6-000 COTTER, MAIN SHAFT ...................................... 2 2 2 2 223217-GF6-000L SET RING, MAIN SHAFT COTTER..................... 1 1 1 1 190050-KFL-850 SPECIAL BOLT FLANGE 6X25 ........................... 2 2 2 2 290231-087-000 NUT, LOCK, 14 MM ............................................. 1 1 1 1 190231-198-000 NUT B, LOCK, 14MM......................................... 1 1 1 1 190432-086-000 WASHER LOCK B.............................................. 2 2 2 2 21234567891011121314151617181920*ROTOR, OIL FILTER .......................0.9* COVER, OIL FILTER ROTOR.........0.7* PLATE, OIL SEPARATOR...............1.1* OUTER COMP., CLUTCH...............1.2* CENTER CLUTCH..........................1.2* DISC, CLUTCH FRICTION ..................(ONE OR ALL)......................................(INC. RELATIVE PART)........................* PLATE, CLUTCH PRESSURE.............* PLATE, CLUTCH LIFTER* SPRING CLUTCH (ONE OR ALL) .......Service Item F.R.T.E - 6CLUTCHRef. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CASTFR.88987777521 15151316611112019 10251717243222182012412 411141123232323
  25. 25. 2690461-GF6-000 WASHER, SPLINE, 17 MM.................................. 1 1 1 1 191205-350-000 OIL SEAL, 6 X 25 X 6 .......................................... 1 1 1 1 192020-06020-0A BOLT, HEX., 6 X 20.............................................. 2 2 2 2 293600-05012-1H SCREW, FLAT, 5 X 12 ......................................... 4 4 4 4 496100-60010-00 BEARING , RADIAL BALL, 6001 ......................... 1 1 1 1 12122232425*ROTOR, OIL FILTER .......................0.9* COVER, OIL FILTER ROTOR.........0.7* PLATE, OIL SEPARATOR...............1.1* OUTER COMP., CLUTCH...............1.2* CENTER CLUTCH..........................1.2* DISC, CLUTCH FRICTION ..................(ONE OR ALL)......................................(INC. RELATIVE PART)........................* PLATE, CLUTCH PRESSURE.............* PLATE, CLUTCH LIFTER* SPRING CLUTCH (ONE OR ALL) .......Service Item F.R.T.E - 6CLUTCHRef. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CASTFR.88987777521 15151316611112019 10251717233222182012312 411141124242424
  26. 26. Service Item F.R.T.27* COVER L. CRANKCASE ..................... 0.1* A.C.GEN.ASSY., .................................. 0.5* STATOR, COMP., .................................* FLYWHEEL, COMP., ............................ 0.3* OIL SEAL, 18.9 X 30 X 5 .....................* O-RING, 107 X 2 .................................12345678910111213141516171819E - 7LEFT CRANKCASE COVER/A.C. GEN. ASSY.FR.11321-KST-940 PLATE OIL SEPARETOR.................................... 1 1 - - -11341-AAC-H00 COVER L CRANK CASE .................................. 1 1 - - -11360-KWA-930 COVER RR L., CRANK CASE............................ 1 1 - - -31100-KWA-931 A.C.GEN. ASSY. ................................................. 1 1 - - -31110-KWA-931 FLYWHEEL, COMP............................................. 1 1 - - -31120-KWA-931 STATOR, COMP.................................................. 1 1 - - -32961-KST-940 CLAMPER ACG CORD....................................... 1 1 - - -32981-GB4-780 GROMMET NEUTRAL SWITCH CORD ............. 1 1 - - -90083-KVH-900 BOLT KNOCK 5MM ............................................ 2 2 - - -90084-KWA-930 CAP 14MM.......................................................... 1 1 - - -90087-KWA-930 CAP 30 MM......................................................... 1 1 - - -90410-HC4-000 WASHER 10MM.................................................. 1 1 - - -90702-GB6-910 PIN, DOWEL 8 X12............................................. 2 2 - - -91202-KTL-741 OIL SEAL 19X30X5............................................. 1 1 - - -91301-035-000 O-RING 107X2.................................................... 1 1 - - -91303-377-000 O-RING 13.8X2.5................................................ 1 1 - - -91317-171-000 O-RING 6X1.7..................................................... 2 2 - - -91356-KGH-901 O-RING 30 MM ................................................... 1 1 - - -93600-06016-0A SCREW, FLAT., 6 X16 ........................................ 2 2 - - -2323261222226181610251151717 745211314192423891120Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST91319
  27. 27. Service Item F.R.T.20212223242526* COVER L. CRANKCASE ..................... 0.1* A.C.GEN.ASSY., .................................. 0.5* STATOR, COMP., .................................* FLYWHEEL, COMP., ............................ 0.3* OIL SEAL, 18.9 X 30 X 5 .....................* O-RING, 107 X 2 .................................2894050-10000 NUT, FLANGE, 10 MM........................................ 1 1 - - -96001-06016-00 BOLT, FLANGE, SH., 6X16................................. 1 1 - - -96001-06020-00 BOLT, FLANGE, SH. 6X20.................................. 2 2 - - -96001-06028-00 BOLT, FLANGE, SH. 6X28.................................. 2 2 - - -96001-06032-00 BOLT FLANGE, SH. 6X32 .................................. 1 1 - - -96001-06060-00 BOLT, FLANGE, SH. 6X60.................................. 1 1 - - -96001-06070-00 BOLT, FLANGE SH. 6X70................................... 1 1 - - -Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CASTE - 7LEFT CRANKCASE COVER/A.C. GEN. ASSY.FR. 2323261222226181610251151717 74521131419242389112091319
  28. 28. Service Item F.R.T.29* COVER L. CRANKCASE ..................... 0.1* A.C.GEN.ASSY., .................................. 0.5* STATOR, COMP., .................................* FLYWHEEL, COMP., ............................ 0.3* OIL SEAL, 18.9 X 30 X 5 .....................* O-RING, 107 X 2 .................................11341-AAC-H00 COVER L CRANK CASE .................................. - - 1 1 111360-KWA-930 COVER RR L., CRANK CASE............................ - - 1 1 111395-GBJ-731 GASKET L CRANK CASE COVER..................... - - 1 1 131100-KWA-941 A.C.GEN. ASSY. ................................................. - - 1 1 131110-KWA-941 FLYWHEEL, COMP............................................. - - 1 1 131120-KWA-931 STATOR, COMP.................................................. - - 1 1 132961-KST-940 CLAMPER ACG CORD....................................... - - 1 1 132981-GB4-780 GROMMET NEUTRAL SWICTH CORD ............. - - 1 1 190083-KVH-900 BOLT KNOCK 5MM ............................................ - - 2 2 290084-KWA-930 CAP 14MM.......................................................... - - 1 1 190087-KWA-930 CAP 30 MM......................................................... - - 1 1 190410-HC4-000 WASHER 10MM.................................................. - - 1 1 190702-GB6-910 PIN, DOWEL 8 X12............................................. - - 2 2 291303-377-000 O-RING 13.8 X 2.5.............................................. - - 1 1 191356-KGH-901 O-RING 30MM .................................................... - - 1 1 194050-10000 NUT, FLANGE, 10 MM........................................ - - 1 1 196001-06016-00 BOLT, FLANGE, SH., 6X16................................. - - 1 1 196001-06020-00 BOLT, FLANGE, SH. 6X20.................................. - - 2 2 296001-06028-00 BOLT, FLANGE, SH. 6X28.................................. - - 2 2 212345678910111213141516171819E - 7 ALEFT CRANKCASE COVER/A.C. GEN. ASSY. (SELF START)FR.Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST181819192116126911151410 74517131320982132220
  29. 29. Service Item F.R.T.30* COVER L. CRANKCASE ..................... 0.1* A.C.GEN.ASSY., .................................. 0.5* STATOR, COMP., .................................* FLYWHEEL, COMP., ............................ 0.3* OIL SEAL, 18.9 X 30 X 5 .....................* O-RING, 107 X 2 .................................96001-06032-00 BOLT FLANGE, SH. 6X32 .................................. - - 2 2 296001-06050-00 BOLT, FLANGE, SH. 6X50.................................. - - 1 1 196001-06070-00 BOLT, FLANGE SH. 6X70................................... - - 1 1 1202122FR.Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CASTE - 7 ALEFT CRANKCASE COVER/A.C. GEN. ASSY. (SELF START)181819192116126911151410 74517131320982132220
  30. 30. Service Item F.R.T.31E - 7 BSTARTING CLUTCHFR.* COVER L. CRANKCASE ..................... 0.1* A.C.GEN.ASSY., .................................. 0.5* STATOR, COMP., .................................* FLYWHEEL, COMP., ............................ 0.3* OIL SEAL, 18.9 X 30 X 5 .....................* O-RING, 107 X 2 .................................11321-KWA-940 PLATE OIL SEPARATE....................................... - - - - 128101-KWA-940 CHAIN STARTING ............................................. - - - - 128102-KWA-940 GUIDE STARTER CHAIN ................................... - - - 1 128103-GB4-700 PROTECTOR STARTER CHAIN ........................ - - 1 1 128110-AAD-H40 SPROCKET COMP., STARTING ....................... - - 1 1 128117-KFL-850 SET PLATE,STARTING SPROCKET.................. - - 1 1 128120-KWA-941 OUTER COMP. STARTING CLUTCH................. - - 1 1 190085-KWA-940 BOLT SOCKET 6 MM ......................................... - - - - 391201-GBG-900 OIL SEAL 30X42X4.5.......................................... - - - 1 191204-GBG-850 OIL SEAL 18.9X28X5.......................................... - - - 1 191301-035-000 O-RING 107X2.................................................... - - - - 191317-171-000 O-RING 6X1.7..................................................... - - - - 293600-06016-0A SCREW FLAT 6X16............................................ - - - - 296001-06010-00 BOLT FLANGE SH.6X10 .................................... - - - 1 112345678910111213141534556 7251291011131381412Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST88
  31. 31. Service Item F.R.T.32E - 7 CSTARTING MOTOR* COVER L. CRANKCASE ..................... 0.1* A.C.GEN.ASSY., .................................. 0.5* STATOR, COMP., .................................* FLYWHEEL, COMP., ............................ 0.3* OIL SEAL, 18.9 X 30 X 5 .....................* O-RING, 107 X 2 .................................31201-KG8-004 BRUSH, SET....................................................... - - 1 1 131202-GB2-700L SPROCKET ........................................................ - - 1 1 131204-KG8-004 SPRING, BRUSH................................................ - - 2 2 231205-KWA-941 PACKING ............................................................ - - 1 1 131208-KWA-941 MOTOR ONLY .................................................... - - 1 1 131210-KWA-941 MOTOR UNIT STARTER .................................... - - 1 1 131211-KWA-941 CASE A FRONT ................................................ - - 1 1 131213-GB4-701L GEAR COMP., DRIVEN ...................................... - - 1 1 132410-KVH-871 SUB HARNESS A.............................................. - - 1 1 191308-GB4-701L O-RING A............................................................ - - 1 1 191309-GB2-701L O-RING B............................................................ - - 1 1 193892-04006-08L SCREW, WASH., 4X6......................................... - - 1 1 193892-05030-08L SCREW, WASH., 5X30....................................... - - 4 4 494510-12000L CIRCLIP, EXTERNAL, 12MM ............................. - - 1 1 196001-06045-00 BOLT FLANGE SH. 6X45 ................................... - - 3 3 396120-60010-10L BEARING, BALL RADIAL ................................... - - 1 1 112345678910111213141516FR.1396247816111412131313151513155Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST10
  32. 32. Service Item F.R.T.33* CRANK CASE COMP., R ................... *4.0* GASKET, CRANK CASE ...................... *3.6* CRANK CASE COMP., L .................... *4.4* SCREEN, OIL FILTER.......................... 0.6* BOLT, CYLINDER STUD ...................... 1.1(ADD 0.1 FOR EACH)* PUMP ASSY., OIL ................................(INC. RELATIVE PART)........................11100-KWA-900 CRANK CASE COMP.RIGHT(BLK) ...................... 1 1 1 1 111191-GW8-681 GASKET CRANK CASE........................................ 1 1 1 1 111200-KVH-950 CRANK CASE COMP. LEFT(BLK)........................ 1 1 - - -11200-KWA-940 CRANK CASE COMP. LEFT ................................. - - 1 1 115100-KCC-900 PUMP ASSY.OIL.................................................... 1 1 1 1 115119-178-000 GASKET OIL PUMP BODY................................... 1 1 1 1 115384-178-000 PIVOT OIL PUMP.................................................. 1 1 1 1 115421-035-010 SCREEN OIL FILTER............................................ 1 1 1 1 116236-045-010 CLAMPER OVER FLOW PIPE ............................. 1 1 1 1 117371-KWA-940 TUBE BREATHER................................................. 1 1 1 1 190031-GF6-000R BOLT A CYL.STUD,6X198X7................................ 2 2 2 2 290032-GF6-000R BOLT B CYL.STUB,6X205.5X7............................. 2 2 2 2 290407-259-000 DRAIN COCK PACKING ....................................... 1 1 1 1 190703-HC4-000 DOWEL PIN 10X14 ............................................... 2 2 2 2 291303-GF6-000 PACKING RUBBER 16 MM................................... 1 1 1 1 192800-12000-00 DRAIN PLUG BOLT .............................................. 1 1 1 1 195002-02100 CLIP B 10 TUBE.................................................... 1 1 1 1 195002-80000 CLIP C12 TUBE..................................................... 1 1 1 1 196001-06016-00 BOLT FLANGE SH.6X16....................................... 2 2 2 2 212345678910111213141516171819E - 8CRANK CASE/OIL PUMPFR.FR.19 193-420567812122232323222311121112171810291413161415Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  33. 33. Service Item F.R.T.34* CRANK CASE COMP., R ................... *4.0* GASKET, CRANK CASE ...................... *3.6* CRANK CASE COMP., L .................... *4.4* SCREEN, OIL FILTER.......................... 0.6* BOLT, CYLINDER STUD ...................... 1.1(ADD 0.1 FOR EACH)* PUMP ASSY., OIL ................................(INC. RELATIVE PART)........................96001-06025-00 BOLT FLANGE SH.6X25 . . . . . . . . . . . . . . . . . . . 1 1 1 1 196001-06050-00 BOLT FLANGE SH.6X50 . . . . . . . . . . . . . . . . . . . 1 1 1 1 196001-06060-00 BOLT FLANGE SH.6X60 . . . . . . . . . . . . . . . . . . . 2 2 2 2 296001-06065-00 BOLT FLANGE SH.6X65 . . . . . . . . . . . . . . . . . . . 4 4 4 4 420212223E - 8CRANK CASE/OIL PUMPRef. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CASTFR.FR.19 193-420567812122232323222311121112171810291413161415
  34. 34. Service Item F.R.T.35E - 9CRANKSHAFT/PISTONFR.13000-AAC-H40 CRANK SHAFT COMP.,...................................... 1 1 1 1 113011-KCC-942 RING SET, PISTON (STD) .................................. 1 1 1 1 113012-KCC-942 RING SET, PISTON (0.25) .................................. (1) (1) (1) (1) (1)13013-KCC-942 RING SET, PISTON (0.50) .................................. (1) (1) (1) (1) (1)13014-KCC-942 RING SET, PISTON (0.75) .................................. (1) (1) (1) (1) 113015-KCC-942 RING SET, PISTON (1.00) .................................. (1) (1) (1) (1) (1)13101-KCC-901 PISTON (STD)..................................................... 1 1 1 1 113102-KCC-315 PISTON (0.25)..................................................... (1) (1) (1) (1) (1)13103-KCC-315 PISTON (0.50)..................................................... (1) (1) (1) (1) (1)13104-KCC-315 PISTON (0.75)..................................................... (1) (1) (1) (1) (1)13105-KCC-315 PISTON (1.00)..................................................... (1) (1) (1) (1) (1)13111-087-000 PIN, PISTON ....................................................... 1 1 1 1 113115-001-000 CLIP, PISTON PIN............................................... 2 2 2 2 213201-GF6-300 ROD, CONNECTING........................................... 1 1 1 1 113381-KCC-900L PIN, CRANK ........................................................ 1 1 1 1 114311-035-000 SPROCKET, TIMING .......................................... 1 1 1 1 190741-KFB-000 KEY, WOODRUFF, 4MM ..................................... 1 1 1 1 191101-AAC-H40 BEARING, CONN.ROD....................................... 1 1 1 1 191102-AAC-H40 BEARING, CONN.ROD (BLUE) OR.................... 1 1 1 1 191103-AAC-H40 BEARING, CONN.ROD (WHITE)........................ 1 1 1 1 11234567891011125 3456 71011191282* CRANKSHAFT COMP.,...................4.0* RING SET, PISTON ........................1.3* PISTON* PIN, PISTON...................................1.2* ROD, CONNECTING (ACTUAL TIME)(INC. RELATIVE PART)........................* BEARING, RADIAL BALL, 6304 .....4.2(ADD 0.2 FOR EACH) ..........................Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  35. 35. Service Item F.R.T.36E - 10TRANSMISSIONFR.23211-GF6-000 MAINSHAFT (11T)............................................... 1 1 1 1 123221-GF6-000 COUNTERSHAFT ............................................... 1 1 1 1 123421-GB4-770 GEAR, COUNTERSHAFT LOW ......................... 1 1 1 1 123422-GB4-770 BUSH, 20X9 ........................................................ 1 1 1 1 123431-GN5-910 GEAR, MAINSHAFT SECOND ........................... 1 1 1 1 123441-GB4-770 GEAR, COUNTERSHAFT SECOND................... 1 1 1 1 123451-GK4-760 GEAR, MAINSHAFT THIRD................................ 1 1 1 1 123461-GK4-760 GEAR, COUNTERSHAFT THIRD ....................... 1 1 1 1 123471-GN5-910 GEAR, MAINSHAFT FOURTH............................ 1 1 1 1 123481-HF7-000 GEAR, COUNTERSHAFT FOURTH ................... 1 1 1 1 123801-178-000 SPROCKET, DRIVE ............................................ 1 1 1 1 123802-040-000 PLATE, DRIVE SPROCKET FIXING................... 1 1 1 1 190451-GF6-000 WASHER, THRUST, 12MM ................................. 1 1 1 1 190451-198-000 WASHER, THRUST, 17MM ................................. 1 1 1 1 190452-GB4-770 WASHER, THRUST, 17MM ................................. 1 1 1 1 190461-GB4-770 WASHER, SPLINE, 20 X 1.2............................... 1 1 1 1 190461-035-000 WASHER, SPLINE, 17MM .................................. 2 2 2 2 290461-459-000 WASHER, SPLINE, 20MM .................................. 2 2 2 2 290601-001-000 CIRCLIP, 17MM ................................................... 2 2 2 2 290601-459-000 CIRCLIP, 20MM ................................................... 2 2 2 2 21234567891011121314151617181920*MAINSHAFT ....................................3.8(INC. RELATIVE PART)*COUNTERSHAFT.................................(INC. RELATIVE PART)(WHEN SERVICING COMP., UNIT)F.R.T. IS 4.0 ............................................*SPROCKET, DRIVE.........................0.22413101818161443223151717191979252521 1112222215620208Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  36. 36. 37E - 10TRANSMISSIONFR.91203-GB5-760 OIL SEAL, 17X29X5 ............................................. 1 1 1 1 192000-06008-0H BOLT, HEX., 6 X 8 ................................................ 2 2 2 2 296100-60010-00 BEARING, RADIAL BALL, 6001........................... 1 1 1 1 196100-62010-00 BEARING, RADIAL BALL, 6201........................... 1 1 1 1 196100-62030-00 BEARING, RADIAL BALL, 6203........................... 2 2 2 2 221222324252413101818161443223151717191979252521 1112222215620208Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST*MAINSHAFT ....................................3.8(INC. RELATIVE PART)*COUNTERSHAFT.................................(INC. RELATIVE PART)(WHEN SERVICING COMP., UNIT)F.R.T. IS 4.0 ............................................*SPROCKET, DRIVE.........................0.2Service Item F.R.T.
  37. 37. Service Item F.R.T.38E - 11KICK STARTERFR.28211-GF6-000 PINION, KICK STARTER ..................................... 1 1 1 1 128221-198-010 RATCHET, KICK STARTER ................................. 1 1 1 1 128251-GF6-000 SPINDLE, KICK STARTER .................................. 1 1 1 1 128253-397-000 SPRING, KICK STARTER RATCHET .................. 1 1 1 1 128254-198-000 RETAINER, RATCHET SPRING .......................... 1 1 1 1 128256-198-000 PLATE, RATCHET GUIDE ................................... 1 1 1 1 128261-198-000 SPRING, KICK STARTER.................................... 1 1 1 1 128262-198-000 RETAINER, KICK SPRING .................................. 1 1 1 1 190452-115-000 WASHER, 17MM.................................................. 1 1 1 1 190454-107-000 WASHER, THRUST, 20MM.................................. 1 1 1 1 190601-459-000 CIRCLIP, 20MM.................................................... 2 2 2 2 294510-16000 CIRCLIP, EXARNAL, 16MM................................. 1 1 1 1 195701-06020-00 BOLT, FLANGE 6X20........................................... 2 2 2 2 212345678910111213*PINION, KICK STARTER.................3.7*SPINDLE, KICK STARTER...................(INC. RELATIVE PART).........................*SPRING, KICK STARTER................1.1(INC. RELATIVE PART).........................128791113136542111013Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  38. 38. Service Item F.R.T.39E - 12GEARSHIFT24211-GF6-000R FORK, GEAR SHIFT ........................................... 2 2 2 2 224261-121-742 PIN, GEAR SHIFT FORK GUIDE ........................ 2 2 2 2 224263-028-000 CLIP, GEAR SHIFT FORK GUIDE PIN................ 2 2 2 2 224301-KWA-930 DRUM, GEAR SHIFT........................................... 1 2 2 2 224411-198-900 PLATE, SHIFT DRUM STOPPER........................ 1 1 1 1 124421-200-000 PIN, GEAR SHIFT DRUM.................................... 4 4 4 4 424425-198-900 PLATE, SHIFT DRUM SIDE ................................ 1 1 1 1 124430-198-900 ARM COMP., SHIFT DRUM STOPPER .............. 1 1 1 1 124435-GB4-770 SPRING, GEAR SHIFT DRUM STOPPER.......... 1 1 1 1 124610-KST-940 SPINDLE COMP., GEAR SHIFT.......................... 1 1 1 1 124639-035-000L COLLAR, 12.2MM................................................ 1 1 1 1 124641-041-000 SPRING, GEAR SHIFT ARM............................... 1 1 1 1 124651-035-000L SPRING, GEAR SHIFT, RETURN ....................... 1 1 1 1 124652-035-000 PIN, SHIFT RETURN SPRING............................ 1 1 1 1 135750-001-000 CONTACT ASSY., NEUTRAL SWITCH ............... 1 1 1 1 135753-035-010 ROTOR, NEUTRAL SWITCH .............................. 1 1 1 1 135755-001-000 PLATE, CONTACT FIXING.................................. 1 1 1 1 190071-171-000 BOLT, KNOCK, 6MM............................................ 1 1 1 1 190801-035-000 PLUG, RUBBER, 19 MM ..................................... 1 1 1 1 112345678910111213141516171819*FOR GEAR SHIFT ...........................3.8(ONE OR ALL).......................................*DRUM, GEAR SHIFT............................*PLATE, SHIFT DRUM STOPPER*ARM COMP., SHIFT DRUM STOPPER(INC. RELATIVE PART).........................*SINDLE COMP., GEAR SHIFT ........1.2(INC. RELATIVE PART).........................*CONTACT ASSY...................................NEUTRAL SWITCH..........................0.2Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CASTFR...1210524247 6 6668 911411133 34162215211723192122018
  39. 39. Service Item F.R.T.4091208-KB4-670 OIL SEAL, 11.6X24X10........................................ 1 1 1 1 191312-107-000 O-RING 7 X 1.7.................................................... 1 1 1 1 190022-GFP-900 BOLT WASH 6X16 ............................................... 1 1 1 1 196001-06012-00 BOLT FLANGE SH 6X12 ..................................... 1 1 1 1 196220-30085 ROLLER, 3X8.5 ................................................... 2 2 2 2 22021222324*FOR GEAR SHIFT ...........................3.8(ONE OR ALL).......................................*DRUM, GEAR SHIFT............................*PLATE, SHIFT DRUM STOPPER*ARM COMP., SHIFT DRUM STOPPER(INC. RELATIVE PART).........................*SINDLE COMP., GEAR SHIFT ........1.2(INC. RELATIVE PART).........................*CONTACT ASSY...................................NEUTRAL SWITCH..........................0.2E - 12GEARSHIFTRef. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CASTFR.1210524247 6 6668 911411133 34162215211723192122018
  40. 40. Service Item F.R.T.4116010-KWA-931 GASKET, SET ...................................................... 1 1 1 1 116012-KWA-931 NEEDLE SET, JET ............................................... 1 1 1 1 116013-KRB-901 FLOAT, SET.......................................................... 1 1 1 1 116014-KPH-901 TOP, SET.............................................................. 1 1 1 1 116015-KVW-921 CHAMBER SET, FLOAT....................................... 1 1 1 1 116016-KPH-651 SCREW SET A ................................................... 1 1 1 1 116022-KWA-931 VALVE SET, THROTTLE...................................... 1 1 1 1 116028-KPH-901 SCREW SET B ................................................... 1 1 1 1 116037-KPH-901 PLATE SET VALVE .............................................. 1 1 1 1 116060-KWA-933 SWITCH ASSY., THROTTLE ............................... 1 1 1 1 116075-KTC-901 O-RING.,............................................................... 1 1 1 1 116076-KPL-901 O-RING.,............................................................... 1 1 1 1 116100-KWA-935 CARBURETTOR ASSY., ...................................... 1 1 1 1 116118-KST-901 CAP, CABLE SEALING ........................................ 1 1 1 116148-KPL-901 CAP, CHOKE DUST............................................. 1 1 1 1 116155-KRS-861 VALVE COMP., FLOAT......................................... 1 1 1 1 116163-GFP-901 GASKET, FLOAT CHAMBER ............................... 1 1 1 1 116165-KWA-931 HOLDER NEEDLE JET........................................ 1 1 1 1 116199-KWA-931 TUBE, AIR VENT.................................................. 1 1 1 1 135701-KWA-931 BAND, .................................................................. 1 1 1 1 11234567891011121314151617181920* NEEDLE SET, JET..........................0.5* CARBURETTOR ASSY* FLOAT SET.....................................0.4* VALVE COMP., FLOAT JET, MAIN.......* TOP SET .........................................0.2* CHAMBER SET, FLOAT ......................* VALVE SET, THROTTLE.................0.3E - 13CABURETTORFR.8610111213151216171819794142120212122222324252627Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  41. 41. Service Item F.R.T.4293892-04010-10 SCREW, WASH. 4 X10 ........................................ 2 2 2 2 293892-04014-08 SCREW, WASH. 4 X14 ........................................ 2 2 2 2 295002-02089 CLIP, B-1, 8 TUBE................................................ 2 2 2 2 295002-02659 CLIP, B-1, 6.5 TUBE............................................. 2 2 2 2 295005-35260-50 TUBE 35 X 170..................................................... 1 1 1 1 199101-KWA-1050 JET, MAIN #105.................................................... 1 1 1 1 199103-KTC-0350 JET, SLOW#35..................................................... 1 1 1 1 121222324252627* NEEDLE SET, JET..........................0.5* CARBURETTOR ASSY* FLOAT SET.....................................0.4* VALVE COMP., FLOAT JET, MAIN.......* TOP SET .........................................0.2* CHAMBER SET, FLOAT ......................* VALVE SET, THROTTLE.................0.3E - 13CABURETTORRef. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CASTFR.8610111213151216171819794142120212122222324252627
  42. 42. Service Item F.R.T.3310B-AAC-H00 LIGHT ASSY., HEAD (W/O BULB) ................... 1 1 1 1 13310A-AAC-H10 LIGHT ASSY., HEAD (W/O BULB) ................... 1 1 1 1 133120-AAC-H00 UNIT, HEAD LIGHT .......................................... 1 1 1 1 133126-KCC-730 COVER, RUBBER ............................................ 1 1 1 1 133128-GBL-000 NUT, SPECIAL.................................................. 1 1 1 1 133130-KWA-831 SOCKET COMP., HEAD LIGHT ....................... 1 1 1 1 133301-KVE-900 BULB, WEDGE BASE(T1012V5W).................. 1 1 1 1 134901-KSP-910 BULB, HEAD LIGHT(HS1)12V-35/35W............ 1 1 1 1 153209-GAH-000 CLIP, HEAD LIGHT........................................... 2 2 2 2 261302-KWA-830 STAY, R FR. SCREEN..................................... 1 1 1 1 161303-KWA-830 STAY, L FR. SCREEN ..................................... 1 1 1 1 161306-KWA-940 PLUG, PANEL SET........................................... 2 2 2 2 261311-KWA-830 STAY, FR. VISOR ............................................. 1 1 1 1 161312-149-300 BOOT, H/L BRACKET....................................... 2 2 2 2 26410A-KWA-830 WIND SCREEN SUB ASSY ............................. 1 1 1 1 164310-198-D20A PLATE, FRONT NUMBER................................ 1 1 1 1 164315-KWA-940 STAY, FRONT NUMBER PLATE ...................... 1 1 1 1 164316-KWA-940 STAY, FRONT VISOR LOWER......................... 1 1 1 1 180101-443-000 RUBBER RR. FENDER CUSHION .................. 3 3 3 3 312345678910111213141516171819HEAD LIGHT ASSY.,............................ 0.1UNIT, HEADLIGHT ..............................(INC. RELATIVE PART)........................BULB, HEADLIGHT.............................SOCKET ASSY., HEADLIGHT............. 0.2SOCKET ASSY., POSITION LIGHT.....HEADLIGHT BRACKET.............LATE, FR. NUMBER ..........................ANEL, INNER ....................................****** STAY,* P* P****** STAY,* P* PRef. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CASTF - 1 VHEAD LIGHT / FR.VISORFR.13692 2423972981727272853432 833143391011121218141516191919202122222525262628283030303131321-23030454
  43. 43. Service Item F.R.T.HEAD LIGHT ASSY.,............................ 0.1UNIT, HEADLIGHT ..............................(INC. RELATIVE PART)........................BULB, HEADLIGHT.............................SOCKET ASSY., HEADLIGHT............. 0.2SOCKET ASSY., POSITION LIGHT.....HEADLIGHT BRACKET.............LATE, FR. NUMBER ..........................ANEL, INNER ....................................****** STAY,* P* P****** STAY,* P* P83400-KWA-831ZA SET, FR VISOR (BLACK-1) ............................ 1 1 1 1 183400-KWA-831ZB SET, FR VISOR (BLACK-2) ............................ 1 1 1 1 183400-KWA-831ZC SET, FR VISOR (BLACK-3) ............................ 1 1 1 1 183400-KWA-831ZD SET, FR VISOR (SPORTS RED) .................... 1 1 1 1 183400-KWA-831ZE SET, FR VISOR (VIBRANT BLUE ME.) .......... 1 1 1 1 183400-KWA-831ZF SET, FR VISOR (FORCE SILVER ME.).......... 1 1 1 1 183400-KWA-831ZG SET, FR VISOR (LEAF GREEN ME.) ............. 1 1 1 1 183402-KWA-830 PANNEL, INNER............................................... 1 1 1 1 183405-KWA-830 CUSHION FRONT VISOR................................ 2 2 2 2 290101-GJ6-000 BOLT, ADJUST ................................................. 1 1 1 1 190307-GJ6-000 WASHER, LOCK 6MM ..................................... 1 1 1 1 190320-GC3-000 NUT, SPRING M5 ............................................. 2 2 2 2 290504-KWA-940 WASHER, SCREEN ......................................... 2 2 2 2 291509-GE2-760 SCREW, PAN 5X11.5 ....................................... 2 2 2 2 291509-KWA-830 SCREW, PAN 5X18.5 ....................................... 2 2 2 2 293500-05012-0A SCREW, PAN 5X12 .......................................... 2 2 2 2 293901-44220 SCREW, TAPPING 4X10.................................. 6 6 6 6 694021-06000-0S NUT HEX., CAP 6MM....................................... 2 2 2 2 294101-05000 WASHER, PLAIN 5MM..................................... 2 2 2 2 296001-06010-00 BOLT, FLANGE SH. 6X10 ................................ 2 2 2 2 22021222324252627282930313233Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST46F - 1 VHEAD LIGHT / FR.VISORFR.13692 2423972981727272853432 833143391011111118141516191919202122222525262628283030303131321-23030
  44. 44. Service Item F.R.T.* KEY SET.............................................. 1.1* SWITCH ASSY., COMB. & LOCK ........ 0.4* METER ASSY., COMB. ........................ 0.3* SPEEDOMETER COMP., ..................... 0.5* FUEL METER COMP., .........................* CASE, UPPER ASSY., .........................* CASE, UNDER ASSY.,.........................* SOCKET COMP., .................................* CABLE ASSY., SPEEDOMETER .........* CABLE, INNER .................................... 0.135010-AAC-H00 KEY, SET............................................................. 1 1 1 1 135100-AAC-H01 SWITCH ASSY., COMB.& LOCK ........................ 1 1 1 1 135121-AAC-H30 KEY BLANK NO.1 ............................................... 1 1 1 1 135122-AAC-H30 KEY BLANK NO.2 ............................................... 1 1 1 1 137100-AAC-H00 METER ASSY., COMB. ....................................... 1 1 1 1 -37100-AAC-H70 METER ASSY., COMB. ....................................... 1 1 1 1 -37109-KPH-901 CAP ..................................................................... 1 1 1 1 137210-KWA-831 SPEEDO METER, COMP.................................... 1 1 1 1 137211-AAC-H71 CASE UPPER ASSY.,. ........................................ 1 1 1 1 137211-AAC-H72 CASE UPPER ASSY.,. ........................................ 1 1 1 1 137212-AAC-H01 CASE UNDER ASSY.,......................................... 1 1 1 1 137212-AAC-H32 CASE UNDER ASSY.,......................................... 1 1 1 1 137214-KV7-671 SCREW TAPPING 3X12 ..................................... 1 1 1 1 137215-MB6-830 CLAMP ................................................................ 1 1 1 1 137700-KWA-830 SPEED, SENSOR ASSY., .................................. 1 1 1 1 144830-KWA-830 CABLE, COMP., SPDMT..................................... 1 1 1 1 144830-KWA-830A CABLE INNER .................................................... 1 1 1 1 161317-KCC-900 GUIDE A.............................................................. 1 1 1 1 178135-S3N-003 BULB SOCKET ASSY......................................... 1 1 1 1 190108-GN2-000 SCREW, WASH 3X10 ......................................... 3 3 3 3 31234567891011121314151617181920Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CASTF - 2 VSPEEDOMETER/CABLE/KEY SETFR.3215-6131411-129-1016178252624182425262423211942323232323232321202020410410120120100100808060604040202000khm/khm/NNJNSJNS7 1547
  45. 45. Service Item F.R.T.* KEY SET.............................................. 1.1* SWITCH ASSY., COMB. & LOCK ........ 0.4* METER ASSY., COMB. ........................ 0.3* SPEEDOMETER COMP., ..................... 0.5* FUEL METER COMP., .........................* CASE, UPPER ASSY., .........................* CASE, UNDER ASSY.,.........................* SOCKET COMP., .................................* CABLE ASSY., SPEEDOMETER .........* CABLE, INNER .................................... 0.191352-GAZ-930 O-RING, 8.5X1.5................................................. 1 1 1 1 193903-22480 SCREW TAPPING............................................... 1 1 1 1 193913-24320 SCREW, TAPPING 4X14 .................................... 8 8 8 8 894001-06070-0S NUT, HEX.6 MM .................................................. 3 3 3 3 394103-06700 WASHER, PLAIN 6 MM ...................................... 2 2 2 2 296700-08020-00 BOLT, SOCKET 8 MM......................................... 2 2 2 2 2212223242526Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CASTF - 2 VSPEEDOMETER/CABLE/KEY SET48FR.3215-6131411-129-1016178252624182425262423211942323232323232321202020410410120120100100808060604040202000khm/khm/NNJNSJNS7 15
  46. 46. Service Item F.R.T.* CABLE COMP., THROTTLE ................ 0.3* CABLE COMP., CLUTCH..................... 0.2* SWITCH ASSY., WINKER .................... 0.5* SWITCH ASSY., FR. STOP..................* CABLE COMP., FR. BRAKE.................* GRIP COMP., R HANDLE ............ 0.6* GRIP L HANDLE ......................... 0.6* HOUSING UPPER, THROTTLE ..........* HOUSING UNDER, THROTTLE ..........* BRACKET R HANDLE LEVER ...........* BRACKET L HANDLE LEVER ...........* COVER R HANDLE LEVER ...............* COVER L HANDLE LEVER ................17910-KWA-940 CABLE COMP., THROT...................................... 1 1 1 1 122870-KWA-940 CABLE COMP., CLUTCH.................................... 1 1 1 1 122871-116-670 BOOT, CLUTCH CABLE ..................................... 1 1 1 1 132161-404-000 BAND B1 WIRE................................................... 2 2 2 2 235150-KWA-841 SWITCH ASSY., START...................................... - - 1 1 135152-KWA-841 HOUSING UND.,THROTTLE.............................. 1 1 - - -35200-KWA-841 SWITCH ASSY., WINKER................................... - - 1 1 135330-413-000 SWITCH COMP., FR. LEVER ............................. - - 1 1 135340-KCC-900 SWITCH ASSY., FR. STOP................................. 1 1 1 1 -35340-KCC-841 SWITCH ASSY., FR. STOP................................. - - - - 145450-KCC-710 CABLE COMP. FR. BRAKE ................................ 1 1 1 1 -53140-KWA-830 GRIP COMP., R ................................................. 1 1 1 1 153166-KWA-830 GRIP L HANDLE................................................ 1 1 1 1 153168-KWA-841 HOUSING UP., THROTTLE ................................ 1 1 1 1 153171-198-900 BRACKET R HANDLE LEVER .......................... 1 1 1 1 -53172-KTC-920 BRACKET L HANDLE LEVER........................... - - 1 1 153175-AAF-H00 LEVER COMP., R STRG.HANDLE.................... 1 1 1 1 153178-AAF-H00 LEVER COMP., L STRG.HANDLE .................... 1 1 1 1 153179-KTC-900 COVER L HANDLE LEVER ................................ 1 1 1 1 112345678910111213141516171819Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CASTF - 3HANDLE LEVER/SWITCH/CONTROL CABLE49FR.13231447-81012141516171819-2022212922323234342725302824252830235 926 263131333511354
  47. 47. Service Item F.R.T.88110-AAC-H41ZA MIRROR ASSY., R BACK(BLACK) ..................... 1 1 1 1 188110-AAC-H41ZC MIRROR ASSY., R BACK(SPORTS RED).......... 1 1 1 1 188110-AAC-H41ZD MIRROR ASSY., R BACK(VIBRANT BLUE ME.) 1 1 1 1 188110-AAC-H41ZE MIRROR ASSY., R BACK(FORCE SILVER ME.) 1 1 1 1 188110-AAC-H41ZF MIRROR ASSY., R BACK(LEAF GREEN ME.)... 1 1 1 1 188114-198-D10 CAP LOCK NUT ................................................... 2 2 2 2 288115-KTR-900 BOOT MIRROR UPPER....................................... 2 2 2 2 288120-AAC-H41ZA MIRROR ASSY.,L BACK(BLACK)....................... 1 1 1 1 188120-AAC-H41ZC MIRROR ASSY.,L BACK(SPORTS RED) ........... 1 1 1 1 188120-AAC-H41ZD MIRROR ASSY.,L BACK(VIBRANT BLUE ME.) . 1 1 1 1 188120-AAC-H41ZE MIRROR ASSY.,L BACK(FORCE SILVER ME.). 1 1 1 1 188120-AAC-H41ZF MIRROR ASSY.,L BACK(LEAF GREEN ME.) .... 1 1 1 1 190003-KCC-840 BOLT ADPT.10 MM............................................... 2 2 2 2 290114-310-000 BOLT HANDLE LEVER PIVOT ............................ 1 1 1 1 190201-MW3-620 NUT HEX 10MM................................................... 2 2 2 2 293500-05020-0G SCREW, PAN 5X20.............................................. 2 2 2 2 293500-05022-1G SCREW, PAN 5X22.............................................. 2 2 2 2 294001-06000-0S NUT, HEX.6 MM ................................................... 1 1 1 1 120212223242526272829* CABLE COMP., THROTTLE ................ 0.3* CABLE COMP., CLUTCH..................... 0.2* SWITCH ASSY., WINKER .................... 0.5* SWITCH ASSY., FR. STOP..................* CABLE COMP., FR. BRAKE.................* GRIP COMP., R HANDLE ............ 0.6* GRIP L HANDLE ......................... 0.6* HOUSING UPPER, THROTTLE ..........* HOUSING UNDER, THROTTLE ..........* BRACKET R HANDLE LEVER ...........* BRACKET L HANDLE LEVER ...........* COVER R HANDLE LEVER ...............* COVER L HANDLE LEVER ................Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CASTF - 3HANDLE LEVER/SWITCH/CONTROL CABLE50FR.13231447-81012141516171819-20222129223232343427253028242528302346 926 26313133351135
  48. 48. Service Item F.R.T.94050-06000 NUT, FLANGE 6 MM............... ........................... 2 2 2 2 296001-06025-07 BOLT, FLANGE SH.6X25........ ........................... 2 2 2 2 23031* CABLE COMP., THROTTLE ................ 0.3* CABLE COMP., CLUTCH..................... 0.2* SWITCH ASSY., WINKER .................... 0.5* SWITCH ASSY., FR. STOP..................* CABLE COMP., FR. BRAKE.................* GRIP COMP., R HANDLE ............ 0.6* GRIP L HANDLE ......................... 0.6* HOUSING UPPER, THROTTLE ..........* HOUSING UNDER, THROTTLE ..........* BRACKET R HANDLE LEVER ...........* BRACKET L HANDLE LEVER ...........* COVER R HANDLE LEVER ...............* COVER L HANDLE LEVER ................F - 3HANDLE LEVER/SWITCH/CONTROL CABLEFR.Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST5113231447-81012141516171819-20222129223232343427253028242528302346 926 26313133351135
  49. 49. 1234567891011121314151617181935340-KCC-841 SWITCH ASSY., FRONT STOP................... - - - - 145126-KCC-840 HOSE COMP., FRONT BRAKE ................... - - - - 145155-KCC-840 CLAMPER, A FRONT BRAKE.................... - - - - 145156-KCC-840 CLAMPER, FRONT BRAKE ........................ - - - - 145504-KCC-841 BOOT, COMP., ............................................. - - - - 145506-KCC-841 SPRING ....................................................... - - - - 145510-KVN-901 MASTER CYL. SUB. ASSY., FR. BRAKE ... - - - - 145513-KCC-841 CAP, MASTER CYLINDER .......................... - - - - 145515-KVN-901 GAUGE COMP., LEVEL............................... - - - - 145516-KCC-841 O-RING ........................................................ - - - - 145517-KCC-841 HOLDER, MASTER CYLINDER.................. - - - - 145518-KCC-841 SEPERATOR COMP.................................... - - - - 145519-KCC-841 SCREW, FLAT ............................................. - - - - 245520-KCC-841 DIAPHRAGM ............................................... - - - - 145521-KCC-841 PLATE, DIAPHRAGM .................................. - - - - 145522-KCC-841 CLIP, GAUGE............................................... - - - - 145525-KCC-841 PUSH ROD .................................................. - - - - 145526-KCC-841 SPRING, PUSH ROD .................................. - - - - 145503-KCC-841 PISTON........................................................ - - - - 1Service Item F.R.T.*SWITCH ASSY., FR. STOP .................. 0.1*HOSE COMP., FR. BRAKE. ................. 0.4* MASTER CYL. SUB. ASSY., FR. BRAKE.*DIAPHRAGM........................................* LEVER, R STEERING HANDLE ........*CYLINDER SET, MASTER...................52F - 3AFRONT BRAKE MASTER CYL. 2392641712210811262421122123261918762414161527142520FR.51326Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  50. 50. 202122232425262753175-KCC-840 LEVER RIGHT, STRG. HANDLE ................. - - - - 190111-KCC-841 BOLT, FLANGE, 6 X 25................................ - - - - 290112-KCC-841 SCREW, PAN, 4 X 8..................................... - - - - 190114-KCC-841 BOLT, HANDEL LEVER ............................... - - - - 190145-MS9-610 OIL, BOLT, 10 X 22 ...................................... - - - - 290303-KCC-841 NUT.............................................................. - - - - 190545-300-000 WASHER, OIL BOLT.................................... - - - - 490651-KCC-841 CIRCLIP ....................................................... - - - - 1Service Item F.R.T.*SWITCH ASSY., FR. STOP .................. 0.1*HOSE COMP., FR. BRAKE. ................. 0.4* MASTER CYL. SUB. ASSY., FR. BRAKE.*DIAPHRAGM........................................* LEVER, R STEERING HANDLE ........*CYLINDER SET, MASTER...................53F - 3AFRONT BRAKE MASTER CYL.Service Item F.R.T.2392641712210811262421122123261918762414161527142520FR.51326Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  51. 51. Service Item F.R.T.FR.* PIPE, STEERING HANDLE ................. 0.5* BRIDGE COMP., FORK TOP ...............* HOLDER, HANDLE PIPE UNDER ....... 0.2(ADD 0.1 FOR EACH) .........................1313131354433775662810121F-4HANDLE PIPE/TOP BRIDGE53100-KWA-940 PIPE, STEERING HNDL...................................... 1 1 1 1 153131-AAC-H00 HOLDER, HANDLE UP ....................................... 1 1 1 1 153132-124-000 HOLDER, HANDLE PIPE UNDER ...................... 2 2 2 2 253133-198-900 RUBBER, HANDLE CUSHION UPPER .............. 2 2 2 2 253134-028-000 HANDLE, CUSHION UNDER RUBBER.............. 2 2 2 2 253135-198-900 WASHER, HANDLE CUSHION ........................... 2 2 2 2 253136-198-900 PLATE, HANDLE CUSHION................................ 2 2 2 2 253230-KST-950 BRIDGE, COMP. FORK TOP............................... 1 1 1 1 190102-KVN-900 BOLT, SP. FLANGE SOCKET 6X22 .................... 4 4 4 4 490304-KSP-900 NUT, STRG. STEM.............................................. 1 1 1 1 190304-KST-942 NUT FLANGE PT.10 MM ..................................... 2 2 2 2 290503-KTR-900 WASHER, STEERING STEM.............................. 1 1 1 1 191455-MG8-000 CAP, SOC BOLT 6MM ......................................... 4 4 4 4 4123456789101112135499991111Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  52. 52. Service Item F.R.T.FR.* PIPE, STEERING HANDLE ................. 0.5* BRIDGE COMP., FORK TOP ...............* HOLDER, HANDLE PIPE UNDER ....... 0.2(ADD 0.1 FOR EACH) .........................F-5STEERING STEM/HORN33714-KL3-620 RUBBER, TAIL LIGHT BRACKET ....................... 2 2 2 2 238110-KWA-931 HORN COMP., ..................................................... 1 1 1 1 138117-KFE-701 COLLAR, HORN SET.......................................... 1 1 1 1 150301-KTR-900 RACE, (STRG.TOP) BALL .................................. 2 2 2 2 253200-KST-950 STEM, COMP. STEERING. ................................. 1 1 1 1 153211-268-010 RACE, (STRG.TOP) CONE................................. 1 1 1 1 153212-200-000 RACE, (STRG.BOTTOM) CONE......................... 1 1 1 1 153214-200-000 DUST, SEAL,STRG.HEAD .................................. 1 1 1 1 153215-KTR-900 BALL ASSY., STEERING..................................... 2 2 2 2 253221-KTR-900 THREAD, STRG.TOP.......................................... 1 1 1 1 153222-KTR-900 MUD GUARD, STRG.(HEAD TOP) ..................... 1 1 1 1 194101-08800 WASHER, PLAIN 8 MM....................................... 1 1 1 1 195701-06020-07 BOLT, FLANGE 6X20 .......................................... 1 1 1 1 195701-08040-00 BOLT, FLANGE 8X40 .......................................... 2 2 2 2 296211-08000 BALL, STEEL 8 MM............................................. 32 32 32 32 32123456789101112131415551110615157892132112514143413Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  53. 53. Service Item F.R.T.56F - 6FRONT FENDERFR.* FENDER, FRONT. ............................... 0.2316651247785833741-KAK-971 REFLEX, LEFT FRONT ............................... 2 2 2 2 245451-KCC-900 GUIDE FRONT (FENDER) CABLE............... 1 1 1 1 161100-AAC-H40ZA SET, FR. FENDER(BLACK).......................... 1 1 1 1 161100-AAC-H40ZD SET, FR. FENDER(SPORTS RED) .............. 1 1 1 1 161100-AAC-H40ZE SET, FR. FENDER(VIBRANT BLUE ME.) .... 1 1 1 1 161100-AAC-H40ZF SET, FR. FENDER(FORCE SILVER ME.) .... 1 1 1 1 161100-AAC-H40ZG SET, FR. FENDER(LEAF GREEN ME.)........ 1 1 1 1 161102-KWA-910 PLATE FRONT FENDER .............................. 1 1 1 1 190104-KCC-870 BOLT, SPECIAL 6X12 ................................... 2 2 2 2 290501-KCC-870 COLLAR FR., FENDER SET ........................ 2 2 2 2 294050-06000 NUT, FLANGE 6 MM..................................... 2 2 2 2 295701-06012-08 BOLT, FLANGE 6X12.................................... 2 2 2 2 295701-06020-00 BOLT, FLANGE 6X20.................................... 2 2 2 2 212345678999Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  54. 54. Service Item F.R.T.57F - 7FRONT FORK* FORK ASSY., FR.................................. 0.5(ADD 0.2 FOR EACH) .........................* SPRING, FR. CUSHION ......................(ADD 0.2 FOR EACH) .........................* PIPE COMP., FR. FORK ...................... 0.8(ADD 0.5 FOR EACH) .........................* CASE FR. BOTTOM ............................ 0.9(ADD 0.5 FOR EACH) .........................51400-KWA-941 FORK ASSY., R FRONT.................................... 1 1 1 1 -51400-KWA-971 FORK ASSY., R FRONT.................................... - - - - 151401-KST-941 SPRING, FRONT FORK.................................... 2 2 2 2 251403-447-730 JOINT. SPRING................................................. 2 2 2 2 251403-KCC-900 COLLAR. SPRING ............................................ 2 2 2 2 251410-KWA-941 PIPE COMP., FR FORK ................................... 2 2 2 2 251412-KAG-900 SPRING REBOUND.......................................... 2 2 2 2 251412-KWA-941 RING, BACK UP................................................ 2 2 2 2 251420-KWA-941 CASE COMP, R, FRONT BOTTOM .................. 1 1 1 1 -51420-KWA-971 CASE COMP, R, FRONT BOTTOM .................. - - - - 151425-KST-901 SEAL DUST....................................................... 2 2 2 2 251432-KST-901 PIECE OIL LOCK .............................................. 2 2 2 2 251437-KVN-901 RING, PISTON .................................................. 2 2 2 2 251440-KTR-901 PIPE SEAT ........................................................ 2 2 2 2 251500-KWA-941 FORK ASSY. L FRONT ..................................... 1 1 1 1 -51500-KWA-971 FORK ASSY, L. FRONT ................................... - - - - 151520-KWA-941 CASE COMP., L. FRONT BOTTOM.................. 1 1 1 1 -51520-KWA-971 CASE COMP., L. FRONT BOTTOM................... - - - - 190116-KAG-900 BOLT SOCKET 8 MM......................................... 2 2 2 2 212345678910111213141516171819FR.FR.76 5431314231915-1620222022126211124251217-1882910Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  55. 55. Service Item F.R.T.58F - 7FRONT FORK90123-KRM-860 BOLT, FRONT FORK........................................... 1 1 1 1 190123-KST-941 BOLT, A FRONT FORK...................................... 2 2 2 2 290521-292-000 WASHER, PLAIN 10.3 MM.................................. 1 1 1 1 190544-439-930 WASHER, SPECIAL 8 MM.................................. 2 2 2 2 290601-GF5-730 RING, OIL SEAL STOPPER................................ 2 2 2 2 291255-KWA-941 SEAL, OIL,30X42X11 .......................................... 2 2 2 2 291356-KAG-900 O-RING................................................................ 2 2 2 2 220212223242526* FORK ASSY., FR.................................. 0.5(ADD 0.2 FOR EACH) .........................* SPRING, FR. CUSHION ......................(ADD 0.2 FOR EACH) .........................* PIPE COMP., FR. FORK ...................... 0.8(ADD 0.5 FOR EACH) .........................* CASE FR. BOTTOM ............................ 0.9(ADD 0.5 FOR EACH) .........................FR.FR.76 5431314231915-1620222022126211124251217-1882910Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  56. 56. F - 8FRONT BRAKE PANELFR.* GEAR, SPEEDOMETER ...................... 0.3* PINION, SPEEDOMETER ................... 0.6* PANEL SUB COMP., FR. BRAKE......... 0.4(INC. RELATIVE PART)........................* SHOE COMP., BRAKE.........................(ONE OR ALL) .....................................* ARM. FR. BRAKE ................................ 0.1(INC. RELATIVE PART)........................15161891314436-710118842511 121712345678910111213141516171843125-KRP-981 SHOE COMP., BRAKE ........................................ 2 2 2 2 -43125-KTN-701 SHOE COMP., BRAKE ........................................ (2) (2) (2) (2) -44805-KTC-900 PINION, SPEEDOMETER................................... 1 1 1 1 -44806-KST-900 GEAR, SPEEDOMETER ..................................... 1 1 1 1 -44809-170-000 WASHER, SPEEDOMETER GEAR..................... 2 2 2 2 -44810-KTC-900 BUSH, PINION..................................................... 1 1 1 1 -45010-KTR-700 PANEL SUB. COMP, FR. BRAKE (MGM)............ - 1 - 1 -45010-KTR-900 PANEL SUB. COMP. FR. BRAKE (ISM) .............. 1 - 1 - -45133-KCC-900 SPRING FRONT, BRAKE SHOE......................... 2 2 2 2 -45134-250-000 BRAKE, CAM DUST SEAL.................................. 1 1 1 1 -45141-KTC-900 CAM FRONT BRAKE .......................................... 1 1 1 1 -45145-096-650 INDICATOR FR., BRAKE..................................... 1 1 1 1 -45410-KCC-900 ARM FRONT BRAKE .......................................... 1 1 1 1 -45435-GB2-720 SPRING, BRAKE ARM RETURN ........................ 1 1 1 1 -91251-GK4-000 OIL, SEAL 47X60X7 ............................................ 1 1 1 1 -94050-06000 NUT, FLANGE 6 MM............................................ 1 1 1 1 -95015-32001 JOINT, B. BRAKE ARM........................................ 1 1 1 1 -95015-42000 NUT, B ADJUST ................................................. 1 1 1 1 -95701-06032-00 BOLT, FLANGE 6X32 .......................................... 1 1 1 1 -Service Item F.R.T.59Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  57. 57. FR.* GEAR, SPEEDOMETER ...................... 0.3* PINION, SPEEDOMETER ................... 0.6* PANEL SUB COMP., FR. BRAKE......... 0.4(INC. RELATIVE PART)........................* SHOE COMP., BRAKE.........................(ONE OR ALL) .....................................* ARM. FR. BRAKE ................................ 0.1(INC. RELATIVE PART)........................1234567891011121306451-KCC-841 SEAL, SET PISTON ........................................... - - - - 206455-KCC-841 PAD SET FR....................................................... - - - - 143216-MAK-003 CLIP.................................................................... - - - - 145107-KCC-841 PISTON 26 ......................................................... - - - - 245108-KCC-841 SPRING, PAD..................................................... - - - - 145132-KCC-841 BUSH BOOT PIN................................................ - - - - 145133-KCC-841 BOOT B .............................................................. - - - - 145220-KCC-841 PIN COMP., HANGER........................................ - - - - 145250-KCC-841 CALIPER SUB ASSY., R FR. ............................ - - - - 145290-KCC-841 BRACKET SUB ASSY., FR................................. - - - - 145352-KCC-841 SCREW, BLEEDER............................................ - - - - 145353-KCC-841 CAP, BLEEDER.................................................. - - - - 190155-KY4-901 BOLT, FLANGE 8X25 ......................................... - - - - 2Service Item F.R.T.60131361112131584491072F - 8ACALIPER ASSY. R FR.Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  58. 58. *TUBE, TYRE......................................... 0.9*TYRE, FR. (2.75 X 18-4 PR) ................*AXLE, FR. WHEEL............................... 0.2*HUB, FR. WHEEL................................. 2.5*COLLAR, FR. AXLE DISTANCE........... 0.4*BEARING RADIAL BALL, 6301U .........(ADD 0.1 FOR EACH) ..........................*RIM, FR. WHEEL.................................. 2.2*OIL SEAL, 21 X 37 X 7 ......................... 0.342603-198-900 NIPPLE SPOKE -9.............................................. 36 - 36 - -42712-KCS-920 TUBE, TYRE 2.75X18.......................................... 1 1 1 1 142713-KFN-850 FLAP, TYRE......................................................... 1 - 1 - -44301-KTR-700 AXLE, FR.WHEEL ............................................... 1 1 1 1 144311-KRC-900 COLLAR, FRONT WHEEL SIDE ......................... 1 1 1 1 144601-AAC-H00 WHEEL COMP. FRONT...................................... - 1 - 1 -44601-AAC-H30 WHEEL COMP. FRONT...................................... - 1 - 1 -44601-KTR-940 HUB. COMP., FRONT WHEEL (ISM) .................. 1 - 1 - -44620-198-900 COLLAR FR., AXLE DISTANCE......................... 1 - 1 - -44620-400-000 COLLAR FRONT DISTANCE ............................. - 1 - 1 144680-410-000 RETAINER, GEAR BOX ...................................... - 1 - 1 144701-AAC-H00 RIM, FRONT WHEEL (1.6X18)............................ 1 - 1 - -44711-KFN-850 TYRE FRONT 2.75-18 42P ................................ 1 1 1 1 144800-KVE-900 GEAR, BOX ASSY., SPEEDOMETER.(MGM)..... - - - - 144804-KVE-901 GEAR, SPEEDOMETER. .................................... - - - - 144805-KVE-901 PINION, SPEEDOMETER. .................................. - - - - 144809-170-000 WASHER, SPEEDOMETER GEAR..................... - - - - 144810-KTC-900 BUSH, PINION..................................................... - - - - 145251-KVE-901 DISC, FRONT BRAKE......................................... - - - - 112345678910111213141516171819Service Item F.R.T.61F - 9FRONT WHEELFR.2124272824225321314812106925257111819231517171419202020202020Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  59. 59. *TUBE, TYRE......................................... 0.9*TYRE, FR. (2.75 X 18-4 PR) ................*AXLE, FR. WHEEL............................... 0.2*HUB, FR. WHEEL................................. 2.5*COLLAR, FR. AXLE DISTANCE........... 0.4*BEARING RADIAL BALL, 6301U .........(ADD 0.1 FOR EACH) ..........................*RIM, FR. WHEEL.................................. 2.2*OIL SEAL, 21 X 37 X 7 ......................... 0.390105-MK5-010 BOLT, DISK 8X22 ................................................ - - - - 690306-KTE-911 NUT, FLG.SPL 12 MM......................................... 1 1 1 1 191251-KPH-901 DUST, SEAL 21X37X7 ........................................ 1 1 1 1 191258-KEJ-900 DUST, SEAL 40X50X5 ........................................ - - - - 196140-63010-10 BEARING, BALL RADIAL 6301.......................... 2 2 2 2 -96150-63010-10 BEARING, BALL RADIAL 6301(UU) ................... - - - - 297252-51162-10 SPOKE A9X161................................................... 18 - 18 - -97603-51162-10 SPOKE A9X161................................................... 18 - 18 - -2021222324252627Service Item F.R.T.62Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CASTF - 9FRONT WHEELFR.2124272824225321314812106925257111819231517171419202020202020
  60. 60. Service Item F.R.T.63F - 10REAR BRAKE PANELFR.* PANEL COMP., RR. BRAKE ................. 0.5* SHOE COMP., BRAKE......................... 0.4(ONE OR ALL)* ARM, RR. BRAKE ................................ 0.1(INC. RELATIVE PART)40543-198-900 ADJUSTER, CHAIN R.......................................... 1 1 1 1 142313-KCC-600 COLLAR, RR. BRAKE PANEL SIDE.................... 1 1 1 1 143100-KTR-700 PANEL, COMP. RR BRAKE (MGM)..................... - 1 - 1 143100-KTR-900 PANEL, COMP RR BRAKE (ISM)........................ 1 - 1 - -43125-KRP-981 SHOE, COMP.BRAKE ......................................... 2 2 2 2 243141-KTC-900 CAM, REAR BRAKE ............................................ 1 1 1 1 143410-KCT-690 ARM, REAR BRAKE ............................................ 1 1 1 1 143434-286-000 RUBBER, STOPPER ARM CUSHION................. 1 1 1 1 145133-KCC-900 SPRING FR., BRAKE SHOE ............................... 2 2 2 2 245134-250-000 BRAKE, CAM DUST SEAL .................................. 1 1 1 1 145145-KFM-900 INDICATOR FRONT BRAKE. .............................. 1 1 1 1 190302-KST-942 NUT FLANGE PT 6 MM ....................................... 1 1 1 1 190306-KST-942 NUT FLANGE PT. 12 MM..................................... 1 1 1 1 190505-425-000 WASHER, 8 MM................................................... 1 1 1 1 192811-10000 BOLT, A BRAKE STOPPER................................ 1 1 1 1 194001-06000-0S NUT HEX., 6 MM.................................................. 2 2 2 2 294001-08000-0S NUT HEX,. 8MM................................................... 1 1 1 1 194201-20150 PIN, SPLIT 2X15 MM ........................................... 1 1 1 1 195701-06035-00 BOLT, FLANGE 6X35........................................... 1 1 1 1 112345678910111213141516171819595915823-4127191110114171861316 16Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST
  61. 61. 64*AXLE, RR. WHEEL............................... 0.2* SPROCKET, FINAL DRIVEN ............... 0.7*DAMPER, RR. WHEEL ........................ 0.4(ONE OR ALL)*COLLAR, RR. AXLE DISTANCE*BEARING, RADIAL BALL, 6301(ADD 0.1 FOR EACH)*SLEEVE, RR. WHEEL.......................... 0.5*HUB, RR. WHEEL ................................ 2.5*FLANGE, FINAL DRIVEN..................... 0.8*TYRE, RR (2.75-18-6PR). .................... 0.9*RIM, WHEEL (1.60 X 18)...................... 2.3*BEARING, RADIAL BALL, 6203........... 0.640544-198-900 ADJUSTER, CHAIN LEFT .................................. 1 1 1 1 141201-KST-940 SPROCKET, FINAL DRIVEN 44T....................... 1 1 1 1 141241-KTC-900 DAMPER, REAR WHEEL ................................... 4 4 4 4 442301-KST-940 AXLE, REAR WHEEL ........................................ 1 1 1 1 142303-KCC-600 SLEEVE REAR WHEEL .................................... 1 1 1 1 142304-198-900 COLLAR, RR. AXLE SLEEVE............................. 1 1 1 1 142601-ACC-H01 WHEEL, COMP., REAR ...................................... - 1 - 1 142601-ACC-H40 WHEEL, COMP., REAR ...................................... - 1 - 1 142601-KTR-940 HUB COMP., REAR WHEEL (ISM)..................... 1 - 1 - -42603-198-900 NIPPLE, SPOKE ................................................ 36 - 36 - -42611-KWA-940 FLANGE, FINAL DRIVEN ................................... 1 1 1 1 142615-KCC-600 BOLT, STUD 8X35.5 ........................................... 4 4 4 4 442620-KTR-700 COLLAR, RR. AXLE DIST................................... - 1 - 1 142620-KTR-940 COLLAR, RR AXLE DIST ................................... 1 - 1 - -42621-KTC-900 COLLAR.............................................................. 1 - 1 - -42711-KCC-730 TYRE, RR.(3.0X18)............................................. 1 1 1 1 142712-P11-000 TUBE, TYRE 2.75-3.0X18................................... 1 1 1 1 142713-KFN-850 FLAP, TYRE ........................................................ 1 - 1 - -44701-AAC-H00 RIM, FRONT WHEEL(1.6X18)............................ 1 - 1 - -90306-KST-942 NUT, FLG.PT 12 MM........................................... 1 1 1 1 112345678910111213141516171819Service Item F.R.T.F - 11REAR WHEELFR.323262892717162518 81512-133353251121162421022204714262519Ref. Part No. Description Reqd. No.No. PASSION PRODRUM DISCKICK SELF SELFSPOKE CAST SPOKE CAST CAST

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