GLOBALFOUNDRIES Fab 9 Overview - semiwiki.com BTV... · • Assoc. of Energy Engineers ......
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GLOBALFOUNDRIES Fab 9 Overview November 2015
Janette Bombardier
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GLOBALFOUNDRIES Fab 9
• Overview of Burlington Site
• Our People
• Our Products and History
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Vermont: “A SMART Enterprise”
Water Use – 3.2 MGD
– 2 MGD Ultra Pure Water
– Waste water treatment - 3 MGD
Electrical Use – Transmission Line
Fed
– Own and operate Electrical Grid
– Peak 65 Mega Watts
SMART Attributes – 60,000 field points
– Advanced data analysis
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Fab 9: Secure Industrial Site
First Trusted Foundry for
Semiconductors:
• Physical security
• Security Standard Compliance
• External security relationships
• Central Utility Plant
• Electrical distribution
• Mechanical Systems
• Bulk Gases
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Site Map
MASK 70 total pieces of production/development equipment ~180 employees across manufacturing and engineering Capacity of 15K-18K Masks annually
MOL 200mm & 300mm Functional Test, Outgoing Inspection/Quality Wafer Finishing
200mm Fab Capacity of 40000 wafers/month 30 unique production flows 1400+ process tools in the factory
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r
Fence
Project
Signage
New
Underground
K30 Vault
Electrical
Equipment on
Pad
Building w/ Inverters,
Electrical Distribution
Panel, and
Communications
/Networking Equipment
Gravel Road
and Staging
Area
Existing
Overhead
Power Pole
300 KW Solar
Arrays
Farm
Gate
Access
Gate
N
Vermont
Photovoltaic –
Regional Test
Center
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Vermont Environmental Recognition
• EPA's Environmental Merit Award - 2015
• Vermont Governor’s Environmental Excellence Awards - 1993 – 2015
– Industrial Wastewater Treatment Plant Resource Optimization -2015
– Greenhouse Gas Reduction Projects - 2015
– Solvent Block project on Photolithography Tools - 2014
– Community Outreach in Energy Management - 2013
– PFOS/PFOA elimination in semiconductor manufacturing - 2012
– Nitrates Reduction in wastewater effluent - 2011
– U-Tube scrubber design and installation - 2011
• National Pollution Prevention Roundtable 2007, 2009-2013, 2014
– Industrial Waste Water Treatment Plant resource optimizations - 2014
– Green House Gas Reductions In IBM’s TSV Semiconductor Process - 2013
– Centennial Energy Outreach Project - 2012
– Performance Optimization and Increased Treatment of Nitrates- 2011
– Chemical emission reduction and energy savings- 2011
– Wafer Recycling, Wastewater Treatment, PFOS/PFOA Elimination - 2010
• EPA Climate Leadership Award – 2012
• Assoc. of Energy Engineers – New England
– Best Overall Energy Project in New England – 2012
• Newsweek - Green Rankings: #1 in 2011 & 2012
• Vermont Governor’s Award for Outstanding Workplace Safety 2010
– VOSHA Voluntary Protection Program (VPP)
• Green Mountain Water Environ. Association - 2010
– Outstanding Industrial Facility Award
– Laboratory Excellence Award
• Keep America Beautiful – 2010
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~75% of our employees live in Chittenden County
Largest Private Employer in Vermont Employees Reside in all 14 Counties in Vermont and Upstate New York
ESSEX /ESSEX JCT 28.7%
COLCHESTER 11.3%
MILTON 9.9%
SO.BURLINGTON 9.7%
WILLISTON 8.6%
BURLINGTON 7.6%
JERICHO 7.3%
UNDERHILL 3.9%
RICHMOND 3.1%
HINESBURG 2.5%
WESTFORD 1.9%
SHELBURNE 1.8%
WINOOSKI 1.6%
CHARLOTTE 0.8%
HUNTINGTON 0.7%
BOLTON 0.3%
JONESVILLE 0.2%
ST GEORGE 0.2%
GEORGIA 3.9%
ST. ALBANS 28.0%
FAIRFAX 20.2%
SWANTON 15.1%
ENOSBURG FALLS 7.3%
EAST FAIRFIELD 4.9%
HIGHGATE CENTER 4.5%
SHELDON 3.9%
RICHFORD 3.7%
BAKERSFIELD 2.9%
FRANKLIN 2.7%
FAIRFIELD 2.2%
FLETCHER 0.6%
§ ~15% of our employees live in Franklin County
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Employees by Degree
Bachelors
29%Masters
15%
Other
28%
Doctorate
4% Associates
24%
BTV Job Categories
Administration
4%
Engineering
35%
Operators
30%
Other Professional
11%
Technicians
20%
Total in Management 7%
Employee Job Categories and Education
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Trivia Question
- In 2014, if listed by itself, where would IBM Burlington have ranked for US patents?
A. In the Top 100 US Companies
B. In the Top 500 US Companies
C. In the Top 100 Companies Worldwide
D. In the Top 500 Companies Worldwide
Innovation
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Trivia Question
- In 2014, if listed by itself, where would IBM Burlington have ranked for US patents?
A. In the Top 100 US Companies
B. In the Top 500 US Companies
C. In the Top 100 Companies Worldwide
D. In the Top 500 Companies Worldwide
Answer
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BTV Transformation and Resiliency
• 1957 thru 1990
• 1990 thru 2000
• 2000 thru 2003
Started with Wired Contact Relays
Captive logic and memory supplier to IBM
5 generations of wafer size
First 200mm Fab in the world
Sole source for IBM processors
Continuously introducing new technologies
Facility and equipment churn
Entered OEM business for Fab fill
DRAM followed by Logic
Exited DRAM in the late 90’s
Final new server processor ramp in BTV
Significant downsizing of people and assets
Future viability dependent upon developing and executing a new business model
WIN THE NATIONAL TECHNOLOGY MEDAL!
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• 2003 and beyond
Strategy based upon strengths:
Strong existing ASIC’s base
Leadership Analog and Mixed Signal technology
Boutique fab capabilities
US-based
Target several new plays for profitable load and stability
New Analog & Mixed Signal engagements
Become First Trusted Foundry
Intersil / Qualcomm Take-or-Pay
Lean methodology adopted as path to transform manufacturing operations
“Bottoms-up” proposal / “I’m In”
2015 is 12th full year of lean transformation
Vision: To be the World’s most valued semiconductor manufacturing partner
BTV 200MM Transformation
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Video
Processors
I
Set-Top Boxes
Micro-mirror controller: DLP TV
High-Definition Televisions
Media Processor: Full HD LCD TV
Printers
DVD
Player/Recorders
Fab 9 semiconductors: In Every Day-to-day Items we Use
wearables
Laptops, Netbooks, Tablets
Wireless LAN, Power Mgt
Automotive
Safety
Systems
Body Control
Infotainment
Powertrain
Control
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Burlington Semiconductors: Throughout Infrastructure
Wireless
Base Stations
(ASIC, SiGe, RF CMOS)
Optical Networks
(ASIC, SiGe, RF CMOS)
Communications Satellites
(ASIC, SiGe)
Radio Telescope Antennas (SiGe)
Wireless access
points
Stackable switches
Routers, Switches, WAP
(ASIC, SiGe)
Edge routers/firewall
Smart Meters
(RF CMOS)
AEROSPACE
AND DEFENSE
This site is also the first trusted foundry
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Transforming to a Changing Marketplace
As IT/DP requirements have shifted to smaller lithography nodes, Fab 9 has redeployed its resources, experience, and expertise towards other markets….
Increasing price sensitivity and global competition
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IBM Vermont IT Architecture & Performance
Management
PLC Controllers
Sensors, Actuators and Equipment
Communication Drivers
System Dashboards - SCADA Nodes - Real Time Monitoring
Admin
Server
Paging
Server
PLC
Management
Server
Historian Server
System Integration and Data Aggregation
Communication Networks
Power
Monitoring
Server
Alarms
Maximo
Asset Management
Building Systems
Optimization Models
Statistical
Process
Control
Peak Power
Management
Energy Efficiency
Program
Level 0 Physical
Level 1 Control
Level 2 Data
Level 3 Information
Level 4 Intelligence
Performance
Analytics
Dashboards
Employee
Involvement
Continuous
Improvement
Data
Mining
Level 5 Cultural
Awareness
System
Correlation