Global Plasticizer Trends-brasil Plast 2007

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  • Making it SafeMaking it Safe

    Jayflex PlasticizersJayflex Plasticizers

    Jayflex PlasticizersJayflex Plasticizers

    Making it SafeMaking it Safe

    PresenterMr. Shane P. WalkerOxo Regional Sales Manager, Americas

    Global Plasticizer Industry TrendsGlobal Plasticizer Industry Trends

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    Overview

    Simplified Integrated Plasticizer Production

    ExxonMobil Chemical Global Oxo Capability

    Global Alcohol Supply/Demand and Average Capacity Utilization

    Plasticizer Market Structure Changes

    Global Plasticizer Demand by Region

    Energy and Raw Material Costs

    Future Landscape

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    Refinery CatCracking

    Butenes

    Propylene

    Ethylene

    C7-C13 Oxo

    Alcohol

    LinearAlcohols

    LinearPlasticizers

    PLASTICIZER

    BranchedHigher Olefin

    (C6-C12)

    Linear Olefins

    RefineryReforming Orthoxylene

    PhthalicAnhydride

    (PAN)

    OXOALCOHOL

    Steam Cracking

    HIGHER OLEFINLIGHT OLEFIN

    DINP (C9)DIDP (C10)

    Other (C7-C13)HMW

    Simplified Plasticizer Production Steps -Alcohol Step most complex

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    ExxonMobil Chemical Oxo Global Capability

    Higher Olefin Mfg. Site

    Alcohol Mfg. Site

    Plasticizer Mfg. Site

    Technology Center

    Phthalic Anhydride Site

    ExxonMobil Chemical is the largest WW Supplier of Plasticizers and the OXO Alcohols used to make them

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    Capacity:

    Announced capacity additions lagging demand growth feed availability an issue

    Limited capacity investment in US and Europe

    Recent alcohol additions all in Asia Pacific

    Average WW 2EH alcohol capacity reduction of 4% from 05 to 06.

    Reductions in EU and US

    Global Alcohol Supplies & Average Capacity Utilization Tightening

    kta

    0

    1000

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    2004 2005 2006 2007 2008 2009 2010 2011 2012

    Global 2EH/HMW Alcohol Capacity

    WW Demand

    WW Capacity

    Source external consultants and EMCC estimates

    Average Capacity Utilization (CU):

    Average Global capacity utilization tightening

    Significant supplier outage could swing balance quickly

    AP capacity utilization higher than rest of the world >90% WW 2EH CU predicted for near term future

    Expect inter-regional plasticizer price differentials minimized at high average CU.

    Source external consultants and EMCC estimates

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    Structural changes ongoing globally less integrated most vulnerable:

    Americas: 2000 Solutia sells business to Ferro (BBP); Atanor (Argentina) s/d

    PAN and PLA; Sunoco acquires Mitsubishi

    2002 Shell s/d 2EH/butanol plant; Elekeiroz (Brazil) buys Ciquine 2004 BASF purchases Sunoco 2EH/PLA/PAN: Announces plan to

    convert Pasadena 2EH to alternative product slate; BP announces 05 s/d of Pasadena LAO

    2005 BP Pasadena LAO s/d in Sept. 2006 -- Pasadena 2EH s/d to convert to 2PH; Sterling Linear alcohol

    plant to s/d; Elekeiroz announces s/d of Taubate (Brazil) plant

    Announced investments providing no additional Alc/Pla capacity; attempt only to improve feedstock economics

    Europe: Since 2000, 600 kT of Oxo assets mothballed or closed in Europe. No new investments announced Further mergers/consolidations in 2EH and derivative markets

    expected

    AP Plasticizer market structure most fragmented (esp. China): DOP has ~75% market position. Low esterification margins in Asia Pacific Alcohol key to supply reliability

    Market Demand Shifts & Profit Pressures Driving Changes

    Integration key for long-term supply assurance

    0

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    '00 '01 '02 '03 '04 '05

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    Neste, Fl BP, UK Driftal, P BASF - SpOxeno, G Noroxo BASF, GR/BE

    Plz Alc or Ester EU Capacity closures/mothballEMC est based on Tecnon

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    0 25 50

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    WE '98

    NA '98

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    China '98

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    Bubble size: demandJapan 98

    SA '98

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    Industry Structural ChangesAvg size, kT

    Source: Trade Publications, EM estimates

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    Global Plasticizer Demand Environment Specifics by Region

    All Other Uses1%

    Cal - Film & Sheet for Packaging

    11%

    Resellers and Compounders

    15% All Other Paste

    Process Uses3%

    Mold - All Other Molding Uses3%

    Coat - Flooring3%

    Coat - Textile and Paper Coating

    2%

    Adhesives and All Other Coating Uses

    2% Ext - Wire and Cable

    16%

    Ext - Film and Sheet17%

    All Other Extrusion Uses10% Protective Coatings

    1%

    All Other Calendering Uses16%

    Americas -06 Plz market ~915 kT (NA 750/SA 165) 06 NA PVC domestic sales declined vs. 05 with sales down

    3.3% (APC Data) 06 NA Flexible market decline estimated down 4% vs. 05. PVC Imports, which increased +30% during 05 (some

    Hurricane impacts), declined 13% during 06. Dispersion PVC appears to be most of the growth

    Key Flexible markets reflected declines since 04 - esp. Calendaring/Coating W&C slowed 2H06 (Housing start decline).

    Planning basis remains phthalate growth @ less than GDP Imported finished goods affect demand in multiple markets

    NA Flexible PVC Breakdown (estimated from ACC PVC Resin sales)

    Compounding28%

    Films/Sheets/Calendering

    22%

    Shoes20%

    Extrusion8%

    Wire and Cable4%

    Toys6%

    Under Body Coats

    4%

    Distributor4%

    Others4%

    SA Flexible PVC Breakdown (EMCC estimates)

    ACC PVC Sales for Key Flexible Markets

    60%65%70%75%80%85%90%95%

    100%105%110%115%

    J

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    Source: American Chemistry Council Monthly Statistical Report

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    Global Plasticizer Demand Environment Specifics by Region

    Coated Fabrics10%

    Hoses2%

    Compounding31%

    Wall Covering5%

    UBC6%Wire & Cable

    16%

    Film and Sheet12%

    Sealants3%

    Flooring15%

    European Market (06 Plz market ~ 1000 kT) 06 market up 6% vs. 05 stronger construction demand. DOP now less than 20% of market driven by consolidating

    manufacturing base and HMW conversion (shift to DINP/DIDP).

    Example: BASF exited 2EH/DOP market Sept 05. High demand growth in Russia and Baltic regions (6-8%/yr) in

    Flooring, Wallcovering, and Underbody Auto Coatings EU Risk Assessments conclude no risk reduction required

    for DINP and DIDP in current applications REACH Legislation enters into force mid-2007 Lower value stationary and coated fabrics are targets for

    imported finished foods from AP. $/Euro exchange - Large fluctuations influence trade.

    Asia Pacific Market (06 Plz market ~ 3000 kT) 2006 Region GDP (ex Japan) estimated @ 8% Long term growth estimates robust with focus on China and

    India. Chinas near term growth 7-8%/year DOP represents 75% of the market Faster HMW Plasticizer Growth (DINP vs. DOP) particularly

    for export markets Esterification margins have been well below reinvestment

    lowest in the world for non-integrated esterifiers China PVC investments focus on cost advantaged coal vs.

    ethylene-based (65% now based on coal).

    EU Plasticizer Demand by End-use (2005)

    $/t

    Gross Margins Over FeedstockAP Independent Esterifier

    05

    10152025303540

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    $/T

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    Chemical Raw Material Cost impacted by Chemical Raw Material Cost impacted by Global Crude Oil & Energy MarketsGlobal Crude Oil & Energy Markets

    Crude Multiple events affect crude oil markets: Strong fuel demand, OPEC production constraints, and renewed tension in

    the Middle East supports higher Global crude prices through March and April OPEC production in March held at ~26.6 MBPD in March (per US Dept of Energy), flat with February. Total Global demand is ~85MBPD.

    Demand relatively inelastic, even at higher price levels: IEA February Oil Market report O/Ls global oil demand growth in 07 of about 1.5 MBD (1.8%).

    Limited spare capacity: OPEC production restraint implies higher levels of spare production capacity which, if sustainable, could ease reduce market concerns on supply security DOE estimates that world spare oil production capacity will recover to over 2 MBD in 2007

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    Plasticizer Raw Material CostsPlasticizer Raw Material Costs Record Costs and Volatility pressure profitability GloballyRecord Costs and Volatility pressure profitability Globally

    Oxo Feedstock Costs

    Propylene - influenced by energy markets, mogas reformulation, steam cracker feed slates, and derivative demands. 1Q07 trends upward with energy costs, improved derivative demand (Polypropylene), as well as typical 1Q07 cracker downtimes limiting supply.

    Ethylene - influenced by energy markets, steam cracker feed slates (relative economics and light/heavy feeds), and derivative demands (Polyethylene). 1Q07 cost trend upward.

    Orthoxylene - influenced heavily by octane demand (for mixed xylenes) associated with motor gasoline reformulations (MTBE phase out). 1Q07 cost trend upward.

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    Future Landscape Key Points to Consider

    Tightening global alcohol supply/demand conditions Higher average CU minimizes inter-regional price differences Reduction in opportunistic exports Non-integrated esterifiers most vulnerable

    High energy prices and continued volatility will challenge non-integrated suppliers

    Transitions in North American market underway BASF reducing/restructuring their product portfolio to compete Announced rationalization of linear alcohol production and conversion of 2-EH

    capacity to alternate chemistry

    ExxonMobil advantageously positioned with fully integrated alcohol production at multiple sites globally

    + Investments tailored by Region to meet customer needs+ US/Europe: Project focus on feedstock utilization and efficiency+ 2006: Expansion of Singapore INA plant to 180 - 220 kta+ Progressing potential second steam cracking train and derivative units in

    Singapore

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    Disclaimer

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