POOJA TECHNOCASTPOOJA TECHNOCAST

AN ISO 9001 : 2008

PLANT LOCATIONPLANT LOCATION

ADDRESS:

SURVEY NO.259 PLOT NO.1, B/H. BEST AGRO FOOD, OPP. PREVAIL CASTING,

VILLAGE:-SHAPAR (VERAVAL).

TALUKA:-KOTDASANGANI.

RAJKOT (GUJARAT)

PIN – 360024 (INDIA)

PH.NO.- +91– 2827– 293939/ 293333

E-mail: info@poojatechnocast.com

RAJKOT

AN ISO 9001 : 2008

OUR GROUP COMPANYOUR GROUP COMPANY

OUR GROUP COMPANYOUR GROUP COMPANY

AN ISO 9001: 2008

Extra 6 acres land for High Pressure Molding Line Installation in future

COMPANY PROFILECOMPANY PROFILE::

** After a long experience of 28 years of foundry practice, B. R. Technocast has After a long experience of 28 years of foundry practice, B. R. Technocast has commenced the New Foundry with the name of POOJA TECHNOCAST to commenced the New Foundry with the name of POOJA TECHNOCAST to manufacture Gray iron and S. G. Iron ( Ductile iron)castings as per Indian and manufacture Gray iron and S. G. Iron ( Ductile iron)castings as per Indian and Overseas Standards at Shapar (Veraval) Industrial Area situated about 17 kms Overseas Standards at Shapar (Veraval) Industrial Area situated about 17 kms away from Rajkot on the way to Gondal / Junagadh. Pooja Technocast is a away from Rajkot on the way to Gondal / Junagadh. Pooja Technocast is a process driven & quality conscious company which is substantiated by ISO-process driven & quality conscious company which is substantiated by ISO-9001:2008 Certification awarded to us by TUV SUD. Quality is at the helm of 9001:2008 Certification awarded to us by TUV SUD. Quality is at the helm of everything we do. Our Quality Assurance parameters ensure that you will everything we do. Our Quality Assurance parameters ensure that you will always get the right product every timealways get the right product every time

* At Pooja Technocast, we are committed to provide you with the best casting & * At Pooja Technocast, we are committed to provide you with the best casting & delivering it just-in-time. Customers’ need has given prime importance & delivering it just-in-time. Customers’ need has given prime importance & quality is maintained at its best. Our well trained staff is completely equipped quality is maintained at its best. Our well trained staff is completely equipped to meet our customers’ requirementto meet our customers’ requirement

* We have installed Medium Frequency Furnaces 300kgs, 500kgs & 1000 kg each * We have installed Medium Frequency Furnaces 300kgs, 500kgs & 1000 kg each

of Inductotherm (India) Ltd., the Mechanized Sand Plant, ARPA 350 and ARPA of Inductotherm (India) Ltd., the Mechanized Sand Plant, ARPA 350 and ARPA 600 Molding Machines are supplied by Shree Shakti Equipments, Coimbatore 600 Molding Machines are supplied by Shree Shakti Equipments, Coimbatore to achieve excellent quality surface to achieve excellent quality surface

* Finish with close dimension tolerance. Also the quality control wing is * Finish with close dimension tolerance. Also the quality control wing is strengthened with the help of Q6 Quantron GMBH Germany make on line strengthened with the help of Q6 Quantron GMBH Germany make on line spectrometer, Microscope with magnification of 40x,100x,200x,600x and spectrometer, Microscope with magnification of 40x,100x,200x,600x and attached software determining shape, size, length, nodularity of graphite, attached software determining shape, size, length, nodularity of graphite, phase etc., Chemical and Full Fledged Sand Testing Laboratory.phase etc., Chemical and Full Fledged Sand Testing Laboratory.

QUALITY POLICY:QUALITY POLICY:

To build a high level of customers’ confidence by adding value to customer satisfaction

Continuous improvement with effective training in all fields & implementation of Quality Management System

To supply Quality Casting that can exactly meet customer’s requirements with cost effectiveness

To build up long term mutually beneficial relationship with customer’s globally

CERTIFICATECERTIFICATE

CRISIL CERTIFICATE

TRUST SEAL CERTIFICATE

The manufacturing facility of the company has acquired ISO-9001:2008 Certification from one of the leading quality registrar in the world TUV SUD with the Certificate No.99 100 03165. A well managed business for serving wide range of its customers spread all across the globe. QUALITY HIGHLIGHTS POOJA TECHNOCAST: In-house manufacturing facilities & Material Testing facilities available Regular improving & maintaining the operating efficiency of the entire process State-of-the-art-Infrastructure Periodic review of Quality System to improve its effectiveness Develop new components as per need of customersOUR PLANT AT A GLANCE:PLANT CAPACITY:- The plant has the installed capacity to produce 700 MT/ Month of Grey Iron and S. G. Iron Castings. The plant is having area of around 3,50,000 sq. ft. and built up area is 1,00,000 sq.ft. Pooja Technocast is equipped with the full fledged Manufacturing and Quality Control Facilities to meet the casting demand of Indian and Overseas market

QUALITY SYSTEMQUALITY SYSTEM

VISION:VISION:

The management has the vision to expand The management has the vision to expand the foundry capacity and achieve the target to the foundry capacity and achieve the target to produce 2000 MT month of castings by produce 2000 MT month of castings by installing high pressure molding line, in near installing high pressure molding line, in near future. The foundry will meet the requirements future. The foundry will meet the requirements of castings of various sectors of industries like of castings of various sectors of industries like Automobiles, Tractors, Heavy Earth Moving, Automobiles, Tractors, Heavy Earth Moving, Insulators, Power Transmission, Ex-cavators, Insulators, Power Transmission, Ex-cavators, Railways, Marine, Compressors, Valves, Pumps, Railways, Marine, Compressors, Valves, Pumps, Packaging and Refrigeration etc. Packaging and Refrigeration etc.

INFRASTRUCTUREINFRASTRUCTURE

At POOJA TECHNOCAST, we stress on exploring new ideas & attempting At POOJA TECHNOCAST, we stress on exploring new ideas & attempting breakthrough products & processes. We aim to provide the most effective breakthrough products & processes. We aim to provide the most effective business solutions in terms of competitive prices for various products, business solutions in terms of competitive prices for various products, including Quality delivery & services. A combination that would help us to including Quality delivery & services. A combination that would help us to serve the requirement of our clients.serve the requirement of our clients.

Our Casting builds with state-of-the-art equipment. Our Quality Our Casting builds with state-of-the-art equipment. Our Quality manufacturing system includes a process failure detection system at manufacturing system includes a process failure detection system at every casting machine. Rigorous 100 % inspection is as much a every casting machine. Rigorous 100 % inspection is as much a production operation as any other manufacturing step & is woven into the production operation as any other manufacturing step & is woven into the sequential standardized work to assure manufacturing quality in finishing.sequential standardized work to assure manufacturing quality in finishing.

With amalgamation of a well-experienced visionary Managing Director, With amalgamation of a well-experienced visionary Managing Director, young, talented & Healthy infrastructure POOJA TECHNOCAST young, talented & Healthy infrastructure POOJA TECHNOCAST continuous to serve the Iron Casting Industry with New Developments & continuous to serve the Iron Casting Industry with New Developments & continuous search for execution of intricate projects.continuous search for execution of intricate projects.

CASTING PROCESS:CASTING PROCESS:

Casting is a manufacturing process by which a liquid material is (usually) Casting is a manufacturing process by which a liquid material is (usually) poured into a mold, which contains a hollow cavity of the desired shape & poured into a mold, which contains a hollow cavity of the desired shape & then allowed to solidify. The solid casting is then ejected or broken out to then allowed to solidify. The solid casting is then ejected or broken out to complete the process. Casting may be used to form hot liquid metals or complete the process. Casting may be used to form hot liquid metals or various materials that cold set after mixing of components. Casting is various materials that cold set after mixing of components. Casting is most often used for making complex shapes that would be otherwise most often used for making complex shapes that would be otherwise difficult or uneconomical to make by other methods. POOJA difficult or uneconomical to make by other methods. POOJA TECHNOCAST is engaged in doing sand casting.TECHNOCAST is engaged in doing sand casting.

SAND CASTING:SAND CASTING: Sand Casting is one of the most Sand Casting is one of the most

popular & simplest types of casting that has been popular & simplest types of casting that has been used for centuries. Sand casting allows for smaller used for centuries. Sand casting allows for smaller batches to be made compared to permanent mold batches to be made compared to permanent mold casting & a very reasonable cost. Not only does casting & a very reasonable cost. Not only does this method allow for manufacturers to create this method allow for manufacturers to create products for good cost there are other benefits to products for good cost there are other benefits to sand casting such as there are very little size sand casting such as there are very little size operations, Sand Casting also allows for most operations, Sand Casting also allows for most metals to be cast depending in the type of sand metals to be cast depending in the type of sand used for the moldsused for the molds..

MANUFACTURING FACILITIESMANUFACTURING FACILITIES MELTING FURNACESMELTING FURNACES

AUTOMATIC GREEN SAND PLANTAUTOMATIC GREEN SAND PLANT

We have installed latest Shree Shakti make Green Sand Reconditioning plant to meet the demand of Green Sand for the Molding Machines. It is equipped with intensive mixers of 250 Kg & 500 Kg capacity.

The addition of moisture is through PLC control to achieve the consistency in quality of the prepared green sand to ensure the production of the castings free from blow holes, pin holes etc.

We have installed a pair of We have installed a pair of ARPA 350 molding machine ARPA 350 molding machine which can accommodate box which can accommodate box size of 20” x 22” x 5”/ 7” size of 20” x 22” x 5”/ 7” height & 24”x 28 ” x 7”/ 9”/ height & 24”x 28 ” x 7”/ 9”/ 11”Height. The capacity of 11”Height. The capacity of the molding machine is to the molding machine is to produce 40 Moulds/hr. The produce 40 Moulds/hr. The production of mold boxes is production of mold boxes is around 950 boxes / dayaround 950 boxes / day

We have installed a pair of We have installed a pair of ARPA 600 molding machine with ARPA 600 molding machine with box size of 32” x 38” x 12” box size of 32” x 38” x 12” Height. The capacity of the Height. The capacity of the molding machine will be to molding machine will be to produce 35 Moulds/hr. The produce 35 Moulds/hr. The production of mold boxes will be production of mold boxes will be around 850 boxes/ day.around 850 boxes/ day.

MOULDING MACHINEMOULDING MACHINE

AUTOMATIC CORE SHOOTER MACHINE AUTOMATIC CORE SHOOTER MACHINE

Utilizing our expertise & facilities for making cores of different types, we are able to offer customers the perfect balance of intricacy and economy via utilization of the right type of core.

Fully automatic Shell core shooters machine facility

Fully automatic Cold Box Core shooters machine facility

Pep set/No Bake core making facility Sodium base CO2 gas cured core making facility.

Core drying oven facility

FETTLING & FINISHING FETTLING & FINISHING

We have installed of hanger type shot blasting We have installed of hanger type shot blasting machine, Cutting Machine16”Heavy Swing Frame machine, Cutting Machine16”Heavy Swing Frame Grinder, Heavy Pedestal Bench Grinders, Flexible Grinder, Heavy Pedestal Bench Grinders, Flexible Grinders, and Pencil Grinders etc. are installed to Grinders, and Pencil Grinders etc. are installed to meet the excellent surface finishing requirements of meet the excellent surface finishing requirements of the castings. the castings.

MATERIAL HANDLING:MATERIAL HANDLING:

For treatment of S.G.Iron, we have installed over head For treatment of S.G.Iron, we have installed over head Electric Cranes of 5MT. Also 1 MT Hoist is installed at Electric Cranes of 5MT. Also 1 MT Hoist is installed at Knock Out to remove castings from the poured mold boxes. Knock Out to remove castings from the poured mold boxes. Two nos. hoists of Capacity 1.0 MT each are installed at Two nos. hoists of Capacity 1.0 MT each are installed at molding machines for lifting and closing of mold boxes.molding machines for lifting and closing of mold boxes.

IN-HOUSE ADVANCED LABORATORYIN-HOUSE ADVANCED LABORATORY

We have established a well equipped We have established a well equipped full-fledge advanced technology oriented full-fledge advanced technology oriented Laboratory within the Factory for our Laboratory within the Factory for our material testing purpose. We can test our material testing purpose. We can test our raw material as well as our finished goods raw material as well as our finished goods too. We have departed our laboratory in too. We have departed our laboratory in three sections for different kinds of material three sections for different kinds of material testing which are as under:testing which are as under:

1) PHYSICAL TESTING LAB.1) PHYSICAL TESTING LAB.

2) SAND TESTING LAB.2) SAND TESTING LAB.

3) CHEMICAL LAB.3) CHEMICAL LAB.

4) SPECTRO METALLURGICAL LAB.4) SPECTRO METALLURGICAL LAB.

The above mentioned all departments The above mentioned all departments of laboratory are well furnished with of laboratory are well furnished with the adoption of advance technology for the adoption of advance technology for testing materials with different testing materials with different advanced machineries. We can also advanced machineries. We can also provide material testing report to our provide material testing report to our valued customers as if it’s required.valued customers as if it’s required.

OUR PLANT TOUR:OUR PLANT TOUR:

The following is the list of machinery and The following is the list of machinery and the equipments installed in the plant the equipments installed in the plant to achieve the set production targets.to achieve the set production targets.

PRODUCT PHOTOGRAPH

PRODUCT PHOTOGRAPH

SR.SR.NO.NO.

DESCRIPTIONDESCRIPTION MAKEMAKE

1 INDUCTION FURNACE 250 KW 300 & 500 KG.DOUBLE CRUCIBLE INDUCTOTHERM

2 INDUCTION FURNACE 750 KW 1000 & 1000 KG.DOUBLE CRUCIBLE INDUCTOTHERM

3 AUTOMATIC GREEN SAND PLANT WITH THE CAPACITY TO DELIVER RECONDITIONED GREEN SAND 20 TONS / HR TO MOLDING MACHINES.

SHRI SAKTHI

4 SIMULTANEOUS JOLT SQUEEZE MOLDING MACHINES ARPA-350 & ARPA 600 SHRI SAKTHI

5 TRACKS TO ACCOMMODATE 250 MOLD BOXES AT A TIME. SHRI SAKTHI

6 KNOCK OUT SYSTEM. SHRI SAKTHI

7 VIBRATORY FEEDER SHRI SAKTHI

8 UNDERGROUND SAND CONVEYING BELT SYSTEM SHRI SAKTHI

9 BUCKET ELEVATOR SHRI SAKTHI

10 VIBRO SAND COOLER 20 TON / HR. CAPACITY SHRI SAKTHI

11 RETURN SAND HOPPER STORAGE CAPACITY – 40 TONS. SHRI SAKTHI

12 SURGE HOPPER SHRI SAKTHI

13 HIGH SPEED INTENSIVE SAND MIXERS 300 KGS AND 500KGS. SHRI SAKTHI

14 CORE SHOP EQUIPPED WITH CORE SAND MIXER -200KG. SHRI SAKTHI

15 SWING FRAME GRINDER 16”. SHRI SAKTHI

16 DIE GRINDER. SHRI SAKTHI

17 FLEXIBLE SHAFT GRINDER SHRI SAKTHI

1819

PNEUMATIC COMPRESSORS (AIR-COOLED). 600 CFM500 KGS. CAPACITY ROTARY HANGER TYPE SHOT BLASTING MACHINE

KAESER SHRI SAKTHI

FACILITIES INSTALLED AT METTALLURGICAL LAB. CHEMICAL LAB. QUALITY CONTROL FACILITIES INSTALLED AT METTALLURGICAL LAB. CHEMICAL LAB. QUALITY CONTROL AND INSPECTION.AND INSPECTION.

1METALLURGICAL MICROSCOPE MODEL – RMM 77-I WITH

STILL VIDEO CAMERA & COMPUTER SOFTWARE.METAL SOFT

2 CARBON EQUIVALENT METER. SUYASH

3 COMPUTERIZED UNIVERSAL TENSILE TESTING MACHINE - 20 T CAP.

FINE TESTING MACHINES

4 SPECTRO METER WITH 13 ELEMENTS FOR C.I./S.G.I.ANALYSIS.

COLUMBUS/GERMANY

5 OPTICAL HARDNESS TESTER, 5MM, 10MMDIA. BALL, 750 AND 3000KGS LOAD.

FINE TESTING MACHINES

6 CARBON AND SUPHUR APPRATUS. KUMAR MAKE.

7 MUFFLE FURNACE S-DI ENG.

8 DRYING OVEN “

9 HOT PLATE. “

10 ANALYTICAL BALANCE, MODEL AX - 200 WITH MINIMUM DISPLAY 0.1MG,

DHONA MAKE.

11 MICRO POLISHING MACHINE. S-DI ENG.

12 SIEVE SHAKER MACHINE VERSATILE

13 STANDARD SPECIMEN RAMMER. “

14 PERMEABILITY METER. “

15 UNIVERSAL SAND TESTING MACHINE. “

16 RAPID MOISTER TESTER, “

17 CLAY WASHING MACHINE. “

18 MOLD HARDNESS TESTER “

19 CORE HARDNESS TESTER. “

QUALITY ASSURANCE EQUIPMENTS:QUALITY ASSURANCE EQUIPMENTS:

SR.NO

DESCRIPTION MAKE

1 VERNIER CALIPER. MITUTOYO

2 HEIGHT GAUGE MITUTOYO

3 MAGNETIC V-BLOCK ANAND

4

5

6

7

SURFACE PLATE-1000 MM X1000MM

WALL THICKNESS CHECK PISTOL CALIPER GAUGE

REDIUS GAUGE

VARNIER CALIPER 600MM OUTER / INNER

ANAND

MITUTOYO

MITUTOYO

MITUTOYO

SERVICES:SERVICES: We are confident that you would appreciate the manufacturing and quality assurance facilities installed in the plant and look forward to hear from you at the earliest.

LIST OF LABORATORY FACILITIES:LIST OF LABORATORY FACILITIES:

Metallurgical Lab.Microscope.Physical Testing Lab.Optical Hardness Tester.Computerize U.T.M.Spectro Meter.Sand Testing Lab.Chemical Testing Lab.CE Meter Temperature Testing Meter

LIST OF FACTORY FACILITIES:LIST OF FACTORY FACILITIES:

Furnace.Fully Automatic Sand PlantKnock out.Molding Machine.Sand Mixer Plate form.Fettling Area.Shot Blasting Machine.Shell Core Shooter Machine.Cold Box Core Shooter Machine.

THANKS AND REGARDS,

KIRIT MOLIYAKIRIT MOLIYAManaging Director

POOJA TECHNOCASTPOOJA TECHNOCAST