Hannover Sr 2010

10
Microstructure Transformations in Tempering Steels during Continuous Cooling from Hot Forging Temperatures F. Nu ¨ rnberger 1) * , O. Grydin 1) , M. Schaper 1) , F.-W. Bach 1) , B. Koczurkiewicz 2) , and A. Milenin 3) 1) Faculty of Mechanical Engineering, Institute of Materials Science, Leibniz Universita ¨t Hannover, An der Universita ¨t 2, 30823 Garbsen, Germany, [email protected] 2) Faculty of Materials Processing Technology and Applied Physics, Institute of Modelling and Automation of Plastic Forming Processes, Cze ˛stochowa University of Technology, Al. Armii Krajowej 19, 42/200 Cze ˛stochowa, Poland 3) Faculty of Metals, Engineering and Industrial Computer Science, Department of Applied Computer Science and Modelling, AGH University of Scienceand Technology, Al. Mickiewicza 30, 30059 Krakow, Poland * Corresponding author Apart from reducing the processing energy, hardening and tempering of near-net shape forged components from their forging heat primarily promises shortened conventional process sequences. In this case, the continuous cooling transformation diagrams (CCT diagrams) found in the literature can only be used as a rough approximation of microstructural transformations during the heat-treatment. The reasons for this are that firstly, the deformation influences the transformation kinetics and secondly, the deformation temperatures are comparatively high. Therefore, both deformation CCT diagrams and, for reference purposes, CCT diagrams without deformation were determined for a selection of heat- treatable steels (34CrMo4, 42CrMo4, 52CrMo4, 51CrV4, 34NiMo6) at the heating temperature of 1200 8C and deformation levels of 0.3 and 0.6. Keywords: Deformation CCT diagrams, heat-treatable steels, precision forging, integrated heat-treatment Submitted on 27 September 2009, accepted on 28 December 2009 Introduction Procedures for the numerical design of process-steps or complete process chains are becoming increasingly more important since their use can reduce the extent of laborious experimental investigations. Besides saving costs, their implementation enhances an understanding of the process and promotes the potential for optimisation. This is an advantage particularly during the realisation of new types of processes; as for example during precision forging with subsequent heat-treatment using the heat of hot forming. This integrated heat-treatment, which is investigated within the framework of the Collaborative Research Centre 489 at the Leibniz Universita ¨t Hannover [1], is characterised by flashless, near-net shape forged components (see Figure 1). Therefore, the usual post-forge processing of conventional forging methods can be dispensed with. The remaining heat in the forged component following hot forming is then used for the subsequent heat-treatment [2]. Suitable materials for precision forged, high-performance components like gear wheels or crankshafts are heat- treatable steels since, owing to their carbon content, they can be surface hardened during the cooling from the hot- forming temperature. The key to successfully experimentally or numerically predicting heat-treating processes is generally a knowledge of the microstructural and temperature dependency of the material parameters and thereby particularly of the con- tinuous cooling transformation diagrams (CCT diagrams). The latter exist in the form of data-collections for a large number of common alloys [3] and [4]. However, depending on process factors such as austenitising conditions, hot forming or charge influences, that is, deviations of chemical composition, the transformation kinetics change, possibly to such a significant degree that the diagrams lose their validity under these conditions. Influence of austenitising. The carbides dissolve with increasing austenitising temperature and duration after which grain growth commences. Enlarged grains cause both a retardation of the pearlite transformation, initiated from the austenite grain boundaries, as well as a fall in the martensite start-temperature [5]. Within the framework of investigations on the through- heat treatability of heavy forgings, Bandel and Haumer [6] were able to identify the quantitative influence of the austenite’s grain size on the transformation behaviour of different steels. They observed that increasing the austen- ite’s grain sizes leads to extended initiation and total transformation times for the isothermal pearlitic trans- formations (see Figure 2). Contrastingly, the bainitic transformations were not influenced. Thermomechanical influences on the transformation behaviour. Phase transformations in steel, which are retarded or accelerated by thermomechanical processing, or changes in the temperature intervals during which these transformations occur, are described in the literature by, for example, Kaspar et al. [8]. For instance, for hot forming at 770 8C with a deformation of 1.25, an accelerated DOI: 10.1002/srin.200900132 steel research int. 81 (2010) No. 3 224 ß 2010 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim www.steelresearch-journal.com

description

HEAT TREATMENT

Transcript of Hannover Sr 2010

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    complete process chains are becoming increasingly moreimportant since their use can reduce the extent of laborious

    composition, the transformation kinetics change, possibly tosuch a significant degree that the diagrams lose their validity

    DOI: 10.1002/srin.200900132 steel research int. 81 (2010) No. 3The latter exist in the form of data-collections for a largematerial parameters and thereby particularly of the con-tinuous cooling transformation diagrams (CCT diagrams).

    transformations occur, are described in the literature by, forexample, Kaspar et al. [8]. For instance, for hot formingat 770 8C with a deformation of 1.25, an acceleratedsubsequent heat-treatment using the heat of hot forming.This integrated heat-treatment, which is investigated withinthe framework of the Collaborative Research Centre 489 atthe Leibniz Universitat Hannover [1], is characterised byflashless, near-net shape forged components (see Figure 1).Therefore, the usual post-forge processing of conventionalforging methods can be dispensed with.

    The remaining heat in the forged component following hotforming is then used for the subsequent heat-treatment [2].Suitable materials for precision forged, high-performancecomponents like gear wheels or crankshafts are heat-treatable steels since, owing to their carbon content, theycan be surface hardened during the cooling from the hot-forming temperature.

    The key to successfully experimentally or numericallypredicting heat-treating processes is generally a knowledgeof the microstructural and temperature dependency of the

    both a retardation of the pearlite transformation, initiatedfrom the austenite grain boundaries, as well as a fall in themartensite start-temperature [5].

    Within the framework of investigations on the through-heat treatability of heavy forgings, Bandel and Haumer [6]were able to identify the quantitative influence of theaustenites grain size on the transformation behaviour ofdifferent steels. They observed that increasing the austen-ites grain sizes leads to extended initiation and totaltransformation times for the isothermal pearlitic trans-formations (see Figure 2). Contrastingly, the bainitictransformations were not influenced.

    Thermomechanical influences on the transformationbehaviour. Phase transformations in steel, which areretarded or accelerated by thermomechanical processing,or changes in the temperature intervals during which theseprocesses; as for example during precision forging withexperimental investigations. Besides saving costs, theirimplementation enhances an understanding of the processand promotes the potential for optimisation. This is anadvantage particularly during the realisation of new types of

    under these conditions.

    Influence of austenitising. The carbides dissolve withincreasing austenitising temperature and duration afterwhich grain growth commences. Enlarged grains causeMicrostructure Transformations in TemperHot Forging Temperatures

    F. Nurnberger1)*, O. Grydin1), M. Schaper1), F.-W. Bach1)

    1) Faculty of Mechanical Engineering, Institute of Materials Science,

    Germany, [email protected]) Faculty of Materials Processing Technology and Applied Physics,

    Czestochowa University of Technology, Al. Armii Krajowej 19, 42/23) Faculty of Metals, Engineering and Industrial Computer Science, D

    of Science and Technology, Al. Mickiewicza 30, 30059 Krakow, Po

    * Corresponding author

    Apart from reducing the processing energy, hardening and tempering

    promises shortened conventional process sequences. In this case, the

    literature can only be used as a rough approximation of microstructura

    firstly, the deformation influences the transformation kinetics and sec

    both deformation CCT diagrams and, for reference purposes, CCT

    treatable steels (34CrMo4, 42CrMo4, 52CrMo4, 51CrV4, 34NiMo6) at

    Keywords: Deformation CCT diagrams, heat-treatable steels, preci

    Submitted on 27 September 2009, accepted on 28 December 2009

    Introduction

    Procedures for the numerical design of process-steps or224 2010 Wiley-VCH Verlag GmbH & Co. KGaA, Weing Steels during Continuous Cooling from

    Koczurkiewicz2), and A. Milenin3)

    niz Universitat Hannover, An der Universitat 2, 30823 Garbsen,

    tute of Modelling and Automation of Plastic Forming Processes,

    zestochowa, Poland

    rtment of Applied Computer Science and Modelling, AGH University

    near-net shape forged components from their forging heat primarily

    tinuous cooling transformation diagrams (CCT diagrams) found in the

    nsformations during the heat-treatment. The reasons for this are that

    ly, the deformation temperatures are comparatively high. Therefore,

    rams without deformation were determined for a selection of heat-

    heating temperature of 1200 8C and deformation levels of 0.3 and 0.6.

    forging, integrated heat-treatment

    number of common alloys [3] and [4]. However, dependingon process factors such as austenitising conditions, hotforming or charge influences, that is, deviations of chemicalheim www.steelresearch-journal.com

  • Materials Technology steel research int. 81 (2010) No. 3Figure 1. Gear wheel and pinion shaft of the Collaborative Research

    Centre489,precisionforgedat theInstituteofMetalFormingandMetal

    Forming Machines, Leibniz Universitat Hannover.transformation of austenite to ferrite and pearlite is shown inthe CCT diagram of a hypoeutectoid steel owing toadditional nucleation points such as lattice defects, slipbands and increased grain boundary densities (seeFigure 3).If thereby the fraction of bainite formed at the same coolingrate falls, then the corresponding microstructural hardness islowered.

    If high dislocation densities, such as those with austenitichot forming below the recrystallisation temperature, aretransferred to the bainitic or martensitic transformedmicrostructure, very fine microstructures are formed [9].

    Investigations on the heat-treatable steel 42CrMo4by Weise show accelerated ferritic-pearlitic transforma-tions and correspondingly increasing transformation

    Figure 2. Influence of the austenites grain size, according to SEP

    1510-61 [7], on the transformationof28 NiCrMo74 steel to thepearlite

    stage [6].

    Figure 3. Influence of hot forming at 7708C on the CCT diagram of a0.45% C steel (strain 1.25) [8].

    www.steelresearch-journal.com 2010 Wtemperatures with increasing deformation at deformationtemperatures of 850 8C [10]. Whereas low deformations(approx. 30%) show no effect on the bainite regions, thebainitic transformation is translated to shorter times athigher deformations of approx. 60%. Furthermore, a hardermicrostructure can be observed with increasing deforma-tion. Despite reports of various authors [8] and [1113],Weise could establish no lowering of the martensitic start-temperature as a consequence of hot forming. Kaspar et al.point out that, in the literature, increasing martensite start-temperatures have been occasionally observed [14] and [15].

    Jost and Hornbogen investigated the dependency of themartensite start-temperature on the reduction of platethickness of a FeNiCoTi alloy [16]. Using transmissionelectron-microscopical analyses, they were able to establishthat the martensite start-temperature fell during deformationif homogenous dislocation structures are produced. Atcomparatively low temperatures, at which inhomogeneousdislocation structures like slip bands existed, they were ableto establish a rise in the martensite start-temperature withincreasing deformation.

    Kruglova et al. investigated the influence of hot formingon the transformation behaviour of low-alloyed low-carbonsteels [17]. According to the alloys composition, deforma-tion and austenitising condition, they were able to establish asmall rise in the transformation temperatures of ferrite topearlite, a lowering or a rise in the bainite onset and end-temperatures as well as an acceleration or retardation of thepearlitic or bainitic transformations. Here, high austenitisingtemperatures of 1200 8C cause, for example, a lowering ofthe Ar3-temperature and a widening of the temperatureinterval of bainite formation. Slight changes of the trans-formation regions are mainly depicted in the CCT diagrams.A modification of the microstructure could often beobserved such as, for example, the formation of needleshaped instead of granular bainite on austenitising at1200 8C and subsequently deforming at 920 8C. In regionsof critical deformation (approx. 5%), partial grain growthled to inhomogeneous structures of non-uniform sizedistribution.

    Objective. The process of precision forging is charac-terised by bulk deformation at comparatively high defor-mation temperatures of approx. 1200 8C. The transformationkinetics of the employed alloys on cooling from the hot-forming temperature is not yet known for the prevailingprocess parameters. For this reason, the objective of theauthors was to characterise the transformation behaviour ofdifferent heat-treatable steels, which are suitable for surfacehardening, by means of deformation dependent continuouscooling transformation diagrams.

    Experimental Set-up

    The alloys 34CrMo4 (1.7220), 42CrMo4 (1.7225),50CrMo4 (1.7228), 51CrV4 (1.8159) and 34CrNiMo6(1.6582) were used to construct the deformation CCTdiagrams. The chemical compositions of the investigatediley-VCH Verlag GmbH & Co. KGaA, Weinheim 225

  • steel research int. 81 (2010) No. 3 Materials Technologymelts are given in Table 1, measured by glow dischargeoptical emission spectroscopy (GDOES, type GDA 550,company Spectruma) and by a N,O,H-analyzer (TCH600,company Leco).

    To simulate the precision forging process, the materialspecimens of the investigated melts (5 mm diameter, 10 mmlong) were heated within 30 s to an austenitising temperatureof 1200 8C. Following isothermal soaking for 600 s, acompressive deformation of 30% or 60%, as the case maybe, was carried out at a deformation speed of 1 s1.Following this, the samples were linearly cooled using

    Table 1. Chemical composition of the investigated melts in weight %.

    Alloy 34CrMo4 42CrMo4 50CrMo4 51CrV4 34CrNiMo6

    C 0.325 0.410 0.491 0.467 0.326

    Si 0.289 0.336 0.212 0.223 0.263

    Mn 0.577 0.701 0.647 0.845 0.588

    P 0.007 0.011 0.005 0.006 0.001

    S 0.003 0.025 0.004 0.017 0.004

    Cr 0.945 0.998 1.039 1.015 1.433

    Cu 0.286 0.380 0.219 0.223 0.260

    Mo 0.132 0.171 0.133 0.013 0.126

    Ni 0.098 0.191 0.092 0.083 1.469

    Al 0.025 0.029 0.024 0.018 0.023

    Nb 0.019 0.019 0.020 0.063 0.020

    N 0.0092 0.0112 0.0114 0.0090 0.0076cooling rates in the range from 80 K s1 to 0.02 K s1. Forreference purposes, diagrams were constructed withoutdeformation. Approx. 15 dilatometer measurements fordifferent cooling rates were taken for each deformation CCTdiagram. In the depicted curves, the start and end ofmicrostructure transformations were manually constructed.

    The dilatometric measurements were carried out at theTechnical University Czestochowa, Poland using a defor-mation dilatometer DIL 805 A/D manufactured by BahrThermoanalyse GmbH. The investigations were carried outaccording to the Polish standard PN-68/H-04500 [18],which essentially corresponds to the German Stahl-Eisen-Prufblattern SEP 1680 or SEP 1681 [19] and [20].Where possible, the amount of the microstructures phaseswas determined by analysing the brightness distribution(histogram) of one or more micrographs. For cases of threeor more different coexisting phases, such measurement wasnot always definitive. Hence, the amount of phases wasestimated manually in a microscope by using predefinedmicrographs, containing known amounts of differentphases, for comparison. Thus regarding the microstructureconstituents quantity, the percentage error in the measure-ment for each phase can be assumed to be single-digit.

    226 2010 Wiley-VCH Verlag GmbH & Co. KGaA, WeinA linear cooling mode was selected for constructing thedeformation CCT diagrams since the measurement time forconstructing continuous diagrams is then considerablyreduced, compared to isothermal diagrams, so that a largerparameter range could be investigated. If knowledge of theisothermal transformation kinetics is required for theprocess design, different methods are available in theliterature to compute isothermal [21, 22] and [23] or idealDiagrams [24] from the CCT diagrams.

    Owing to the specimens small geometric size, hardnessmeasurements were carried out at only three differentpositions. That is, given hardness values are mean values forthree indentations. The relative error of measurement wascalculated according to Students coefficient proposed byGosset [25]. A confidence probability of 90% was usedwhich resulted in a mean value of the relative error regardingall measurements of about 6.1% of the hardness value. Theposition of the hardness measurement was chosen accordingto [26] in the following manner: (i) The specimens wereembedded, longitudinally ground until the layer at the centre(rotational axis) was reached and then subsequentlypolished. (ii) Positions for hardness indentation were about1/3 of radius and 1/3 of specimen length.

    Results

    For reasons of clarity, but contrary to the German Stahl-Eisen-Prufblatter guidelines, the deformation CCT dia-grams depicted in the following are not provided withhardness values. For the same reason, a range from 200 8C to900 8C was selected for the temperature profiles. In additionto this, phase regions are depicted separately even if thetemperature difference between the phases is less than 50 K.

    Based on the selected minimum cooling rate of 0.02 K s1,only a few data points in part exist for the ferrite or, as thecase may be, the pearlite regions so that the depicted curvestrajectories represent an estimate. Lower cooling rates arenot technically relevant for precision forging with integratedheat-treatment since this cooling rate already corresponds toa cooling period of more than 16 h to reach room temperaturefrom the deformation temperature.

    34CrMo4. The CCT diagram for the material 34CrMo4(see Figure 4, full-line) shows ferritic, pearlitic, bainitic andmartensitic components.

    The critical cooling rate observed, i.e. the rate at whichjust about 100% martensite is formed, is 15 K s1. Bainite isformed at cooling rates of between 6 K s1 and 0.15 K s1.Ferrite and pearlite can be established at cooling rates lowerthan 1 K s1 and 0.6 K s1, respectively (see also Table 2).Between the regions of martensite and bainite formationthere is a relatively large temperature interval which is freeof transformations. Furthermore, there are smaller trans-formation-free intervals between the bainite and pearlite aswell as the pearlite and ferrite phase regions.

    A deformation of 30% (broken-line) shows, just as muchan increase to 60% (dotted-line), merely slight changes ofheim www.steelresearch-journal.com

  • Materials Technology steel research int. 81 (2010) No. 3

    HV 564 563 433 288 278 267 235 205 174

    60% strain

    F 5 10 15 22 22 23

    P 10 30 78 78 77

    2)tem

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    bainite

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    10 1 10 410 2 10 3 10 5

    900

    600

    400

    200

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    500

    700

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    time in s10 1 10 410 2 10 3

    900

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    Figure 4. Deformation CCT diagrams for the material 34CrMo4 with

    0%, 30% and 60% deformation at an austenitising temperature of

    1200 8C.the transformation behaviour except for a rise of themartensite start-temperature.

    This is also demonstrated by the small changes of hardnessvalues for increasing deformation. A comparison of themicrostructural components formed for different deforma-tions shows a slight retardation in the bainite formation and,as a consequence, a smaller fraction of pearlite for a coolingrate of 0.3 K s1 (see Table 2 and Figure 5, right).

    At this cooling rate, the pearlitic structures slightlydecrease in size with the deformation level. In contrast, thealmost identical microstructures are shown for the coolingrate of 0.6 K s1 and varied deformation levels forcomparison.

    42CrMo4. The CCT diagram for the material 42CrMo4(see Figure 6, full-line) shows ferritic, pearlitic, bainitic andmartensitic components. The critical cooling rate observedis 6 K s1.

    Bainite is formed at cooling rates of between 1 K s1 and0.07 K s1. Ferrite and pearlite can be established at coolingrates from 0.07 K s1 and less (see Table 3). Between theregions of martensite and bainite formation as well asbetween bainite and pearlite formation there is a temperatureinterval which is free of transformations.

    In comparison to the CCT diagram, a deformation of 30%(broken-line) shows merely slight changes of the trans-formation behaviour except for a rise of the martensite start-temperature. It turns out that the ferrite and pearlite

    www.steelresearch-journal.com 2010 WTable 2. Metallographically determined microstructural com-ponents together with hardness values measured on the specimensof the heat-treatable steel 34CrMo4 for various linear cooling rates(Ks1) and deformation levels (F: ferrite, P: pearlite, B: bainite, M:martensite, HV: Vickers hardness in HV10).

    34CrMo4

    K s1 30 15 6 1 0.6 0.3 0.15 0.07 0.04

    0% strain

    F 1 10 18 21 24 31

    P 3 67 71 76 69

    B < 1 < 1 80 99 87 15 81)

    M 100 100 20

    HV 556 543 463 301 272 240 243 198 165

    30% strain

    F 5 9 13 28 32

    P 2 26 87 72 68

    B 35 100 93 65

    M 100 100 65 formation temperatures have a tendency to fall with thedeformation in addition to initiating the transformationearlier. However, owing to the small number of data values,an interpretation of the ferritic and pearlitic formationsinfluence due to deformation can only be approximated.

    In comparison to the transformation behaviour of meltone, a ferrite, pearlite and bainite formation appears to beretarded to a later time.

    A comparison of the microstructural components formedduring deformation shows an increased bainite content at acooling rate of 1 K s1 following deformation and a lowfraction of pearlite at a cooling rate of 0.07 K s1 (see Table 3andFigure 7 - right). The microstructures hardness tends todecrease owing to the slightly accelerated microstructuraltransformation due to the deformation.

    Figure 7 - left, clearly illustrates the reduction of theaustenites grain size owing to the deformation by meansof the extended martensitic structures at a cooling rate of15 K s1.

    50CrMo4. The CCT diagram for the material 50CrMo4(see Figure 8, full-line) shows ferritic, pearlitic, bainitic and

    B 4 50 95 80 55

    M 100 96 50

    HV 581 557 432 287 280 274 225 184 184

    1)Bainite within segregations2)Bainite not detected during dilatometric measurements

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    Figure 5. Microstructure of the heat-treatable steel 34CrMo4 for the

    cooling rates 0.6 K s1 (left) and 0.3 K s1 (right), respectively. Above:Without deformation, middle: Deformation level 30%, below: Defor-

    mation level 60%.

    Figure 6. Deformation CCT diagrams for the material 42CrMo4 after

    0%, 30% and 60% deformation, austenitising temperature 1200 8C.

    228 2010 Wiley-VCH Verlag GmbH & Co. KGaA, WeinTable 3. Metallographically determined microstructural compo-nents together with hardness values measured on the specimensof the heat-treatable steel 42CrMo4 for various linear cooling rates(Ks1) and deformation levels. (F: ferrite, P: pearlite, B: bainite,M: martensite, HV: Vickers hardness in HV10).

    42CrMo4

    K s1 30 15 6 1 0.6 0.3 0.15 0.07 0.04

    0% strain

    F 4 4

    P 60 96

    B 56 60 90 100 36

    M 100 100 100 44 40 10

    HV 727 704 732 467 385 347 322 313 253

    30% strain

    F 1 2 15

    P 5 45 85

    B traces 70 95 100 94 53

    M 100 100 100 30 5

    HV 686 699 690 455 356 329 309 317 216

    60% strainmartensitic components. The critical cooling rate observedis 15 K s1. Bainite is formed at cooling rates of between6 K s1 and 0.3 K s1. Ferrite and pearlite can be establishedat cooling rates from 1 K s1 and less (see Table 4).

    Between the regions of martensite and bainite formationas well as between bainite and pearlite formation there is atemperature interval which is free of transformations.

    A deformation of 30% (broken-line) causes an increase ofthe martensite start-temperature, a slight retardation of theferrites and pearlites formation as well as an increase of thebainite formation temperature. It appears that the ferrite andpearlite formation temperatures have a tendency to fall witha deformation of 60%. In comparison to the transformationbehaviour of melts one and two, a reduced temperatureinterval of bainite formation exists. A reduced influence ofthe deformation on the microstructural hardness isdemonstrated.

    A comparison of the microstructural components formedfor different deformations shows a reduced bainite contentfor a cooling rate of 0.3 K s1 and an increased fraction ofpearlite (see Table 4 and Figure 9, right). By means of thelength of the bainite plates in Figure 9, right, it is clear thatthe bainitic microstructure exhibits smaller dimensions withincreasing deformation.

    F < 1 1 2

    P 2 8 95

    B 65 90 98 98 91 3

    M 100 100 35 10 2

    HV 681 685 472 373 334 322 328 322

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  • Materials Technology steel research int. 81 (2010) No. 3

    Figure 7. Microstructure of the heat-treatable steel 42CrMo4 for the

    cooling rates 15 K s1 (left) and 0.07 K s1 (right) respectively. Above:Without deformation, middle: Deformation level 30%, below: Defor-

    mation level 60%.

    Figure 8. Deformation CCT diagrams for the material 50CrMo4 with

    0%, 30% and 60% deformation, austenitising temperature 1200 8C.

    www.steelresearch-journal.com 2010 WTable 4. Metallographically determined microstructural compo-nents together with hardness values measured on the specimensof the heat-treatable steel 50CrMo4 for various linear cooling rates(Ks1) and deformation levels. (F: ferrite, P: pearlite, B: bainite,M: martensite, HV: Vickers hardness in HV10).

    50CrMo4

    K s1 30 15 6 1 0.6 0.3 0.15 0.07 0.04

    0% strain

    F < 1 1 1 1 6 11

    P 2 6 15 99 94 89

    B 10 96 91 81

    M 100 100 90 2 2 3

    HV 747 703 682 316 320 340 307 236 192

    30% strain

    F 1 1 1 3 4

    P 5 40 99 97 96

    B 10 99 93 59

    M 100 100 90 1 1

    HV 704 712 653 312 318 330 299 241 20251CrV4. The CCT diagram for the 51CrV4 material(see Figure 10, sketched in grey) shows no ferriticmicrostructural components in the metallographicallyprepared specimens so that the phase regions martensite,bainite and pearlite are depicted in the deformation CCTdiagrams. The critical cooling rate observed is 6 K s1.Bainite is formed at cooling rates of between 1 K s1 and0.6 K s1. Pearlite can be established at cooling rates from0.3 K s1 and less (see Table 5). Between the regions ofmartensite and bainite formation as well as between bainiteand pearlite formation are temperature intervals which arefree of transformations.

    A deformation of 30% (broken-line) shows an increase inthe martensite start-temperature and in the bainitesformation temperature. It appears that the pearlite regionhas a tendency to be accelerated and its temperature intervalto be widened. No tendency can be discerned that themicrostructural hardness value increases owing to thedeformation. In comparison to the transformation behaviourof melts one, two and three, a reduced temperature intervalof bainite formation is exhibited.

    A comparison of the microstructural components formedfor different deformations shows a reduced bainite

    60% strain

    F < 1 1 2 5

    P 7 52 98 95

    B 4 94 90 37

    M 100 100 96 6 3 101)

    HV 692 734 652 343 318 332 301 217

    1)Martensite within segregations

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    Figure 9. Microstructure of the heat-treatable steel 50CrMo4 for the

    cooling rates 6 K s1 (left) and 0.3 K s1 (right) respectively. Above:Without deformation, middle: Deformation level 30%, below: Defor-

    mation level 60%.

    Figure 10. Deformation CCT diagrams for the material 51CrV4 with

    0%, 30% and 60% deformation, austenitising temperature 1200 8C.

    230 2010 Wiley-VCH Verlag GmbH & Co. KGaA, WeinTable 5. Metallographically determined microstructural compo-nents together with hardness values measured on the specimensof the heat-treatable steel 51CrV4 for various linear cooling rates(Ks1) and deformation levels. (P: pearlite, B: bainite, M: martensite,HV: Vickers hardness in HV10).

    51CrV4

    K s1 80 50 30 15 6 1 0.6 0.3 0.15

    0% strain

    P 3 100 100

    B 98 97

    M 100 100 100 100 100 2

    HV 715 736 802 735 727 404 349 360 338

    30% strain

    P 10 50 100 100

    B 88 50

    M 100 100 100 100 100 2

    HV 746 717 730 729 741 384 385 361 328

    60% strain

    P 5 50 100 100

    B 91 50

    M 100 100 100 100 100 4 content for a cooling rate of 0.6 K s1 and an increasedfraction of pearlite due to deformation (see Table 5 andFigure 11 - right). The usual needle shaped bainiticstructure is depicted in Figure 11 - left, for a cooling rateof 1 K s1 and various deformations.

    34CrNiMo6. In the case of material 34CrNiMo6, theselected minimum cooling rates were too rapid to bringabout pearlite formation so that the depicted phase regionsinvolve martensite, bainite and ferrite (see Figure 12).

    The critical cooling rate used above is 6 K s1. Bainitecould be measured at cooling rates lower than 1 K s1 andforms the main microstructural component up to coolingrates of 0.02 K s1. Ferrite can be established for the firsttime at cooling rates below 0.04 K s1 (see Table 6).Between the regions of martensite and bainite formation aswell as between bainite and pearlite formation there is atemperature interval which is free of transformations.

    A deformation of 30% shows a slight increase of themartensite start-temperature and a considerable temperaturejump of the bainites formation temperature. In comparisonto the transformation behaviour of melts one, two, three andfour, a widened interval of bainite formation is shown at latertimes. Owing to the deformation, the microstructureshardness tends to slightly increase.

    HV 813 757 741 746 743 379 385 364 336

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  • Materials Technology steel research int. 81 (2010) No. 3

    Figure 11. Microstructure of the heat-treatable steel 51CrV4 for the

    cooling rates 6 K s1 (left) and 0.6 K s1 (right) respectively. Above:Without deformation, middle: Deformation level 30%, below: Defor-

    mation level 60%.

    Figure 12. Deformation CCT diagrams for the material 34CrNiMo6

    with0%, 30% and 60%deformation,austenitising temperature1200 8C.

    Table 6. Metallographically determined microstructural com-ponents together with hardness values measured on the specimensof the heat-treatable steel 34CrNiMo6 for various linear cooling rates(Ks1) and deformation levels. (F: ferrite, B: bainite, M: martensite,HV: Vickers hardness in HV10).

    34CrNiMo6

    K s1 30 15 6 1 0.6 0.3 0.15 0.04 0.02

    0% strain

    F < 1 19

    B 4 5 80 89 100 81

    M 100 100 100 96 95 20 11

    HV 590 570 606 566 521 428 378 323 228

    30% strain

    F < 1 28

    B < 1 1 23 70 99 100 72

    M 100 100 100 99 77 30 1

    HV 639 613 597 567 582 447 370 338 261

    60% strain

    F 11

    B 8 41 92 96 89

    M 100 100 92 59 8 4

    HV 582 598 571 532 448 401

    Figure 13. Microstructureoftheheat-treatablesteel34CrNiMo6for the

    coolingrates0.6Ks1(left)and0.02Ks1(right)respectively.Above:Withoutdeformation,middle: Deformation level 30%, below:Deformation level 60%.

    www.steelresearch-journal.com 2010 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim 231

  • The usual needle shaped bainitic structure in a basicmartensitic matrix is depicted in Figure 13, left, for acooling rate of 0.6 K s1 and various deformations. On theright in Figure 13, the ferritic-bainitic microstructure formedunder the different deformation conditions is shown for acooling rate of 0.02 K s1. The microstructure of thetransformationally sluggish heat-treatable 34CrNiMo6 steelchanges only slightly in its composition and structure owingto the deformation of the material.

    Influence of the deformation on the martensite start-temperature. A comparison of the CCT diagramswith and without deformation show that the martensitestathde

    The structures of, in particular martensite but also, in part,those of bainite and pearlite are finer due to thedeformation.

    The investigations carried out show that the influence ofhot-forming on the hardness value is smaller than that of aslight variation in the cooling rate.

    Onthebasisof thewideningofbainites formationinterval,tendencies are discernible that the upper critical coolingrate increases due to deformation.

    Summary

    Continuous cooling transformation diagrams in depend-ence of increasing deformations were constructed at heatingtemperatures of 1200 8C to illustrate heat-treatmentsimmediately from the hot-forming temperature. Thesediagrams show the influence of deformation on the trans-formation behaviour of the investigated heat-treatable steelsat deformation levels of 30% and 60%.

    steel research int. 81 (2010) No. 3 Materials Technology

    Figdeviation of the measured martensite start-temperatures areapprox. 5% to 8%. As expected, the martensite start-temperature tends to decrease with increasing carbon content(cf. Table 1).

    Owing to the deformation, a tendency to widen thetransition interval can be observed for cooling rates at whichbainite is initially formed. According to this, it is to beassumed that the upper critical cooling rate slightly increasesfor the alloys 42CrMo4 and 50CrMo4 or 51CrV4 owing todeformation.

    Influence of the cooling rate on the hardness valueThe measured hardness values for the investigated alloys

    are depicted in Figure 15 as a function of the cooling rate.The hardness values increase with the cooling rates;however, plateaus of constant hardness can be discerned(at approx. 0.1 K s1 to 1 K s1 as well as greater thanapprox. 6 K s1). This correlates with the states in which themicrostructure is almost exclusively bainitic or martensitic(moderate or high hardness values, respectively).

    Conclusions

    Slight changes in the lines for the onset and ending of themicrostructural transformation can be observed owing todeformation. In this way, the temperature interval for

    Figure 14. Influence of deformation on the martensite start-

    temperature Ms of the investigated alloys.amo23rt-temperature tends to increase with deformation for alle investigated materials. According to material andformation stage, the increase is hardly measurable and

    unts to no more than 50 K (see Figure 14). The standard2 2010 Wiley-VCH Verlag GmbH & Co. KGaA, Weinhei42CrMo4 alloys owing to the deformation. However, thepearlite content increases for the 50CrMo4 and 51CrV4steels.cAn increase of the martensite start-temperatures withdeformation is established for each of the investigatedalloys.A deformation leads, moreover, to changes in thequantitative microstructural composition at cooling ratesfor which pearlite initially forms. The microstructuralomponents of pearlite are reduced for the 34CrMo4 andedeformation on austenitic grain sizes insofar that nosignificant acceleration of pearlite formation can bestablished. The alloy 51CrV4 is an exception to this case.tbainite formation widens to higher temperatures for thealloys 51CrV4, 34CrNiMo6 and 50CrMo4.The influence of deformation on pearlite formation isdifficult to interpret owing, in part, to the small number ofdata points. The comparatively large time intervals up tohe onset of pearlite formation appear to offset the effect oftigaure 15. Influence of the cooling rate on the hardness of the inves-

    ted alloys.34CrNiMo634CrMo4

    regressionalloy51CrV450CrMo442CrMo4

    regressionalloy100

    200

    300

    400

    500

    600

    700

    800

    1001010,100,01

    rate in K/scooling

    hard

    ness

    in H

    V10m www.steelresearch-journal.com

  • The diffusion driven transformations and formed micro-structures exhibit weak dependencies on a previousdeformation for the selected testing conditions. For thediffusionless formation of martensite, the martensitestart-temperature has a tendency to increase with deforma-tion. The influence of deformation on the microstructuralhardness value is smaller than that of a varied coolingrate.

    Acknowledgements

    The authors would like to thank the German ResearchFoundation (DFG) for their financial support of the workcarried out within the scope of the Collaborative ResearchCentre 489, subproject A3, and Dipl. Wirt.-Ing. Chr. Birr forhis scientific support.

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