GKN Driveline Birmingham Site Overview

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GKN Driveline Birmingham

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Three strong

divisions

Five strategic

objectives

Lead in chosen markets

Leverage global footprint

Technology driving margin

Operational excellence

Sustain above market growth

Our Strategy

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GKN’s market leading positions

Additive

Manufacture

Emerging

Driveshafts

Global #

AWD

Global #

eDrive

Global #

1 1 1

PM

components

Global #

Powders

Global #

1 2

Additive

manufacture (with GKN Aerospace)

EMERGING

Aerostructures

Global #

2 3 2

Engine

systems

Global #

Electrical

wiring

Global #

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93.0 94.8

96.1

98.6

101.4 103.2

104.9

2016 2017 2018 2019 2020 2021 2022

Mil

lio

ns

of

Veh

icle

s

CVJ Systems 61%

AWD & eDrive Systems

39%

GKN Driveline Sales by product 2016

GKN Driveline Business – at a glance

28,100 employees

49 manufacturing locations

23 countries

GKN Driveline is the world’s leading supplier of automotive

driveline systems and solutions. As a global business

serving the leading vehicle manufacturers, it develops,

builds and supplies an extensive range of automotive

driveline products and systems – for use in everything from

the smallest low-cost car to the most sophisticated premium

vehicle demanding complex driving dynamics.

Fiat Chrysler, 13%

VW Group, 12%

Ford Group, 11%

GM Group, 10% Renault-Nissan,

9%

Toyota Group, 7%

Tata, 5%

BMW, 4%

Geely Group, 4%

Other, 25%

GKN Driveline Sales by customer 2016

Europe 37%

Americas 36%

Rest of World 27%

GKN Driveline Sales by region 2016

Source: IHS Automotive, February 2016

Sales: £4.22bn

Trading Profit: £323m

Trading Margin: 7.7%

ROIC: 19.2%

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Brazil

India

U.K.

France

Spain

Italy

Slovenia

Turkey

Malaysia

Thailand

Colombia Singapore

Taiwan

Japan United

States China

South

Korea

Australia

Mexico

Manufacturing plant

Joint Venture

Corporate office /

Engineering centre

Sweden

Poland

Germany

Russia

GKN Driveline – Global footprint

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GKN Driveline technology roadmap

Optimised in-line AWD

Modular design

All-wheel drive

eAxle

eTransmission

eDrive

VL3 System

CVJ

Continuous development of software and integration capabilities

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Incremental to our current business

Hybrid and full electric vehicles will continue to have driveshafts

Leading AWD position

Electrification will add content per vehicle

Electrification is good for GKN Driveline

eDrive: Clear opportunity for GKN

Official Porsche Technology Partner

GKN eAxle, 918 eSpyder

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Key technologies: Landscape of vehicle electrification

Micro hybrid (stop-start)

Mild hybrid

(incl. 48 volt)

Full hybrid

Plug-in hybrid

Battery electric vehicle

GKN focus

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GKN Driveline BIR : Leadership Team

Plant Director

BIR

Steve Westwood

Value Stream

Propshafts

Stuart Pickersgill

Value Stream

Sideshafts

Pete Radburn

Quality & Risk

Rob Young

Supply Chain

Luca Vignozzi

Program Launch &

Manufacturing Engineering

Simon Clare

Purchasing

Stuart Cook

Human Resources

Julie McGee

Finance Control

Ian Brindley

Operations

SCIL

Gerald Cartern

Site Services & Maintenance

Tony McCormick

Engineering

Steve Pennell

Approved by J. McGee, HR Manager

Jan 2018

Functions

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GKN Driveline Birmingham - History

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UK Propshaft / Sideshaft locations 2009

GKN Walsall GKN Birmingham 10 miles

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Birmingham Layout 2011

P/S Assy

and paint

Machining

And

welding H/S Assy

Bells and

Tulips Bars

Future State along with some of the challenges to get there

216

machines

moved or

scrapped

223

machines

transferred

from WSL

Complete

electrical

infrastructure

Refurbish

Main Office

Block

Long-stem

tulip

transferred

Sideshaft

OES

transferred

Sideshaft

OES

transferred Every piece

of

equipment

moved

50+ formal

consultation

meetings

Brand New

Paint Plant

70+

Contractor

s involved

1500+

additional

orders

raised

2000+

hours in re-

PPAP

350+

employees

affected

BPCS >

MFGPro

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Established 1925

Location Erdington, Birmingham

Products Sideshafts, Propshafts & Associated Components

Main Customers JLR, Nissan, Toyota, Renault, Dacia, Honda, Fiat, Bentley, Lotus

Total Area 48,000 m²

BIR Employees 847 Site Employees – Today

540 Direct Manufacturing

255 Staff / Indirect

52 Global Eng. / Sales

Act Sales 2012 £135m

Act Sales 2013 £157m

Act Sales 2014 £181m

Act Sales 2015 £179m

Act Sales 2016 £195m

Quality TS16949 Certified

Environment ISO14001 Certified

Health & Safety OSHAS 18001 Certified

GKN Driveline Birmingham - Today

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A complete driveline solution

Leadership in all major product lines

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Sideshafts and Components

Driveshaft

Barshaft

Fixed Outer Race

(Bell)

Plunging Outer Race

(Tulip)

Cage

Inner Race

Supplied from other

GKN Line

Company

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Propshafts and Components

Rubber Couplings CV Joints DTF Joints Cardan Joints

Crash Features

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Birmingham Customer Brands

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Jaguar Land Rover Programmes

Propshafts and Sideshafts

Supply Locations:

All UK Plants & currently

supporting India & China

Second Tier to ZF on Sideshafts

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UK Transplant Customer Programmes

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Other Customer Programmes

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GKN BIR Corporate Social Responsibility

The Young Engineers Programme is a National Educational

charity who promote engineering. They encourage and support

students aged 7 - 19 to explore their potential within the field.

This awareness is achieved at school / college level, and

implemented through extra-curricular activities.

GKN Driveline Birmingham is working with Teach First, an

education charity who work with schools and businesses to

give children from disadvantaged backgrounds access to an

excellent education by arranging Workplace Visits.

GKN Volunteers play a vital role in supporting the young

people Teach First work with and many employees came

forward to offer their support. It gave the employees a

chance to have a direct and meaningful impact on the lives of

young people, their schools and communities.

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Safety

Fire Alarm Test

Monday Morning 11.00

Short Duration test

In case of an Alarm outside of this

Test Leave the building with your

host who will know the nearest

Assembly point and await

Authority to return to the building

IN CASE OF FIRE

PPE

ALL

Contractors & visitors must

wear the above personal

protective equipment on shop

floor areas & use pedestrian

routes wherever possible

Vehicle movements and

automation

Be aware of the environment

you are in

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