Gladiator Conductivity Datasheet

7/29/2019 Gladiator Conductivity Datasheet

1/12

Data Sheet

The Gladiator Conductivity Switch is a third generation, state-

of-the-art level probe, designed to operate in tough industrial

environments.

Principle of OperationsA low voltage AC signal is applied between the probe elec-

trode and the tank wall or reference electrode in the case of a

non-metallic tank. When the liquid comes into contact with

the electrode tip, a conductive path is established between the

sense electrode and the metallic tank wall/reference electrode.

Current ow due to the conductive path is sensed, amplifed

and used to switch a relay for indication or control purposes.

Typical UsesFail-safe high-level/low-level alarm

High-level alarmLow-level alarm

High and low-level

Interface Detection

Pump control

FunctionPoint level switch for conductive liquids. Metallic tanks may

use either single or dual probe versions whilst non metallic

tanks must used a dual probe version.

Primary Areas of Application- Brewing- Chemical

- Dairy

- Edible Oil

- Fertilizer

- Food & Beverage

- Glass

- Mining & Metals

- Oil & Gas

- Packaging

A higher level of performance

Features:No moving parts - low maintenance

Low voltage on probe for operational safetySimple 1-minute setup

Remote sensor or Smart all in one types

Relays outputs: Smart probe (1) Remote (2)

Remote test function

Adjustable ON and OFF delays (0-20 sec)

Smart communication options: GosHawk,

Modbus, HART, Probus DP, DeviceNet

Remote GSM Connection option

Remote amplier to probe separation up to

500 m (1640 ft)

Bright visual status indication on probe

Independent housing alignment after

mounting thread locked

Conductivity Switch Series- A level switch for liquids and slurrys -

- Paint

- Paper

- Pharmaceutical

- Power Generation

- Refning

- Semiconductor

- Sugar

- Textile

- Water & Wastewater


2/12Gladiator - Conductivity Switch Series

Typical Applications

Non-metallic tank

Metallic tank

Sump pump control

High level switch in water tank* mounting must be electrically

connected to tank wall.



Single Probe Two Probes

single switch point

Dimensions

Remote Amplier Enclosure

Bareprobe

50mm(

2)

85mm (3.3)

probelength=L1

M20 cable gland

or 3/4 NPT adaptoron smart type.

Window forviewing status

LEDs

Mounting

thread

90mm(

3.5)

50mm(

2)

5mm (0.2)

85mm (3.3)Window for

viewing statusLEDs

Optional

Flange

90mm(

3.5)

50mm(

2)

2 x M20

cable glandsor 3/4 NPT adaptors

on remote type.

8mm (0.3)

teflonisolatedprobe

forbuild-upprotec

tion

Bareprobe

50mm(

2)

probelength=L1=L2

teflonisolatedprob

e

forbuild-upprotection

85mm (3.3)Window for

viewing statusLEDs

90mm(

3.5)

50mm(

2)

probelen

gthL2

probelengthL1

10mm(

0.3)

teflonisolatedpro

be

forbuild-upprotection

Mountingthread, 1.5 NPT

or BSP only

Mounting

thread, 1.5 NPT

or BSP only

Two Probes

dual switch points

Standard probe lengths (L1 or L2):

30 cm (11.8)

50 cm (19.7)

100 cm (39.4)

Optional Flange Dimensions - 50mm ()

ANSI (Class150)

A

120.7 4.75

B

152.4 6

C

19.1 0.75

DIN (PN40) 125 4.9 165 6.5 18 0.7

JIS (10K) 120 4.7 155 6 .1 19 0.75

A BC

131.5mm(

5.2

)

7.5

m

m(

0.3

)

192.5 mm (7.6)

141.5mm(

5.6

)

190mm(

7.5

)

182.5 mm (7.2)

147 mm (5.8)

167.5mm(

6.6

)

147 mm (5.8)

30.7m

m(

1.2

)

158 mm (6.2)

14 mm (0.6)

74 mm (2.9)

78 mm (3.1)

107mm(

4.2

)

111.5 mm (4.4)

4 mm (0.2)

50 mm (2)

108mm(

4.3

)

190mm(

7.5

)

174 mm (6.9)192.5 mm (7.6)

182.5 mm (7.2)



Laptop or PC Communications

or PLC / DCS with

MODBUS RTU Port

GosHawk Software for

inventory monitoring on PC

GSM Network

or

CDMA Network

Flotation Cells

Sultan AcousticWave Transmitter

Slurries

Gladiator

Admittance

Switch

Sultan Acoustic Wave TransmitterSilo, bin levels, coal, plastic powder,

woodchip, sawdust, cement,clinker, iron ore, lime etc.

Orca Sonar InterfaceThickener, CCD

GSM or CDMA Network Typically up to 31 transmitters or switches per string.

Maximum 250 transmitters or switches.

Using GSM/CDMA network, transmitters and switches can bemonitored, calibrated remotely.

Alarm status, diagnostics can be monitored.

Support from factory engineering for customer application problems.

Sultan Acoustic Wave TransmitterStockpiles, Stackers,

Reclaimers

Sultan AcousticWave SwitchBlocked Chute Detection

Sultan, Gladiator & Guided RadarFarm Tanks, Grain Terminals

Orca Sonar InterfaceClarier

SULTAN 234

SULTAN 234

Gladiator

Admittance

Switch

Gladiator

Admittance

Switch

Gladiator

Admittance

Switch

GLadiator

Microwave

Low Level

Gladiator

Microwave

Low Level

Sultan Master/Slave Positioning System

Gladiator

Conductivity

Switch

Gladiator

Conductivity

Switch

(Limited Modbus query rate for Switches only)

Sultan AcousticWave Transmitter

Multidrop Connections

Communication Network Overview


5/12Gladiator - Conductivity Switch Series5

Wiring

Smart Probe Wiring

RELAY

1.

NC

2.

COM

3.

NO

COMMS DC-IN AC-IN

4.

Test

7-30Vdc 80-265 Vac

7.

8.

N

9.

L1

10.

1 2 3 4 5 6 7 8 9 10

RS 485

5.

B

6.

A

SENSI

TIV

ITY

DELAY

HI FSH TESTCAL

-

GLADIATOR SMART PROBE TERMINAL LAYOUT

Hole for securing ofoptional identification tag

M4 grounding screw

Ground the housing tovessel, if vessel is metallic.Ground the housing toplant ground, if vessel isnon-metallic.

The AC earth/ground

cable must be connected

to the ground screw

inside the housing when

using AC power.

If only one cable is used for both

power and output signal, then the

second entry port must be

plugged or blinded. Every Smart

unit is supplied with two M20

glands (or 3/4NPT adaptors)

mounted on the unit and one

blind plug loose.

Remove Plug-In

terminal block for

easier wiring.

!



Remote Amplier Wiring Diagram

1 2 3 4 5 6 7 8 9 10

GLADIATOR REMOTE AMPLIFIER TERMINAL LAYOUT

GLADIATOR REMOTE PROBE TERMINAL LAYOUT

M4 grounding screw

7.1. 2. 3. 4. 5. 6. 8. 9. 10.

RED

W

HITE

BLUE

BLACK

Cable type between Amplifier and Probe

4 conductor shielded twisted pair instrument cable.

Conductor size dependent on cable length.

BELDEN 3084A, DEKORON or equivalent.

Max: BELDEN 3084A = 500m (1640 ft)Max: DEKORON IED183AA002 = 350m (1150 ft)

Hole for securing of

optional identification tag

Ground the housing tovessel, if vessel is metallic.Ground the housing to

plant ground, if vessel isnon-metallic.

Remove Plug-Interminal block for

easier wiring.

Terminals 1, 2, 3, 4, 9, 10 not used.

AC-IN

A L1+

DC-INCOMMSSENSOR

NB

RELAY 2(FAIL SAFE)

NC

COM

NO

RED

BLACK

BLUE

WHITE

24 VDC 80-265 VAC

RELAY 1

NC

COM

NO

Testin

NOTUSED

CURRENT

+ Is

NOT USED

Wiring



FailSafe Low

FSL

1 2 3

1 2 3

1 2 3

1 2 3

FailSafe High

FSH (default)

1 2 3

1 2 3

1 2 3

1 2 3

RISING LEVEL

NC NO

NC NO

NC NO

NC NO

NC NO

NC NO

NC NO

COM COM

COM

COM COM

COM COM

POWER FAILURE

NC NO NC NOCOM COMINTERNAL FAILURE

POWER FAILURE

OR

SYSTEM OPERATING

NORMALLY

NC NOCOM NC NOCOM

Relay Status

LED Status

State

1

State

2

State

1

Single Switch Point Dual Switch Points

FALLING LEVEL

OR

FALLING LEVELCONTACT LEVEL CONTACT LEVEL

RISING LEVEL

Smart Probe

terminal numbers

Remote Amplifier

terminal functionlabels

Relay Action

Relay Functions

Wiring

Fail-Safe Switch Contact Action

Relay - Remote version only.

For Smart Probes the Test terminal

can act as a solid state output with a

similar function.

Level Switch

Contact Action

Relay - for Smart Probe Version

(Set Relay Action selection

switch)

Relay 1 - for Remote Version

(Set Relay Action parameter)



Correct

Correct (non-preferred

low level mounting)

Incorrect1

2

Correct Correct

If necessary, mount a

protection plate to

prevent direct impact.

1

Housing can be rotated

within 200 after the

mounting thread is

tightened, to allow cable

entries to face downwards

or allow optimal cable

clearance.

30-45

Possible

product

build-up

Possible conductive

build-up

Correct

Correct

Incorrect

Incorrect

Incorrect 2

Mounting Examples

MountingProbes can be mounted from above or from the side.

Use a protection plate for side mounting where the probe may

be subject to impact damage.

Install the Probe far enough away from the vessel wall to

prevent the probe from coming into contact with the wall, and

prevent conductive build-up from bridging the probe to the wall

over time.



Advanced Remote Communication

GSM/CDMA CommunicationHawkLink GSM/CDMA communication device allows anyauthorized computer with a standard modem and GosHawksoftware to dial in and calibrate, test or check on the perform-

ance of the connected Hawk product. The HawkLink devicecan be wired to the standard communication terminals of theHawk products.

Remote technical support and complete commissioning ofequipment in applications via our GSM/CDMA module allowsmonitoring and adjustments of settings no matter what cornerof the world.

Remote connection worldwide!


10/12Gladiator - Conductivity Switch Series 10

Part Numbering

Smart Probe Version

CS100 SMART Gladiator Conductivity Switch

Power Supply

B 24 VDC standard (7-30VDC)U Universal AC power supply (80-260 VAC input) and 7-30VDC

Output Options

S Switch. 1 level relay, with Modbus

Z Special Request

Housing

S Standard Powder Coated, Diecast with glass lidC Corrosion Resistant, Stainless Steel Housing

Type of Electrodes

S Single Point 1 Electrode Type for Metallic tanks

D Dual Point 2 Electrode Type for Metallic tanks

N Single Point 2 Electrode Type for Non-Metallic tanks (L1 must = L2)

MountingTN10 1 NPT Thread - Size only available for 1 electrode type

TB10 1 BSP Thread - Size only available for 1 electrode typeTN15 1.5 NPT Thread

TB15 1.5 BSP Thread

TZ Special Thread RequestFA2 2 Flange ANSI (Class 150)

FD2 2 Flange DN 50 PN 40

FJ2 2 Flange JIS (10K)

FZ Special Flange Request

Approval Standard

X Standard CE ApprovedA20 ATEX 20 (DC power only)

A22 ATEX 22 (DC power only)

L1. Probe Length (Active Probe)

P0 30 cm (11.8) rigid probeP50 50 cm (18.7) rigid probe

P100 100 cm (39.4) rigid probeZ Special length

L. Probe Length (Reference Probe - equal to or longer than L1)

X Not required for 1 electrode type

P30 30 cm (11.8) rigid probe

P50 50 cm (19.7) rigid probeP100 100 cm (39.3) rigid probe

Z Special length

CS100 B S S S TN10 X P0 X Single Point Switch - Metallic Tank

CS100 B S S D TN15 X P0 P50 Dual Point Switch - Metallic Tank

CS100 B S S N TN15 X P0 P0 Single Point Switch - Non-Metallic Tank


11/12Gladiator - Conductivity Switch Series11

Part Numbering

Remote Amplier

GSA Gladiator Amplier - Remote (compatible with all Gladiator products) Housing

S Standard polycarbonate electronics housing

Power Supply

B 24 VDC standard (12-30VDC)

C 48 VDCU Universal AC power supply (80-260 VAC input) and 7-30VDC

Output Options

S Switch. 1 level relay, 1 failsafe relay, with Modbus

I HART Isolated. 1 level relay, 1 failsafe relay

D Devicenet. 1 level relay, 1 failsafe relayP Probus DP. 1 level relay, 1 failsafe relay

Z Special Request

GSA S C S

Remote ProbeCS3200 Remote Gladiator Conductivity Probe (must be connected to GSA transmitter)

Housing

S Standard Powder Coated, Diecast with glass lid

C Corrosion Resistant, Stainless Steel Housing

Type of Electrodes

S Single Point 1 Electrode Type for Metallic tanksD Dual Point 2 Electrode Type for Metallic tanks

N Single Point 2 Electrode Type for Non-Metallic tanks (L1 must = L2)

Mounting

TN10 1 NPT Thread - Size only available with 1 electrode type for metallic tanks

TB10 1 BSP Thread - Size only available with 1 electrode type for metallic tanks

TN15 1.5 NPT ThreadTB15 1.5 BSP Thread

TZ Special Thread Request

FA2 2 Flange ANSI (Class 150)

FD2 2 Flange DN 50 PN 40

FJ2 2 Flange JIS (10K)FZ Special Flange Request

Approval Standard

X Standard CE Approved



L1. Probe Length (Active Probe)P30 30 cm (11.8) rigid probe

P50 50 cm ( 19.7) rigid probe


Z Special length

L. Probe Length (Reference Probe - equal to or longer than L1)

X Not required for 1 electrode typeP30 30 cm (11.8) rigid probe



Z Special length

CS00 S S TN10 X P0 X Single Point Switch - Metallic Tank

CS00 S D TN15 X P0 P50 Dual Point Switch - Metallic Tank

CS00 S N TN15 X P0 P0 Single Point Switch - Non-Metallic Tank

Remote Version


12/12

Specications

Hawk Measurement Systems (Head Ofce)

15-17 Maurice Court

Nunawading VIC 3131

Australia

Phone: +61 3 9873 4750

Fax: +61 3 9873 4538

[email protected]

Contact

Hawk Measurement

7 River Street

Middleton, MA 01949

USA

Phone: +1 888 HAWKLEVEL (1-888-429-5538)

Phone: +1 978 304 3000

Fax: +1 978 304 [email protected]

Represented by:

Additional product warranty and applic ation guarantees upon request . Technical data subject to change without notice.

Operating Voltage

7 - 30VDC (residual ripple no greater than 100mV) 80 - 260VAC 50/60Hz

Power Consumption

Gladiator Conductivity Datasheet

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