Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused...

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Donald Lake, CEO Terra CO 2 Technologies Ltd. [email protected] 2019 Geopolymer cement adoption in Canada A market-focused approach

Transcript of Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused...

Page 1: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Donald Lake, CEOTerra CO2 Technologies [email protected]

Geopolymer cement adoption in CanadaA market-focused approach

Page 2: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

MePhD THESIS INDUSTRY

Page 3: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Long-term outlook of GP reagents?

Fly ashSlag

MK-750

Fe-MK-750

Synthetic Glasses

Page 4: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Simple “activation”Synthetic glass is a global solution!

Ferro-sialate:Great! If near a suitable deposit

CANADA

Page 5: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

“Geosynthesis” – status quo in nature

Zeolite

New wide variety of feedstocks also builds one.g. GEOCISTEM, “synthetic lava”, “manufactured slag”

Volcanic rock

Page 6: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Minerals Glass Reagent

3 reagent types by Ca Content: Low (0-10% CaO)

Med. (10-20% CaO)

High (20-35% CaO)

Common RocksUnconsolidated SedimentsConcrete Dem. WasteSome Mine TailingsEtc.

Engineered Glassy Reagents?

Page 7: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Synthetic Glass Reagents

• Avoid many problems of mineralogy• Control over composition and reactivity• Tailored to purpose - reproducible

• Downside?• High T (but perhaps ½ energy can be recovered)

• Strategic Advantage• Control over production – reliable, local • Use waste materials (collect disposal fee)

Page 8: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Glass Considerations

•Composition•Structure

•Fineness, etc.

Page 9: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

COMPOSITION: From OPC textbook

Page 10: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

4th dimension needed for Na, K

STRUCTURE: define “glassy”, “amorphous”

Page 11: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Example Feedstocks• Demolished Concrete• Fluvial Sediment• Basalt

Page 12: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Demolished Concrete-based Reagent

Page 13: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Demolished Concrete-based Reagent

(Ca, Na, K) – poly(sialate-multisiloxo)

Page 14: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750
Page 15: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

River Sediment-based Reagent

Fraser River, Vancouver, CanadaMillions of tonnes of sediment are disposed of annually.

Heat-cured geopolymer concrete bricks

Page 16: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Basalt-based glassy reagent

Page 17: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Heat test - 750°C – 2 hours

Portland CementPaste

Demolished Concrete Reagent (Ca, Na, K)-PSMS Paste(ambient cure)

River Sediment Reagent (Na, K)-PSMS Paste and Grout(heat cure)

Page 18: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Why high-temperature route?

• Simplicity• Mechanochemistry• Wet chemistry – sol-gel etc.

• Energy – 2-5 GJ

• Still no process CO2!

Page 19: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

So when can we start pouring concrete?

Page 20: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Approval process for geopolymer concrete in Canada

Page 21: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Why? Market Size Paradox

Page 22: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

If you have $ Billions in funding

Page 23: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Perhaps better to disguise GP reagent as “pozzolan”

Page 24: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Portland SCM

Geopolymer Reagent

Glassy Reagents

Purpose-made reagents may be the bridge from OPC world to geopolymer world.

Page 25: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Why bother with Portland SCM?

1. Global Impact: we need to displace Mt of OPC, immediately.

2. Political Pressure: low-CO2 cement.

Develop local capacity to support geopolymer cement when regulations catch up.

Page 26: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

E- electric heat C – Coal heat G – Oxy-CH4

Page 27: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

What next?• Certifying reagent as SCM

• Raising money for pilot plant in Vancouver, Canada

• Proving economics of process

Page 28: Geopolymer cement adoption in Canada · Geopolymer cement adoption in Canada A market-focused approach. Me PhD THESIS INDUSTRY. Long-term outlook of GP reagents? Fly ash Slag MK-750

Terra CO2 Technologies

Donald (DJ) Lake, [email protected]