HARD ROCK - PT Nusantara Sangga Bumi · HARD ROCK CA;AO. • +61 2 4648 7500 1 MISSION STATEMENT...
Transcript of HARD ROCK - PT Nusantara Sangga Bumi · HARD ROCK CA;AO. • +61 2 4648 7500 1 MISSION STATEMENT...
www.jennmar.com.au • +61 2 4648 7500
HARD ROCKC A T A L O G U E
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MISSION STATEMENT
Jennmar Australia Pty Ltd is a leader and innovator in the design and manufacture of roof and ground control systems for the mining, tunnelling and construction industries.
We are dedicated to providing our customers with competitively priced quality products and services as well as increasing the productivity of our customers, whilst maintaining an environment:
• Which generates growth for our stockholders
• Where the commitment, skills and creativity of our employees can flourish and be rewarded
• Which ensures the safety and welfare of our employees
• Where we enhance our community
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CONTACT DETAILS
Metaliferous Mining ManagerAnthony DoddsEmail – [email protected] – 0427 488 442
Mt Isa Mine Service RepresentativeBill KingdomEmail – [email protected] – 0457 101 080
Mine Service RepresentativePaul HorneEmail – [email protected] – 0497 444 009
Geotechnical Engineer
Trent Roberts
Email – [email protected]
Mobile – 0409 033 184
VIC/NSW Mine Service Representative
Peter Gilby
Email – [email protected]
Mobile – 0409 033 680
Broken Hill Mine Service RepresentativeWayne WalkerEmail – [email protected]
Mobile – 0427 775 133
WA (Perth) Branch Manager
Mike Adams
Email – [email protected]
Mobile – 0418 227 590
WA Mine Services Manager
Shanon Mills
Email – [email protected]
Mobile – 0427 415 057
WA Mine Service Representative
John Nestorovski
Email – [email protected]
Mobile – 0427 102 145
Mine Services – Metaliferous (Hard Rock)
NSW Mine Service ManagerTim GaudryEmail – [email protected] – 0409 120 426
Northern NSW Mine Service RepresentativeTony SmithEmail – [email protected] – 0417 663 308
Continuous Improvement Co-ordinatorDanny MurrillEmail – [email protected] – 0418 828 344
Mining EngineerPeter CraigEmail – [email protected] – 0419 018 998
North Coast Mine Service RepresentativeBrett GoodmanEmail – [email protected] – 0427 705 693
Western NSW Mine Service RepresentativePaul HolmesEmail – [email protected] – 0428 423 504
South Coast Mine Service RepresentativeMark BedfordEmail – [email protected] – 0437 771 781
Mine Services – New South Wales Coal
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CONTACT DETAILS
Queensland Technical ManagerJohn NaylorEmail – [email protected] – 0408 859 007
Mine Service RepresentativeGraeme NaylorEmail – [email protected] – 0419 194 480
Mine Service SupervisorHarold HintonEmail – [email protected] – 0427 229 669
Mine Service RepresentativeJamie MinnsEmail – [email protected] – 0488 777 756
Mine Services - Queensland Coal
Technical Sales ManagerMatt RuddockEmail – [email protected] – 0427 056 447
Senior ChemistBevan ThompsonEmail – [email protected] – 0427 405 249
Jennchem
Mine Service RepresentativeNeil CameronEmail – [email protected] – 0438 022 633
Services – Civil and TunnellingContact Head Office:40 - 44 Anzac Avenue Smeaton Grange NSW 2567Phone – (02) 4648 7500Fax - (02) 4648 7555
Queensland Operations Co-ordinatorNathan PhieEmail – [email protected] – 0427 209 641
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CONTACT DETAILS
Cobar
Head Office and Plant40-44 Anzac AvenueSmeaton GrangeNSW 2567Phone (02) 4648 7500Fax (02) 4648 7555
Managing DirectorPeter RobertsEmail – [email protected] – 0418 687 371
National Commercial ManagerMatthew BerryEmail – [email protected] – 0408 269 658
Kurri Kurri (NSW) address43 Wermol StKurri KurriNSW, 2327
Chief Operating OfficerPaul GreggEmail – [email protected] – 0447 771 475
Plant Manager NSWMichael SveronisEmail – [email protected] – 0408 209 156
National Quality ManagerArmand du PlessisEmail - [email protected] – 0417 905 046
WA (Perth) Plant84 Furniss RdLandsdale, WA6065
Queensland Plant48-50 Southgate DrivePaget, Mackay, QLD 4740Phone (07) 4952 8700Fax (07) 4952 8777
General Manager QueenslandTony SteainsEmail – [email protected] – 0438 445 099
Plant Manager QueenslandKeith CoburnEmail – [email protected] – 0408 605 546
National Safety and Environment ManagerMick BakerEmail – [email protected] – 0427 543 664
Manufacturing and Administration
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ACCREDITATIONS
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CONTENTS
ROCK BOLTS & ACCESSORIESYield Lok Bolt 17 mm (Dynamic Rock Bolt) . . . . . . . . 8Yield Lok Bolt 23 mm (Dynamic Rock Bolt) . . . . . . . . 9Jtech 20mm All Thread Bar . . . . . . . . . . . . . . . . . . 10Jtech 25mm All Thread Bar . . . . . . . . . . . . . . . . . . 11 Python Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Friction Lok . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Self-Drilling Friction Lok . . . . . . . . . . . . . . . . . . . . 14Point Anchored Friction Lok . . . . . . . . . . . . . . . . . 15Mech Lok Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . 16M24 Torque Tension . . . . . . . . . . . . . . . . . . . . . . . 17Hawkeye Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Hollow Self Drilling Bolts . . . . . . . . . . . . . . . . . . . 193/4” Paddle Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 203/4” Extenda Bolt . . . . . . . . . . . . . . . . . . . . . . . . . 21M36 Boot Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Aussie Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Colour Coding Torque Tension Bolts . . . . . . . . . . . 24End Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Floor Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26“U” Hanger Nuts . . . . . . . . . . . . . . . . . . . . . . . . . 27
CABLE BOLTS & ACCESSORIESTG Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Fish Hook debonded Hollow TG Cable Bolt . . . . . . . . 30Indented Superstrand . . . . . . . . . . . . . . . . . . . . . . . . 31Plain Superstrand . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Fish Hook Debonded Superstrand Cable Bolt . . . . . . . 33Bulbed Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Bowen Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35TOTO Tensioning Device . . . . . . . . . . . . . . . . . . . . . . 3615 .2mm Bulbed Cable . . . . . . . . . . . . . . . . . . . . . . . 3715 .2 Cable with Grout Tube . . . . . . . . . . . . . . . . . . . 3815 .2 Cable Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Cable Bolts Colour Coding . . . . . . . . . . . . . . . . . . . . 40Barrel & Wedges . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Tension Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Grouting Consumables . . . . . . . . . . . . . . . . . . . . . . . 43Hydraulic Tensioning Equipment . . . . . . . . . . . . . . . . 44Tiger Dollie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4515 .2mm Cable Truss Splice Tube . . . . . . . . . . . . . . . . 46Cable Bolts Accessories Colour Coding . . . . . . . . . . . 47
PLATES & W-STRAPGround Support Volcano Plates . . . . . . . . . . . . . . . . . 49Kanga Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Roll Top Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Flat Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Combination Plates . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Cable Volcano Plates . . . . . . . . . . . . . . . . . . . . . . . . 54Truss Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Cable Sling Securing Plates . . . . . . . . . . . . . . . . . . . . 56W-Washers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Pizza Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Pizza Pan Combi Plates . . . . . . . . . . . . . . . . . . . . . . . 59Fly Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Mesh Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
STEEL MESHRoof Mesh Module . . . . . . . . . . . . . . . . . . . . . . . . . . 63Hand Held Mesh Sheet . . . . . . . . . . . . . . . . . . . . . . 64Mesh Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65AUSRO Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Shotcrete Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Mine Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Mesh Rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Woven Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
GROUTSJennchem Bottom Up 100 Grout . . . . . . . . . . . . . . . . 72Jennchem Top Down 80 Grout . . . . . . . . . . . . . . . . . . 73
RESIN CAPSULES & ACCESSORIESHard Rock Twin Capsules . . . . . . . . . . . . . . . . . . . . . 75Shooter Resin Capsules . . . . . . . . . . . . . . . . . . . . . . . 76‘5 Star’ Single Speed . . . . . . . . . . . . . . . . . . . . . . . . 77Standard Single Speed . . . . . . . . . . . . . . . . . . . . . . . 78Yield-Lok Resin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
CUTTABLE SUPPORTJennmar Fibreglass Tensionable Dowel . . . . . . . . . . . . 82Jennmar Fibreglass Thrust Dowel . . . . . . . . . . . . . . . . 83AROA Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Fibreglass 28mm Injection Dowel . . . . . . . . . . . . . . . . 85Fibreglass 32mm Rib Bolt . . . . . . . . . . . . . . . . . . . . . 86Jennmar Plastic Plates . . . . . . . . . . . . . . . . . . . . . . . . 87Plastic Steel Combination Plates . . . . . . . . . . . . . . . . 88Jennmar Plastic Mesh . . . . . . . . . . . . . . . . . . . . . . . . 89Fibreglass Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
MIXING SPANNERSHard Rock Parts List . . . . . . . . . . . . . . . . . . . . . . . . . 92
EYE BOLTS AND HANGERSAccessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Clip-Up Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
NOTE: Please confirm that you have the latest version of this catalogue by visiting www.jennmar.com.au before using any of the technical specifications contained herein
www.jennmar.com.au • +61 2 4648 7500
www.jennmar.com • +61 2 4648 7500
ROCK BOLTS & ACCESSORIES
SECTION 1
MINING PRODUCTS
8
ROC
K BO
LTS
& A
CC
ESSO
RIES
www.jennmar.com.au • +61 2 4648 7500
633 147
8%
137
844 196
DescriptionGeneral
Data
Yield Strength of steel
Tensile Strength of steel
Standard Elongation min.
Shear Strength (0.7 x UTS)
517 120
112
160688
Properties Minimum Properties Typical
MPa MPakN kN
Bar Diameter (mm) 17.2mm
Bar Straightness to AS 1442 - 1991
Rolled Thread ¾” Left Hand Thread Automotive Standard
Features
• Dynamic testing developed and confirmed by CANMET
• Yielding not effected by resin / grout properties, hole diameter or encapsulation length
• Complete independent test and installation data available on request
• Consistent and repeatable results
• High shear stiffness and strength
• No rig changes required for installation
YIELD-LOK BOLT 17mm
DYNAMIC ROCK BOLT
Typical UTS (MPa)Input Energy Displacement
150 mm16.7 kJ
250 mm30 kJ
730 mm43 kJ
Note: Average from CANMET testing
Mass Per Metre (kg/m) 2.1
235
28-31
34 - 40
Cross Sectional Area (mm²)
Drill hole size Paddle (mm)
Drill Hole Size (mm)
9
ROC
K BO
LTS
& A
CC
ESSO
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YIELD-LOK BOLT 23mm
DYNAMIC ROCK BOLT
Features
• Dynamic testing developed and confirmed by CANMET
• Yielding not effected by resin / grout properties, hole diameter or encapsulation length
• Complete independent test and installation data available on request
• Very consistent and repeatable results
• Bolt performance can be changed to suit varying geotechnical domains
• High shear stiffness and strength
• No rig changes required for installationTypical UTS (MPa)
Input Energy Displacement
149 mm29.4 kJ
271 mm46 kJ
370 mm51 kJ
Note: Average from CANMET testing.
Note: U3 C2 Bolt test results
633 246
230
405
3.15
36-40
844 328
DescriptionGeneral
Data
Yield Strength of steel
Tensile Strength of steel
Standard Elongation min.
Shear Strength (0.7 x UTS)
Bar Diameter (mm)
Cross sectional area (mm²)
Mass per metre (kg/m)
Drill Hole size (mm)
Bar Straightness to as 1442 - 1991
Rolled Thread ¾” Left Hand Thread Automotive Standard
517 200
172
267688
Properties Minimum Properties Typical
MPa MPakN kN
Min 7% Typ 9%
Core 23 Major 31
Patent Pending
UPSETPE COATINGRESIN/GROUT
10
ROC
K BO
LTS
& A
CC
ESSO
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www.jennmar.com.au • +61 2 4648 7500
Features• 20mm Left hand thread bar
• Suitable for use with either resin capsules or grout
• Resin shredder* actively promotes shredding of the capsule film and mixing of the resin components
• Resin shredder* centralises the bolt within the borehole and allows use in larger diameter holes e.g. 35 mm
• Available in plain or hot dipped galvanised
• Dome nut design allows the use of a standard 36mm A.F. tightening spanner
• Hanger nuts load rated to 2 Tonne available with thread
• Supplied with KANGA PLATE and J-LOK resin
• T38 and hand held drive assemblies available in any length
• Patent Pending Shredder
J-TECH ‘20MM THREAD BAR’
ROCK BOLTS
Various torque rated shear pin break-out nuts available for use on J-Tech 20mm bolts
Bar Diameter (mm) Core Major19.5mm 23mmBar Straightness to AS 1442-1991
Mass Per Metre (kg/m) 2.47
300
32 - 3835 - 40
Cross Sectional Area (mm²)
Drill hole size Paddle (mm)Drill Hole Size Shredder (mm)
Description20mm Bar
Properties Minimum20mm Bar
Properties Typical
MPaYield Strength of Steel
Standard Elongation
500
Min
550
Typ
160
15%
170
19%
185
120
200
130
600 650Tensile Strength of Steel
Shear Strength (0.7 x UTS)
MPakN kN
11
ROC
K BO
LTS
& A
CC
ESSO
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Features• Left hand thread bar
• Suitable for use with either resin capsules or grout
• Resin shredder* actively promotes shredding of the capsule film and mixing of the wresin components
• 40mm resin shredder available with bolt for 43-45mm drill
• Resin shredder* centralises the bolt within the bore hole and allows use in larger diameter holes e.g. 35 mm
• Paddle resin mixing device actively promotes resin mixing and anchorage in smaller hole diameters
• Finer 6mm pitch thread achieves higher tension for a given torque
• Available in plain or hot dipped galvanised (c coat or thermal diffusion)
• Dynamic testing conducted without bolt failure to 47kJ absorbed energy
• Double shear test data available
J-TECH ‘25MM THREAD BAR’ROCK BOLTS
Various torque rated shear pin break-out nuts available for use on J-Tech 25mm bolts*Patent Pending Resin Shredder
• Dome nut design allows the use of a standard 36mm A.F. tightening spanner
• Hanger nuts load rated at 2 and 3 tonne
• Supplied with KANGA PLATE which collapses when the bolt goes into yield
• T38 drive dollie available in any length
Bar Diameter (mm) Core Major23mm 25mmBar Straightness to AS 1442-1991
Mass Per Metre (kg/m) 3.4
433
32 - 3836 - 40
Cross Sectional Area (mm²)
Drill hole size Paddle (mm)Drill Hole Size Shredder (mm)
Description25mm Bar
Properties Minimum25mm Bar
Properties Typical
MPaYield Strength of Steel
Standard Elongation
500
Min
565
Typ
215
15%
245
20%
260
182
294
201
600 685Tensile Strength of Steel
Shear Strength (0.7 x UTS)
MPakN kN
12
ROC
K BO
LTS
& A
CC
ESSO
RIES
www.jennmar.com.au • +61 2 4648 7500
Features
• Suitable for common civil and hardrock drill hole diameters
• Lengths up to 8m
• Complete range of face plates to suit
• High pressure injection pumps and accessories are available. New high flow rate air/water pump
• Specifically developed water injection dollie to fit Jumbo machines to allow percussion installation in collapsed holes and the ability to slide through centralisers
• Molecular attachment water based coating that doesn’t crack when bolt is inflated. 10 x better than galvanising in salt spray and acid testing
• Python Eye PATENT PENDING allows for easier insertion in damaged holes
• Specfically designed dollie and python eye allows for installation and inflation in collapsed drill holes and very poor ground
• Independent test data available for varying coating performance
PYTHON BOLT
ROCK BOLTS
Minimum UTS (kN)
Feed Material %
SpecificationS Type
STANDARD
SUPER
MIDI
Tube Thinkness
(mm)2
3
41
54
35 - 38 120 25
45 - 51 240 25
45 - 51 160 25542
Inflated Bolt Diameter
(mm)
Drill hole diameter
(mm)
Mass/metre
2 kg/m
2.8 kg/m
3.75 kg/m
STANDARD
MIDI
SUPER
13
ROC
K BO
LTS
& A
CC
ESSO
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Features
• The radial compression of the slotted steel tube inside a borehole provides both radial and axial restraint to rock movement
• Can be post grouted for extra corrosion protection and support capacity
• Available in black or hot dipped galvanised
• 39mm friction lok designed to suit 47mm friction lok plates, requiring the use of one plate on site
FRICTION LOK
ROCK BOLTS
Typical UTS (MPa)Diameter (mm) Pack Size
30033
30039
15047
Description General Data
33mm Friction Lok Properties Minimum
33mm Friction Lok Properties Typical
MPaYield strength of steel
Cross Sectional Area (mm²)
415 51080 100
204
1.53
30-32
100 120510 610Tensile strength of steel
Mass per metre (kg/m)
Drill Hole size (mm)
MPakN kN
Description General Data
39mm Friction Lok Properties Minimum
39mm Friction Lok Properties Typical
MPaYield strength of steel
Cross Sectional Area (mm²)
415 51090 115
225
1.77
35-38
115 135510 610Tensile strength of steel
Mass per metre (kg/m)
Drill Hole size (mm)
MPakN kN
Description General Data
47mm Friction Lok Properties Minimum
47mm Friction Lok Properties Typical
MPaYield strength of steel
Cross Sectional Area (mm²)
345 445120 160
355
2.79
42.1-45
165 180460 510Tensile strength of steel
Mass per metre (kg/m)
Drill Hole size (mm)
MPakN kN
14
ROC
K BO
LTS
& A
CC
ESSO
RIES
www.jennmar.com.au • +61 2 4648 7500
Features
• Standard 47mm Friction Lok Bolt installed using percussion. The slotted tube provides both radial and axial restraint to rock movement
• Save up to 40% installation time
• Two booms can drill and install friction bolts simultaneously
• Annual time saving installing bolts could be saved boring for development metres
• Drill steel reusable on all bolts
• Drill bit size is perfect every installation
• Bolt used a standard 47mm friction bolt
• Easily installed in varying ground conditions
• Available in black or hot dipped galvanised
• Patent Pending
* This pack includes 100 bolts, 100 plates and 100 drill bits
SELF-DRILLING FRICTION LOK
ROCK BOLTS
Typical UTS (MPa)Diameter (mm) Pack Size
100*47
445 160
355
2.79
43.5
510 180
DescriptionGeneral
Data
Yield Strength of steel
Tensile Strength of steel
Cross Sectional Area (mm2)
Mass per Metre (kg/m)
Drill Hole Size (mm)
345 120
165460
47mm Friction Lok Properties Minimum
47mm Friction Lok Properties Typical
MPa MPakN kN
15
ROC
K BO
LTS
& A
CC
ESSO
RIES
www.jennmar.com.au • +61 2 4648 7500
Features
• Standard 47mm Friction Lok Bolt installed using percussion. The slotted tube provides both radial and axial restraint to rock movement
• Bolt has full 180kN capacity in all ground conditions
• Easily installed in very poor ground
• A radial crimp is located at the tail of the Friction Lok Bolt, housing a Mechanical Point Anchor
• The Mechanical Point Anchor has a hex drive which locates into drill/dolly drive assembly when the bolt is mounted onto the drill boom
• Once the Friction Lok is installed, left hand rotation is applied to the Mechanical Point anchor, actuating the drive and expanding the bolt tail
• Once expanded, the Mechanical Point Anchor has a non-seizure load of 240kN, exceeding the Friction Bolt UTS
• Simple, efficient and low cost
• Available in black or hot dipped galvanised
• Patent Pending
POINT ANCHORED FRICTION LOK
ROCK BOLTS
Typical UTS (MPa)Diameter (mm) Pack Size
15047
445 160
355
2.79
42.145
510 180
DescriptionGeneral
Data
Yield Strength of steel
Tensile Strength of steel
Cross Sectional Area (mm2)
Mass per Metre (kg/m)
Drill Hole Size (mm)
345 120
165460
47mm Friction Lok Properties Minimum
47mm Friction Lok Properties Typical
MPa MPakN kN
16
ROC
K BO
LTS
& A
CC
ESSO
RIES
www.jennmar.com.au • +61 2 4648 7500
Features• Easy installation in very poor ground
• Increased system capacity compared to standard 47mm friction loks
• Improved load transfer due to combination of the friction lok and mechanical anchor bolt working together
• Improved corrosion performance compared to standard friction loks
• Improved shear performance of installed system
• No changes required to existing Jumbo drill rigs for installation
• Suits existing drill hole sizes
• The “X” grade steel used by Jennmar has superior toughness and ductility through the use of grain refining alloys.The Jennmar “X” grade bolts should provide better performance in mines where Stress Corrosion Cracking is evident and also in areas of high localised horizontal stresses
• Pull tested to 30 tonne without failure
• Patent Pending
MECH LOK BOLTROCK BOLTS
General DataDescription
47mm Friction Lok Properties Minimum
47mm Friction Lok Properties Typical
MPaYield Strength of Steel
Drill Hole Size (mm)
Cross Sectional Area (mm²)
345 445120 160165 180460 510Tensile Strength of Steel
Mass Per Metre (kg/m)
MPakN kN
3552.79
42.1 - 45
HSAC840 Grade DescriptionX Grade M24 Bar
Properties MinimumX Grade M24 Bar Properties Typical
MPa
Yield Strength of Steel
Standard Elongation
600
Min
650
Typ
228
15%
240
19%
306
223
335
245
840
920Tensile Strength of Steel
Shear Strength (0.7 x UTS)
MPakN kN
17
ROC
K BO
LTS
& A
CC
ESSO
RIES
www.jennmar.com.au • +61 2 4648 7500
Features• The “X” grade steel used by Jennmar has superior
toughness and ductility through the use of grain refining alloys. The Jennmar “X” grade bolts should provide better performance in mines where Stress Corrosion Cracking is evident and also in areas of high localised horizontal stresses.
• The JX rock bolt profile provides superior load transfer characteristics using the unique “J” bar pattern.
• Recommended for drill hole sizes 27 – 28mm diameter without mixing devices or 35-40mm with resin mixing devices
• M24 couplers, 35mm diameter are available for use with torque tension bolts
• Various roll pin break-out torque ranges available
• Available as galvanised
• Left hand thread required for hard rock installation
M24 TORQUE TENSIONROCK BOLTS
JB rib profile
J rib profile
Various torque rated shear pin break-out nuts available for use on M24 bolts
HSAC840 Grade DescriptionX Grade M24 Bar
Properties MinimumX Grade M24 Bar Properties Typical
MPa
Yield Strength of Steel
Standard Elongation
600
Min
650
Typ
228
15%
240
19%
306
223
335
245
840
920Tensile Strength of Steel
Shear Strength (0.7 x UTS)
MPakN kN
Bar Diameter (mm) Core Major21.7mm 23.5mmBar Straightness to AS 1442-1991
Mass Per Metre (kg/m) 3.0
380
28-3127-28
Cross Sectional Area (mm²)
Drill hole size Paddle (mm)Drill Hole Size Plain (mm)
300 Grade DescriptionJBS Grade M24 Bar Properties Minimum
JBS Grade M24 Bar Properties Typical
MPaYield Strength of Steel
Standard Elongation
300
Min
340
Typ
110
22%
126
27%
161
113
182
127
440 490Tensile Strength of Steel
Shear Strength (0.7 x UTS)
MPakN kN
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Features
• Elimination of protruding bolt tails minimising tyre and bolt damage and improves mine safety. Installed height is 39mm from rock surface
• Full pre-tension achieved which clamps damaged rock mass together on walls and gradeline
• Onesteel Whyalla HSAC840 grade bar - microalloyed high strength steel with superior toughness and ductility compared to reinforcing steel grades
• Full column resin encapsulated
• Easily installed from standard bolting machines
• Provision for in-situ proof load testing
• Jennmar proven “J-Bar” profiled
• Deformation/rib pattern
• 32mm Press paddled bolt end to promote efficient resin mixing
• Available in lengths 900 – 3000mm
• Available in black or galvanised
• Patent Pending
HAWKEYE BOLT
ROCK BOLTS
Typical UTS (MPa)Bar Diameter (Rib-Rib) 24mm
27 - 29mmPaddle Dimension (rib-rib)
263 3434140 T
220 306HSAC840
Part MaterialMin. Yield
(Mpa)Min. UTS
(Mpa)
Nut
Bar
655 850 13
600 840 15
Min. Elongation %
Min. Yield Tensile Strength
(kN)
Min. Ultimate Tensile Strength
(kN)
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Features• Installation using PUR or grout
• Installation for very poor ground
• Corrosion resistant
• Full test data available
HOLLOW SELF DRILLING BOLTS
ROCK BOLTS
Typical UTS (MPa)*1 The Ultimate low and Yield Low capacity are measured values.The Tensile-Yield strengths are calculated Average values
*2 Internal Standard
Technical Data R32NUnit R32S R51NR25N R38N T76NR32L R51L T76S
Outer Diameter 32
280
310
280
310
230
2.21
T76 *²
280
2.43
650
3.3
690
3.62
530
3.4
540
4.1
18.5
25 38 76
200
300
~ 200,000
150
1.17
ISO 10208
690
1.39
Acc. To. EN 10083-1
520
2.3
1m, 2m, 3m, 4m, 6m
500
300
400
4.59
650
8.46
520
Major
6.1
1600
330
1200
29.95
750
110.05
570
16.7
14 19 51
mm
kN
N/mm²
N/mm²
32 51
800
340
630
9.4
750
23.18
590
8.4
mm
N/mm²
cm⁴
-
15 33
32 51 76
220
310
180
1.83
ISO 1720
650
2.72
530
2.7
550
290
450
8.42
620
20.75
510
7
1900
310
1500
33.5
690
123.13
550
22
22 36 45
mm
kN
cm³
-
29.8 49.3
mm²
N/mm²
kg/m
-
520 1070
29.8 49.3 73.5
340 890 7250
Average Outer Diameter
Average Inner Diamter
Average Cross Sectional Area
Ultimate Load*¹
Shear Strength (Yield)
Youngs Modulus Of Elasticity
Yield Load*¹
Average Section Modulus
Thread Standard
Average Tensile Strength*¹
Moment of Inertia
Steel Grade
Average Yield Strength*¹
Weight
Delivery Lengths
29.8
430
23.8 36.9 73.5
290 770 21.2
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Features• 22mm wide paddles on the insertion end
promotes shredding of the resin capsule film and efficient mixing in hand-held drill holes
• Normally used for hand held support when using small drill bits
• Can be readily installed with hand operated “windy borers”
• Available with a “C” break-out pin
• Standard 36mm Hex and used as a thrust bolt
3/4’’ PADDLE BOLTS
ROCK BOLTS
Bar Diameter (mm) Core Major17.2mm 19mmBar Straightness to AS 1442-1991
Mass Per Metre (kg/m) 1.9
242
28 - 3132 - 38
Cross Sectional Area (mm²)
Drill hole size Paddle (mm)Drill Hole Size Shredder (mm)
Description3/4” Bar
Properties Minimum3/4” Bar
Properties Typical
MPaYield Strength of Steel
Standard Elongation
300
Min
350
Typ
66
22%
78
27%
98
68
116
76
450 500Tensile Strength of Steel
Shear Strength (0.7 x UTS)
MPakN kN
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Features• Extenda nut comes complete on the 3/4”
bolt, with internal breakout “plas” cap and one piece nut and washer
• Eliminates bolt threads protruding into the drive
• Installed into a regular hand held drill hole size
• Ideal on infastructure support to reduce damage from machines and harm to personnel
• Additional M24 female thread within the Hex drive for handing cable rollers
3/4’’ EXTENDA BOLTS
ROCK BOLTS
3/4’’ Rebar
3/4’’ Extenda NutTypical UTS (MPa)
Typical UTS (Tonnes)
850
Typical UTS (MPa)
15
Various torque rated shear pin break-out nuts available for use on ¾” bolts
Bar Diameter (mm) Core Major17.2mm 19mmBar Straightness to AS 1442-1991
Mass Per Metre (kg/m) 1.9
242
28 - 3132 - 38
Cross Sectional Area (mm²)
Drill hole size Paddle (mm)Drill Hole Size Shredder (mm)
Description3/4” Bar Properties
Minimum3/4” Bar
Properties Typical
MPaYield Strength of Steel
Standard Elongation
300
Min
350
Typ
66
22%
78
22%
98
68
116
76
450 500Tensile Strength of Steel
Shear Strength (0.7 x UTS)
MPakN kN
22
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Features
• High strength & ductility, 33mm diameter bolt for pinning conveyor equipment to the mine floor or hanging services
• High ductility reduces likelihood of fatigue failures due to the constantly changing load conditions of the conveyor equipment
• Designed for installation with common mine equipment - 43mm drill bits, 36mm diameter cable bolt resin capsules
• Separate drive nut allow spinning into the hole using regular roof bolt spanners. Drive nut part #: NUTM36DRIVE
• Special 100 x 100 mm plate designed to fit the common “boot end” base plates. Accommodates installation angles up to 15 degrees
M36 BOOT BOLT
ROCK BOLTS
Typical UTS (MPa)Thread M36 x 4
6.7 kgMass/Meter
Bar Core Diameter
Cross Sectional Area of Bar
33 mm
855 mm2
Typical Elongation
Shear Strength(Tonnes)
30%27 - 29
30%30%
15%35mm
GradeTypical Yield
MPaS - Mild Steel
M24 - S Grade
330
350
490
500
29
13
42
19
22 30650 890
MPaTonnes TonnesTypical UTS
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Features• The rock bolt assembly is suitable for hard rock
applications, tunneling and mines especially where aggressive ground contaminants are present.
• M24 Bolt JBX bar Gr.650/890MPa. JX rock bolt profile provides superior load transfer characteristics using the unique ‘J’ bar pattern
• The Aussie Bolt is a mechanical point anchored, pre tensioned, post groutable rock bolt with a grout injection nut head. All incorporated in a polyethylene sleeve
• The expansion shell will give the bolt a preload load of 12T before grouting
• Polyethylene convoluted tubing with a 2mm Wall thickness –Giving 50 -100 Year corrosion protection
• Recommended for drill hole size 45mm diameter
• Hand held or mechanically driven assemblies available for installation
• Screwed on Grout adaptor for high pressure grouting through 67mm nut head
Bolt and accessories can be supplied black or galvanised. All standard lengths are available and any length can be produced upon request.
AUSSIE BOLT
ROCK BOLTS
Rock Bolt with Double Corrosion Protection
Grout Adaptor
Installation Dolly
Bar Diameter (mm) Core Major21.7mm
Mass Per Metre (kg/m) 3.00
380
4541
Cross Sectional Area (mm²)
Drill hole size Paddle (mm)Drill Hole Size Plain (mm)
HSAC840 Grade DescriptionX Grade M24 Bar
Properties MinimumX Grade M24 Bar Properties Typical
MPa
Yield Strength of Steel
Standard Elongation
600
Min
650
Typ
228
15%
240
19%
306
223
335
245
840 920Tensile Strength of Steel
Shear Strength (0.7 x UTS)
MPakN kN
23.5mm
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COLOUR CODING
TORQUE TENSION BOLTS
ROCK BOLTS
Grade Painted across bolt
Length Painted on both end of bolt
Note: Plastic bags covering threads are also colour coded to Grade
Bolt Length (mm) Colour
Up to 900
3000
2200
925 - 1200
1225 - 1500
1525 - 1800
1825 - 2100
2125 - 2400
2425 - 2700
Grade Colour
Mild Steel “S” ALL BS BAR TO HAVE A BLUE STRIPE PAINTED ON THEM
ALL CRATES/BUNDLES TO HAVE A RED STRIPE
PAINTED ON THEMExtra High Tensile “X”
Pin LocationColour
C Pin (production) NEXT TO GRADE
NUT + BAR FROM NUT TO YELLOW STRIPE
C Pin (Test Bolts)
Length LocationColour
1100MM JSD 2200MM M24
NEXT TO GRADE
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END FITTINGS
ROCK BOLTS
Note: 1 ft.lb = 1.36 N.m
Features• Plain Nuts, Dome Balls and Plas Nuts are available as Galvanised
Product code “G” added to end of part number
• Nuts and washers are packaged 50 per 4 litre bucket
Parts List
Part Number
Nuts
Washers
Expansion Shells
Resin Shredder
Shotcrete Depth
Description Application
NUTRM24H125DM Plain M24 class 8 nut, 30mm high
Plain ¾” UNC class 8 nut, 25mm high
Galvanised M24 class 8 nut, 30mm high
Dome Ball, 51mm O.D., 24mm I.D.
Galvanised dome Ball, 51mm O.D., 24mm I.D.
Flat hardened steel washer, 65mm O.D., 25mm I.D.
Flat steel washer, 48mm O.D, 25mm I.D
White teflon anti friction washer M24
D10L 2-leaf expansion shell, 3/4” UNC thread
M24 Right hand thread 3 leaf expansion shell
M20 Right hand thread 3 leaf expansion shell
M16 Right hand thread 2 leaf expansion shell
Resin Shredder
Shotcrete Depth Indicator
Spare molycoated nuts for hanging brackets or floor bolting
Spare nuts for hanging brackets
Spare nuts galvanised bolts
Used on roof bolts with volcano plates
Used on galvanised roof bolts with volcano plates
Conventional Bolts – 35mm drill hole
For 24mm eye bolts, L Pins and hanger bolts
For 20mm eye bolts, L Pins
For 16mm eye bolts, L Pins
Prevent gloving and ensure resin mixing
Provide QA/QC for easy application and control of fibrecrete depth
Used on ¾” bolts
Used on M24 bolts
Used on M24 Bolts
NUT34H1D
NUTRM24H125DGAL
WASHM24DB
WASHM24DBG
WASH25MML
WASH25MM
WASHM24
EXPD10L
ES2443RHT
ES2036RHT
ES1628RHT
S
IW – White = 3.0m BoltIY – Yellow = 2.4m Bolt
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Features
• Commonly used for forming floor bolts for pinning boot ends etc, this section is removed and re-used
• Can be used for extensions to existing mild steel rock bolts for hanging
• Hex drive allows for easy removal from floor bolts
• Optional to come with or without nut & dome ball
• After removal, no bolt tails are left protruding from the floor eliminating trip hazards
FLOOR BOLT
ROCK BOLTS
Threaded SectionLength (mm)
Thread Diameter (mm)
30024
4646
12
16
18
18
14123939
Typical UTS(Tonnes)
Typical Yield(Tonnes)
Typical UTS (MPa)Coupler Length (mm)Coupler Diameter
(mm) Hole Diameter (mm)
43 - 457535
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Features
• 10mm diameter “U” hanger
• Available in all thread types
• Readily threaded onto the base of rock bolts for use as a hanger
• Recommended for carrying static loads
• Not recommended for lifting or pulling
• Avoid side loading of the “U” hanger
“U” HANGER NUTS
ROCK BOLTS
Safe Static Working Load
2 Tonne
Bar Core Diameter
Cross Sectional Area of Bar3 tonne cast hanger available for 25mm J TECH Bolt
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CABLE BOLTS
SECTION 2
MINING PRODUCTS
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Features• High strength steel wire strand, with metallurgy
aimed at resisting stress corrosion cracking
• Can be supplied with barrel and wedge for immediate passive support
• Corrosion protected flexible central steel hollow tube 14mm in diameter for grout injection
• Bird caged top section for resin anchoring
• Proven barrel and wedge system, with added corrosion protection
• Tensioned up to 30 tonne
• Typical lengths held in stock include 4, 6 & 8 metres (can be made to order)
• Installation into drill holes ranging from 38 – 45mm diameter to achieve VERY HIGH LOAD TRANSFER
• Grout adaptor with locking bayonet fitting for fast, easy and safe attachment
• Anchored with J-LOK “Post-Grout” resin capsules for mixing in larger drill holes
• Special high capacity volcano plates with grout indicator holes are available in various sizes
• Can be ordered as a pack complete with plates, resin and grout
TG BOLT
CABLE BOLTS
Elongation at Strand Failure
Typical Strand Yield Strength
5 - 7%568kN
Strand Diameter
28mm
Strand Strand at B&W
Typical Breaking Load
635kN (63 Tonne)
540kN (55 Tonne)
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Features• All the features of the TG Cable Bolt
• Fish Hook load tested to 200kg
• Easy installation from the ground, jumbo or integrated tool carrier
• Load transferred through a single hollow cable
• Process ensures full encapsulation of the TG Cable Bolt
• Available with pressure tested Grout adaptor or M20 thread for PUR injection
• Recommended for a 45mm drill hole
• Available in plain hollow strand, point anchor bulbing or fully bulbed
• Debonding length supplied as requested
• Supplied plain or debonded
• No requirement for grout or breather tubes
• Supplied in trays
FISH HOOK DEBONDED HOLLOW TG CABLE BOLT
CABLE BOLTS
Elongation at Strand Failure
Typical Strand Yield Strength
5 - 7%560kN
Strand Diameter
28mm
Strand Strand at B&W
Typical Breaking Load
620kN (63 Tonne)
540kN (55 Tonne)
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Features• Indented wire for improved bond strength
• Wires are stress relieved after indenting to maximise tensile performance
• Flexible, easy to handle even around the tight working areas of bolting rigs & integrated tool carrier platforms
• Tensioners are available to pre-tension the SuperStrand up to 27 tonne
• Installed in a regular 35 – 38mm drill hole
• Typical lengths held in stock include 4, 6 & 8 metre – but can be made to order
• Special packaging is available to suit the lengths ordered and for the transport system used at the mine site
• Drive ends are painted/colour coded to length
INDENTED SUPERSTRAND
CABLE BOLTS
Elongation at Failure
Typical Strand Yield Strength
6 - 7%525kN (53 Tonne)
Strand Diameter
Number of Wires
Steel Area
21.8mm 19 313 45 Tonne
Strand Strand at B&W
Typical Breaking Load
570kN (58 Tonne)
Typical Applications• SuperStrand of any length can be readily installed with hand bolters as a point anchored, pre-
tensioned support
• The 4m SuperStrand can be “fully encapsulated” with resin installed alongside primary support at the face. Installation time between 6 – 8 minutes
• Special centralizer allows full resin encapsulation of SuperStrands up to 8m in length
• Recommended plate thickness is a minimum 12mm
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www.jennmar.com.au • +61 2 4648 7500
Features• Flexible and easy to handle even around the
tight working areas of bolting rigs
• Tensioners are available to pre-tension the SuperStrand up to 27 tonne
• Installed in a regular 35mm drill hole
• Typical lengths held in stock include 4, 6 & 8 metres (can be made to order)
• Special packaging is available to suit the lengths ordered and for the transport system used at the mine site
• Drive ends are painted/colour coded to length
• Can be supplied debonded
PLAIN SUPERSTRAND
CABLE BOLTS
Elongation at Strand Failure
Typical Strand Yield Strength
6 - 7%525kN (53 Tonne)
Strand Diameter
No. of Wires Steel Area
21.8mm 19 313mm2 52 Tonne
Strand Strand at B&W
Typical Breaking Load
590kN (60 Tonne)
Typical Applications• Plain SuperStrand of any length can be readily installed with hand held bolters as a point
anchored, pre-tensioned support
• The 4m SuperStrand can be “fully encapsulated” with resin installed alongside primary support at the face. Installation time between 6 – 8 minutes
• Through pillar support can achieve 27 tonne of clamping pressure
• Recommended plate thickness is a minimum 12mm
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Features• All the features of the Superstrand Cable Bolt
• Easy installation from the ground, jumbo or integrated tool carrier
• Load transferred through a single Superstrand cable
• Superstrand cable has a higher capacity than twin 15.2mm cables
• Fish Hook load tested to 200kg
• Recommended for a 38 - 45mm drill hole
• Available in plain strand, point anchor bulbing or fully bulbed
• Debonding length supplied as requested
• Cable length supplied to required length
• Supplied plain or debonded
• Supplied 50 per pallet
FISH HOOK DEBONDED SUPERSTRAND CABLE BOLT
CABLE BOLTS
Elongation at Strand Failure
Typical Strand Yield Strength
6 - 7%
Strand Diameter
21.8mm
Strand Strand at B&W
Typical Breaking Load
590kN (60 Tonne)
510kN (52 Tonne)
525kN (53 Tonne)
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Features• The flexible SuperStrand and tensioning system
allows installation off the Jumbo or IT. Installation times as low as 10 minutes for an 8m Bulbed SuperStrand are possible depending on pre-drilled hole condition
• High strength plates are used with grout and breather tube slots in 45mm holes
• Installed with hand held bolters, as a 1m resin capsule provides the anchorage
• Anchored with J-LOK “Post-Grout” resin capsules for mixing in large drill holes
• Tensioners are available for up to 27 tonnes pre-tension
• Can be post grouted by either “bottom-up” or “top-down” methods depending on the drill hole diameter
• Special packaging is available to suit the lengths ordered and for the transport system used at the mine site
• Fully bulbed cable options available
BULBED SUPERSTRAND
CABLE BOLTS
Elongation at Strand Failure
Typical Strand Yield Strength
30%525kN (53 Tonne)
Strand Diameter
No. of Wires Steel Area
21.8mm 19 313mm2 12
Strand Strand at B&W
Typical Breaking Load
590kN (60 Tonne)
Drill Hole Diameter (mm)
Bulb Diameter (mm)
3542 - 4552 - 55
323848
Characterised typically by 3 bulbs in the top section of the SuperStrand which provides for resin anchorage in larger sized drill hole. The larger sized drill holes allow for tubes for post grouting of the SuperStrand after point anchoring by resin and pre-tensioning.
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Features• Grouted bulbed section produces high bond
strength to the rock
• Anchored with J-LOK “Post –Grout” resin capsules for mixing in 42-45mm drill holes or grout
• Special high strength plates are used with additional grout and breather tube slots
• Can be easily installed off the IT using a fish hook and grout for 50 tonne single strand support
• Can be tensioned up to 25 tonnes
• Special packaging is available to suit the lengths ordered and for the transport system used at the mine site. This may include plates and barrels & wedges
• The Bowen cable is bottom-up grouted using specially developed hole seals
• Breather tube can be removed and fish hooks attached for fully grouted hand installation
BOWEN CABLE
CABLE BOLTS
Characterised by non-collapsible bulbs every 500mm down the grouted length of the SuperStrand, which are a smaller diameter than the top resin anchorage bulbs. The breather tube is permanently fixed to the cable with metal ties. The bolt features a resin retention washer which can be placed on the cable at any position which optimises anchorage.
Elongation at Strand Failure
Typical Strand Yield Strength
6 -7%525kN (53 Tonne)
Strand Diameter
No. of Wires Steel Area
21.8mm 19 313mm2 45 Tonne*
Strand Strand at non-collapsible bulb
Typical Breaking Load
590kN (60 Tonne)
* 45 tonne breaking load if the cable is only point anchored & not grouted.
Drill Hole Diameter (mm)
“Top” Bulb Diameter (mm)
“Bottom” Bulb Diameter (mm)
42 - 45 38 32
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CABLE BOLTS
Features
• Eliminates the need for hydraulic tensioners for pre-tension up to 10 tonne
• ToTo devices come factory pre-pressed onto the end of each cable bolt
• No loose components or pinch points on the ToTo device during manual handling
• Components are joined for transport by a shear pin which shears upon tightening
• Dome ball washers fit existing cable bolt plates for the respective 22mm and 28mm diameter cables
TOTO TENSIONING DEVICE
Length (mm)
Typical Cable Breaking Load (Tonne)
150 50
Maximum Outside Diameter (mm)
Suit Cable Diameter
70
70
22mm
28mm 150 55
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Features
• Lowest cost to capacity cable bolt configurations for the hard rock mining industry
• Available in single, twin and triple strand
• Can be used in either top-down or bottom-up grouting applications
• Typically fitted with fish-hooks to hold the cables inside the drill holes or cable reels for mechanical bolt installation
• Truss configurations are available for ease of manually bending and tensioning cross members
• Cables are coiled for transport efficiency
• Minimum birdcage spacing at 180mm for maximum bond strength with the grout and rock
• Number of tails protruding can vary for each configuration
• Configurations can be made to order
15.2MM BULBED CABLE
CABLE BOLTS
Typical StrandBreaking Load
Cable TypeTypical
Elongation at Failure
Drill HoleTypical StrandYield Strength
6
9
M
5 %
5 %
5 %
Single Strand
Twin Strand
Triple Strand
45 - 50 mm
52 - 55 mm
55 - 65 mm
245 kN (25 tonne)
490 kN (50 tonne)
530 kN (53 tonne)
735 kN (75 tonne)
795 kN (81 tonne)
265 kN (27 tonne)
Technical Details
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Features• A Twin-strand 15.2mm cable with grout
tube attached
• Low cost support
• Supplied complete ready for installation and grouting
• Lengths are available up to 15 m.
• Configured with grout or breather tube fully assembled
• Traditional secondary support throughout Australian Mines
• Available as continuously bulbed reels for Cabolters
• Stress-relieved low relaxation, high strength cable
• Normally used with cementitious grout, using “bottom up” grouting techniques
• Cables are fitted with a “Fish Hook” arrangement to hold the cable up the hole prior to grouting
• Smaller diameter cables allow for ease of joining/ bending to form truss arrangement
• Cables are coiled for ease of transport underground
15.2mm CABLE WITH GROUT TUBE
CABLE BOLTS
GARFORD 15.2mm Twin-strand are normally bulbed and configured as cable bolts with a single tail for plating, or as a truss with two tails for forming a sling.
Drill hole size varies depending on single, double or triple strand applications
Strand Diameter15.2 Cable
Properties Minimum15.2 Cable
Properties Typical
MPa
Yield Strength of Steel
Standard Elongation Min Typ
212
3.5%
250
6.5%
250 265
1850Tensile Strength of Steel
MPakN kN
Mass Per Metre (kg/m) 1.13kg
143
28-3135-51
Cross Sectional Area (mm²)
Drill hole size Paddle (mm)Drill Hole Size (mm)
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www.jennmar.com.au • +61 2 4648 7500
Features• A Twin-strand 15.2mm cable secured
by 6.3mm wire
• Low cost high capacity Cable Strap support
• Supplied complete and ready for installation
• Lengths are available up to 15 m
• Designed to be installed with the Jennmar Cable Sling Plate
• Fast application for pillar strap support
15.2mm CABLE STRAP
CABLE BOLTS
15.2mm Cable Strap plain strand strap, with two tails for forming a sling or swaged to secure with Jennmar Cable strap plate
143
1.13kg
35 - 51
Typ
1850
250
6.5%
265
Strand Diameter
General Data
Yield Strength of steel
Standard Elongation
Mass per metre (kg/m)
Tensile Strength of steel
Cross sectional area (mm²)
Drill Hole size (mm)
MPa kN
15.2 Cable Properties Minimum
15.2 Cable Properties Typical
kNMPa
Min
212
3.5%
250
40
CA
BLE
BOLT
S
www.jennmar.com.au • +61 2 4648 7500
NOTES: TG Bolts are painted over the grout adaptor and first 100mm, SuperStrand & Bowen Cables painted 200mm from drive end, 15.2mm cables painted on Fish Hook
COLOUR CODING
CABLE BOLTS
Cable Length (m) Colour
0.0 - 3.9
11.0 - 11.9
7.0 - 7.9
15.0 - 15.9
5.0 - 5.9
13.0 - 13.9
9.0 - 9.9
17.0 - 17.9
19.0 - 19.9
4.0 - 4.9
12.0 - 12.9
8.0 - 8.9
16.0 - 16.9
6.0 - 6.9
14.0 - 14.9
10.0 - 10.9
18.0 - 18.9
20.0 > PLAIN - See Tags
Cable Length (m) Colour
4.1
8.1
6.1
4.3
10.1
6.3
41
CA
BLE
BOLT
S
www.jennmar.com.au • +61 2 4648 7500
Features• Domed Barrels & Wedges for 28mm, 21.8mm
and 15.2mm diameter strand are used with volcano plates to achieve installation angles of up to 18 degrees
• Flat Barrels and Wedges in 15.2mm are used on flat plates on cable bolts and with tension blocks on trusses
• All Barrels and Wedges have an oil film coating and are packaged in strong 4 litre buckets for corrosion protection
• Anti-corrosion phosphate coatings on barrels are available for longer term installations
• All Barrels and Wedges MUST be pretensioned to a minimum 8 tonnes to ensure the wedge teeth penetrate the strand to achieve maximum load capacity
• O-Ring in 28mm to prevent grout flowing into the wedges
BARREL & WEDGES
CABLE BOLTS
Qty/bucketOuter Diameter (mm)
42
58
65
20
10
10
Applicable Strand Diameter
Length (mm)
15.2
21.8
28
44
60
70
42
CA
BLE
BOLT
S
www.jennmar.com.au • +61 2 4648 7500
Features• Used for joining cable tails in formation of
trusses and for bullnose/camelback/pillar
wrap applications
• Flat Barrels and Wedges must be used with
the tension blocks
• Packaged in 4 litre buckets for minimal wastage
TENSION BLOCKS
CABLE BOLTS
Height (mm)Width (mm) Qty/bucket
100
200
5
5
140 5
50
50
70
Applicable Strand Diameter (mm)
Length (mm)
15.2
15.2 (4WAY)
21.8
75
100
100
43
CA
BLE
BOLT
S
www.jennmar.com.au • +61 2 4648 7500
GROUTING CONSUMABLES
Features• Components are available in combined “Kit” forms to suit the number of
cables per package
CABLE BOLTS
Part Number
Grout Tube
Grout Lance
Grout Gun
Breather Tube
Tube Connectors
Hole Seals
Description Application
TUBE16GR16mm O.D. Grout Tube.- Pressure Rating PN16- 300m per roll
20mm O.D. Grout Tube- Pressure rating PN16- 100m per roll
Pre-Cut 16mm O.D. Grout Tube- Pressure rating PN12.5- Chamfered end and drill holeon ejection end
Grouting lance for connection to TG Bolt, c/w high pressure seals and pressure relief valve
Grout connector for 16mm grout tube
Grout connector for 20mm grout tube
Grouting lance for connection to TG TOTO Bolt, c/w high pressure seals and pressure relief valve
5mm O.D. Breather Tube- 200m per roll- Yellow in colour
13mm O.D. Breather Tube- 100m per roll- Various colours
1/4” air breather tube- Supplier per cut length or on rolls- Black in colour
1/4” air breather tube connector
16mm poly end connector for grout tube -3/4” male or female thread
20mm poly end connector for grout tube - 3/4” male or female thread
20kg Bag of Cotton Waste
Jennfoam cartridges
Used with Bux Plug & Bowen Cable. Along with 15.2mm
varieties
Used for general “bottom-up” grouting
Used for “top-down” grouting
For grouting of TG Bolts. Variable lengths available
Top-down grouting
For grouting of TG TOTO Bolts. Variable lengths available
Bottom-up grouting
Used to connect breather tube extensions to Bowen Cables
When threaded to a Minsup, used for connection of 1” grout delivery
line to 16mm grout tube
When threaded to a Minsup, used for connection of 1” grout delivery
line to 20mm grout tube
Used for packing any “bottom-up”grouted cable hole
Expanding foam for injection intohole for sealing cable hole
Used for breather on twin-strand cable bolts & trusses
Used for breather on Bulbed SuperStrand
Used for breather tube extensions on Bowen Cables
TUBE20GR
TUBE16 (length)
GR
LANCETG(length)
GROUTGUN 16
LANCENT(length)
GROUTGUN 20
TUBE05BRN
TUBE13BRN
CYL04(length)
COUPLER14
COUPLER16
COUPLER20
COTTONWASTE
JENPAC
44
CA
BLE
BOLT
S
www.jennmar.com.au • +61 2 4648 7500
12 t x 22mm tensioners are colour coded red 27 t x 22mm tensioners are colour coded yellow 27 t x 15.2mm tensioners are colour coded white 27 t x 28 mm tensioners are colour coded green
HYDRAULIC TENSIONING EQUIPMENTCABLE BOLTS
Part Number
Tensioner Units
Tensioning Consumable
Description Application
TENS12T 12 tonne tensioner, 22mm cable2 500 psi Working Pressure
Used for ALL SuperStrandconfigurations off mining machinehydraulic circuits
27 tonne tensioner, 22mm cable10 000 psi Max Working Pressure
27 tonne tensioner, 28mm cable10 000 psi Max Working Pressure
27 tonne tensioner, 15.2mm cable10 000 psi Max Working Pressure
10 tonne tensioner 15.2mm cable 10,000psi maximum working pressure
Twin 6m long hydraulic hoses,10000 psi working pressureCompliant with MDG41 guidelines
Air/hydraulic intensifier.10 000 psi Max Working PressureComplete with:- 6m x 10 000 psi hydraulichoses- Pressure gauge- Air line filter- Air line lubricator
22mm Tensioner Wedge
28mm Tensioner Wedge
22mm Tensioner Wedge completewith screws
28mm Tensioner Wedge completewith screws
15.2mm Tensioner Wedge
Used for ALL SuperStrandconfigurations
Used for ALL TG Bolt configurations
For grouting of TG Bolts
Cable sling tensioner
For grouting of TG TOTO Bolts
Used with all cable tensioners - MUST be internally regulated for tensioners operating at lower
than 10 000 psi.
Internal tensioner wedge for TENS27T and TENS12T tensioner and
SuperStrand cables
Internal tensioner wedge forTENS2728 tensioner and TG Bolt
Internal tensioner wedge for CRAM built lightweight tensioners and
SuperStrand cables
Internal tensioner wedge for CRAM built lightweight tensioners
and TG Bolt
Internal tensioner wedge for TENS2715 tensioner and 15.2mm
cables
TENS27T
TENS2728
TENS2715
TENS10152
TENSHOSES
TENSAIR
JTW22
JTW28
JTWA22
JTWA28
JTW15
45
CA
BLE
BOLT
S
www.jennmar.com.au • +61 2 4648 7500
Features
• Exclusively used for tensioning of the “TOTO” device
• Suitable for both TG “TOTO” and SuperStrand “TOTO”
• Locking square drive or “T38” drive
• Hardened socket for long life
• Sealed components to prevent contaminants entering and interfering with spring function
TIGER DOLLIE
Max. Diameter
(mm)
70
70
70
Drive Weight (kg)
Maximum Torque (N.m)
Length (mm)
6
9
M
5.5
5.5
5.5
25mm Square - locking
28mm Square
Spline
500
500
1200
460
460
460
CABLE BOLTS
46
CA
BLE
BOLT
S
www.jennmar.com.au • +61 2 4648 7500
Features
• Block – ductile iron formed as one part
• Wedges – case hardened machine steel
• Fully pre-assembled with wedges held in place by retaining caps
• Proven design, tested and used extensively in the USA
• Curvature of the outlet minimises stress concentration of the cable at the bend
• Ease of use
• Less wastage compared to traditional tension blocks
15.2MM CABLE TRUSS SPLICE TUBE
CABLE BOLTS
90
Length (mm) Width (mm) Packaging
5 per 4L Bucket150
Dimensions and Packaging
47
CA
BLE
BOLT
S
www.jennmar.com.au • +61 2 4648 7500
All buckets are white 4 litres with handlesLids are colour coded along with appropriate part # stickers
COLOUR CODING CABLE ACCESSORIES
CABLE BOLTS
Item Qty per Bucket
Qty per PalletBucket Lid Colour
15.2 mm Tension Blocks
15.2mm Barrels and Wedges*
21.8mm Barrels and Wedges
28mm Barrels and Wedges
10 500
20 1000
10 500
10 500
*15 .2mm Barrels and Wedges
Barrel Type Ring Label ColourWedge
Flat Barrel
Flat Barrel
Flat Barrel
Domed Barrel
Domed Barrel
Domed Barrel
Steel3 Piece
Rubber2 Piece
Steel with plastic insert3 Piece
Rubber3 Piece
Steel3 Piece
Rubber2 Piece
www.jennmar.com.au • +61 2 4648 7500
PLATES & W-STRAP
SECTION 3
MINING PRODUCTS
www.jennmar.com • +61 2 4648 7500
49
PLA
TES
& W
-STR
AP
www.jennmar.com.au • +61 2 4648 7500
Features• Dome profile allows for 18o angles of alignment
when installing the rock bolt with a domed ball washer
• Can be supplied with a “hanger” slot
• Available as “rumbled” to take off edges
• Available as galvanised
• Available with welded tabs for cable sling retainment
GROUND SUPPORT VOLCANO PLATES
*Collapse load is measured using a plate compression test with a nut and dome ball100x100mm plates are tested over a 50mm hole span, Larger plates are tested over a 80mm hole span
PLATES & W-STRAP
Thickness (mm)
Standard Packaging
8
6
10
6
10/bundle 2000/pallet
5/bundle 500/pallet
5/bundle 980/pallet
Hole Diameter (mm)
Approx. Collapse Load * (t)
Square Dimension (mm)
Unit Weight (kg)
36
36
36
20
12
24
12
100 x 100
150 x 150
200 x 200
0.628
1.060
1.760
1.800
36
50
PLA
TES
& W
-STR
AP
www.jennmar.com.au • +61 2 4648 7500
Features• High load bearing characteristics
• Light weight and rounded corners
• Lesser tendency to cut mesh upon loading
• Load rated hanger available to 50kg
• Available as galvanised
• Varying combination plate applications available
KANGA PLATE
*Tested over a 80mm hole span
150mm x 150mm Kanga Hanger
150mm x 150mm Kanga Plate
200mm x 200mm Kanga Plate
PLATES & W-STRAP
Thickness (mm)
Standard Packaging
5
6
10
6
5/bundle 980/pallet
5/bundle 500/pallet
Hole Diameter (mm)
Approx. Collapse Load * (tonne)
Square Dimension (mm)
Unit Weight (kg)
41
36
24
12
24
12
150 x 150
200 x 200
0.850
1.060
1.760
1.800
5 5/bundle 500/pallet42 24200 x 200 1.530
51
PLA
TES
& W
-STR
AP
www.jennmar.com.au • +61 2 4648 7500
Features• Designed to be used with 39 and 47mm
diameter friction loks
• Jennmar 39 and 47mm friction loks use the same roll top plate to reduce stock holding and for ease of installation
• Load rated hangers to 50kg WLL
• Can be supplied as a combination butterfly or pizza pan plate with 300mm² and 450mm² outside dimensions
• Available in Black, Hot Dipped Galvanised. E-Coat or Armorgalv
ROLL TOP PLATE
*Tested with a nut over a 100mm hole span
PLATES & W-STRAP
Plate Thickness (mm)
Standard Packaging
4
4
980
Hole Diameter (mm)
Approx. Collapse Load * (Tonne)
Square Dimension (mm)
Unit Weight (kg)
50
50
10
10
150 x 150
200 x 200
0.71
1.33 500
52
PLA
TES
& W
-STR
AP
www.jennmar.com.au • +61 2 4648 7500
Features• Can be supplied “rumbled” to take off edges.
Unless specified, plates are supplied un-rumbled
• Used predominately with 15.2mm cable bolts can be supplied with 2 holes for cable bolting and grout tube application
• 200x 200 mm plates are often used on single tail twin-strand cable bolts with a flat barrel and wedge. Can be used in conjunction with a pizza pan
• Available as galvanised
FLAT PLATES
PLATES & W-STRAP
2 hole plates available
Thickness (mm)
Standard Packaging
8
10
6
6
10
10/bundle 2000/pallet
5/bundle 980/pallet
5/bundle 980/pallet
5/bundle 500/pallet
250/pallet
Hole Diameter (mm)
Approx. Collapse Load * (t)
Square Dimension (mm)
Unit Weight (kg)
33
33
33
36
20
12
16
8
8
16
100 x 100
150 x 150
200 x 200
0.628
1.760
1.060
1.800
3.140
53
PLA
TES
& W
-STR
AP
www.jennmar.com.au • +61 2 4648 7500
Features• Most commonly used for Post Groutable
Superstrand applications
• Holes allow egress of grout and breather tubes through the plate
• Many combinations available
COMBINATION PLATES
PLATES & W-STRAP
Base Plate Square
Dimesions (mm)
Top Plate Square
Dimesions (mm)
Top Plate Thickness
(mm)
Top Plate Thickness
(mm)
“Pull Through” Load (t)
Top Plate Hole
Diameter (mm)
Unit Weight
(kg)Other
Standard Packaging
200 x 200 10 45150 x 150 36 4.910 Grout tube holes
200/pallet
200 x 200 10 >50150 x 150 36 5.510 - 200/pallet
54
PLA
TES
& W
-STR
AP
www.jennmar.com.au • +61 2 4648 7500
Features• Dome profile allows for 18o of misalignment
when installing with a domed Barrel & wedge
• Grout tube, breather tube, Jennfoam injection holes are available for ease of installation
• Grout indicator holes are present for top down grouting to indicate when the hole is full of grout
• Available as galvanised
CABLE VOLCANO PLATES
* Pull Through load is measured by compression test with either the 21.8mm or 28mm Barrel & Wedge
PLATES & W-STRAP
Thickness (mm)
Standard Packaging
10
12
14
14
14
12
14
14
100/pallet
200/pallet
Hole Diameter (mm)
Approx. “Pull Through” Load (t)Other
Square Dimension (mm)
Unit Weight (kg)
42
40 >50
40
45
40 >50
46 >55
42 45
40 >50
46 >55
-
-
Grout Tube Slots
Grout Tube Slots
-
Grout Indicator Holes
Grout Indicator Holes
-
200 x 200
300 x 300
3.1
3.8
4.26
4.26
4.21
8.5
9.75
9.71
55
PLA
TES
& W
-STR
AP
www.jennmar.com.au • +61 2 4648 7500
Features
• For use with 63t capacity SUMO and TG cable bolts for the angled members
• For use with 2 x 25t capacity 15.2mm cable horizontal members
• SUMO and TG cable installation angles up to 17 degrees, which suits typical hydraulic bolting rigs
• Lower profile and lighter weight than most high capacity truss plates
• Grout indicator holes are present for top-down grouting applications
TRUSS PLATES
PLATES & W-STRAP
Load Capacity Horizontal
(tonne)
Angled Compressive Load* (Tonne)
Thickness (mm)
Hole Diameter (mm)
Dimensions (mm)
25 5514 46300 x 300
*Tested over a 150mm span
56
PLA
TES
& W
-STR
AP
www.jennmar.com.au • +61 2 4648 7500
Features• Profile allows the plate to secure the cable
and prevent cable movement in high loading/squeezing ground
• Fully welded to accept high horizontal loading
CABLE SLING SECURING PLATE
PLATES & W-STRAP
Square Dimension
(mm)
Thickness (mm)
Angled Compressive
Load* (t)
Hole Diameter
(mm)
Unit Weight (kg)
Load Capacity
Horizontal (t)
Standard Packaging
12 4242 4.1200 x 200 20 200/pallet
57
PLA
TES
& W
-STR
AP
www.jennmar.com.au • +61 2 4648 7500
W-WASHERS
Hole Diameter
(mm)
Standard Packaging
50
50
34
500/pallet
960/pallet
960/pallet
Length (mm)
OtherWidth (mm)
“Pull Through” Load (t)
Thickness (mm)
Unit Weight (kg)
400
300
300
-
-
domed
280
280
280
-
-
8*
1.9
1.9
2.4
1.760
1.320
1.750
*Pull Through Load is tested with a 65mm diameter flat steel washer
PLATES & W-STRAP
Features• Used with either Volcano, Buttress or Flat plates
(up to 150mm square)
• Has service slots for suspension of light items
• Available in high tensile 2.4mm thick domed profile to provide the strength in a single bearing plate for rib support applications.
• Has user friendly rounded corners
• Available as galvanised
58
PLA
TES
& W
-STR
AP
www.jennmar.com.au • +61 2 4648 7500
Features• Large bearing area of 450 x 450 mm
• Rolled safety edges and corners to eliminate handling cuts
• Re-inforced rolls around the perimeter for extra rigidity
• Used in combination with a bearing plate, ideal for rib confinement
• When installed with Kanga plate and domed nut insitu, installation on pre-installed bolts from a Jumbo can be completed
PIZZA PAN
PLATES & W-STRAP
Length (mm)
Width (mm)
Unit Weight (kg)
Thickness (mm)
Standard Packaging
Hole Diameter
(mm)
450
300
1.59
0.6
0.8
0.8
250/pallet
500/pallet
450
300
36
36
59
PLA
TES
& W
-STR
AP
www.jennmar.com.au • +61 2 4648 7500
Features• Light weight and rolled edge reduces the
chance of cutting mesh
• Large bearing area of 450 x 450 mm
• Rolled safety edges and corners to eliminate handling cuts
• Re-inforced rolls around the perimeter for extra rigidity
• Used in combination with a lightweight bearing plate, ideal for rib confinement
• Used in conjunction with a SuperStrand plate, ideal for soft roof to reduce likelihood of cutting mesh upon loading
PIZZA PAN COMBI PLATES
PLATES & W-STRAP
60
PLA
TES
& W
-STR
AP
www.jennmar.com.au • +61 2 4648 7500
Features
• Convenient to use off the Jumbo with any combination available
• W Washer has service slots for suspension of light items
• Applied direct to the rock surface or onto mesh
• Hole diameter varies whether made with a Flat Plate or Volcano Plate
• Has user-friendly rounded corners
• Available as galvanised
Consist of various sizes of Volcano, Buttress or Flat Plates tack welded to a standard 1.9mm thick W Plate.
FLY PLATES
PLATES & W-STRAP
61
PLA
TES
& W
-STR
AP
www.jennmar.com.au • +61 2 4648 7500
Features
• For pinning mesh against the rock face over top of pre-installed rock bolts
• Welded nut of any size to thread onto existing installed rock bolts
• 200mm round plate to aid spinning the plate against mesh, no corners to catch in the wires
• Extruded extra height to accommodate the standard tail length of an installed bolt, allowing the mesh to be pushed tight against the rock face
• 3mm thick plate for extra strength
• Good for pinning rock fall netting over installed dynamic ground support
MESH PLATES
PLATES & W-STRAP
Width (mm)
Unit Weight (kg/m)
Thickness (mm)
Approx. Collapse
Load
200 4.13.0 6 Tonne
www.jennmar.com.au • +61 2 4648 7500
STEEL MESH
SECTION 4
MINING PRODUCTS
www.jennmar.com • +61 2 4648 7500
63
STEE
L M
ESH
www.jennmar.com.au • +61 2 4648 7500
Features• Turned edges for interlocking of modules and to
maintain stiffness for ease of handling over the top of a continuous miner
• Re-inforced areas for lateral linking of roof bolt across the strata
• Wire diameters, spacing and overall dimensions can be customised to suit particular applications
• Customised paint lines along the modules to suit roof bolt patterns
Packaging• Steel or plastic strapping
• Bundle sizes to suit the customer
ROOF MESH MODULE
STEEL MESH
Weld Strength
4mm = 4.7kN
7mm = 14.4kN
5mm = 7.4kN
8mm = 18.9kN
5.6mm = 9.2kN
10mm = 29.5kN
Component Strength Standard
Yield = 500 - 750 MPa
-
AS4671:2001 Grade 500L
AS2423:2002 to type W02Z
Wire
Galvanising
64
STEE
L M
ESH
www.jennmar.com.au • +61 2 4648 7500
Features• Typically flat sheets of smaller wire diameter
and dimensions suitable for rib support
• Wire diameters, spacing and overall dimensions can be customised to suit particular applications
• Customised paint lines along the modules to suit bolt placement patterns
Packaging• Steel or plastic strapping
• Bundle sizes to suit the customer
HAND HELD MESH SHEET
STEEL MESH
Weld Strength
4mm = 4.7kN
7mm = 14.4kN
5mm = 7.4kN
8mm = 18.9kN
5.6mm = 9.2kN
10mm = 29.5kN
Component Strength Standard
Yield = 500 - 750 MPa
-
AS4671:2001 Grade 500L
AS2423:2002 to type W02Z
Wire
Galvanising
65
STEE
L M
ESH
www.jennmar.com.au • +61 2 4648 7500
Features• Typically flat sheets of larger wire diameter and
dimensions suitable for wall support
• Wire diameters, spacing and overall dimensions can be customised to suit particular applications
• Customised paint lines along the modules to suit bolt patterns
Packaging• Steel or plastic strapping
• Bundle sizes to suit the customer
MESH STRAP
STEEL MESH
Weld Strength
4mm = 4.7kN
7mm = 14.4kN
5mm = 7.4kN
8mm = 18.9kN
5.6mm = 9.2kN
10mm = 29.5kN
Component Strength Standard
Yield = 500 - 750 MPa
-
AS4671:2001 Grade 500L
AS2423:2002 to type W02Z
Wire
Galvanising
66
STEE
L M
ESH
www.jennmar.com.au • +61 2 4648 7500
Features• High Energy Absorbing design
• Allows for movement without weakening the integral mesh strength
• Pig tail cross wire design allows for multiple take up on bolts
Packaging• Widths 300 to 600mm
• Black or galvanised finish
AUSRO STRAP
STEEL MESH
Component Strength Standard
Yield = 500 - 750 MPa
-
AS4671:2001 Grade 500L
AS2423:2002 to type W02Z
Wire
Galvanising
67
STEE
L M
ESH
www.jennmar.com.au • +61 2 4648 7500
Features• Shotcrete Mesh Suitable for spraying shotcrete
over
• Avoids the need for using hessian screens
• Can be easily folded
Packaging• Bundles of 30
• Black or galvanised finish
SHOTCRETE MESH
STEEL MESH
Component Strength Standard
- AS2423:2002 to type W02ZGalvanising
68
STEE
L M
ESH
www.jennmar.com.au • +61 2 4648 7500
Features• Trimmed edges to ensure there is limited
overhang of wire to cause injury when handling
• Weld tests completed on all welders over continuous runs
• Weld strength to be greater than 75% of the wire UTS
• Wire diameters, spacing and overall dimensions can be customised to suit particular applications
• Customised paint lines along the modules to suit roof bolt patterns
• Available as strap from 4mm to 8mm diameters
• Custom sheets available with double or additional wires if requested
Packaging• Steel or plastic strapping
• Bundle sizes to suit the customer. Generally packs of 30
MINE MESH
STEEL MESH
Component Strength Standard
Yield = 500 - 750 MPa
-
AS4671:2001 Grade 500L
AS2423:2002 to type W02Z
Wire
Galvanising
Weld Strength
4mm = 4.7kN
7mm = 14.4kN
5mm = 7.4kN
8mm = 18.9kN
5.6mm = 9.2kN
10mm = 29.5kN
69
STEE
L M
ESH
www.jennmar.com.au • +61 2 4648 7500
Features• Wire diameters, spacing and overall
dimensions can be customised to suit particular applications
• Customised paint lines along the modules to suit roof bolt patterns
• Wire = 350 to 500MPa
• Supplied product and specifications
• Double twist to reduce unravelling opportuntiy
• Re-inforced areas for lateral linking of rock bolt across the ground
Packaging• Supplied in 25 to 50 metre rolls
• Bundle sizes to suit the customer
MESH ROLLS
STEEL MESH
Component Strength Standard
2.7 - 3.7mm
Absorbed Energy = 10.7kJ
-
Are in accordance with EN10218
For 2.7mm wire tested
AS2423:2002 to type W02Z
Wire
Dynamic Capacity
Galvanising
70
STEE
L M
ESH
www.jennmar.com.au • +61 2 4648 7500
WOVEN MESH
STEEL MESH
Features
• Cost efficient, extremely high capacity mesh module
• Allows for displacement greater than 600mm on 1m x 1m bolt spacing
• Theoretical load carrying capacity of 60 tonne/metre² using 10mm wire
• Easily installed from standard bolting machines
• Wire size 6, 8 and 10mm
• Mesh perimeter can be double welded wire or ‘C’ bends
• Mesh perimeter ‘C’ bends allow the mesh module to interlock together during installation and when loading due to displacement
• Wire ultimate strength >1000MPa
• Wire yield strength >800MPa
Typical UTS (MPa)
Typical UTS (MPa)Typical UTS (MPa)
Module Wire Size Module Width Module Length
2800
4000
2800
2800
2200
2800
2200
1500
6mm
6mm
8mm
10mm
www.jennmar.com.au • +61 2 4648 7500
GROUTS
SECTION 5
MINING PRODUCTS
www.jennmar.com • +61 2 4648 7500
72
GRO
UTS
www.jennmar.com.au • +61 2 4648 7500
JENNCHEM BOTTOM-UP-100 GROUT
GROUTS
Features• High strength 100 MPa cable bolt grout for
“bottom-up” grouting
• Ready to use, mix with water and pump
• Excellent pumpability
• Non shrink, unique expansion system compensates for shrinkage
• Typically used with Bowen cables, 15.2mm triple/twin-strand cable bolts and trusses
Packaging• Durable water proof 20kg bags for use in remote
and harsh underground mining environments
• 56 bags per pallet, 1.2 tonne per pallet
Water : Grout Mix
Estimated Yield
5-6 litres per bag
12 - 13 litres
Uniaxial Compressive Strength* (MPa)
1 day
60
55
28 days
105
100
5 litres/bag
6 litres/bag
7 days
100
90
*UCS independent test results were obtained using 50 x 50mm cubes
73
GRO
UTS
www.jennmar.com.au • +61 2 4648 7500
JENNCHEM TOP-DOWN-80 GROUT
GROUTS
Features• High strength 80 MPa thixotropic cable bolt grout
for “top-down” grouting
• Ready to use, mix with water and pump
• Non shrink, unique expansion system compensates for shrinkage
• Excellent pumpability
• Typically used with TGBolt, Bulbed Superstrand and other “top-down” grouted cable bolts
Packaging• Durable water proof 20kg bags for use in remote
and harsh underground mining environments
• 56 bags per pallet, 1.2 tonne per pallet
*UCS independent test results were obtained using 50 x 50mm cubes
Water : Grout Mix
Estimated Yield
6 - 7 litres per bag
13 - 14 litres per bag
Uniaxial Compressive Strength* (MPa)
1 day
43
33
28 days
89
80
6 litres/bag
7 litres/bag
7 days
77
63
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RESIN CAPSULES & ACCESSORIES
SECTION 6
MINING PRODUCTS
www.jennmar.com • +61 2 4648 7500
75
RESI
N C
APS
ULE
S &
AC
CES
SORI
ES
www.jennmar.com.au • +61 2 4648 7500
Features• Separate resin mastic and catalyst encased
within a thin plastic film, sealed at each end by wire clips
• Available in oil or water based catalyst types
• Stiffer more robust capsule film improves durability and handling
• Standard oil based catalyst as approximately 7% of capsule
• Standard water based catalyst as approximately 20% of capsule for improved mixing
• Larger limestone grit to improve flow of resin around bolt during installation and increase load transfer
• For general purpose anchoring of typical rebar rock bolts
• Available in diameters of 26, 30 and 36 mm
• Available gel times range from 12 seconds to 90 seconds
• Other sizes available on request
HARD ROCK TWIN CAPSULES
* relevant specifications are taken at 25˚C
RESIN CAPSULES
9
378
Total twin Capsule Length (mm)
Qty per boxQty per pallet
7
1800 2100 - 2400 2900 - 3000
12504 294
7
294
Total twin Capsule Length (mm)
Qty per boxQty per pallet
5
1800 2100 - 2400 2900 - 3000
9378 210
12 - 60
14 - 60
Speed
XF/SF/SM/S
Approx Spin Time (secs)
Approx Hold Time (secs)
151820 19 - 60
Typical packaging for standard 26 mm diameter capsules is shown below:
Typical packaging for standard 30 mm diameter capsules is shown below:
Spin times will depend on total capsule length, as a guide spin at max rpm and feed gradually through the entire length of the twin capsule at a consistent rate ensuring the bolt reaches the back of the hole in 15-20 seconds and spin for a further 2-4 seconds at the back of the hole. Note: high temperatures may necessitate a reduction in spin time, consult Jennmar for further advice.
76
RESI
N C
APS
ULE
S &
AC
CES
SORI
ES
www.jennmar.com.au • +61 2 4648 7500
Features• Separate resin mastic and catalyst encased within
a thin plastic film, sealed at each end by wire clips
• Stiffer more robust capsule film to improve durability, handling and reduce rupture when shooting through the hoses and into the hole
• Standard oil based catalyst as 7% of capsule
• Larger limestone grit to improve flow of resin around bolt during installation and increase load transfer
• For general purpose anchoring of typical rebar rock bolts
• Designed specifically for WILCO TECHNOLOGIES Shooter System
• Available gel times range from 12 seconds to 90 seconds
SHOOTER RESIN CAPSULES
* relevant specifications are taken at 25˚C
RESIN CAPSULES & ACCESSORIES
Shear Strength (MPa)Shelf Life
> 224 months
Capsule Length (mm)Qty per boxQty per pallet
600 - 65035
1680 > 4
Speed
Extra FastFast
MediumSlow
XF
FMS
Approx Spin Time (secs)
Approx Hold Time (secs)
810
1520 > 120
> 4
> 4
Typical packaging for standard 25mm diameter capsules is shown below:
77
RESI
N C
APS
ULE
S &
AC
CES
SORI
ES
www.jennmar.com.au • +61 2 4648 7500
Features• New water based catalyst as 20 – 30 % of
capsule
• Provides superior mixing
• For anchoring of all types of rock bolts.
• Available in diameters of 25, 26, 30, 32 and 36mm
• Cost effective
‘5 STAR’ SINGLE SPEED
Capsule Length (mm)
Quantity per box
Quantity per pallet
40 35 25 20
330 - 440 550 - 650 800 -1000 1100 -1500
1920 1680 1050 840
Speed
10F Fast >10
Approx Spin Time (secs)
ApproxHold Time (secs)
12
20
M
S
Medium
Slow
>10
>120
Shear Strength (MPa)
Shelf Life
Quantity per wallet
4 months 35 25 20
>22 550-650 800-1000 1100-1500
1920 1680 1050 840
Typical packaging for standard 25mm diameter capsules is shown below:
* relevant specifications are taken at 25oC
RESIN CAPSULES & ACCESSORIES
78
RESI
N C
APS
ULE
S &
AC
CES
SORI
ES
www.jennmar.com.au • +61 2 4648 7500
Features• Separate resin mastic and catalyst encased
within a thin plastic film, sealed at each end by wire clips.
• Standard oil based catalyst as 7% of capsule
• For general purpose anchoring of typical rebar rock bolts
• Available in diameters of 25, 26, 30, 36 mm
• Available gel times range from 10 seconds to 1 minute
STANDARD SINGLE SPEED
Capsule Length (mm)
Quantity per box
Quantity per pallet
40 35 25 20
330-440 550-650 800-1000 1100-1500
1920 1680 1050 840
Shear Strength (MPa)
Shelf Life
Quantity per wallet
4 months 35 25 20
>22 550-650 800-1000 1100-1500
1920 1680 1050 840
Typical packaging for standard 25mm diameter capsules is shown below:
* relevant specifications are taken at 25oC
RESIN CAPSULES & ACCESSORIES
Speed
10
10
XF
F
Extra Fast
Fast
>4
>4
Approx Spin Time (secs)
Approx Hold Time (secs)
10
10 - 20
M
S
Medium
Slow
>8
>80
79
RESI
N C
APS
ULE
S &
AC
CES
SORI
ES
www.jennmar.com.au • +61 2 4648 7500
Features• Used with Jennmar Yield-Lok bolt
• Separate resin mastic and catalyst encased within a thin plastic film, sealed at each end by wire clips
• Comes with retention parachute to secure capsule in bolt hole
• Available in oil or water based catalyst types
• Standard oil based catalyst as approximately 7% of capsule or
• Standard water based catalyst as approximately 20% of capsule for improved mixing
• Larger limestone grit to improve flow of resin around bolt during installation and increase load transfer
• For anchoring yielding bolts
• Available in diameters of 26, 30, 32 and 36mm
• Available gel times range from 12 seconds to 90 seconds
• Other sizes available on request
YIELD-LOK RESIN
Capsule Length (mm)
Quantity per Box
Quantity per Pallet
800 1000 1200
420
Shear Strength (MPa)
Shelf Life
Quantity per wallet
4 months
>22
Typical packaging for standard 36mm diameter capsules is shown below:
*Relevant specifications are taken at 25oC
Spin times will depend on total capsule length, as a guide spin at max rpm and feed gradually through the entire length of the capsule at a consistent rate ensuring the bolt reaches the back of the hole in 10-15 seconds and spin for a further 2-4 seconds at the back of the hole. Note: high temperatures may necessitate a reduction in spin time, consult Jennmar for further advice.
RESIN CAPSULES & ACCESSORIES
Speed
12 - 15
10 -15
S
M
Slow
Medium
>90
>10
Approx Spin Time (secs) Approx Hold Time (secs)
10
10 - 20
M
S
Medium
Slow
>8
>80
10 10
420
9
378
80
RESI
N C
APS
ULE
S &
AC
CES
SORI
ES
www.jennmar.com.au • +61 2 4648 7500
The following accessories are available to purchase as separate items packaged in sealed plastic bags.
ACCESSORIES
RESIN CAPSULES & ACCESSORIES
Nylon T38 Tube adaptor for 36mm
resinNylon T38 Tube
adaptor for 30mm resin
Nylon T38 Tube adaptor for 26mm
resin
Clear Resin Inserter Tube for 26mm resin
Clear Resin Inserter Tube for 30mm resin
Clear Resin Inserter Tube for 36mm resin
Attaching to capsules to secure in bolt hole
Attaching to capsules to secure in bolt hole
Attaching to capsules to secure in bolt hole
Cardboard sleeve to aid insertion
CPE~MIM38TC
PCT26*3600
CPE~MIMT38B
PCT30*3600
CPE~MIMT38A
PCT36*3600
1PARACHUTE26
1PARACHUTE30
1PARACHUTE36
1PCTUBE27
Capsule Diameter
(mm)Part # Drill Bit
(mm)Use Units Image
36
26
30
30
26
36
26
30
36
25
1
1
1
1
1
1
Loose
Loose
Loose
Loose
43-46
33-35
35-38
35-38
33-36
45
33 - 35
35 - 38
43 - 46
As Required
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CUTTABLE SUPPORT
SECTION 7
MINING PRODUCTS
www.jennmar.com • +61 2 4648 7500
82
CU
TTA
BLE
SUPP
ORT
www.jennmar.com.au • +61 2 4648 7500
Features• Used for ground support where extraction
includes cutting of bolts
• High torsional strength material minimises risk of damage to fibreglass from twisting
• Break-out cap is designed to break into small pieces to clear easily from spanners/dollies
• “V” notch end to promote shredding of the resin capsule film
• Continuous rope thread providing large deformations for resin mixing and high bond strength with the rock
• 22mm diameter dowel for high strength and maximum encapsulation by volume
• Recommended for drill hole diameters 33 - 35mm
JENNMAR FIBREGLASS TENSIONABLE DOWELS
CUTTABLE SUPPORT
Application Nut Break-Out (N.m) Colour
60 - 75
30 - 50
White
Purple
Hydraulic Rib Bolters
Hand held Windy Borer
Rod Diameter (mm)
UTS Rod (Tonne)
Rod Single Shear Strength (kN)
UTS with Nut (Tonne)
Shank Torque (N.m)
>25 >55>5 >13022
Packaging: Standard Pack = 250, but customer specific packaging is available
Colour Code: ALL Jennmar tensionable dowels are white in colour
83
CU
TTA
BLE
SUPP
ORT
www.jennmar.com.au • +61 2 4648 7500
Features• Used for ground support where extraction
includes cutting of bolts
• Thrust dowels eliminate tails protruding, reducing the risk of damage to support by mobile equipment
• No threaded tails protruding reduces risk of personal injury when walking around equipment installations
• “V” notched end to promote shredding of resin capsule film
• Continuous rope thread providing large deformations for resin mixing and high bond strength with the rock
• 22mm diameter dowel for high strength and maximum encapsulation by volume
• Entire dowel and nuts are colour coded for length
• Recommended for drill hole diameters 33 – 35mm
JENNMAR FIBREGLASS THRUST DOWELS
CUTTABLE SUPPORT
Rod Diameter (mm)
UTS Rod (Tonne)
Rod Single Shear Strength (kN)
UTS with Nut (Tonne)
Shank Torque (N.m)
>25 >55>5 >8022
Bolt Length (m) Colour
1.2 Blue
Orange
Red
Green
1.5
1.8
2.1
Packaging: Standard Pack = 250, but customer specific packaging is available
Colour Code:
84
CU
TTA
BLE
SUPP
ORT
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Features• Used for face support or draw point support
where the bolt is loaded out after firing
• Unique dowel manufacturing process provides the highest torsion strength to prevent damage by twisting during installation and tightening
• Nut break-out cap is designed to break into small pieces to clear easily from spanners/dollies
• ‘Eliminator’ dowel rib profile provides excellent mixing and shredding of the resin capsule film
• Fully rounded dowel thread gives up to 10 tonne nut/thread strength
• Recommended for drill hole diameters 33 – 35mm
• Aroa plastic plates are designed to suit the Aroa domed nut
Packaging: 1.2m – 1.5m dowels = 1000 per pallet 1.8m – 2.1m dowels = 500 per pallet Plates : 500 per pallet
AROA PRODUCTS
CUTTABLE SUPPORT
Eliminator Dowel:
Break-Out Nut: Plate:
UTS with Nut (tonne)
Rod Diameter
(mm)
Rod Single Shear Strength (kN)
Dowel Colour
UTS Rod(Tonne)
48
57
62
Yellow15
20 Grey
Green30
820
20
8.520
9
Nut Break-out Nut Break-Out (N.m) Nut Colour
>90
>50
>35
Red
White
Yellow
Extra High
High
Low
Specific Gravity
245 0.95
Diameter (mm)
85
CU
TTA
BLE
SUPP
ORT
www.jennmar.com.au • +61 2 4648 7500
Features
• Used for injection of ground consolidation materials
• Ideal for injection where extraction involves cutting out the injection dowels
• Continuous rope thread allows cutting to length on the job and connection of fittings for injection
• 12mm internal diameter allows injection of polymeric materials or cement grouts
Packaging: Standard Pack = 250, but customer specific packaging is available
Colour Code: ALL 28mm injection dowels are Black
FIBREGLASS 28MM INJECTION DOWEL
CUTTABLE SUPPORT
Rod Single Shear Strength
(kN)
Pressure Rating (bar)
>130 100
Rod Outer Diameter (mm)
Inside Diameter
(mm)UTS Rod (Tonne)
28 12 >27
86
CU
TTA
BLE
SUPP
ORT
www.jennmar.com.au • +61 2 4648 7500
Features• High capacity fibreglass dowels
• Used where high corrosion rates or grout/resin injection is carried out
• Suitable for use with common mine site cable bolting consumables: o 42 – 45mm drill bit o 36mm diameter resin capsules o Cable bolt grouts
• 46mm Hex Nut
• Purpose designed installation spanners and grout connectors available
• For use with purpose designed 300mm x 300mm square high capacity steel plastic combination plate
• Custom configurations are available including; o Resin anchored, tensioned, post grouted dowel o Simple fully grouted dowel o Fully resin encapsulated thrust dowel
• Hollow dowels stocked in 3m and 4m lengths
• Solid dowels stocked in 1.5m and 2.1m lengths
Packaging: Customer specific packaging is available
Colour Code: ALL 32mm Dowels and Nuts are white
FIBREGLASS 32MM RIB BOLT
CUTTABLE SUPPORT
Inside Diameter
(mm)
Outside Diameter
(mm)
UTS Rod (tonne)
UTS with Nut (Tonne)
Rod Single Shear Stregth
(kN)
Shank Torque (N.m)
Pressure Rating (Bar)
Type
9 90
12 130
>200 100Hollow
Solid >300 n/a
15 3532
n/a 4532
87
CU
TTA
BLE
SUPP
ORT
www.jennmar.com.au • +61 2 4648 7500
Features
• Used as surface support where extraction involved cutting the support
• Compatible with Jennmar 22mm dowels
• Flexibility of all plastic allow conforming to shape of the ground
• Tested to ensure no splitting under severe deformation found in uneven ground
• Square plate is designed to visually turn corners upon applying high feed pressure
*Compression tested over a 150mm span to simulate soft coal ribs
Packaging: Standard Pack = 500
JENNMAR PLASTIC PLATES
CUTTABLE SUPPORT
Dimensions (mm)
ShapeHole
Diameter (mm)
Collapse Load (kN)*
Pull Through Load (kN)*
Compatible Dowel Diameter (mm)
>6 >12
>6 >12
22mm
TENSIONABLE230 diameter 33Round
230 x 230 33Square 22mm THRUST
88
CU
TTA
BLE
SUPP
ORT
www.jennmar.com.au • +61 2 4648 7500
Features
• Used as surface support where extraction involved cutting the support
• Thin 3mm steel plate encased within the main plastic plate provides up to 3 times the strength of a standard plastic plate
• Superior strength is compatible with new improved fibreglass dowels
• Steel plate thin gauge and rounded corners minimise risk of conveyor belt damage
• Steel covered by plastic to minimize corrosion of steel
*Tested over a 150mm span to simulate soft coal ribs
Packaging: Standard Pack = 500
PLASTIC STEEL COMBINATION PLATES
CUTTABLE SUPPORT
Dimensions (mm)Shape
Hole Diameter
(mm)
Collapse Load (kN)*
Pull Through Load (kN)*
Compatible Dowel Diameter (mm)
>15 >50
>15 >50
22230 diameter 33Round
300 x 300 60Square 32
89
CU
TTA
BLE
SUPP
ORT
www.jennmar.com.au • +61 2 4648 7500
Features• Biaxial Polypropylene grid - Lightweight, easy to
handle
• Used in highly corrosive areas
• Flexible for installation on uneven surfaces
• Complies with the requirements of MDG 3006 MRT8 (Draft Jan 2007) 7.2a for Fire Resistance
• Flammability NCB Specification 245:1985 Appendix 2 & 3 Compliant
• Customised packaging to suit each customer, including zip ties every 2m to maintain roll during advance
• Will not corrode
JENNMAR PLASTIC MESH
CUTTABLE SUPPORT
Specification Value
Colour Black
Aperture 40 x 30 mm
Peak tensile strength > 30 kN/m
Yield point elongation
Standard roll length
Standard roll height
Mass per Unit Area
10 – 14 %
Up to 60 m
Up to 4 m
435 g/m2
90
CU
TTA
BLE
SUPP
ORT
www.jennmar.com.au • +61 2 4648 7500
Features• Available in 4 diameter
• Cuttable mesh
• Lightweight and easy to handle
• Corrosion resistant
• Full test data available
FIBREGLASS MESH
CUTTABLE SUPPORT
Unit Standard
mm
mm
kN
4mm
100x100
>12.5
Rod Diameter
Spacing
Breaking Load of 4mm Rod
mm
g
kN
1200x1800
1800
>2 and >3
Overall Dimensions
Weight
Load at Knot
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MIXING SPANNERS
SECTION 8
MINING PRODUCTS
www.jennmar.com • +61 2 4648 7500
92
MIX
ING
SPA
NN
ERS
www.jennmar.com.au • +61 2 4648 7500
HARD ROCK PARTS LIST
Drive Code Description
- T38 to suit Tamrock Jumbo rig
- R38 to suit Atlas Copco Rig
9 28mm square
Socket Code Description Application
28
Cable Bolt Spanners
TGBolt Drive c/w water flushing seal – painted GREEN TGBolt
20SuperStrand drive located internally at base of spanner to fit over 21.8mm x
19 wire cable – Painted RED
Combined drive in base of spanner with a standard 36mm Hex A.F. socket
on top. Painted RED
Replaceable drive, round socket with grub screw on top of spanner to suit
replaceable “flower” drives. Painted RED
Standard 36mm Hex A.F. socket , with high tensile seat to prevent wear.
Hand held 36AF Dollie for resin bolts 600mm long
Hard Rock Dollie, available ex stock in 750 and 900mm lengths
Friction Lok dollie for 47and 39mm and 33mm hand held Friction Loks
SuperStrand
14 Any sized cable bolt
21 SuperStrand & roof bolts
5
JDOPANTHER36AF
T3875036AF
T38D46FL JDO33FLS T38D39FL
Rock Bolt Spanners
Torque Tension,Hex ForgedHead Bolts
For hand held20mm JTech
Bolt
For hand held20mm JTech
Bolt
Jumbo andpanther frictionlok installation
MIXING SPANNERS
www.jennmar.com.au • +61 2 4648 7500
EYE BOLTS AND ACCESSORIES
SECTION 9
MINING PRODUCTS
www.jennmar.com • +61 2 4648 7500
www.jennmar.com.au • +61 2 4648 750094
EYE
BOLT
S
ACCESSORIES
EYE BOLTS
Specifications for these products are available on application
Bolt Dia (mm)
Drill Bit (mm)
Use Unit per PalletPart #
24EB2406B 42 – 45 20Used for hanging service lines and equipment into drilled holes using a right hand thread mechanical anchor
Used for hanging service lines and equipment into drilled holes using a right hand thread mechanical anchor
Used for hanging service lines and equipment into drilled holes using a right hand thread mechanical anchor
Used for hanging service lines and equipment into drilled holes using a right hand thread mechanical anchor
20EB2009B 35-38 20
243 or 4
loop hangerL-Pins
42 – 45 20
16EB1606B 30 20
95
EYE
BOLT
S &
HA
NG
ERSFeatures
• The Sorrich “Clip Up” hook has been developed for underground application and designed to hold four inch (110mm) Polyurethene Pipe
• Load rated hanger to 800kg WLL
• The diameter of each separate hook is 120mm, allowing enough room to easily slide “poly” inside the circumference of each hook and just enough room for the poly pipe to be held firm inside the hook to reduce movement. Each 4-inch poly line are then locked in place by our patented locking system, which integrates with the Minsup clip for quick and easy installation. The “Clip Up” is made from 6mm galvanised mild steel for strength and to prevent rusting in normal underground environments
• The top is an open 2-inch (66mm) hook for possible temporary 2-inch poly pipe or for use with power or pump cable, which prevents tangles amongst other lines.
• The backside of the hook has been designed to be capable of clipping back to the mesh or rock bolts with a simple “D” shackle when hanging in the ‘’shoulders”.
• This product is the only one of its kind on the market and it is the safest, fastest and neatest way to install poly pipe.
‘CLIP UP’ HOOK
EYE BOLTS & HANGERS
Thickness (mm)
Standard Packaging
6 50
Pipe Diameter (mm)
Working Load Limit*(kg)
Dimension (mm)
Unit Weight (kg)
120 800940 x 190 1.5
* Destruction testing applied through the top and bottom mounting points
www.jennmar.com.au • +61 2 4648 7500
Note: Please confirm that you have the latest version of this catalogue by visiting www.jennmar.com.au before using any of the technical specifications contained herein.
JC102014F