GTR (V2) FLEXFUEL KIT– INSTALL GUIDE · 2017-07-31 · 1 | Page . GTR (V2) FLEXFUEL KIT–...

7
1 | Page GTR (V2) FLEXFUEL KIT– INSTALL GUIDE INTRODUCTION Welcome to the Install Guide for Visconti Tuning’s GTR (v2) FlexFuel Kit. Your FlexFuel Kit should contain all of the parts shown in the picture. Because you’re working with fuel lines near the exhaust system installation is best done when the car is cold. . KIT CONTENTS Super Lube 4x 30mm bolts 10.5” Quick Connect Black PTFE Fuel Line 3” Quick Connect Black PTFE Fuel Line Fuel Rail Adapter with quick connect Ethanol Content Sensor on Billet Bracket Zeitronix Ethanol Content Display with harness TOOLS REQUIRED FOR INSTALL Small Flat Head Screw Driver 10mm Wrench ¾” drive ratchet ¾” extension ¾” 10mm socket 9mm allen Shop Rag / Towel Install should take 30 min to complete.

Transcript of GTR (V2) FLEXFUEL KIT– INSTALL GUIDE · 2017-07-31 · 1 | Page . GTR (V2) FLEXFUEL KIT–...

Page 1: GTR (V2) FLEXFUEL KIT– INSTALL GUIDE · 2017-07-31 · 1 | Page . GTR (V2) FLEXFUEL KIT– INSTALL GUIDE . INTRODUCTION . Welcome to the Install Guide for Visconti Tuning’s GTR

1 | P a g e

GTR (V2) FLEXFUEL KIT– INSTALL GUIDE

INTRODUCTION

Welcome to the Install Guide for Visconti Tuning’s GTR (v2) FlexFuel Kit. Your FlexFuel Kit should contain all of the parts shown in the picture. Because you’re working with fuel lines near the exhaust system installation is best done when the car is cold. .

KIT CONTENTS

Super Lube 4x 30mm bolts 10.5” Quick Connect Black PTFE Fuel Line 3” Quick Connect Black PTFE Fuel Line Fuel Rail Adapter with quick connect Ethanol Content Sensor on Billet Bracket Zeitronix Ethanol Content Display with harness

TOOLS REQUIRED FOR INSTALL

Small Flat Head Screw Driver 10mm Wrench ¾” drive ratchet ¾” extension ¾” 10mm socket 9mm allen Shop Rag / Towel

Install should take 30 min to complete.

Page 2: GTR (V2) FLEXFUEL KIT– INSTALL GUIDE · 2017-07-31 · 1 | Page . GTR (V2) FLEXFUEL KIT– INSTALL GUIDE . INTRODUCTION . Welcome to the Install Guide for Visconti Tuning’s GTR

2 | P a g e

STEP 1 – REMOVE PLASTIC COVER FROM ENGINE COMPARTMENT

Move the cover out of the way by taping it up or removing it completely.

STEP 2 – REMOVE THE INTAKE MANIFOLD COVER

To make things easier you can unclip the engine harness and move it out of the way. (Not Required)

Page 3: GTR (V2) FLEXFUEL KIT– INSTALL GUIDE · 2017-07-31 · 1 | Page . GTR (V2) FLEXFUEL KIT– INSTALL GUIDE . INTRODUCTION . Welcome to the Install Guide for Visconti Tuning’s GTR

3 | P a g e

STEP 3 – LOCATE THE FUEL DAMPENER ON THE FUEL RETURN LINE

On the back of the motor you will find two fuel dampeners.

Towards the passenger side is the fuel FEED dampener. (DO NOT TOUCH)

The center of the motor is where the fuel RETURN dampener is.

(Highlighted in photos)

Page 4: GTR (V2) FLEXFUEL KIT– INSTALL GUIDE · 2017-07-31 · 1 | Page . GTR (V2) FLEXFUEL KIT– INSTALL GUIDE . INTRODUCTION . Welcome to the Install Guide for Visconti Tuning’s GTR

4 | P a g e

STEP 4 – REPLACE THE STOCK FUEL RETURN LINE

Using a 10mm wrench replace the stock return fuel line with the included billet fuel rail adapter. DO NOT OVER TIGHTEN

STEP 5 – MOUNTING THE ETHANOL SENSOR

Using the ratchet and extension and replace the fuel line support

bracket located on the firewall with the ethanol sensor bracket. Connect the 10.5” return line to the flex fuel sensor.

STEP 6 – CONNECTING THE FUEL RETURN LINE

Connect the 3” return line to hard factory fuel line that’s located on the firewall, then to the ethanol sensor.

After the line has clicked into place pull back on it to ensure a good connection!

Page 5: GTR (V2) FLEXFUEL KIT– INSTALL GUIDE · 2017-07-31 · 1 | Page . GTR (V2) FLEXFUEL KIT– INSTALL GUIDE . INTRODUCTION . Welcome to the Install Guide for Visconti Tuning’s GTR

5 | P a g e

STEP 7 – INSTALLING SENSOR HARNESS

Carefully run the Flex Fuel Sensor harness through the firewall grommet.

Unplug the harness going to the secondary air plug and connect to that to the flex fuel kit

Page 6: GTR (V2) FLEXFUEL KIT– INSTALL GUIDE · 2017-07-31 · 1 | Page . GTR (V2) FLEXFUEL KIT– INSTALL GUIDE . INTRODUCTION . Welcome to the Install Guide for Visconti Tuning’s GTR

6 | P a g e

STEP 9 – FINAL MOUNT OF ETHANOL SENSOR

Attach the ethanol content gauge to the fuse box cover using the double sided sticky tape included in the kit.

This is how everything should look after the installation is complete.

Page 7: GTR (V2) FLEXFUEL KIT– INSTALL GUIDE · 2017-07-31 · 1 | Page . GTR (V2) FLEXFUEL KIT– INSTALL GUIDE . INTRODUCTION . Welcome to the Install Guide for Visconti Tuning’s GTR

7 | P a g e

Here's the list of DTCs your tuner will need to turn off when this kit is installed.

P0411 Secondary air injection system incorrect flow detected P0491 Secondary air injection system insufficient flow (bank 1)

P0492 Secondary air injection system insufficient flow (bank 2) P0507 Idle speed control system RPM higher than expected P1421 Cold start emission reduction strategy monitoring P2432 Secondary air injection system mass air flow sensor circuit low input P2433 Secondary air injection system mass air flow sensor circuit high input

P2400 Air cut solenoid valve (bnak1) stuck open

P2442 Air cut solenoid valve (bnak2) stuck open