Global Expertise. Measuring, Analyzing ... · PDF filez Special materials: ... z Welding and...

HYDAC Headquarters

HYDAC Companies

HYDAC Distributors- and Service Partners

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Components,Systems and Servicefor the Oil & Gas / Offshore Industry

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HYDAC International Industriegebiet GMBH 66280 Sulzbach/Saar Deutschland

Tel: +49 6897 509-01 Fax: +49 6897 509-577

E-Mail: [email protected] Internet: www.hydac.com

NoteThe information in this brochure relates to the operating conditions and applications described.

For applications and operating conditions not described, please contact the relevant technical department.

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Condition Monitoring: Measuring, Analyzing, Conditioning.

HYDAC offers a comprehensive range of easyto-use measurement and analysis equipment. They are ideal for either solid particle or liquid contaminants, sporadic checks or as permanent installations, and are designed for use in the lab or for heavy-duty use in the field. The perfect measurement and analysis equipment for every application.

Product range: z Fluid sensors (to measure particle contamination and water saturation) zSampling systems z Laboratory equipment zComponent analysis equipment zSoftware and controls

Customer benefits: zPlanned availability of systems and components zPrevents disastrous consequential damages to systems and related supply bottlenecks zPrevents sudden stoppage times zReduces operating costs zPreventive, condition-based maintenance zConserves resources and protects the environment Info: www.hydac.com / See brochure no. 79.000, brochure no. 10.141

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Founded in 1963, today HYDAC has more than 8,000 employees worldwide and is one of the leading suppliers of fluid technology, process technology, hydraulic and electronic equipment in numerous industry sectors.HYDAC's wide range of products, combined with its expertise in development, manufacturing, sales and service enables the oil and gas / offshore industry worldwide to overcome the most diverse problems.HYDAC supports its customers to find the most effective solution – from components to complete systems.HYDAC's quality and enviornmental certifications to ISO 9001:2008 and ISO 18001 denote first class quality and responsible management of its resources.

Complete solution packages. One supplier. One point of contact.

Various international specifications and approvals such as:

zAPI zDirective 2014/68/EU zNORSOK zLloyds zDNV zASME zABS

And many more...

Your Professional Partner for the Oil & Gas / Offshore Industry

In the Oil & Gas / Offshore Industry

Components, Systems and Service for the Oil & Gas / Offshore Industry

Oil & Gas

SOLUTIONS FOR CUSTOMER APPLICATIONS

Global Presence

Oil & Gas / Offshore

Oil & Gas / Subsea

Whether it is onshore, offshore or subsea; from engineering to final production, HYDAC is a partner you can rely on.

Brief overview: HYDAC Capabilties z Development and engineering capabilities z Working pressures up to 2,000 bar / 30,000 PSI z Special materials: Carbon steel, stainless steel 316, duplex and super duplex stainless steel z Welding and fabrication to international standards z Special offshore coating z Flushing according to customer requirement z Hazardous protection for applications onshore and offshore z Condition monitoring of oil cleanliness and oil ageing in hydraulic and lubrication oils z World-wide technical and commercial support through HYDAC global presence z Prevention of electrostatic discharge and resulting system damage, such as accelerated oil ageing or damage to system components, through the use of HYDAC innovative filter technology z Energy-efficient components and systems

And many more…

Brief Overview: HYDAC Components, Systems, Service & Training

With over 45 subsidiaries, the international production facilities of the HYDAC group are located close to the customer and all over the world we represent quality: “Made by HYDAC”. No matter what the job entails or where in the world you need us, we are there to help you in finding the best solution.

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Global PresenceThe HYDAC organization is close to the customer. Worldwide.

FRANCE

UK

THE NETHERLANDSITALY

NORWAY

USA

CANADA

KOREA

AUSTRALIABRASIL

CHINA

MALAYSIA

SINGAPORE

HEADQUARTERS GERMANY

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Components, Systems and Service for Oil & Gas Applications

HYDAC offers solutions for customer applications, such as:

Oil

& G

as

Blowout Preventer

Compressors and Gas Turbines

Loading Systems

Oil Lubrication Systems

Hydraulic Valve Actuation

Pipeline Precommissioning Equipment (i.e. Flooding/Flushing Unit)

Seal Supply Systems

Pump Systems (e.g. Chemical Injection Packages)

Top Drive

Water Injection

Workover Control Systems

Mobile Well Servicing Units (e.g. Fracturing, Cementing, Stimulation, Coil Tubing)

And many more...

Oil and gas pipeline flooding with fresh water or seawater. Backflushing Filters AutoFilt® RF3 are used to protect the flooding pumps

Lube Oil Systems as per API 610 & 614

Pressure transducers (up to 15,000 psi /

1030 bar) in HPUs, wellhead control

panels and BOP’s.Triple certified -

all in one: ATEX, CSA, IECEx (explosion and

flame proof)

Seal systems made out of 316 ss or duplex UNS S32205

Bladder and piston accumulators on electro-hydraulic actuators e.g. Emergency shut-off for gas pipelines

Fluid Aqua Mobile FAM - Compact unit for degassing, dewatering and filtration of hydraulic and lubrication oils

ATEX oil-air coolers used in e.g. Top Drives, HPUs & lubrication systems

OxiStop “vacuum packed” tank solution with integrated degassing and dewatering unit

z Oil volume reduced typically by a factor of 10 z Increased oil life cycle z Reduced noise level z Less cavitation

Gasketed Plate Heat Exchanger(Titanium plates for seawater application)

(Photo Courtesy ROTORK)

Examples of HYDAC Solutions

Gas filtration, e.g. for seal gas on a centrifugal compressor

Info: www.hydac.com / See brochure no. 7.220


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Bladder Accumulator Rack on HPU. Customer-specific engineering and computer-based simulation.

Hydraulic cylinders, ABS type approved accumulators and coolers for offshore cranes. z Cylinders can be painted according to application conditions or regulations and

customer-specific requirements.

One of the first steps in the treatment of water is pre-filtration, followed by fine filtration. This is precisely where the HYDAC solution comes in. Three AutoFilt® RF3 filters with a filtration rating of 50 µm are used as coarse filters, and then three process inline filters PLF1 are installed further downstream to provide the fine filtration to 5 µm absolute. In essence, the HYDAC filter solutions used in this application serve to protect the high pressure pumps and the membrane system.

The example on the left is a complete HYDAC solution package.

Portable measuring and data-logging device e.g. used for service and commissioning of hydraulics and pneumatics

Offline filters and Contamination sensors for big HPUs for drilling equipment and offshore cranes

High Pressure Stainless Steel Filter with Hazardous area clogging indicator VDHA with 316 stainless steel junction box (indicator approved with ATEX and IECEX; CSA/UL) on a Wellhead Control Panel

Mounting of pipes on offshore production rig with HYDAC clamps (DIN 3015) & RFL filter with offshore coating.

Largest Mobile HPU ever assembled10 HYDAC axial piston pumps with a total flow capacity of 5600 l/min at 350 bar

Customized hydraulic power units for various offshore applications

Components, Systems and Service for Oil & Gas / Offshore Applications

HYDAC offers solutions for customer applications, such as:

Water Injection Heave compensationBlowout Preventer Davits, A-Frames & CranesPipe Handling EquipmentMooring Systems Pump Systems (e.g. Chemical Injection Package)Compressors and Gas TurbinesOil Lubrication SystemsPipeline TensioningSeal Supply SystemsWellhead Control PanelWorkover Control System

And many more...

HPU Hydraulic Power Unit

AutoFilt® RF3

Process inline filter PLF1

QHP Piston accumulators are designed for various Oil & Gas / Offshore applications.

HYDAC piston accumulators can be in various lengths and diameters and can therefore be manufactured to suit very individual requirements.

QHP Bladder accumulator are designed and constructed especially for the Oil & Gas market. Depending on customer requirements, special elastomer, steel materials and as wellconnections are available.

Heave compensation systems are used for several offshore applications (e.g. cranes, deep sea winches, drill rigs, access systems) to neutralise the movements of a vessel. There are two basic principles that can be distinguished:

z Linear active heave compensation system: This hydraulic system (hybrid solution = active/passive compensation) is based on a piston accumulator, nitrogen back-up vessels and cylinder(s) which are direct active operated by means of proportional/servo valves.

z Rotating active heave compensation system: This hydraulic system is based on a hydraulic motor(s) which are direct active operated by means of proportional/servo valves.


Stainless steel pulsation dampening, filtration and valves in chemical injection skids.

Info: www.hydac.com / See brochure no. 7.700, brochure no. 7.807

Oil

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Sub

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Downhole Tools

Remotely Operated Vehicles

Subsea Control Module

Subsea Accumulator Module

Subsea Blowout Preventer

Mono Ethylene Glycol Filtration

And many more...

Oil

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Components for Oil & Gas / Subsea Applications

HYDAC offers solutions for customer applications, such as:Subsea filtration for Mono Ethylene Glycol (MEG)

High pressure micro pumps for downhole tools Development of subsea pressure transmitters with two sensor elements and environmental pressure compensated with usage of latest technologies. Please contact HYDAC for more information.

Multiway Ball Valve for ROV

QHP bladder & piston type accumulators and compensators for subsea applications

Stainless Steel High Pressure filter types for subsea applications

AutoFilt® RF9HYDAC combines its expertise and innovative drive in an interdisciplinary connection of solid filter technology and tried-and-tested piston accumulator equipment. What sets the AutoFilt® RF9 apart is its patented hydropneumatic back-flushing technology and secure media separation. Used for filtration of fuel, cooling lubricants and lubricants.

z Filtration rating: 1 μm to 500 μm z Pmax: 16 bar z Qmax: 9000 l/min

Automatic pre-filtration for ballast water treatment systems: z High level of filtration efficiency z Flow velocity up to 4,500 m3/h z Patented tapered element geometry

Automatic Back-Flushing Filter AutoFilt® RF3

Automatic Back-Flushing Filter AutoFilt® RF10

Micro Power Unit to controlbutterfly valve in ballast water lines

Automatic Back-Flushing Filter AutoFilt® RF7 Tapered Filter ElementsSafety Ball Valve KHBF forhydraulic pump to regulate the water level




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HYDAC, together with its fully owned subsidiary QHP, is the only company worldwide to develop, design, manufacture and distribute all forms and types of hydraulic accumulators.

zBladder, piston, diaphragm and metal bellow accumulators for various oil & gas applications – onshore, offshore & subsea zWide range of international approvals

Accessories & Safety Equipment

Bladder accumulators Max. volume 450 l, max. pressure 1000 bar

Bladder Integrity System (BIS)

z Detection of fluid in the bladder

z Integrated pressure and temperature monitoring during operation

z Different interfaces (HART)

Charge and testing unit FPU-2

z In stainless steel z Up to 800 bar

Piston accumulators Max. volume 3500 l, max. pressure 1000 bar

Piston accumulatorsMax. volume 3500 l, max. pressure 1000 bar

Piston accumulators and metal bellow accumulatorsMax. volume and pressure on request

Diaphragm accumulatorsMax. volume 4 l, max. pressure 750 bar

Bladder intact

Bladder defect

Gas sideStainless steel gas safety block & valve, bursting disks and temperature fuses

Fluid sideStainless steel safety & shut-off blocks (SAF) for high pressure applications up to 800 bar (ATEX)Bladder

intactBladder defect

ACCUMULATORS

Clogging indicators for filters: zClogging indicators indicate element contamination through: - Indication of static pressure (dynamic pressure indicators)

- Indication of differential pressure (differential pressure indicators)

z Filters can be supplied with or without indication (single, dual electrical & visual feedback) plus single, reverse and triple bypass options.

Hazardous area clogging indicator VDHA with 316 stainless steel junction box (indicator approved with ATEX and IECEX; CSA/UL certification pending) available in 450 bar, 700 bar and 1035 bar

Standard inline and offline filters, breathers and filter elements with high filtration performance and simple handling for safe and economically efficient system operations

HYDRAULIC FILTERS

FILTER ACCESSORIES

Offline pressure filter OLFPChange-over inline filters FLND

Breather dryer filter BDE Reversible inline filter AFLD in accordance with API 614 for lubrication systems (available in stainless steel)

Filters for hydraulic and lubrication oils, e.g. used in hydraulic drilling equipment

HYDAC offers high quality filter element technology constantly improved through our field experience, research and development.

z Stat-Free® filter elements z Protection from electrostatic discharge thanks

to charging optimized filter mat, O-ring caps, support tubes made from conductive material

z Protection from sparks, low-speed detonation, explosion

z High performance/service life of oil and filter element

z High operational reliability z Fewer oil changes, less varnish

HYDAC manufactures filter elements for every requirement, in line with the filter concept. When choosing the right filter element to suit you, we naturally take both technical and economic aspects into consideration and test new or challenging applications with you.

Filter elements for various applications such as water injection, chemical injection and hydraulic oils.

For optimizing your filtration processes, HYDAC can offer you suitable alternatives, various sizes, and premium and low-cost materials for existing filters.

FILTER ELEMENTS

Standard air coolers up to 1 MW cooling capacity zATEX certificate: II 2G/D de IIC T4 for 50 Hz + 60 Hz zCorrosion protection CPL: CPL1: Onshore CPL2: Near-to-shore CPLS: Offshore

AC-LN 1-14 for cooling and lubrication of gearboxes and bearings

z Low-noise air cooler z Cooling capacity: up to 200 kW z Optional with pump & filter

Brazed PHE HYDAC HEX Sxxx z Vacuum brazed with copper or nickel z Up to 30 bar z Cooling capacity: up to 300 kW

UKF with pump, filter and plate heat exchanger

z ATEX certificate z Up to 90 kW

AC-MS – Modular system for general applications in oil and gas, e.g. gas turbines, compressors and Diesel/gas generators

z 3 configurations: low noise, compact design or heavy duty

z Cooling capacity: up to 1 MW

AC-LN MI 8-14 for cooling of hydraulics, inverters, generators and transformers

z With speed controlled fan for constant fluid output temperature

z Cooling capacity: up to 230 kW

Gasketed PHE Hxxx LIQUID – 3-pass heat exchanger for motor cooling

z Plate materials: stainless steel, SMO, Titanium

z Up to 25 bar z Up to 30 000 kW

COOLERS


Info: www.hydac.com / See brochure no. 3.552 Info: www.hydac.com / See brochure no. 57.000

Info: www.hydac.com See brochure no. 7.221, catalogue no. 70.000, catalogue no. 79.000

Stainless steel high pressure filters for various oil and gas applications

Stainless steel material used (Head - 316 / Bowl – 318) reduces galling.Port connections are available in BSP (up to 600 bar), NPT and Autoclave Style thread forms.

MPSSF (up to 450 bar), HPSSF (up to 700 bar) and ACSSF (up to 1035 bar) – flow rates up to 130 l/m – designed for filtering contaminants from offshore hydraulics as well as from chemical and industrial process engineering systems

STAINLESS STEEL FILTERS

Info: www.hydac.com See brochure no. 7.017

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Sensors (pressure, temperature, flow rate) for use in potentially explosive atmospheres and controllers

zVersions for ignition protection types: explosion / flame proof, intrinsically safe and many others zApprovals: ATEX, IECEx, CSA zOptionally with HART protocol and PROFIBUS interface z 4..20 mA output signal zControllers to SIL 2 / PL d

Specialized and customized hydraulic cylinders for heave compensation

zHYDAC possesses extensive knowledge of rod materials and coatings.

Specialized and customized hydraulic cylinders for cranes

zSpecial valves on the cylinders help control the movement of the arms and enable precise lifting of loads. zCan also be supplied with electroplated and sprayed coatings, which enhances cylinder durability. z hydraulic cylinders can withstand a pressure of 400 bar and so are able to lift especially heavy loads.

The HYDAC Servicenter offers a systematically structured and comprehensive service programme which, through correct maintenance and inspection, contributes significantly to increasing the service life of hydraulic installations, lubricating systems and electro-hydraulic monitoring and control systems.Our skills and many years of experience in the field of hydraulics and electronics are underlined by the worldwide approval of HYDAC products and the close cooperation with relevant approval organisations as well as by the thorough training of our specialist staff, who hold, amongst other qualifications, radiation passports, for example.

In an age when processes are constantly changing, Quality As-surance must take centre-stage in company activities. The con-tinuous training and further development of staff is an important component in improving quality and therefore in ensuring the long-term success of the company. Starting from this realisati-on, we aim constantly to improve and to extend the provision of further training for our staff. At HYDAC, quality, professionalism and individual customer support are our standards, and always present new challenges.

zRadial piston pumps - ATEX zAxial piston pumps (micro pumps) z Fixed and variable displacement vane pumps

zDirectional seated valves z (Proportional) pressure relief valves zShut off valves

Temperature transmitter ETS 4500 with triple approval for temperature monitoring e.g. of a Top Drive’s lubrication system

HART flameproof pressure transducer HDA 4700 e.g. for monitoring of WHCP’s HPU system pressure

Compensation cylindersPressure switch EDS 4000, e.g. used for pressure monitoring of a hydraulic system for a winch

Flameproof flow rate sensor HFT 2100 with j-box, e.g. for monitoring the movement control of a pipe handler system on a drilling platform

Stainless steel 3-piece high pressure ball valve – 420 bar

Swivel bolt band clamps for heavy duty applications

z Stainless steel band and screws

z Reservoir mounting z Multi shape suitable

Corrosion protection z Sacrificial anode z A4 parts z Up to 20 times extended

pipe life time

U-Bolt clamps DIN3570 z Up to Ø762 z A4 z With pipe support

Vane fixed displacement double pump

z Displacement: 5.8 – 237 ccm/rev z Pressure range: up to 210 bar

Directional seated valves with stainless steel body (ATEX & IECEx) for mineral oils and other fluids (on request)

z Pressure: up to 700 bar z Flow rate: 12 l/min z Positions: 2/2, 3/2, 4/2

Seated valves (ATEX) for mineral oil, e.g. used in topside HPUs

z Pressure: up to 700 bar z Flow rate: 40 l/min z Modular grid

Axial piston pumps (heavy duty series)

z Displacement: 63 – 560 ccm/rev z Pressure range: up to 350 bar;

maximum pressure of up to 400 bar

Stainless steel pressure relief & proportional pressure relief valves for water glycol

z Pressure: up to 700 bar (in 2 stages) z Flow rate: 25 l/min

Stainless steel shut off valves for water glycol

z Pressure range: up to 700 bar z Flow rate: 25 l/min z Bidirectional

Axial piston pumps (micro pumps) for mineral oil and other fluids

z Displacement: 0.012 – 2.2 ccm/rev z Pressure range: up to 900 bar z Diameter: 21.5 to 75 mm

Radial piston pump in ATEX for mineral oil (e.g. for Wellhead Control Panel). Diesel and other fluids (on request).

Wide range of ball valves in stainless steel zPressure range: Up to 1034 bar / 15000 PSI z 316Ti – Duplex – Superduplex z Flexible adaptor system

Safe fixing – Piping – Hoses – Components zDIN3015 clamps zSwivel bold clamping band zU-Bolt clamps

High pressure stainless steel ball valve „fire safe“ – 1034 bar – DN25, e.g. for chemical injection systems

Stainless steel compact “double block & bleed” valve – 1034 bar – DN25

Stainless steel check valve

2 way and 3/2 ball valves, e.g. for ROVs

HYDRAULIC CYLINDERS

HYDAC SERVICE AND TRAINING. CLOSE TO THE CUSTOMER.

ELECTRONICS/ CONTROL TECHNOLOGY

PUMPS

VALVES

BALL VALVES

MOUNTING TECHNOLOGY

Controller series of HY-TTC 500 is based on a 32 Bit platform with a modern µ-Controller platform

Automatic backflushing filters, inline filters, gas filters and filter skids for various filtration tasks of process fluids and gases. Typical applications include:

z Filtration of injection water both onshore an offshore zSeal gas filtration / seal water filtration / fuel gas filtration zPipeline flushing (pre-commissioning of pipelines) z Filtration of Mono-Ethylene-Glycol (MEG)

Gas filtration, e.g. for seal gas on a centrifugal compressor

Automatic backflushing filter RF3, e.g. used for coarse filtration of injection water (typical filtration rate: 50 to 100 µm)

Custom skid solutions (AutoFilt® Skid and process inline filter) for pipeline pre-commissioning to ensure that pipeline and piping systems can contain product without leaking

Process inline filter PLF1 for fine filtration down to 1 µm, e.g. used to filtrate impurities in topside water injection systems

z Protection of high pressure pumps z Protection of membranes

Mono-Ethylene-Glycol (MEG) filters used topside and subsea

z Filtration rates: 100 µm and 200 µm

z Pressure range: up to 690 bar

PROCESS FILTERS

RF3 / RF4 automatic backflushing filter in a typical filtration rating of 50 µm for the filtration of sealing water, e.g. used on water-lubricated turbine bearings


Info: www.hydac.com / See brochure no. 180.000Info: www.hydac.com / See brochure no. 6.104Info: www.hydac.com / See brochure no. 2.902

Global Expertise. Measuring, Analyzing ... · PDF filez Special materials: ... z Welding and...

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