Genie Tower - Parts, Service and Operations Manualsmanuals.gogenielift.com/Parts And Service...

Serial Number Range

(from serial number 0684-2326to 0688-2646

Genie Tower

Part No. 20941

Rev A1

August 2015

2 Genie Tower Part No. 20941

August 2015

Part No. 20941 Genie Tower 3

August 2015

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

100 Parts Figures101.1 Overview, Genie Tower..............................................10

102.1 Cylinder Assembly.....................................................12

103.1 Pneumatic Power Assembly......................................14

104.1 Base Assembly..........................................................16

IndicesPart Number Index...............................................................19

Part Description Index.........................................................20

Cross References


August 2015

Table of Contents

This Page Intentionally Left Blank


August 2015

Table of Contents (continued)


August 2015

Notes


August 2015

Parts Stocking List


August 2015

How To Order Parts


August 2015

Fax Order Form


100 Parts Figures August 2015

101.1 Overview, Genie Tower

Description Qty.Part No.Item

Cylinder Assembly Refer to Figure2.......................................................1

1

Pneumatic Power Assembly Refer toFigure 3...........................................1

2

Base Assembly Refer to Figure 4.....13


100 Parts FiguresAugust 2015

101.1 Overview, Genie Tower



102.1 Cylinder Assembly


CYLINDER ASSEMBLY-30FTTOWER

--

part no longer available

7th Stage Tube, 57.0", 2130............11part no longer available

TUBE ASSEMBLY-2130 6THSTAGE.............................................1

2


PISTON-7TH STAGE.......................120923


4


TUBE-2120 5THSTAGE(BLK)53.62".........................1

2071-20A4

PISTON W/PLUG-25 FT. #6............15part no longer available

PISTON, 6TH STAGE......................120825

4th Stage Tube, 50.375", 2115........16part no longer available


22406

PISTON W/PLUG-20 FT. #5............17part no longer available

PISTON, 5TH STAGE......................120727

TUBE ASSEMBLY-2125 3RDSTAGE.............................................1

8


PISTON 4TH STAGE.......................120629

PISTON W/PLUG-15 FT. #4............122579

TUBE ASSEMBLY-2120 2NDSTAGE.............................................1

10


PISTON, 3RD STAGE.....................1205211

TUBE ASSEMBLY-2120 BASE........112part no longer available

PISTON, 2ND STAGE.....................1204213

BASE PISTON.................................1203214

SCREW,SET,HS 10-32 X.25...........5209515

SEAL KIT,7 STAGEHOIST-COMP...................................5

215615

Incl. Index #16-#45

RETAINER RING - 2 1/4"................1208816

FELT DUST SEAL / 2 1/4"...............1208717

STRIP-#7 PISTON-6.5"...................12092A18

U-CUP, #27 1.75 X .313 X .313.......1209419


RETAINER RING - 2 1/2"................1207820

FELT DUST SEAL / 2 1/2"...............1207721

O-RING, 1.75 X .188 <2-327>.........1208322

STRIP-#6 PISTON-7.188"...............12082A23

U-CUP,#29 1.875 X .313 X .313......1208424

RETAINER RING - 2 3/4"................1206825

FELT DUST SEAL / 2 3/4"...............1206726

O-RING, 2 X .210 <2-329>..............1207327

STRIP-#5 PISTON-7.688"...............12072A28

U-CUP, #31, 2 X .313 X .313...........1207429

RETAINER RING / 3".......................1205830

FELT DUST SEAL / 3".....................1205731

O-RING, 2.25 X .210 <2-331>.........1206332

STRIP-#4 PISTON-8.5"...................12062A33

U-CUP, #33, 2.25 X .313 X .313......1206434

RETAINER RING / 3 1/4".................1204835

FELT DUST SEAL / 3 1/4"...............1204736

O-RING, 2.5 X .210 <2-333>...........1205337

STRIP-#3 PISTON-9.5"...................12052A38

U-CUP, #35, 2.5 X .313 X .313........1205439

RETAINER RING - 3 5/8"................1203840

FELT DUST SEAL / 3 5/8" %%........1203741

O-RING, 2.75 X .210 <2-335>.........1204342

STRIP-#2 PISTON-10.063".............12042A43

U-CUP, #37, 2.625 X .375 X.375.....1204444

O-RING, 3.125 X .125 <2-235>.......1203345



102.1 Cylinder Assembly



103.1 Pneumatic Power Assembly


CONTROL HOSE ASSY-TOWER21134--includes items 6-11

HOSE & HAND CONTROLASSY.TOWER

2153--

includes items 1-11

HAND CONTROLASSEMBLY,COMPLETE

2330--

includes items 1-5

NIPPLE,ST, 1/4 MPT X 4 1/2...........123331

VALVE MANIFOLD..........................123322

DOWN BUTTON ASSEMBLY..........123363

NIPPLE,CLOSE, ST, 1/4 MPT X 1...121554

CONTROL VALVE,A,1/4-1/4 FPT.....123315

CONNECTOR,B,1/4 MPT-3/16HS....................................................1

23346

CONN,BR,SWIVEL,1/4FPT-3/16HB....................................................1

24537

HOSE CRIMP,.5 O.D.......................423438

HOSE-3/16,RUBBER,DUALWELD-BUL......................192-inches

21689

CONNECTOR,B,1/4 FPT 3/16 HS...1233510

QUICK DISCON.PLUG 3/16 HS#189.................................................1

234611

REGULATOR ASSY-METRIC,125PSI...................................................1

216712

includes items 13-23

REGULATOR ASSY-DOMESTICHOIST1............................................1

232012

includes items 13-23

QUICK DISCON. PLUG 1/4 MPT#10...................................................1

234812

QUICK DISCONNECT SOCKETW/VALV............................................1

232213

BUSHING,130140-4-2.....................1232614

PLUG,HEX HEAD,1/4 MPTBRASS............................................1

232715

Pressure Regulator..........................116

VALVE,PRESSURE RELEASE,1/4"..................................................1

232817

NUT,CO2CONNECTOR,DOMESTIC..............1

232418

Domestic

NUT CO2CONNECTOR,EUROPE/JAPAN.....1

232918

Metric


HAND WRENCH CASTING............1232519

SCREW,SET,HS 10-32 X.25...........1209520

CONN.,INLET STEM,B.**................1232321

O-RING RETAINER RING...............1237122

O-RING,.375 X .125........................1237023

CO2 TANK W/CARTON,20LBEMPTY............................................1

2373-S24



103.1 Pneumatic Power Assembly



104.1 Base Assembly


DECAL,GT,GH,"350 MAX LOAD.....122751




DECAL,TOWER "NO RIDERS".......122732

Decal "Serial #, Model #, 2130, 2125,2120, 2115.......................................1

3

SCREW,HHC,3/8-16 X 1.................461754

HEAD CASTING..............................15component no longer available

HEADCASTING,GT/GH--DRILLED--........1

22315

HEAD CASTING-2125....................122325

GT HEAD CASTING--DRILLED--.....122335

SCREW,RHM,10-32 X .38...............360666

CLAMP WELDMENT-LVL. JACKCABLE.............................................2

43177

NUT,NYLOCK,1/4-20.......................460918

SCREW,HHC,1/4-20 X 1.................268889

WASHER,FLAT,USS,1/4"Y..............2663810

SCREW,HHC,1/4-20 X .75..............2609011

1/4 X 5.5TURNBUCKLE(EYE+HOOK)..........2

240112

CABLE KIT-2115 LEVELINGJACK................................................1

1640513


1640613


1640713


1640813

LEVELING JACKASSY-TOWER/HOIST.....................4

225214

Incl. Index #15-#24

NUT,NYLOCK,1/4-20.......................1609114Incl. w/#13

SCREW,RHM,10-32 X 1.25.............16179151

NUT,NYLOCK,10-32........................16178161

SCREW,HHC,3/8-16 X 2.25............16708171


HANDLE BALL KNOB.....................16082181

NUT,NYLOCK,3/8-16.......................24828191

OBS.SEE 6128P-JACK HANDLE.....16128Z201

WASHER,STAR,EXTERNAL,.375....16700211

Screw Jack - 12.0"...........................16124221

NUT,NYLOCK,3/4-10.......................210258231

LEVELING JACKFOOT--DRILLED..............................1

1429124

1

CASTER, POST SW W/SB 6 X1.375................................................4

217425

NUT,LP NYLOCK,1/2-13.................4608626

LEG W/HANDLE-2115 L.J.-24".......11641527

LEG W/HANDLE-2120 L.J.-30".......11641627

LEG W/HANDLE-2125 L.J.-30".......11641727

LEG W/HANDLE-2130 L.J.-30".......11641827

LEGWELD.W/PIN-24"HOIST/TWR.LJ.....3

2116027

All Legs Incl. Part #34-#37

LEGWELD.W/PIN-30"HOIST/TWR.LJ.....3

2116127

VALVE,QUICK EXHAUST ( HOIST) .......................................................1

221128

ELBOW,130238-4-4.........................22051629

NIPPLE,1/4 MPT X 1.5",BRASS.....22051530

QUICK DISCON.SCKT #11001/4MPT............................................1

220631

BASECASTING-TOWER/HOIST,DRILL....1

222132

LEG TUBEW/PIN-24"HOIST/TOWER...............3

2115833

All Legs Incl.Part #34-#37

LEG TUBEW/PIN-30"HOIST/TOWER...............3

2115933

LEG ASSY. 24"W/HANDLE--2012--.........................1

222933



104.1 Base Assembly


LEG ASSY.,30"W/HANDLE--2120--.........................1

245633

LEG ASSY.,30"W/HANDLE--2125--.........................1

245733

LEG ASSY.,30"W/HANDLE--2130--.........................1

245833

RIVET,STL,STL.MAN,P,.25 X .25.....4627134

CABLE OVAL SLEEVE, 1/16...........9223835

LANYARD ASSYHOIST/AWP-7"**.............................4

222336

PIN,BALL RET.-.25 X 2.5................41106437

DECAL,DOWN SPEED...................1209838

CO2 TANKMT.BRKT.WELD.-(EURO)................1

218139

Europe

CO2 TANKMT.BRKT.WELD.-(JAPAN)...............1

218439

Japan

MOUNTINGBRKT.ASSY-DOMES.C02...............1

231039

Domestic

CLAMP SET(PAIR)20LB CO2TANK%%.........................................1

231340

CLAMP SET-(PAIR),10LB CO2TANK...............................................1

231440

CLAMP SET-(PAIR),*JAPAN*CO2.................................................1

231640

Japan

Footnotes 1: Number shown refers to the quantity perLeveling Jack Assembly. Refer to P.N. 2252for quantity per unit.



104.1 Base Assembly(continued)

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

17–1810258 ........................1811064 ........................17–1814291 ........................17–1816405 ........................17–1816406 ........................17–1816407 ........................17–1816408 ........................17–1816415 ........................17–1816416 ........................17–1816417 ........................17–1816418 ........................132032 ..........................132033 ..........................132037 ..........................132038 ..........................132042 ..........................132042A ........................132043 ..........................132044 ..........................132047 ..........................132048 ..........................17–1820515 ........................17–1820516 ........................132052 ..........................132052A ........................132053 ..........................132054 ..........................132057 ..........................132058 ..........................132062 ..........................132062A ........................132063 ..........................132064 ..........................132067 ..........................132068 ..........................132071-20A ...................132072 ..........................132072A ........................132073 ..........................132074 ..........................132077 ..........................132078 ..........................132082 ..........................132082A ........................132083 ..........................132084 ..........................132087 ..........................132088 ..........................132092 ..........................132092A ........................132094 ..........................13, 152095 ..........................182098 ..........................1521134 ........................17–1821158 ........................17–1821159 ........................17–1821160 ........................17–1821161 ........................152153 ..........................152155 ..........................132156 ..........................152167 ..........................152168 ..........................17–182174 ..........................182181 ..........................182184 ..........................17–182206 ..........................17–182211 ..........................17–182221 ..........................182223 ..........................17–182229 ..........................17–182231 ..........................17–182232 ..........................17–182233 ..........................182238 ..........................

PagePart Number

132240 ..........................17–182252 ..........................132257 ..........................17–182273 ..........................17–182275 ..........................17–182277 ..........................17–182278 ..........................17–182279 ..........................182310 ..........................182313 ..........................182314 ..........................182316 ..........................152320 ..........................152322 ..........................152323 ..........................152324 ..........................152325 ..........................152326 ..........................152327 ..........................152328 ..........................152329 ..........................152330 ..........................152331 ..........................152332 ..........................152333 ..........................152334 ..........................152335 ..........................152336 ..........................152343 ..........................152346 ..........................152348 ..........................152370 ..........................152371 ..........................152373-S .......................17–182401 ..........................152453 ..........................182456 ..........................182457 ..........................182458 ..........................17–184317 ..........................17–184828 ..........................17–186066 ..........................17–186082 ..........................17–186086 ..........................17–186090 ..........................17–186091 ..........................17–186124 ..........................17–186128Z ........................17–186175 ..........................17–186178 ..........................17–186179 ..........................186271 ..........................17–186638 ..........................17–186700 ..........................17–186708 ..........................17–186888 ..........................


August 2015

Part Number Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

11/4 X 5.5 TURNBUCKLE(EYE+HOOK)......17–18

44th Stage Tube, 50.375", 2115.....13

77th Stage Tube, 57.0", 2130.....13

BBase Assembly Refer to Figure 4.....11BASE CASTING-TOWER/HOIST,DRILL.....17–18

BASE PISTON.....13BUSHING,130140-4-2.....15

CCABLE KIT-2115 LEVELING JACK.....17–18CABLE KIT-2120 LEVELING JACK.....17–18CABLE KIT-2125 LEVELING JACK.....17–18CABLE KIT-2130 LEVELING JACK.....17–18CABLE OVAL SLEEVE, 1/16.....18CASTER, POST SW W/SB 6 X 1.375.....17–18CLAMP SET(PAIR)20LB CO2 TANK%%.....18CLAMP SET-(PAIR),*JAPAN* CO2.....18CLAMP SET-(PAIR),10LB CO2 TANK.....18CLAMP WELDMENT-LVL. JACK CABLE.....17–18

CO2 TANK MT.BRKT.WELD.-(EURO).....18CO2 TANK MT.BRKT.WELD.-(JAPAN).....18CO2 TANK W/CARTON,20LB EMPTY.....15CONN,BR,SWIVEL,1/4FPT-3/16 HB.....15CONN.,INLET STEM,B.**.....15CONNECTOR,B,1/4 FPT 3/16 HS.....15CONNECTOR,B,1/4 MPT-3/16 HS.....15CONTROL HOSE ASSY-TOWER.....15CONTROL VALVE,A,1/4-1/4 FPT.....15Cylinder Assembly Refer to Figure 2.....11CYLINDER ASSEMBLY-30FT TOWER.....13

DDecal "Serial #, Model #, 2130, 2125, 2120,2115.....17–18

DECAL,DOWN SPEED.....18DECAL,GT,GH,"200 MAX LOAD.....17–18DECAL,GT,GH,"250 MAX LOAD.....17–18DECAL,GT,GH,"300 MAX LOAD.....17–18DECAL,GT,GH,"350 MAX LOAD.....17–18DECAL,TOWER "NO RIDERS".....17–18DOWN BUTTON ASSEMBLY.....15

EELBOW,130238-4-4.....17–18

FFELT DUST SEAL / 2 1/2".....13FELT DUST SEAL / 2 1/4".....13FELT DUST SEAL / 2 3/4".....13FELT DUST SEAL / 3 1/4".....13FELT DUST SEAL / 3 5/8" %%.....13FELT DUST SEAL / 3".....13

GGT HEAD CASTING--DRILLED--.....17–18

HH A N D C O N T R O LASSEMBLY,COMPLETE.....15

HAND WRENCH CASTING.....15HANDLE BALL KNOB.....17–18HEAD CASTING.....17–18HEAD CASTING,GT/GH--DRILLED--.....17–18HEAD CASTING-2125.....17–18HOSE & HAND CONTROL ASSY.TOWER...15HOSE CRIMP,.5 O.D......15HOSE-3/16,RUBBER,DUAL WELD-BUL.....15

LLANYARD ASSY HOIST/AWP-7"**.....18LEG ASSY. 24" W/HANDLE--2012--.....17–18LEG ASSY.,30" W/HANDLE--2120--.....18LEG ASSY.,30" W/HANDLE--2125--.....18LEG ASSY.,30" W/HANDLE--2130--.....18LEG TUBE W/PIN-24"HOIST/TOWER....17–18LEG TUBE W/PIN-30"HOIST/TOWER....17–18LEG W/HANDLE-2115 L.J.-24".....17–18LEG W/HANDLE-2120 L.J.-30".....17–18LEG W/HANDLE-2125 L.J.-30".....17–18LEG W/HANDLE-2130 L.J.-30".....17–18LEG WELD.W/PIN-24"HOIST/TWR.LJ.......17–18

LEG WELD.W/PIN-30"HOIST/TWR.LJ.......17–18

LEVELING JACK ASSY-TOWER/HOIST.....17–18

LEVELING JACK FOOT--DRILLED.....17–18

MMOUNTING BRKT.ASSY-DOMES.C02.....18

NNIPPLE,1/4 MPT X 1.5",BRASS.....17–18NIPPLE,CLOSE, ST, 1/4 MPT X 1.....15NIPPLE,ST, 1/4 MPT X 4 1/2.....15NUT CO2 CONNECTOR,EUROPE/JAPAN...15NUT,CO2 CONNECTOR,DOMESTIC.....15NUT,LP NYLOCK,1/2-13.....17–18NUT,NYLOCK,1/4-20.....17–18NUT,NYLOCK,10-32.....17–18NUT,NYLOCK,3/4-10.....17–18NUT,NYLOCK,3/8-16.....17–18

OO-RING RETAINER RING.....15O-RING, 1.75 X .188 <2-327>.....13O-RING, 2 X .210 <2-329>.....13O-RING, 2.25 X .210 <2-331>.....13O-RING, 2.5 X .210 <2-333>.....13O-RING, 2.75 X .210 <2-335>.....13O-RING, 3.125 X .125 <2-235>.....13O-RING,.375 X .125.....15OBS.SEE 6128P-JACK HANDLE.....17–18

PPIN,BALL RET.-.25 X 2.5.....18PISTON 4TH STAGE.....13PISTON W/PLUG-15 FT. #4.....13PISTON W/PLUG-20 FT. #5.....13PISTON W/PLUG-25 FT. #6.....13PISTON, 2ND STAGE.....13PISTON, 3RD STAGE.....13PISTON, 5TH STAGE.....13PISTON, 6TH STAGE.....13PISTON-7TH STAGE.....13PLUG,HEX HEAD,1/4 MPT BRASS.....15Pneumatic Power Assembly Refer to Figure3.....11

Pressure Regulator.....15

QQUICK DISCON. PLUG 1/4 MPT #10.....15QUICK DISCON.PLUG 3/16 HS #189.....15QUICK DISCON.SCKT #1100 1/4MPT......17–18

QUICK DISCONNECT SOCKET W/VALV.....15

RREGULATOR ASSY-DOMESTIC HOIST1.....15REGULATOR ASSY-METRIC,125 PSI.....15RETAINER RING - 2 1/2".....13RETAINER RING - 2 1/4".....13RETAINER RING - 2 3/4".....13RETAINER RING - 3 5/8".....13RETAINER RING / 3 1/4".....13RETAINER RING / 3".....13RIVET,STL,STL.MAN,P,.25 X .25.....18

SScrew Jack - 12.0".....17–18SCREW,HHC,1/4-20 X .75.....17–18SCREW,HHC,1/4-20 X 1.....17–18SCREW,HHC,3/8-16 X 1.....17–18SCREW,HHC,3/8-16 X 2.25.....17–18SCREW,RHM,10-32 X .38.....17–18SCREW,RHM,10-32 X 1.25.....17–18SCREW,SET,HS 10-32 X.25.....13, 15SEAL KIT,7 STAGE HOIST-COMP......13STRIP-#2 PISTON-10.063".....13STRIP-#3 PISTON-9.5".....13STRIP-#4 PISTON-8.5".....13STRIP-#5 PISTON-7.688".....13STRIP-#6 PISTON-7.188".....13STRIP-#7 PISTON-6.5".....13

TTUBE ASSEMBLY-2120 2ND STAGE.....13TUBE ASSEMBLY-2120 BASE.....13TUBE ASSEMBLY-2125 3RD STAGE.....13TUBE ASSEMBLY-2125 4TH STAGE.....13TUBE ASSEMBLY-2130 5TH STAGE.....13TUBE ASSEMBLY-2130 6TH STAGE.....13TUBE-2120 5TH STAGE(BLK)53.62".....13

UU-CUP, #27 1.75 X .313 X .313.....13U-CUP, #31, 2 X .313 X .313.....13


August 2015

Part Description Index

U-CUP, #33, 2.25 X .313 X .313.....13U-CUP, #35, 2.5 X .313 X .313.....13U-CUP, #37, 2.625 X .375 X.375.....13U-CUP,#29 1.875 X .313 X .313.....13

VVALVE MANIFOLD.....15VALVE,PRESSURE RELEASE, 1/4".....15VALVE,QUICK EXHAUST ( HOIST ).....17–18

WWASHER,FLAT,USS,1/4"Y.....17–18WASHER,STAR,EXTERNAL,.375.....17–18


August 2015

Part Description Index (continued)

This Page Intentionally Left Blank


August 2015

Part Description Index (continued)

Parts M

anualG

enie Tower

(from serial num

ber 0684-2326 to 0688-2646

Part No.20941

Rev A1

Genie Tower - Parts, Service and Operations Manualsmanuals.gogenielift.com/Parts And Service...

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