GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES...

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GLOBALFOUNDRIES Fab 9 Overview November 2015 Janette Bombardier 1

Transcript of GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES...

Page 1: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

GLOBALFOUNDRIES Fab 9 Overview November 2015

Janette Bombardier

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Page 2: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

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GLOBALFOUNDRIES Fab 9

• Overview of Burlington Site

• Our People

• Our Products and History

Page 3: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

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Vermont: “A SMART Enterprise”

Water Use – 3.2 MGD

– 2 MGD Ultra Pure Water

– Waste water treatment - 3 MGD

Electrical Use – Transmission Line

Fed

– Own and operate Electrical Grid

– Peak 65 Mega Watts

SMART Attributes – 60,000 field points

– Advanced data analysis

Page 4: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

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Fab 9: Secure Industrial Site

First Trusted Foundry for

Semiconductors:

• Physical security

• Security Standard Compliance

• External security relationships

• Central Utility Plant

• Electrical distribution

• Mechanical Systems

• Bulk Gases

Page 5: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

Site Map

MASK 70 total pieces of production/development equipment ~180 employees across manufacturing and engineering Capacity of 15K-18K Masks annually

MOL 200mm & 300mm Functional Test, Outgoing Inspection/Quality Wafer Finishing

200mm Fab Capacity of 40000 wafers/month 30 unique production flows 1400+ process tools in the factory

Page 6: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

r

Fence

Project

Signage

New

Underground

K30 Vault

Electrical

Equipment on

Pad

Building w/ Inverters,

Electrical Distribution

Panel, and

Communications

/Networking Equipment

Gravel Road

and Staging

Area

Existing

Overhead

Power Pole

300 KW Solar

Arrays

Farm

Gate

Access

Gate

N

Vermont

Photovoltaic –

Regional Test

Center

Page 7: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

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Vermont Environmental Recognition

• EPA's Environmental Merit Award - 2015

• Vermont Governor’s Environmental Excellence Awards - 1993 – 2015

– Industrial Wastewater Treatment Plant Resource Optimization -2015

– Greenhouse Gas Reduction Projects - 2015

– Solvent Block project on Photolithography Tools - 2014

– Community Outreach in Energy Management - 2013

– PFOS/PFOA elimination in semiconductor manufacturing - 2012

– Nitrates Reduction in wastewater effluent - 2011

– U-Tube scrubber design and installation - 2011

• National Pollution Prevention Roundtable 2007, 2009-2013, 2014

– Industrial Waste Water Treatment Plant resource optimizations - 2014

– Green House Gas Reductions In IBM’s TSV Semiconductor Process - 2013

– Centennial Energy Outreach Project - 2012

– Performance Optimization and Increased Treatment of Nitrates- 2011

– Chemical emission reduction and energy savings- 2011

– Wafer Recycling, Wastewater Treatment, PFOS/PFOA Elimination - 2010

• EPA Climate Leadership Award – 2012

• Assoc. of Energy Engineers – New England

– Best Overall Energy Project in New England – 2012

• Newsweek - Green Rankings: #1 in 2011 & 2012

• Vermont Governor’s Award for Outstanding Workplace Safety 2010

– VOSHA Voluntary Protection Program (VPP)

• Green Mountain Water Environ. Association - 2010

– Outstanding Industrial Facility Award

– Laboratory Excellence Award

• Keep America Beautiful – 2010

Page 8: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

~75% of our employees live in Chittenden County

Largest Private Employer in Vermont Employees Reside in all 14 Counties in Vermont and Upstate New York

ESSEX /ESSEX JCT 28.7%

COLCHESTER 11.3%

MILTON 9.9%

SO.BURLINGTON 9.7%

WILLISTON 8.6%

BURLINGTON 7.6%

JERICHO 7.3%

UNDERHILL 3.9%

RICHMOND 3.1%

HINESBURG 2.5%

WESTFORD 1.9%

SHELBURNE 1.8%

WINOOSKI 1.6%

CHARLOTTE 0.8%

HUNTINGTON 0.7%

BOLTON 0.3%

JONESVILLE 0.2%

ST GEORGE 0.2%

GEORGIA 3.9%

ST. ALBANS 28.0%

FAIRFAX 20.2%

SWANTON 15.1%

ENOSBURG FALLS 7.3%

EAST FAIRFIELD 4.9%

HIGHGATE CENTER 4.5%

SHELDON 3.9%

RICHFORD 3.7%

BAKERSFIELD 2.9%

FRANKLIN 2.7%

FAIRFIELD 2.2%

FLETCHER 0.6%

§ ~15% of our employees live in Franklin County

Page 9: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

Employees by Degree

Bachelors

29%Masters

15%

Other

28%

Doctorate

4% Associates

24%

BTV Job Categories

Administration

4%

Engineering

35%

Operators

30%

Other Professional

11%

Technicians

20%

Total in Management 7%

Employee Job Categories and Education

Page 10: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

Trivia Question

- In 2014, if listed by itself, where would IBM Burlington have ranked for US patents?

A. In the Top 100 US Companies

B. In the Top 500 US Companies

C. In the Top 100 Companies Worldwide

D. In the Top 500 Companies Worldwide

Innovation

Page 11: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

Trivia Question

- In 2014, if listed by itself, where would IBM Burlington have ranked for US patents?

A. In the Top 100 US Companies

B. In the Top 500 US Companies

C. In the Top 100 Companies Worldwide

D. In the Top 500 Companies Worldwide

Answer

Page 12: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

BTV Transformation and Resiliency

• 1957 thru 1990

• 1990 thru 2000

• 2000 thru 2003

Started with Wired Contact Relays

Captive logic and memory supplier to IBM

5 generations of wafer size

First 200mm Fab in the world

Sole source for IBM processors

Continuously introducing new technologies

Facility and equipment churn

Entered OEM business for Fab fill

DRAM followed by Logic

Exited DRAM in the late 90’s

Final new server processor ramp in BTV

Significant downsizing of people and assets

Future viability dependent upon developing and executing a new business model

WIN THE NATIONAL TECHNOLOGY MEDAL!

Page 13: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

• 2003 and beyond

Strategy based upon strengths:

Strong existing ASIC’s base

Leadership Analog and Mixed Signal technology

Boutique fab capabilities

US-based

Target several new plays for profitable load and stability

New Analog & Mixed Signal engagements

Become First Trusted Foundry

Intersil / Qualcomm Take-or-Pay

Lean methodology adopted as path to transform manufacturing operations

“Bottoms-up” proposal / “I’m In”

2015 is 12th full year of lean transformation

Vision: To be the World’s most valued semiconductor manufacturing partner

BTV 200MM Transformation

Page 14: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

Video

Processors

I

Set-Top Boxes

Micro-mirror controller: DLP TV

High-Definition Televisions

Media Processor: Full HD LCD TV

Printers

DVD

Player/Recorders

Fab 9 semiconductors: In Every Day-to-day Items we Use

wearables

Laptops, Netbooks, Tablets

Wireless LAN, Power Mgt

Automotive

Safety

Systems

Body Control

Infotainment

Powertrain

Control

Page 15: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

Burlington Semiconductors: Throughout Infrastructure

Wireless

Base Stations

(ASIC, SiGe, RF CMOS)

Optical Networks

(ASIC, SiGe, RF CMOS)

Communications Satellites

(ASIC, SiGe)

Radio Telescope Antennas (SiGe)

Wireless access

points

Stackable switches

Routers, Switches, WAP

(ASIC, SiGe)

Edge routers/firewall

Smart Meters

(RF CMOS)

AEROSPACE

AND DEFENSE

This site is also the first trusted foundry

Page 16: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

Transforming to a Changing Marketplace

As IT/DP requirements have shifted to smaller lithography nodes, Fab 9 has redeployed its resources, experience, and expertise towards other markets….

Increasing price sensitivity and global competition

Page 17: GLOBALFOUNDRIES Fab 9 Overview - Semiconductor … BTV Overview_October 2015.pdf · GLOBALFOUNDRIES Fab 9 Overview ... • Assoc. of Energy Engineers ... semiconductor manufacturing

IBM Vermont IT Architecture & Performance

Management

PLC Controllers

Sensors, Actuators and Equipment

Communication Drivers

System Dashboards - SCADA Nodes - Real Time Monitoring

Admin

Server

Paging

Server

PLC

Management

Server

Historian Server

System Integration and Data Aggregation

Communication Networks

Power

Monitoring

Server

Alarms

Maximo

Asset Management

Building Systems

Optimization Models

Statistical

Process

Control

Peak Power

Management

Energy Efficiency

Program

Level 0 Physical

Level 1 Control

Level 2 Data

Level 3 Information

Level 4 Intelligence

Performance

Analytics

Dashboards

Employee

Involvement

Continuous

Improvement

Data

Mining

Level 5 Cultural

Awareness

System

Correlation