Conductivity Switch Series - Tillquist · Data Sheet The Gladiator Conductivity Switch is a third...

Data Sheet

The Gladiator Conductivity Switch is a third generation, state-of-the-art level probe, designed to operate in tough industrial environments.

Principle of OperationsA low voltage AC signal is applied between the probe elec-trode and the tank wall or reference electrode in the case of a non-metallic tank. When the liquid comes into contact with the electrode tip, a conductive path is established between the sense electrode and the metallic tank wall/reference electrode. Current flow due to the conductive path is sensed, amplified and used to switch a relay for indication or control purposes.

Typical UsesFail-safe high-level/low-level alarmHigh-level alarmLow-level alarmHigh and low-levelInterface DetectionPump control

FunctionPoint level switch for conductive liquids. Metallic tanks may use either single or dual probe versions whilst non metallic tanks must used a dual probe version.

Primary Areas of Application- Brewing- Chemical - Dairy- Edible Oil- Fertilizer - Food & Beverage- Glass- Mining & Metals- Oil & Gas- Packaging

A higher level of performance

Features:No moving parts - low maintenanceLow voltage on probe for operational safetySimple ‘1-minute’ setupRemote sensor or Smart ‘all in one’ typesRelays outputs: Smart probe (1) Remote (2) Remote test functionAdjustable ON and OFF delays (0-20 sec)Smart communication options: GosHawk, Modbus, HART, Profibus DP, DeviceNet Remote GSM Connection optionRemote amplifier to probe separation up to 500 m (1640 ft)Bright visual status indication on probeIndependent housing alignment after mounting thread locked

••••••••

••

••

Conductivity Switch Series- A level switch for liquids and slurrys -

- Paint - Paper - Pharmaceutical - Power Generation- Refining- Semiconductor - Sugar- Textile- Water & Wastewater

Gladiator - Conductivity Switch Series �

Typical Applications

Non-metallic tank

Metallic tank

Sump pump control

High level switch in water tank* mounting must be electrically connected to tank wall.

Gladiator - Conductivity Switch Series�

Single Probe Two Probes single switch point

Dimensions

Remote Amplifier Enclosure

Bar

e pr

obe

50m

m (2

”)

85mm (3.3”)

prob

e le

ngth

= L

1

M20 cable glandor 3/4” NPT adaptor on smart type.

Window forviewing statusLEDs

Mountingthread

90m

m (3

.5”)

50m

m (2

”)

5mm (0.2”)

85mm (3.3”)Window forviewing statusLEDs

OptionalFlange

90m

m (3

.5”)

50m

m (2

”)

2 x M20 cable glandsor 3/4” NPT adaptorson remote type.

8mm (0.3”)

teflo

n is

olat

ed p

robe

for b

uild

-up

prot

ectio

n

Bar

e pr

obe

50m

m (2

”)

prob

e le

ngth

= L

1 =

L2

teflo

n is

olat

ed p

robe

for b

uild

-up

prot

ectio

n

85mm (3.3”)Window forviewing statusLEDs

90m

m (3

.5”)

50m

m (2

”)

prob

e le

ngth

L2

prob

e le

ngth

L1

10m

m (0

.3”)

teflo

n is

olat

ed p

robe

fo

r bui

ld-u

p pr

otec

tion

Mountingthread, 1.5” NPT or BSP only

Mountingthread, 1.5” NPT or BSP only

Two Probesdual switch points

Standard probe lengths (L1 or L2): 30 cm (11.8”) 50 cm (19.7”)100 cm (39.4”)

•••

Optional Flange Dimensions - 50mm (�”) ANSI (Class150)

A120.7 4.75”

B152.4 6”

C19.1 0.75”

DIN (PN40) 125 4.9” 165 6.5” 18 0.7”

JIS (10K) 120 4.7” 155 6.1” 19 0.75”

A BC

131.

5 m

m (5

.2”)

7.5

mm

(0.3

”)

192.5 mm (7.6”)

141.

5 m

m (5

.6”)

190

mm

(7.5

”)

182.5 mm (7.2”)

147 mm (5.8”)

167.

5 m

m (6

.6”)

147 mm (5.8”)

30.7

mm

(1.2

”)

158 mm (6.2”)

14 mm (0.6”)

74 mm (2.9”)

78 mm (3.1”)

107

mm

(4.2

”)

111.5 mm (4.4”)

4 mm (0.2”)

50 mm (2”)

108

mm

(4.3

”)

190

mm

(7.5

”)

174 mm (6.9”)192.5 mm (7.6”)

182.5 mm (7.2”)


Wiring

Laptop or PC Communicationsor PLC / DCS with

MODBUS RTU PortGosHawk Software for

inventory monitoring on PC

GSM NetworkorCDMA Network

Flotation Cells

Sultan AcousticWave Transmitter

Slurries

GladiatorAdmittance Switch

Sultan Acoustic Wave TransmitterSilo, bin levels, coal, plastic powder,

woodchip, sawdust, cement,clinker, iron ore, lime etc.

Orca Sonar InterfaceThickener, CCD

GSM or CDMA Network• Typically up to 31 transmitters or switches per string.• Maximum 250 transmitters or switches.• Using GSM/CDMA network, transmitters and switches can be

monitored, calibrated remotely.• Alarm status, diagnostics can be monitored.• Support from factory engineering for customer application problems.

Sultan Acoustic Wave TransmitterStockpiles, Stackers,

Reclaimers

Sultan AcousticWave SwitchBlocked Chute Detection

Sultan, Gladiator & Guided RadarFarm Tanks, Grain Terminals

Orca Sonar Interface Clari�er

SULTAN 234

SULTAN 234

Gladiator Admittance

Switch

GladiatorAdmittance Switch

Gladiator Admittance

Switch

GLadiator MicrowaveLow Level

Gladiator MicrowaveLow Level

Sultan Master/Slave Positioning System

GladiatorConductivitySwitch

GladiatorConductivitySwitch

(Limited Modbus query rate for Switches only)

Sultan AcousticWave Transmitter

Multidrop Connections

Communication Network Overview

Gladiator - Conductivity Switch Series5

Wiring

Smart Probe Wiring

RELAY

1.

NC

2.

COM

3.

NO

COMMS DC-IN AC-IN

4.Te

st

7-30Vdc 80-265 Vac

7. 8.

N9.

L110

.

1 2 3 4 5 6 7 8 9 10

RS 485

5.

B6.

A

SENSIT

IVIT

Y

DELAY

HI FSH TESTCAL

-

GLADIATOR SMART PROBE TERMINAL LAYOUT

Hole for securing of optional identification tag

M4 grounding screw

Ground the housing to vessel, if vessel is metallic.Ground the housing to plant ground, if vessel is non-metallic.

The AC earth/ground cable must be connected to the ground screw inside the housing when using AC power.

If only one cable is used for bothpower and output signal, then the second entry port must be plugged or blinded. Every Smart unit is supplied with two M20 glands (or 3/4”NPT adaptors) mounted on the unit and one blind plug loose.

Remove Plug-Interminal block for easier wiring.

!


Remote Amplifier Wiring Diagram

1 2 3 4 5 6 7 8 9 10

GLADIATOR REMOTE AMPLIFIER TERMINAL LAYOUT

GLADIATOR REMOTE PROBE TERMINAL LAYOUT

M4 grounding screw

7.1. 2. 3. 4. 5. 6. 8. 9. 10.

RED

WH

ITE

BLU

E

BLA

CK

Cable type between Amplifier and Probe4 conductor shielded twisted pair instrument cable.Conductor size dependent on cable length. BELDEN 3084A, DEKORON or equivalent.Max: BELDEN 3084A = 500m (1640 ft)Max: DEKORON IED183AA002 = 350m (1150 ft)

Hole for securing of optional identification tag

Ground the housing to vessel, if vessel is metallic.Ground the housing to plant ground, if vessel is non-metallic.

Remove Plug-Interminal block for easier wiring.

Terminals 1, 2, 3, 4, 9, 10 not used.

AC-IN

A L1+–

DC-INCOMMSSENSOR

NB

RELAY 2 (FAIL SAFE)

NC COM

NO

RED

BLAC

K

BLUE

WHI

TE

24 VDC 80-265 VAC

RELAY 1

NC COM

NOTest

in

NOT

USED

CURRENT

+ –Is

NOT USED

Wiring


FailSafe LowFSL

1 2 3

1 2 3

1 2 3

1 2 3

FailSafe HighFSH (default)

1 2 3

1 2 3

1 2 3

1 2 3

RISING LEVEL

NC NO

NC NO

NC NO

NC NO

NC NO

NC NO

NC NO

COM COM

COM

COM COM

COM COMPOWER FAILURE

NC NO NC NOCOM COMINTERNAL FAILURE

POWER FAILURE

OR

SYSTEM OPERATING NORMALLY

NC NOCOM NC NOCOM

Relay Status

LED Status

Stat

e 1

Stat

e 2

Stat

e 1

Single Switch Point Dual Switch Points

FALLING LEVEL

OR

FALLING LEVELCONTACT LEVEL CONTACT LEVEL

RISING LEVEL

Smart Probe terminal numbers

Remote Amplifier terminal function labels

Relay Action

Relay Functions

Wiring

Fail-Safe Switch Contact ActionRelay � - Remote version only.For Smart Probes the Test terminal can act as a solid state output with a similar function.

Level SwitchContact Action

Relay - for Smart Probe Version(Set Relay Action selection switch)

Relay 1 - for Remote Version(Set Relay Action parameter)


Correct

Correct (non-preferred low level mounting)

Incorrect1

2

Correct Correct

If necessary, mount aprotection plate to prevent direct impact.

1

Housing can be rotated within 200º after the mounting thread is tightened, to allow cableentries to face downwards or allow optimal cable clearance.

30-45º

Possibleproductbuild-up

Possible conductive build-up

Correct

Correct

IncorrectIncorrect

Incorrect 2

Mounting Examples

MountingProbes can be mounted from above or from the side.

Use a protection plate for side mounting where the probe may be subject to impact damage.

Install the Probe far enough away from the vessel wall to prevent the probe from coming into contact with the wall, and prevent conductive build-up from bridging the probe to the wall over time.


Advanced Remote Communication

GSM/CDMA CommunicationHawkLink GSM/CDMA communication device allows any authorized computer with a standard modem and GosHawk software to dial in and calibrate, test or check on the perform-ance of the connected Hawk product. The HawkLink device can be wired to the standard communication terminals of the Hawk products.

Remote technical support and complete commissioning of equipment in applications via our GSM/CDMA module allows monitoring and adjustments of settings no matter what corner of the world.

Remote connection worldwide!

Gladiator - Conductivity Switch Series 10

Part Numbering

Smart Probe VersionCS�100 SMART Gladiator Conductivity Switch Power Supply B 24 VDC standard (7-30VDC) U Universal AC power supply (80-260 VAC input) and 7-30VDC Output Options S Switch. 1 level relay, with Modbus Z Special Request Housing S Standard Powder Coated, Diecast with glass lid C Corrosion Resistant, Stainless Steel Housing Type of Electrodes S Single Point 1 Electrode Type for Metallic tanks D Dual Point 2 Electrode Type for Metallic tanks N Single Point 2 Electrode Type for Non-Metallic tanks (L1 must = L2) Mounting TN10 1” NPT Thread - Size only available for 1 electrode type TB10 1” BSP Thread - Size only available for 1 electrode type TN15 1.5” NPT Thread TB15 1.5” BSP Thread TZ Special Thread Request FA2 2” Flange ANSI (Class 150) FD2 2” Flange DN 50 PN 40 FJ2 2” Flange JIS (10K) FZ Special Flange Request Approval Standard X Standard CE Approved A20 ATEX 20 (DC power only) A22 ATEX 22 (DC power only) L1. Probe Length (Active Probe) P�0 30 cm (11.8”) rigid probe P50 50 cm (18.7”) rigid probe P100 100 cm (39.4”) rigid probe Z Special length L�. Probe Length (Reference Probe - equal to or longer than L1) X Not required for 1 electrode type P30 30 cm (11.8”) rigid probe P50 50 cm (19.7”) rigid probe P100 100 cm (39.3”) rigid probe Z Special length

CS�100 B S S S TN10 X P�0 X Single Point Switch - Metallic Tank

CS�100 B S S D TN15 X P�0 P50 Dual Point Switch - Metallic Tank

CS�100 B S S N TN15 X P�0 P�0 Single Point Switch - Non-Metallic Tank

Gladiator - Conductivity Switch Series11

Part Numbering

Remote AmplifierGSA Gladiator Amplifier - Remote (compatible with all Gladiator products) Housing S Standard polycarbonate electronics housing Power Supply B 24 VDC standard (12-30VDC) C 48 VDC U Universal AC power supply (80-260 VAC input) and 7-30VDC Output Options S Switch. 1 level relay, 1 failsafe relay, with Modbus I HART Isolated. 1 level relay, 1 failsafe relay D Devicenet. 1 level relay, 1 failsafe relay P Profibus DP. 1 level relay, 1 failsafe relay Z Special Request GSA S C S

Remote ProbeCS3200 Remote Gladiator Conductivity Probe (must be connected to GSA transmitter) Housing S Standard Powder Coated, Diecast with glass lid C Corrosion Resistant, Stainless Steel Housing Type of Electrodes S Single Point 1 Electrode Type for Metallic tanks D Dual Point 2 Electrode Type for Metallic tanks N Single Point 2 Electrode Type for Non-Metallic tanks (L1 must = L2) Mounting TN10 1” NPT Thread - Size only available with 1 electrode type for metallic tanks TB10 1” BSP Thread - Size only available with 1 electrode type for metallic tanks TN15 1.5” NPT Thread TB15 1.5” BSP Thread TZ Special Thread Request FA2 2” Flange ANSI (Class 150) FD2 2” Flange DN 50 PN 40 FJ2 2” Flange JIS (10K) FZ Special Flange Request Approval Standard X Standard CE Approved A20 ATEX 20 (DC power only) A22 ATEX 22 (DC power only) L1. Probe Length (Active Probe) P30 30 cm (11.8”) rigid probe P50 50 cm ( 19.7”) rigid probe P100 100 cm (39.4”) rigid probe Z Special length L�. Probe Length (Reference Probe - equal to or longer than L1) X Not required for 1 electrode type P30 30 cm (11.8”) rigid probe P50 50 cm (19.7”) rigid probe P100 100 cm (39.3”) rigid probe Z Special length

CS��00 S S TN10 X P�0 X Single Point Switch - Metallic Tank

CS��00 S D TN15 X P�0 P50 Dual Point Switch - Metallic Tank

CS��00 S N TN15 X P�0 P�0 Single Point Switch - Non-Metallic Tank

Remote Version

Gladiator - Conductivity Switch Series 1�

Specifications

Hawk Measurement Systems (Head Office)15-17 Maurice CourtNunawading VIC 3131AustraliaPhone: +61 3 9873 4750Fax: +61 3 9873 [email protected]

Contact

Hawk Measurement 7 River StreetMiddleton, MA 01949USAPhone: +1 888 HAWKLEVEL (1-888-429-5538)Phone: +1 978 304 3000Fax: +1 978 304 [email protected]

For more information and global representatives: www.hawkmeasure.com

Represented by:

Rev 1.2, September 2010

Additional product warranty and application guarantees upon request. Technical data subject to change without notice. All

com

pany

or p

rodu

ct n

ames

are

regi

ster

ed tr

adem

arks

or t

rade

mar

ks o

f the

ir re

spec

tive

owne

rs.

Operating Voltage• 7 - 30VDC (residual ripple no greater than 100mV)• 80 - 260VAC 50/60Hz

Power Consumption• <0.8W @ 24VDC• <5VA @ 240VAC• <3VA @ 115VAC

Communications• GosHawk, Modbus• Remote version also with HART,Profibus DP and DeviceNet (options)

• Multidrop mode can address 1-250 unitsover 4 wires

Relay Output: (1) SMART (�) Remote• Form ‘C’ (SPDT) contacts, rated 5A at240VAC resistive

• Remote failsafe test facility for one relay.

Measurement Range100 Ohms - 10 M-Ohms10000 Micro-Siemens - 1 Micro-Siemen

Stability• 0.01% Conductivity / °C

Operating Temperature• Remote electronics -40°C (-40°F) to 80°C (176°F)• Smart Probe -40°C (-40°F) to 80°C (176°F)• Remote Probe -40°C (-40°F) to 80°C (176°F)

Probe/Amplifier Separation• up to 500m (1640ft) using specified extension cable

Cable type between Amplifier and Probe• 4 conductor shielded twisted pair instrument cable.Conductor size dependent on cable length. BELDEN 3084A, DEKORON or equivalent.Max: BELDEN 3084A = 500m (1640 ft)Max: DEKORON IED183AA002 = 350m (1150 ft)

Maximum Operating Pressure• 2 BAR

Display (Remote version only)• 2 line x 12 character alphanumeric LCD• Backlight standard

Memory - Remote• Non-Volatile (No backup battery required)• >10 years data retention

Enclosure Sealing• Smart Probe IP67• Remote Electronics IP65 (Nema 4x)• Remote Probe IP67

Cable EntriesBSP process mounting• 2 x M20 GlandsNPT process mounting• 2 x 3/4” NPT threaded adaptorsRemote• 3 x 20mm (0.8”), 1 x 16mm (0.6”) knock outs.

Mounting• 1” NPT or BSP Thread• 1.5” NPT or BSP Thread• 50mm (2”) Flange (ANSI, DIN or JIS patterns available)

Remote Test Input• Press to test (used to check for malfunction of unit fromremote position, PLC, SCADA etc)

Conductivity TablePlease see www.hawkmeasure.com or consult the Gladiator Conductivity manual.

Hugo Tillquist ABBox 1120164 22 KistaTel: 08 594 632 00Fax: 08 751 36 [email protected]

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