Hand Protectors Instructions

8/3/2019 Hand Protectors Instructions

1/11

BMW Motorrad i:-. ::I nstal lation I nstructionsHand protectors

-;.

.J:::., -7,i! :ii:1.,;:-i',..:::.\ ,.::,::.::,1 :.,4t, *4,,

'"r_,.:


2/11

BMW MotorradI nstal lation I nstructionsHand protectors

a''i. a \ \ r, ''"":lkww,


3/11

This symbol stands for Speci{ic instructionsprecautions and meas- and safety precautionsures which are essential intended to preventin order to protect the damage to the motor-rider and other persons cycle and accessories.from possibly severe or Non-compliance canfatal injury. void the warranly.

> Start ol the main activity> Start of the secondary activity. Instruclion

. eiBefore commencing work, you must read these lnstallation Inskuctions through carefully and makesure you understand everything they contain.

Safety always comes first. Customising a motorcycle by adding accessories is very satisfying. Accessor-iss turn a standard motorcycle into your very own custom machine. Now, what about your abilities as amechanic and your hands-on experience? Are you sure you have the special tools you will need at yourdisposal?your authorised BMW Motorrad dealer will be happy to install the retrotit kit at a reasonable price.The range of products we offer our customers includes a very wide variety of type-tested accessories andoptional extras. On account of this diversity, all the possible equipment variants cannot be taken into ac-count in these installation instructions. Consequently, the descriptions are restricted to the basic versionoi the model in question. The procedures for removing and installing accessories are described in theinstallation instructions supplied with the components. Consult your authorised BMW Motorrad dealer ifyou no longer have access to the sets of instructions you need.

The symbols used to draw attention to safety instructions in this manual are as follows:@ w"rning Aattentton lEluo*. \Tightening torque

Specific instructions on Screws, bolts and nutshow to operate, con- are tightened in accord-trol, adjusl or look after ance with the applic-items of equipment on able DIN/lSO standards.the motorcycle. Tightening torques thatdeviate from the stand-ards are siated. Non-":':' compliance can result:: in damage to the motor-it:, cycle or accessories or.. can endanger the rider.

, ..a: .

< End of the main activity< End of the secondary activity

@ 2007 Copyrighl by:BMW Motorrad. Seruice, D-80788 MiinchenNot to be reproduced, translated or replicated in any way whatsoever, either wholly or in pan, without written permission from BIV\iMotorrad.Subject to change without notice. Efiors and omissions exceptedAll riohls reserued.


4/11

t^ /ifra? q?@ffi*sffi $1 \\ c'o *&bb

Hand protectorsRequisite tools- Set of Torx wrenches- Torque wrench

Retrofit kit- Bow, left- Bow, right- Clamp- Handlebar weight with milledTECESSSpacing bushingSocket-head screw, M5 X 16- Hex nut, self-locking, M5- Socket-head screw M8 X 25

- Washer I- Pan-head screw, M5 X 12

4oI2ot2otzol2ot2ot2oI4oI

EFor technical reasons, there are differences betweenthe left and the right bows mounted on F 800 GS andF 650 GS motorcycles.Also required:

Countersunk-head screw, M12x65 2oI

$!t. ''\-

x!t:a,..rlt'..t,,9.-

. ,rrt

It is also possible to install the protector,largeProtector, large, left- Protector, large, right

Order No. 01 29 7 714 666 12/2OO7


5/11

qqh;?

&*-'.ii:.i:

It is also possible to install the protector'small- Protector, small, left- Protector, small, right

large'- Clip-on spoiler, left- CliP-on spoiler, right- Flanged oval-head screw' M5 X'14 4 0I- Washer 5- Hex nut, self-locking, M5

It is also possible to install a clip-on spoil-.rl-uJ"tilv in combination with protector'.,.@e!

n4' '.&.ds,'$,t:''I

3.

, t,bb"rl" 6 tt-o***

5 ct F1sl

General instructions@ w"mnsRestrictedmovementand.operation:l:i*"lever'clutchlever'throttletwistgripandhandlebarlock-to-hii"t"m:1"iffi3:T3:[il,i:S,i1"t:**t*:I:t? ;#,::ij'J':",: " movement and operation or[.,i].""'l:?H"fi 1""i,J""I"'ii"iir"';tinl'l-""3llloli:i:"-::":";:iJ;1:ruX" t"u"r, clutch lever'.throttle twistgrlp ano rrarrurcua' ':"r""-"f" i" r.t"unted the hand protectors/;'tn;;;;'i reveals restriction-s oJ a1v *'"o'^o."t"T:::^l:i?o-nu"o so as to ensure that all movemelit in" "n""f. reveals restrictions of any kind' Delore "o "" io "n"rr" that all movements are'n""ir"oJi *"ignts must be adjusted',,repired :?::1""o ot'l]liii#"il;il Jri"oni'or" aie in rurr workins order'/l\ Attentionlf it is not standins firmlv, thenoto,:Icl::,'#,::'fJi"-H,Ji""ffil"""." the operations described berow'ffi""t$#;tJtn'tint motorcycle is stable and firmly supponeo'

@ w;*rne . ' ' --lniurv to Persons'^::;J ;;''ft;;;d household pets well awav from the work zone'

Order No. 01 29 7 714 666 1?/2OO7


6/11

ORisk of injury by snagging or electrical short-circuit.Remove all items of personal jewellry (rings, chains, wristwatch, etc.) before commencing work.

EOnce the retrofit kit has been installed by the workshop, these installation instructions Fnust be handed overto the customer.Make sure that ihese installation instructions accompany the retrofit kit when it is passed on to a third party.


7/11

71 32 ool Installing rrano iff6Cid ':' i.i::

I;:1.""*:.j| ilX"rfT::"vins and instarins the middre stand speciartoor (motorcvcres withourcentre stand)I > Removing handlebar weight. Remove screw 1 and remove handlebar weight 2'

2Mounting clip-on spoiler

on protector'large. sJat ctip-on spoiler 1 against the contour of protect-ot, large 2.. Using a suitable rest' drill a hole arrow at the in-aoJ board side.

- with bow-shaPedhandguardoA

rO,)

"",",,*l I*tu" ""'"* 3 with washer 4 and nut 5'

6poiter to hand Protector' large

. Using a suitable rest' drill a hole arrow at the our-board side.

6 Order No' 01 29 7 714 666 1A2OA

\ Tigntening torquesM5x14Mechanical threadlock


8/11

Ar Technical dataHole, hand-protector clip-on spoiler tohand protect-or, rarge

Drill holewithtwistdrill ofdiameter

5...5.5 mm

. Install screw 6 with washer 7 and nut 8\ Tightening torquesSpoiler to hand protector, largeM5x14Mechanical threadtocK

3Nm - with bow-snapeonanoguardoA-.:tl:il,

\ @

> Mounting protector on bow. Push protector I onto bow 2, making sure that thewording stamped on the inside is the right wayround for legibility.. lnstall screws 3.\ Tightening torquesHand protector to bowM5x12 3Nm - with bow-shapedhandguardoA

L| -e'*/{ ae I @ > lnstalling bow. Clean the threads.. Install spacing bushing 1.. Seat handlebar weight 3 with milled recess againstbow 2.. Seat the bow and handlebar weight against the spa-cing bushing.. Engage screw 4 in the threads, leaving the screwroose.. Repeat this procedure for the other side.


9/11

lnstalling clamP. lnsert nut I into clamp half 2'. From the front, seat clamp half 2 against the handle-Dar.. From the rear, position clamp hatf 3 "s?in:l:]?::jpi-'iii'z ,'.-o "ngugt ""'"* 4 in the threads' leavrngthe screw loose'. Repeat this procedure for the other side' ... :

5

6 G)t-dt@> Securing bow to clamp' left. Seat bow 1 against clamp 2 on left' maling surein"ul'tn" fin"" i"ow are routed above the bow'. From the rear, install screw 3 with washer 4' leavlngthe screw loose'

7 - > Securing bow to clamp' right-'.:1:

. Seat bow 5 against clamp 6 on Ie{t' making sure- inil'ri" ri"""iarrows) are routed below the bow'. From the rear, instalt screw 7 with washer 8' leavlngthe screw loose'

Order No. 01 29 7 714 666


10/11

I1, s .';rlry > Securing hand protectors on both sides. Seat the bow of the hand protector against theclutch or brake-lever fitting, as applicable, and turnit down approximately one millimeter.. Tighten all the screws, making,sure that the bow

and the clamp do not twist out of their original po-s ition s.

Check clearance by swinging the handlebars thoughthe full arc of their travel from lock to lock.Check the ease of movement of the throttle twistgripConsult an authorised BMW Motorrad dealer if youencounter problems.

E

. Tighten screw 1\ tigntening torquesScrew, clamp in bowM8x25 12 Nm with bow-snapeohandguard oA

. Tighten screw 2.

. Tighten screw 3.

-\Tightening torques

Handlebar weight to handlebarM12 x 1.5 x 65, Fe-place screwM icro-encapsulated

21 Nm - with bow-shapedhandguardoA

I> Final check of work performed. Check that

- the work as performed achieved the intended pur-- all reservoirs and containers have been filled andthat all fluids and lubricants are at their correcttevets.


11/11

i

I

Always comply with the regulations regarding approval in the countryof use'

- all threaded fasteners released beforehand navebeen correctlY retightened'- the fuel system is free of leaks'- the liqhts and signalling equipment are {ully.opera-- iii""li ""i1n;,1i" moio tcvc t" is roadworthv'- the brake pads of the {ront and rear brakes are becl-ded against the brake dlscs

E *.*For the Federal Republic ol Germany:'N;;;;y required in the vehicle's 'T:tl1':i1"11:

Hand Protectors Instructions

Documents

Transcript of Hand Protectors Instructions