Genie S-40 Parts Book

300
Serial Number Range from SN 7001 S-40 S-45 Part No. 89721 Rev G6 October 2012

Transcript of Genie S-40 Parts Book

Page 1: Genie S-40 Parts Book

Serial Number Range

from SN 7001S-40S-45

Part No. 89721

Rev G6

October 2012

Page 2: Genie S-40 Parts Book

2 S-40,S-45 Part No. 89721

October 2012

Page 3: Genie S-40 Parts Book

Part No. 89721 S-40,S-45 3

October 2012

How to Read Your Serial Number

Page 4: Genie S-40 Parts Book

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

100 Decals101.1 Decals with Words.....................................................10

102.1 Decals with Symbols.................................................14

200 Drive Chassis Components201.1 2WD Steer Axle Linkage, Oscillating Models............18

202.1 2WD Steer Axle Linkage, Non-oscillating Models.....20

203.1 2WD Steer Axle, Wheels and Hubs...........................22

204.1 2WD Non-steer Axle (to SN 7568)............................26

204.2 2WD Non-steer Axle (from SN 7569)........................28

205.1 4WD Steer Axle Linkage...........................................32

206.1 4WD Steer Axle - Wheels and Hubs..........................34

207.1 4WD Non-steer Axle (to SN 7568)............................38

207.2 4WD Non-steer Axle (from SN 7569)........................40

208.1 Oscillation Control Valve............................................44

209.1 TraX Option Steer End...............................................46

210.1 TraX Option Non-Steer End.......................................48

211.1 TraX Option Idler Assembly.......................................50

300 Turntable Components301.1 Hydraulic and Fuel Tanks - Gasoline/LPG.................52

302.1 Hydraulic and Fuel Tanks - Diesel.............................56

303.1 Function Manifold, Plug to Platform and Auxiliary PowerUnit......................................................................................58

304.1 Turntable Rotator and Hydraulic Rotary CouplerInstallation...........................................................................60

305.1 Turntable Rotation Drive Hub.....................................62

306.1 Ground Control Box - View 1.....................................64

307.1 Ground Control Box - View 2.....................................68

308.1 Turntable Covers - View 1 (Tank Side).......................70

309.1 Turntable Covers - View 2 (Engine Side)...................72

310.1 Turntable Covers, S-40 - View 3................................74

310.1 Turntable Covers, S-45 - View 3................................76

311.1 Wire Harness and Power Cable Assemblies.............78

400 Engine Components401.1 Perkins 704-30 Engine - View 1 (to SN 7471)...........82

402.1 Perkins 704-30 Engine - View 2 (to SN 7471)...........84

403.1 Perkins 704-30 Engine - View 3 (to SN 7471)...........86

404.1 Perkins 704-30 Engine - View 4 (to SN 7471)...........88

405.1 Perkins 404D-22 Engine - View 1 (from SN 7472).....90

406.1 Perkins 404D-22 Engine - View 2 (from SN 7472).....94

407.1 Perkins 404D-22 Engine - View 3 (from SN 7472).....96

408.1 Deutz F3L 1011F Engine - View 1 (to SN 7543)........98

409.1 Deutz F3L 1011F Engine - View 2 (to SN 7543)......100

410.1 Deutz F3L 1011F Engine - View 3 (to SN 7543)......102

411.1 Deutz F3L 2011/ D2011L03i Engine - View 1 (from SN7544).................................................................................104

412.1 Deutz F3L 2011/ D2011L03i Engine - View 2 (from SN7544).................................................................................106

413.1 Ford LRG-425 EFI Engine - View 1 (to SN 7596).....110

414.1 Ford LRG-425 EFI Engine - View 2 (to SN 7596).....114

415.1 Ford LRG-425 EFI Engine - View 3 (to SN 7596).....116

416.1 Ford LRG-425 EFI Engine - View 1 (from SN 7597 to11066)...............................................................................118

417.1 Ford LRG-425 EFI Engine - View 2 (from SN 7597 to11066)...............................................................................122

418.1 Ford LRG-425 EFI Engine - View 3 (from SN 7597 to11066)...............................................................................124

419.1 Ford DSG-423 EFI Engine - View 1 (from SN 11067 to17231)...............................................................................126

420.1 Ford DSG-423 EFI Engine - View 2 (from SN 11067 to17231)...............................................................................128

421.1 Ford DSG-423 EFI Engine - View 3 (from SN 11067 to17231)...............................................................................130

422.1 Ford DSG-423 EFI Engine - View 4 (from SN 11067 to17231)...............................................................................134

423.1 Ford MSG-425 EFI Engine - View 1 (from SN17232)...............................................................................136

424.1 Ford MSG-425 EFI Engine - View 2 (from SN17232)...............................................................................138

425.1 Ford MSG-425 EFI Engine - View 3 (from SN17232)...............................................................................140

426.1 Ford MSG-425 EFI Engine - View 4 (from SN17232)...............................................................................142

427.1 Engine Tray, Battery and Filter Installation...............144

500 Boom Components501.1 Boom Lift and Master Leveling Cylinder Installation.146

502.1 Boom Assembly, S-40.............................................148

503.1 Boom Assembly, S-45.............................................150

4 S-40,S-45 Part No. 89721

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Table of Contents

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504.1 Cable Track Installation............................................152

505.1 Slave Cylinder and Platform Rotator, S-40 model....154

506.1 Jib Boom and Platform Rotator, S-45 model (to SN14241)...............................................................................156

506.2 Jib Boom and Platform Rotator, S-45 model (from SN14242)...............................................................................158

600 Platform Components601.1 Platform Installation - View 1...................................160

602.1 Platform Installation - View 2...................................164

603.1 Platform Control Box - View 1..................................168

604.1 Platform Control Box - View 2..................................170

605.1 Joysticks (to SN 12509)...........................................172

605.2 Joysticks (from SN 12510).......................................174

700 Hydraulic Components701.1 Function Manifold (to SN 16790).............................176

701.2 Function Manifold (from SN 16791).........................180

702.1 Traction Manifold (to SN 7568)................................184

702.2 Traction Manifold (from SN 7569 to 15822).............186

702.3 Traction Manifold (from SN 15823)..........................188

703.1 Two-Speed/Brake Manifold......................................190

704.1 Jib Select, Platform Rotate and GeneratorManifolds...........................................................................192

705.1 Oil Diverter Manifold (welder option).......................194

706.1 Hydraulic Pumps.....................................................196

707.1 Hydraulic Hoses and Fittings - 2WD Drive and SteerSystem (to SN 7568).........................................................198

707.2 Hydraulic Hoses and Fittings - 2WD Drive and SteerSystem (from SN 7569).....................................................200

708.1 Hydraulic Hoses and Fittings - 4WD Drive and SteerSystem (to SN 7568).........................................................202

708.2 Hydraulic Hoses and Fittings - 4WD Drive and SteerSystem (from SN 7569).....................................................204

709.1 Hydraulic Hoses and Fittings - Oscillate System.....206

710.1 Hydraulic Hoses and Fittings - Turntable.................208

711.1 Hydraulic Hoses and Fittings - Boom Components..212

712.1 Hydraulic Hoses and Fittings - Boom Components..214

800 Accessories801.1 Alarm and Beacon Package, Drive Light Option.....216

802.1 Platform Options......................................................218

803.1 Ground and Platform Control Box Covers Options...222

804.1 Platform Overload - European Models....................224

805.1 Platform Half-Mesh and Pipe Cradle.......................226

806.1 Air Line to Platform..................................................228

807.1 Cold Start Package..................................................230

808.1 Hydraulic Generator Option - View 1 (to SN 16452).232

809.1 Hydraulic Generator Option - View 2 (to SN 16452).234

810.1 Hydraulic Generator Option (MTE) - View 1 (from SN16453)...............................................................................236

811.1 Hydraulic Generator Option (MTE) - View 2 (from SN16453)...............................................................................238

812.1 Welder Option, Chassis Components - View 1........240

813.1 Welder Option, Platform Components - View 2.......242

814.1 Hoses and Fittings - Welder....................................244

815.1 Hydraulic Oil Cooler Option.....................................246

816.1 Hostile Environment Package - View 1....................248

817.1 Hostile Environment Package - View 2....................250

818.1 Hostile Environment Package - View 3....................252

819.1 Hostile Environment Package - View 4....................254

820.1 Hostile Environment Package - View 5....................256

821.1 Gauge Option..........................................................258

822.1 Panel Cradle............................................................260

823.1 Second LPG Carrier Option.....................................262

824.1 Tow Package............................................................264

825.1 Aircraft Protection Package (from SN 89521)..........266

IndicesPart Number Index.............................................................268

Part Description Index.......................................................277

Cross ReferencesFittings Cross Reference...................................................292

Part No. 89721 S-40,S-45 5

October 2012

Table of Contents (continued)

Page 6: Genie S-40 Parts Book

6 S-40,S-45 Part No. 89721

October 2012

Notes

Page 7: Genie S-40 Parts Book

Part No. 89721 S-40,S-45 7

October 2012

Parts Stocking List

Page 8: Genie S-40 Parts Book

8 S-40,S-45 Part No. 89721

October 2012

How To Order Parts

Page 9: Genie S-40 Parts Book

Part No. 89721 S-40,S-45 9

October 2012

Fax Order Form

Page 10: Genie S-40 Parts Book

10 S-40,S-45 Part No. 89721

100 Decals October 2012

101.1 Decals with Words

Page 11: Genie S-40 Parts Book

Description Qty.Part No.Item

DECAL KIT,INSTR, GAS, 200389834--Gasoline/LPG models; includes items2-7, 9, 10, 12-14, 16-19, 21-26, 29,30, 44-47, 51 and 57; to SN 7181

DECAL KIT,INST.S40 DIESEL,200389835--Diesel models; includes items 2-6, 8,10, 12-14, 16-19, 21-30, 44-47, 51 and57; to SN 7181

DECAL KIT,WORDS, S40/45102150--includes items 1-5, 7-10, 12-14, 16-19,21-30, 36, 43-49, and 51; from SN7182 to SN 9752

DECAL KIT,WORDS, S40/45111322--includes items 1-5, 7-10, 12-14, 16-19,21-30, 36, 43-49, and 51; from SN9753 to 14677

DECAL KIT,WORDS, SERV, S40/45122886--includes items 1-5, 7-10, 12-14, 16-19,21-30, 32, 36, 43-48, 51 and 58; fromSN 14678

KIT,WHEEL LOAD DECAL S40 2ND229352--Kit includes operator manual for unitswith SN 832 to 7189 and decal part226500

KIT,WHEEL LOAD DECAL S40 3RD228844--Kit includes operator manual for unitswith SN 7190 to 9752 and decal part226500

KIT,WHEEL LOAD DECAL S40 4TH228846--Kit includes operator manual for unitswith SN 9753 to 14677 and decal part226500

KIT,WHEEL LOAD DECAL S40228836--Kit includes operator manual for unitsfrom SN 14678 and decal part 226500

KIT,WHEEL LOAD DECAL S45 2ND229353--Kit includes operator manual for unitswith SN 832 to 7189 and decal part226501

KIT,WHEEL LOAD DECAL S45 3RD228845--Kit includes operator manual for unitswith SN 7190 to 9752 and decal part226501

KIT,WHEEL LOAD DECAL S45 4TH228847--Kit includes operator manual for unitswith SN 9753 to 14677 and decal part226501

KIT,WHEEL LOAD DECAL S45228837--Kit includes operator manual for unitsfrom SN 14678 and decal part 226501

Description Qty.Part No.Item

DECAL,NOTICE,SHUTOFFVALVES...........................................1

259941

DECAL,ARROW BLUE....................1272042

DECAL,ARROW YELLOW LRG9".....................................................1

272053

DECAL,TRIANGLE,BLUE...............2272064

DECAL,TRIANGLE,YELLOW..........2272075

DECAL,DANGER,ELEC.HAZ.STAYCLR.................................................2

275646

to SN 14677

DECAL,DANGER,ELECT HAZARD***114390--from SN 14678

DECAL,LABEL,UNLEADED GASONLY...............................................1

281587

DECAL,LABEL,DIESEL FUEL........1281598

DECAL,LABEL,LIQUIDPROPANE.......................................2

281609

DECAL,WARN,CRUSH HAZARDHAND..............................................3

2816110

DECAL,INSTR,MAX SIDEFRC,ANSI........................................1

9788711

to SN 9752

DECAL,INSTR,MAX SIDE FRC,ANSI97887--from SN 9753

DECAL,NOTICE,HAZARDOUSMAT'LS*...........................................1

2816412

to SN 14677

DECAL,DANGER,BATTERYSAFETY***

31788--

from SN 14678

DECAL,INSTRUCT,FOOTSWITCHOPER..............................................1

2816513

DECAL,DANGER,NOSMOKING***...................................1

2817114

to SN 14677

DECAL,DANGER,NO SMOKING114258--from SN 14678

DECAL,POWER TO PLATFORM230V................................................2

2817415

DECAL,WARNING-COMPARTACCESS..........................................1

2817516

DECAL,LABEL,MANUAL NOTHERE...............................................1

2817617

DECAL,WARN,CRUSH HAZARDPLAT................................................2

2817718

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101.1 Decals with Words

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Description Qty.Part No.Item

DECAL,WARN,NO STEP ORRIDE................................................1

2818119

DECAL,POWER TO PLATFORM115V................................................2

2823520

DECAL,WARN,IMPROPEROPERATION....................................1

2823621

DECAL,NOTICE,MAX LOAD 500LBS..................................................1

3008022

DECAL,DANGER DO NOT ALTERSWTC..............................................3

3106023

DECAL,DANGER,GEN SAFETYRULES.............................................2

9789024

to SN 9752

DECAL,DANGER,GENERALSAFETY***

114389--

from SN 14678

DECAL,DANGER,GEN SAFETYRULES

97890--

from SN 9753 to SN 14677

DECAL,NOTICE,TIREPRESSURE.....................................4

22649925

DECAL,DANGER,TILT ALARM***....13395226to SN 14677

DECAL,DANGER,TIPOVER,TILT114416--from SN 14678

DECAL,NOTICE,AIR INLET***........13559927

DECAL,LABEL,PATENTS................13814928

DECAL,LANYARD ANCHORAGEPOINT..............................................3

4043429

DECAL,NOTICE, FUNCTIONENABLE*.........................................1

4366330

to SN 7180

DECAL,LABEL,AIRLINE 110 PSI.....24498131

DECAL,NOTICE,FORD EFI ENGSPEC...............................................1

4974132

to SN 7596

DECAL,FORD ENGINE SPECDSG423

114169--

from SN 11067 to SN 17231

DECAL,FORD ENGINE SPECMSG425

215527--

from 17232

DECAL,NOTICE,FORD ENG SPECST2

97571--

from SN 7597 to SN 11066

Description Qty.Part No.Item

DECAL,INSTR,SIDEFRC/WIND,AUS...............................1

4498633

Australia Models; European models;to SN 9752

DECAL,COSMETIC,4 X 2...............15296634

DECAL,COSMETIC,4 X 4...............15296735

DECAL,NOTICE,DEUTZ ENGSPEC...............................................1

5303736

to SN 7543

DECAL,LOW/ULTRA LOW SULFRFUEL

133278--

Deutz Models; from SN 15151

DECAL,NOTICE,DEUTZ ENG SPEC33986--to SN 7543

DECAL,ENGINE SPEC,DEUTZ 201197548--Deutz Models; from SN 7544

DECAL,COSMETIC,GENIE S-45.....16207437

DECAL,COSMETIC,GENIE S-40.....16207238

DECAL,COSMETIC,S40.................16207339

DECAL,COSMETIC,S45.................16207540

DECAL,COSMETIC,S40,10"...........16295941

DECAL,COSMETIC,S45,10"...........16296042

DECAL, ENGINE SPEC,PERKINS.........................................1

6346143

to SN 7471

DECAL,ENGINE SPEC,PERKINS***133238--from SN 15151

DECAL,LOW/ULTRA LOW SULFRFUEL

133278--

Perkins Models; from SN 15151

DECAL, ENGINE SPEC, PERKINS82644--from SN 7472 to SN 15150

DECAL FAULT CODE......................18224344

DECAL,NOTICE,OPERATINGINST.**.............................................2

8231745

to SN 7181

DECAL,NOTICE,OPER INST.IC1000057--from SN 9753

DECAL,NOTICE,OPER INST.IC***82283--from SN 7182 to SN 9752

DECAL,LABEL-CHEVRONRANDO............................................1

8236646

DECAL,GROUND CONTROLPANEL.............................................1

8219547

to SN 7181

DECAL,GROUND CONTROL PANEL82581--from SN 7182

12 S-40,S-45 Part No. 89721

100 Decals October 2012

101.1 Decals with Words(continued)

Page 13: Genie S-40 Parts Book

Description Qty.Part No.Item

DECAL,LABEL,WHEEL LOADS-40.................................................4

22650048

DECAL,LABEL,WHEEL LOADS-45.................................................4

22650149

SERIAL # LABEL,MYLAR 4X8***.....17704650

DECAL,PLATFORM CONTROLPANEL

8246951

to SN 7181

DECAL,LABEL,FUEL SELECTPATCH

82242--

Ford models

DECAL,PLATFORM CONTROLPANEL

82767--

from SN 7182

DECAL,PROTCTR,CLEAR,PLATE*89836--

DECAL,LABEL,BELT ROUTINGDSG.................................................1

11427752

Ford models; to SN 17231

DECAL,LABEL,BELT,MSG425215526--from SN 17232

Caution - 12V Electrical...................111958953Ford DSG-423 models; from SN11067

DECAL,LABEL,TRANSPORTDIAGRAM........................................2

11409954

DECAL,FIRE EXTINGUISHER.......18286255

DECAL,DANGER,TIP-OVER,WELDER**.19757956

DECAL,NOTICE,HI FLOATTIRES..............................................4

13309557

DECAL,ANNUAL INSP***5286558from SN 14678

DECAL,NOTICE,HI FLOATTIRES..............................................4

13309559

Australia Model

DECAL,INSTRUCTIONS S40/45AUS.................................................2

22651560

Australia Model

DECAL,DANGER,TIP-OVER,TIRES.14359561Australia Model

TAPE, PROTECTIVE MASK............2T11277362from SN 16055

DECAL,POWER TO PLATFORM230V

2817463

(MTE) generator option; from SN16453

Description Qty.Part No.Item

DECAL,POWER TO PLATFORM115V

2823564

(MTE) generator option; from SN16453

DECAL,LABEL,CB SYMBOL11423665(MTE) generator option; from SN16453

DECAL,TOWING INSTRUCTIONS2910466Tow option

DECAL,CAUTION,TOWING SPEED4704167Tow option

DECAL DANGER TIP-OVERTRAX...............................................4

21756168

Trax option

DECAL MAX WHEEL LOAD , S40TRAX...............................................4

21755969

Trax option

DECAL MAX WHEEL LOAD , S45TRAX...............................................4

21756069

Trax option

DECAL COSM, S40 TRAX..............121773470Trax option

DECAL COSM, S45 TRAX..............121773570Trax option

DECAL COSMETIC, S40 TRAX......121777771Trax option

DECAL COSMETIC, S45 TRAX......121777871Trax option

DECAL COSMETIC, S40 TRAX......121755772Trax option

DECAL COSMETIC, S40 TRAX......121755872Trax option

Part No. 89721 S-40,S-45 13

100 DecalsOctober 2012

101.1 Decals with Words(continued)

Page 14: Genie S-40 Parts Book

14 S-40,S-45 Part No. 89721

100 Decals October 2012

102.1 Decals with Symbols

Page 15: Genie S-40 Parts Book

Description Qty.Part No.Item

DECAL KIT,SYMBOLS,S40/45102149--includes items 1-11, 24-30, 32 and34-36; to SN 14677

DECAL KIT,SYMBOLS,SERV, S40/45122887--includes items 1-11, 24-30, 32 and34-36; from SN 14678

DECAL,ARROW BLUE....................1272041

DECAL,ARROW YELLOW LRG9".....................................................1

272052

DECAL,TRIANGLE,BLUE...............2272063

DECAL,TRIANGLE,YELLOW..........2272074

DECAL,LABEL,UNLEADED GASONLY...............................................1

281585

DECAL,LABEL,DIESEL FUEL........1281596

DECAL,LABEL,LIQUIDPROPANE.......................................1

281607

DECAL,DANGER,NOSMOKING***...................................1

281718

DECAL,LABEL,NO SMOKING,SYMB114251--from SN 14678

DECAL,POWER TO PLATFORM230V................................................2

281749

DECAL,POWER TO PLATFORM115V................................................2

2823510

DECAL,LANYARD ANCHORAGEPOINT..............................................3

4043411

DECAL,LABEL,AIRLINE 110 PSI.....24498112

DECAL,COSMETIC,4 X 2...............15296613

DECAL,COSMETIC,4 X 4...............15296714

DECAL,COSMETIC,GENIE S-40.....16207215

DECAL,COSMETIC,S40.................16207316

DECAL,COSMETIC,GENIE S-456207417

DECAL,COSMETIC,S456207518

DECAL,COSMETIC,S40,10"...........16295919

DECAL,COSMETIC,S45,10"6296020

DECAL,DANGER,MAX SIDEFRC,667N........................................1

8260221

USA / Canada models

DECAL,DANGER,SIDE FRC400N................................................1

8260422

European models

DECAL,PLATFORM CONTROLPANEL.............................................1

8246923

to SN 7181

Description Qty.Part No.Item

DECAL,LABEL,FUEL SELECTPATCH

82242--

Ford models

DECAL,PROTCTR,CLEAR,PLATE*89836--

DECAL,PLATFORM CONTROLPANEL.............................................1

8276724

from SN 7182

DECAL,PROTCTR,CLEAR,PLATE*89836--

DECAL,WARNING,CRUSHINGHAZARD..........................................3

8247225

DECAL,SYMBOL-COMPACCESS..........................................1

8247326

DECAL,SYMBOL-READ THEMANUAL..........................................2

8248727

DECAL,DANGER,ELEC.HAZ.STAYCLR.................................................3

8254428

to SN 14677

DECAL,DANGER,ELEC.HAZ.STAYCLR

133067--

from SN 14678

DECAL,DANGER,MAX LOAD 227KG...................................................1

8254529

to SN 14677

DECAL,LABEL,MAX CAPACITY***82601--from SN 14678

DECAL,WARN,CRUSH HAZARDPLAT................................................2

8254830

DECAL,GROUND CONTROLPANEL.............................................1

8219531

to SN 7181

DECAL,GROUND CONTROL PANEL82581--from SN 7182

DECAL,LABEL,TIREPRESS,S40/45................................4

8258632

DECAL,HIFLOT TIREPRESS,S40/45................................4

8258733

DECAL,LABEL,WHEEL LOADS-40.................................................4

22650034

(S-40)

DECAL,LABEL,WHEEL LOADS-40.................................................4

8258834

(S-40)

DECAL,LABEL,WHEEL LOAD S-45226501--(S-45)

DECAL,DRIVE ENABLE PATCH.....18264636

DECAL,CAUTION,SHUTOFFVALVES...........................................1

8292437

to SN 14677

Part No. 89721 S-40,S-45 15

100 DecalsOctober 2012

102.1 Decals with Symbols

Page 16: Genie S-40 Parts Book

Description Qty.Part No.Item

DECAL,LABEL,LOWER MIDRAIL....19781538

DECAL,LABEL,TRANSPORTDIAGRAM........................................2

11409939

DECAL,LABEL,107 DB***...............18224740to SN 15690

DECAL,LABEL,DECIBEL 102114160--from SN 15691

DECAL,LABEL,BELT ROUTINGDSG.................................................1

11427741

Ford models

DECAL,DANGER,TIPOVER,TILTSYM

11447342

from SN 14678

DECAL,LABEL,TIP OVER LMTSWTCH

11425243

from SN 14678

DECAL,LABEL,FALL HAZARD***11424744from SN 14678

DECAL,SYMBOL-BATTERY SAFETY8248145from SN 14678

TAPE,WARNING,BLK/YEL,50'***............................................197

3355046

European models; from SN 14109

TAPE, PROTECTIVE MASKT11277347from SN 16055

DECAL,POWER TO PLATFORM230V

2817448

(MTE) generator option; from SN16453

DECAL,LABEL,CB SYMBOL11423649(MTE) generator option; from SN16453

DECAL,SYMBOL-READ THEMANUAL

8248750

Tow option

DECAL,LABEL, TIPOVER, TRAXSYMB..............................................4

13326351

Trax option

DECAL MAX WHEEL LOAD , S40TRAX...............................................4

21755952

Trax option

DECAL MAX WHEEL LOAD , S45TRAX...............................................4

21756052

Trax option

DECAL COSM, S40 TRAX..............121773453Trax option

DECAL COSMETIC, S45 TRAX......121777853Trax option

Description Qty.Part No.Item

DECAL COSM, S45 TRAX..............121773554Trax option

DECAL COSMETIC, S40 TRAX......12177754Trax option

DECAL COSMETIC, S40 TRAX......121755755Trax option

DECAL COSMETIC, S40 TRAX......121755855Trax option

16 S-40,S-45 Part No. 89721

100 Decals October 2012

102.1 Decals with Symbols(continued)

Page 17: Genie S-40 Parts Book

This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 17

100 DecalsOctober 2012

102.1 Decals with Symbols(continued)

Page 18: Genie S-40 Parts Book

18 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

201.1 2WD Steer Axle Linkage, Oscillating Models

Page 19: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,HHC,3/8-16 X .88,GRD 8...4498571

WASHER,LOCK,.37560212

ROD END,.375 X 2.25***.................8252843

PIN,1.25DIAX3.00LG,1HOLE..........2307374

BEARING,1.25IDX1.5ODX1.00L.....2303705

OSCILLATE,CYLINDER S40/45......2890996includes item 7

VALVE,CNTERBAL,CBBB-LHN@3000**31106--

SEAL KIT,OSC.CYL.89100--

BEARING, POLYGON P2055(59105)............................................4

592667

SCREW,HHC,3/8-16 X 161758

ROD END,.375 X 3.69.....................3452269

PIN,1.50DIAX17.25LG,1HOLE........13073510

PIN,CLEVIS,1 X 2.5 LG...................41944011

RUE RING 1.00...............................47438912

CYLINDER,STEER***.....................28906513

SEAL KIT,STEER CYL (89065)89066--

BEARING,1.00IDX1.25ODX1.00L....62581714

PIN,ROLL,SST,.25 X 2.25...............41481515

PIN,1.50DIAX4.76LG,2HOLE..........45308116

BEARING,1.5 ID X 1.75 ODX1.5L....611961917

BEARING,1.5ID X 1.75OD X 1.0L....418396--use with item 89804 and 89805; fromSN 10926

YOKE ASSEMBLY 2WD S40LEFT................................................1

6551518

includes items 14 and 17; to SN 10925

YOKE ASSY, 4WD, L.S....................189804--includes items 14 and 17; from SN10926

SCREW,HHC,1/2-13 X 4822019

NUT,LP NYLOCK,1/2-13608620

PIN,1.25DIAX7.25LG,1HOLE..........23019021

SCREW,HHC,3/8-16 X 2.25670822

NUT,NYLOCK,3/8-16482823

WASHER,THRUST,1.5 X 3.5 X.187..................................................2

4507424

WASHER,FLAT,1.56 X 3.5 X .0613660325to SN 15676

SHIM, AXLE, 1.56 X 4.75122850--refer to 204.2 ; from SN 15677

Description Qty.Part No.Item

WELDMENT,FRT AXLEOSC,ASSY......................................1

102192-S26

includes items 14 and 17

YOKE ASSEMBLY 2WD S40RIGHT.............................................1

6551627

includes items 14 and 17; to SN 10925

YOKE ASSY,4WD,R.S. S40/4589805--includes items 14 and 17; from SN10926

WASHER,FLAT,1.56 X 3.5 X .0613660328to SN 15683

SHIM, AXLE, 1.56 X 4.75122850--from SN 15684

SCREW,HHC,3/8-16 X .75825529

WASHER,FLAT,1.56 X 3.5 X .0613660330

PIN,1.00DIAX2.88LG,1HOLE..........23073431

WELDMENT,TIE ROD.....................16315532

Part No. 89721 S-40,S-45 19

200 Drive Chassis ComponentsOctober 2012

201.1 2WD Steer Axle Linkage, Oscillating Models

Page 20: Genie S-40 Parts Book

20 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

202.1 2WD Steer Axle Linkage, Non-oscillating Models

Page 21: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,HHC,3/8-16 X 161751

WASHER,LOCK,.37560212

ROD END,.375 X 3.69.....................1452263

PIN,1.50DIAX17.25LG,1HOLE........1307354

CYLINDER,STEER***.....................2890655

SEAL KIT,STEER CYL (89065)89066--

BEARING,1.00IDX1.25ODX1.00L....6258176

PIN,1.50DIAX4.76LG,2HOLE..........4530817

BEARING,1.5 ID X 1.75 ODX1.5L....61196198

BEARING,1.5ID X 1.75OD X 1.0L....418396--use with item 89804 and 89805; fromSN 10926

YOKE ASSEMBLY 2WD S40LEFT................................................1

655159

includes items 6 and 8; to SN 10925

YOKE ASSY, 4WD, L.S....................189804--includes items 6 and 8; from SN 10926

SCREW,HHC,1/2-13 X 4822010

NUT,LP NYLOCK,1/2-13608611

WASHER,THRUST,1.5 X 3.5 X.187..................................................2

4507412

WASHER,FLAT,1.56 X 3.5 X .0613660313to SN 15676

SHIM, AXLE, 1.56 X 4.75122850--refer to 204.2 ; from SN 15677

AXLE WELDMENT,NON-OSC,ASSY...............................................1

102224-S14

includes items 6 and 8

YOKE ASSEMBLY 2WD S40RIGHT.............................................1

6551615

includes items 6 and 8; to SN 10925

YOKE ASSY,4WD,R.S. S40/4589805--includes items 6 and 8; from SN 10926

PIN,ROLL,SST,.25 X 2.25...............21481516

WASHER,FLAT,1.56 X 3.5 X .0613660317to SN 15683

SHIM, AXLE, 1.56 X 4.75122850--from SN 15684

SCREW,HHC,3/8-16 X .75825518

WASHER,FLAT,1.56 X 3.5 X .0613660319

SCREW,HHC,3/8-16 X .88,GRD 8...44985720

ROD END,.375 X 2.25***.................22528421

PIN,1.00DIAX2.88LG,1HOLE..........23073422

PIN,CLEVIS,1 X 2.5 LG...................21944023

Description Qty.Part No.Item

WELDMENT,TIE ROD.....................16315524

RUE RING 1.00...............................47438925

Part No. 89721 S-40,S-45 21

200 Drive Chassis ComponentsOctober 2012

202.1 2WD Steer Axle Linkage, Non-oscillating Models

Page 22: Genie S-40 Parts Book

22 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

203.1 2WD Steer Axle, Wheels and Hubs

Page 23: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,HHC,1/4-20 X .760901

WASHER,LOCK,.2563562

WASHER,FLAT,USS,1/4"Y66383

CVR ASSY W/DECALS,DRV CHASSST....................................................1

1022784

SPRING CLIP,1/4-20,MAGNI 565569125

SCREW,HHC,1-8 X 6 GRD.5343506

WASHER,FLAT,USS,1",Y388597

NUT,NYLOCK,1-8297648

WHEEL, 16X10731999to SN 10920 (8 hole) (for 73198,111448)

WHEEL, 16.5X9.75 S40732689Ato SN 10920 (8 hole) (for 102088,102089)

WHEEL, 16.5X9.75 S4073268--(8 HOLES)

WHEEL, 16.5 X 9.75 S401223489Bfrom SN 10921 (9 hole) (for 81008,81009)

WHEEL, 16.5 X 9.75 S40122348--(9 HOLES)

Ref. Tire & Wheel assemblies (referto 204.2)

10

TIRE,IMPLEMENT,12.5-16SL,14PR.27320011

TIRE & WHEEL ASSY(COMMENTS!)................................2

7319811A

Industrial, Air-filled (includes item 9)(8 hole) to SN 10920

TIRE,IMPLEMENT,12.5-16SL,14PR73200--for 73198

TIRE,12-16.5, 12PR,NON-MARKING73212--

ASSY,TIRE/WHEEL,IMP,W/SEALANT11144811BIndustrial, Air-filled with sealant(includes item 9) (8 hole) to SN 10920

TIRE,12-16.5/8PR S40 HAULER81489--

TIRE/WHEEL ASSY,RH,12-16.5/8PR8100811CRT, Air-filled, right (includes item 9) (9hole) from SN 10921

TIRE/WHEEL ASSY,LH,12-16.5/8PR8100911CRT, Air-filled, left (includes item 9) (9hole) from SN 10921

TIRE & WHEEL ASSY(COMMENTS!)................................2

73198--

(8 HOLES) shown

TIRE,12-16.5/8PR S40 HAULER***81489--for 81008, 81009

Description Qty.Part No.Item

ASSY,TIRE/WHEEL,LH,RT,W/SEALAN11145011DRT, Air-filled with sealant, left (includesitem 9) (8 hole) to SN 10920

ASSY,TIRE/WHEEL,RH,RT,W/SEALAN11145111DRT, Air-filled with sealant, right(includes item 9) (8 hole) to SN 10920

ASSY,TIRE/WHEEL,IMP,W/SEALANT111448--

TIRE & WHEEL ASSY,RH FOAM8149211ERT, Foam-filled, right (9 hole) from SN10921

TIRE & WHEEL ASSY,LH FOAM8149311ERT, Foam-filled, left (9 hole) from SN10921

TIRE/WHEELASSY,RH,12-16.5/8PR....................1

81008--

(9 HOLES)

TIRE/WHEEL,RH, 2WD NON-MARK10208811FRT, Non-marking, Air-filled, right(includes item 9) (8 hole) to SN 10920

TIRE/WHEEL,LH, 2WD NON-MARK10208911FRT, Non-marking, Air-filled, left(includes item 9) (8 hole) from 10921

TIRE,12-16.5, 12PR,NON-MARKING73212--for 102088, 102089

TIRE/WHEEL ASSY,LH,12-16.5/8PR81009--(9 HOLES)

ASSY,TIRE/WHEEL,RH,RT,NM,W/SEA11145311GRT, Non-marking, Air-filled withsealant, right (includes item 9) (9 hole)from SN 10921

ASSY,TIRE/WHEEL,LH,RT,NM,W/SEA11145411GRT, Non-marking, Air-filled withsealant, left (includes item 9) (9 hole)from SN 10921

ASSY,TIRE/WHEEL,RH,RT,W/SEALAN111451--

TIRE/WHEEL ASSY10280411HRT, Non-marking, Foam-filled, right(includes item 9) (8 hole) to SN 10920

TIRE/WHEEL ASSY10280511HRT, Non-marking, Foam-filled, left(includes item 9) (8 hole) to SN 10920

ASSY,TIRE/WHEEL,LH,RT,W/SEALAN111450--

TIRE & WHEEL ASSY,RH FOAM81492--

TIRE & WHEEL ASSY,LH FOAM81493--

TIRE/WHEEL,RH, 2WDNON-MARK.....................................1

102088--

TIRE/WHEEL,LH, 2WD NON-MARK102089--

Part No. 89721 S-40,S-45 23

200 Drive Chassis ComponentsOctober 2012

203.1 2WD Steer Axle, Wheels and Hubs

Page 24: Genie S-40 Parts Book

Description Qty.Part No.Item

ASSY,TIRE/WHEEL,RH,RT,NM,W/SEA111453--

ASSY,TIRE/WHEEL,LH,RT,NM,W/SEA111454--

TIRE/WHEEL ASSY102804--

TIRE/WHEEL ASSY102805--

CAP,DUST,45873 HUB KIT.............24511112use with item 45043; to SN 10925

COVER,HUB (88883)......................294891--use with item 88883; from SN 10926

NUT,SPINDLE,1-14.........................24511313

PIN,COTTER,.219 X 1.75................24511414

WASHER,SPINDLE.........................24511215use with item 45043; to SN 10925

SHIM,HUB (88883)..........................294892--use with item 88883; from SN 10926

OUTER CONE - MODEL 60-8........24510816use with item 45043; to SN 10925

BEARING,OUTER (88883)94893--use with item 88883; from SN 10926

HUB ASSEMBLY MODEL#60-8......24504317includes items 12, 16, 18, 19 andraces; to SN 10925

BEARING RACE (LARGE) (45873)40145--use with item 45043; to SN 10925

BEARING RACE (SMALL) (45873)40146--use with item 45043; to SN 10925

LUG BOLT,5/8-18,WHEEL HUB21166--use with item 45043; to SN 10925

HUB,2WD,FRONT***88883--from SN 10926

V-RING 100, RUBBER SEAL227986--from SN 10926

RING,OIL SEAL, 95 X 120 X 12227987--from SN 10926

LUG,STUD/WHEEL (88887)102162--use with item 88883; from SN 10926

INNER CONE - MODEL 60-8..........24510718use with item 45043; to SN 10925

BEARING,INNER (88883)94894--use with item 88883; from SN 10926

SEAL-GREASE,MODEL 60-8.........24511019use with item 45043; to SN 10925

SEAL KIT,DRIVE HUB (88887)***102126--use with item 88883; from SN 10926

SEAL/BEARING KIT (45043,54840)45873--use with item 45043; to SN 10925

Description Qty.Part No.Item

COUNTERWEIGHT,DRIVECHASSIS.........................................1

4695820

for use with S40 only

CNTWT,CAST,S40/45 2WD DRVCHAS

14620721

use with S-40 and S-45, from SN15684

COUNTERWEIGHT, S45 DRVCHASSIS.........................................1

5341521

for use with S45 only; to SN 15683

CNTWT,CAST,S40/45 2WD DRVCHAS

146207--

use with S-40 and S-45, from SN15684

SCREW,HHC,1-8 X 8.5 GRD.23407922

24 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

203.1 2WD Steer Axle, Wheels and Hubs(continued)

Page 25: Genie S-40 Parts Book

This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 25

200 Drive Chassis ComponentsOctober 2012

203.1 2WD Steer Axle, Wheels and Hubs(continued)

Page 26: Genie S-40 Parts Book

26 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

204.1 2WD Non-steer Axle (to SN 7568)

Page 27: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,HHC,1/2-13 X 2 GR560961

WASHER,LOCK,0.5"60332

SCREW,PHIL,PHM,10-24X1.5 ZINC736343

WASHER,FLAT,MS,#10,Y61464

LEVEL,BUBBLE,2 DEGREE...........1770265European models

SPRING,1X.31ODX.040WIRE,SS...........................3

770276

SPRING CLIP,10-24,ZINC...............3735757

BEARING,FL,1.50IDX1.75ODX1.10L.11196218

NON-STEER AXLE ASSY...............1898029includes items 8 and 11

BEARING,1.5ID X 1.75OD X 1.0L....11839610

WASHER,FLAT,1.56 X 3.5 X .0613660311

Ref. Tire & Wheel assemblies (referto 204.2)

12

Ref. Tire & Wheel assemblies (referto 204.2)

13

Ref. Tire & Wheel assemblies (referto 204.2)

14

SCREW,HHC,5/8-11 X 3 GRD.8....121300415

WASHER,FLAT,.688X1.160X.09....125691116

TORQUE HUB,35:1***.....................22019317

SEAL KIT (W1B) TORQUE HUBS21142--

BEARING KIT (45553) TORQUE HUB21143--

CAP,DISENGAGE-45553 TORQUEHUB

21144--

DISCONNECT ROD-45553 TQ.HUB21145--

COVER CAP,TORQUE HUB***21146--

WASHER,THRUST,TORQUE HUB21148--

LUG,WHEEL STUD,5/8-18,W1/4HB**21149--

O-RING, TORQUE HUB37097--included in Seal Kit

KIT,COVER,TORQUE HUB,45553***58438--

THRUST CAP (20193)58589--

O-RING,2-044 BUNA***..................25208718

BRAKE,MICO,1200 IN/LB***...........24191219includes item 18

BEARING KIT, AUSCO***65608--

SPRING (RED) MICO72319--For 41912; 8 required per brake

LINING KIT,AUSCO BRAKE***77239--

Description Qty.Part No.Item

SEAL KIT, AUSCO BRAKE***77240--

O-RING,MOTOR TO BRAKE***......22281120

MOTOR,HYDRAULIC,AXIALPORTS***........................................2

4139821

includes item 20

SEAL KIT,SUNSTRAND32680--

SCREW,SHC,1/2-13X5.0 GR 5 ZINC7385822

WASHER,FLAT,.5 HARDENED.......41306623

SPRING CLIP,1/4-20,MAGNI 565.....85691224

COVER,NON-STEER AXLE"BLUE".............................................2

30802P25

SCREW,HHC,1/4-20 X .7609026

WASHER,LOCK,.25635627

WASHER,FLAT,USS,1/4"Y663828

BAR,AXLE ROTATIONSTOP,OSC.......................................2

3069029

oscillating models

BAR,AXLE ROTATIONSTOP,NON-OSC

30691--

non-oscillating models

SHIM,AXLE ROTATION STOP3080830

SHIM,AXLE ROTATION STOP,22 GA.3080931

PIN,1.50DIAX17.25LG,1HOLE........13073532

ROD END,.375 X 3.69.....................14522633

SCREW,HHC,3/8-16 X 1617534

COVER, CHASSIS ASSYW/DECALS......................................1

8980335

Part No. 89721 S-40,S-45 27

200 Drive Chassis ComponentsOctober 2012

204.1 2WD Non-steer Axle (to SN 7568)

Page 28: Genie S-40 Parts Book

28 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

204.2 2WD Non-steer Axle (from SN 7569)

Page 29: Genie S-40 Parts Book

Description Qty.Part No.Item

WASHER,FLAT,1.56 X 3.5 X .061366031to SN 15676

SHIM, AXLE, 1.56 X 4.75122850--from SN 15677

SCREW,HHC,3/8-16 X .7582552from SN 15677

WASHER,LOCK,0.5"60333

SCREW,HHC,1/2-13 X 2 GR560964

SCREW,PHIL,PHM,10-24X1.5 ZINC736345

WASHER,FLAT,MS,#10,Y61466

LEVEL,BUBBLE,2 DEGREE...........1770267European models

SPRING,1X.31ODX.040WIRE,SS...........................3

770278

SPRING CLIP,10-24,ZINC...............3735759

BEARING,FL,1.50IDX1.75ODX1.10L.111962110

NON-STEER AXLE ASSY...............18980211includes items 10 and 13

BEARING,1.5ID X 1.75OD X 1.0L....11839612

WASHER,FLAT,1.56 X 3.5 X .0613660313

WHEEL, 16.5 X 9.75 S40................212234814

NUT,LUG,5/8-18 X 90DEGREE,Z45................................18

5462715

to SN 13953

LUGFL&RING ASSY KIT HI FLOS40..................................................1

111368--

lug nut replacment kit for HI FL tires,includes parts 122313P and 77674;from SN 13954

LUGFL&RING ASSYKIT,FM,AIR,S40...............................1

111369--

lug nut replacment kit for air filled tires,includes parts 122313P and 77674; ;from SN 13954

LUGFL&RING ASSY KIT CES40/Z60...........................................1

111370--

lug nut replacment kit for CE and foamfilled tires, includes parts 122313P and77674; from SN 13954

WHEEL RING WASHER,PTD.........1122313P--requires lug nut p/n 77674, from SN13954

NUT,HEX,FLANGE 5/8-18,GRD 8ZI.....................................................9

77674--

from SN 13954

Description Qty.Part No.Item

TIRE/WHEEL ASSY,RH,12-16.5/8PR8100816ART, Air-filled, right (includes item 14)(9 hole)

TIRE/WHEEL ASSY,LH,12-16.5/8PR8100916ART, Air-filled, left (includes item 14) (9hole)

TIRE,12-16.5/8PR S40 HAULER81489--for 81008, 81009

ASSY,TIRE/WHEEL,RH,RT,W/SEALAN11144916BRT, Air-filled with sealant, right (9 hole)

ASSY,TIRE/WHEEL,LH,RT,W/SEALAN11145016BRT, Air-filled with sealant, left (9 hole)

TIRE & WHEEL ASSY,RH FOAM8149216CRT, Foam-filled, right (9 hole)

TIRE & WHEEL ASSY,LH FOAM8149316CRT, Foam-filled, left (9 hole)

TIRE & WHEEL ASSY,RH7320416DRT, Non-marking, Air-filled, right(includes item 14) (9 hole)

TIRE & WHEEL ASSY,LH7320516DRT, Non-marking, Air-filled, left(includes item 14) (9 hole)

TIRE,12-16.5, 12PR,NON-MARKING73212--for 73204, 73205

ASSY,TIRE/WHEEL,RH,RT,NM,W/SEA11145316ERT, Non-marking, Air-filled withsealant, right (9 hole)

ASSY,TIRE/WHEEL,LH,RT,NM,W/SEA11145416ERT, Non-marking, Air-filled withsealant, left (9 hole)

S40 NM RT TIRE,RH10280216FRT, Non-marking, Foam-filled, right (9hole)

S40 NM RT TIRE,LH10280316FRT, Non-marking, Foam-filled, left (9hole)

SCREW,HHC,5/8-11 X 2.25GR8...............................................12

7345517

WASHER,FLAT,.625HARDENED..................................12

1306418

WHEEL DRIVE W/ BRAKE,57:1***13933019ABACKWARD COMPATIBLE FORPREVIOUS WHEEL DRIVE PART101584. NOT ALLOWED TO MIXBOTH PARTS ON THE SAMEMACHINE; FROM SN 15678

WHEEL STUD,5/8-18,OMNI139965--from SN 15678 to 16493

Part No. 89721 S-40,S-45 29

200 Drive Chassis ComponentsOctober 2012

204.2 2WD Non-steer Axle (from SN 7569)

Page 30: Genie S-40 Parts Book

Description Qty.Part No.Item

ROD,DISCONNECT,OMNI139966--from SN 15678

CAP,DISENGAGE,OMNI139967--from SN 15678

O-RING,END COVER,OMNI139968--from SN 15678

LINING KIT,BRAKE,OMNI139969--from SN 15678

SEAL KIT,BRAKE,OMNI139970--from SN 15678

BEARING KIT,OMNI139971--from SN 15678

SEAL KIT,GEARBOX,OMNI139972--from SN 15678

O-RING,PIPE PLUG KIT,OMNI147033--from SN 15678

PIPE PLUG KIT,OMNI147034--from SN 15678

WHEEL STUD,5/8-18 X 67MM230849--from SN 16494

WHEEL DRIVE,4HP 57:1***............210158419Bfrom SN 7569 to 15677

INPUT CARRIER,SUB-ASSEMBLY21577719Bfor 101584

SEAL KIT, GEARBOX, 4HP106119--for 101584

WHEEL STUD, 4HP, 5/8-18***106120--for 101584

ROD,DISCONNECT 4HP/4HB***106121--for 101584

CAP,DISENGAGE,4HP/4HB***106122--for 101584

O-RING,END COVER,4HP/4HB***106123--for 101584

LINING KIT, BRAKE, 4HP***106124--for 101584

SEAL KIT, BRAKE, 4HP106125--for 101584

BEARING KIT,4HP106126--for 101584

BEARING NUT146051--for 101584

SET SCREW146052--(holds 146051 in place)

SNAP RING,WHEEL DRIVE232486--for 101584

Description Qty.Part No.Item

KIT,TORQUE HUB COVER(101584)**58320--for 101584

O-RING,2-010,VITON......................210611720

O-RING,2-157,VITON***.................210611821

MOTOR,PISTON,LC30,10DEG,13T**.......................................2

10158722

includes items 20 and 21

SEAL KIT,MOTOR,LC/KC***106098--

SCREW,HHC,7/16-14 X 1.258829623

WASHER,FLAT,HARDENED 7/16....410613424

SPRING CLIP,1/4-20,MAGNI 565.....85691225

COVER,NON-STEER AXLE"BLUE".............................................2

30802P26

SCREW,HHC,1/4-20 X .7609027

WASHER,LOCK,.25635628

WASHER,FLAT,USS,1/4"Y663829

BAR,AXLE ROTATIONSTOP,OSC.......................................2

3069030

oscillating models

BAR,AXLE ROTATIONSTOP,NON-OSC

30691--

non-oscillating models

SHIM,AXLE ROTATION STOP3080831

SHIM,AXLE ROTATION STOP,22 GA.3080932

PIN,1.50DIAX17.25LG,1HOLE........13073533

ROD END,.375 X 3.69.....................14522634

SCREW,HHC,3/8-16 X 1617535

COVER, CHASSIS ASSYW/DECALS......................................1

8980336

30 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

204.2 2WD Non-steer Axle (from SN 7569)(continued)

Page 31: Genie S-40 Parts Book

This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 31

200 Drive Chassis ComponentsOctober 2012

204.2 2WD Non-steer Axle (from SN 7569)(continued)

Page 32: Genie S-40 Parts Book

32 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

205.1 4WD Steer Axle Linkage

Page 33: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,HHC,3/8-16 X .88,GRD 8...4498571

WASHER,LOCK,.37560212

ROD END,.375 X 2.25***.................8252843

PIN,1.25DIAX3.00LG,1HOLE..........2307374

GUARD, HOSE PROTECTOR.........2533865

BEARING,1.25IDX1.5ODX1.00L.....2303706

OSCILLATE,CYLINDER S40/45......2890997includes item 8

VALVE,CNTERBAL,CBBB-LHN@3000**31106--

SEAL KIT,OSC.CYL.89100--

BEARING, POLYGON P2055(59105)............................................4

592668

SCREW,HHC,3/8-16 X 161759

ROD END,.375 X 3.69.....................34522610

PIN,1.50DIAX17.25LG,1HOLE........13073511

CYLINDER,STEER***.....................28906512

SEAL KIT,STEER CYL (89065)89066--

BEARING,1.00IDX1.25ODX1.00L....62581713

PIN,ROLL,SST,.25 X 2.25...............41481514

PIN,1.50DIAX4.76LG,2HOLE..........45308115

BEARING,1.5ID X 1.75OD X 1.0L....41839616

YOKE ASSY, 4WD, L.S....................18980417includes items 13 and 16

SCREW,HHC,1/2-13 X 4822018

NUT,LP NYLOCK,1/2-13608619

PIN,1.25DIAX7.25LG,1HOLE..........23019020

SCREW,HHC,3/8-16 X 2.25670821

NUT,NYLOCK,3/8-16482822

WASHER,THRUST,1.5 X 3.5 X.187..................................................2

4507423

WASHER,FLAT,1.56 X 3.5 X .0613660324to SN 15676

SHIM, AXLE, 1.56 X 4.75122850--refer to 207.2 ; from SN 15677

BEARING,1.5 ID X 1.75 ODX1.5L....211961925

WELDMENT,FRT AXLEOSC,ASSY......................................1

102192-S26

includes items 13 and 16

YOKE ASSY,4WD,R.S. S40/45........18980527includes items 13 and 16

WASHER,FLAT,1.56 X 3.5 X .0613660328to SN 15683

Description Qty.Part No.Item

SHIM, AXLE, 1.56 X 4.75122850--from SN 15684

SCREW,HHC,3/8-16 X .75825529

WASHER,FLAT,1.56 X 3.5 X .0613660330

PIN,1.00DIAX2.88LG,1HOLE..........23073431

PIN,CLEVIS,1 X 2.5 LG...................21944032

WELDMENT,TIE ROD.....................16315533

RUE RING 1.00...............................27438934

Part No. 89721 S-40,S-45 33

200 Drive Chassis ComponentsOctober 2012

205.1 4WD Steer Axle Linkage

Page 34: Genie S-40 Parts Book

34 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

206.1 4WD Steer Axle - Wheels and Hubs

Page 35: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,HHC,1/4-20 X .760901

WASHER,LOCK,.2563562

WASHER,FLAT,USS,1/4"Y66383

CVR ASSY W/DECALS,DRV CHASSST....................................................1

1022784

SPRING CLIP,1/4-20,MAGNI 565569125

SCREW,HHC,3/8-16 X .7582556

WASHER,LOCK,.37560217

HOSE HANGER,DRIVECHASSIS,PTD.................................2

122281P8

from SN 14397

Ref. Tire & Wheel assemblies (referto 207.2)

9

Ref. Tire & Wheel assemblies (referto 207.2)

10

Ref. Tire & Wheel assemblies (referto 207.2)

11

O-RING,2-010,VITON......................210611712

WHEEL DRIVE W/ BRAKE,57:1***13933013ABACKWARD COMPATIBLE FORPREVIOUS WHEEL DRIVE PART101584. NOT ALLOWED TO MIXBOTH PARTS ON THE SAMEMACHINE; FROM SN 15678

WHEEL STUD,5/8-18,OMNI139965--from SN 15678 to 16493

ROD,DISCONNECT,OMNI139966--from SN 15678

CAP,DISENGAGE,OMNI139967--from SN 15678

O-RING,END COVER,OMNI139968--from SN 15678

LINING KIT,BRAKE,OMNI139969--from SN 15678

SEAL KIT,BRAKE,OMNI139970--from SN 15678

BEARING KIT,OMNI139971--from SN 15678

SEAL KIT,GEARBOX,OMNI139972--from SN 15678

O-RING,PIPE PLUG KIT,OMNI147033--from SN 15678

PIPE PLUG KIT,OMNI147034--from SN 15678

WHEEL STUD,5/8-18 X 67MM230849--from SN 16494

Description Qty.Part No.Item

WHEEL DRIVE,4HP 57:1***............210158413Bfrom SN 7569 to 15677

SEAL KIT, GEARBOX, 4HP106119--for 101584

WHEEL STUD, 4HP, 5/8-18***106120--for 101584

ROD,DISCONNECT 4HP/4HB***106121--for 101584

CAP,DISENGAGE,4HP/4HB***106122--for 101584

O-RING,END COVER,4HP/4HB***106123--for 101584

LINING KIT, BRAKE, 4HP***106124--for 101584

SEAL KIT, BRAKE, 4HP106125--for 101584

BEARING KIT,4HP106126--for 101584

BEARING NUT146051--for 101584

SET SCREW146052--(holds 146051 in place); from SN 7569to 15677

INPUT CARRIER,SUB-ASSEMBLY215777--for 101584

KIT,TORQUE HUB COVER(101584)**232486--for 101584

SNAP RING,WHEEL DRIVE58320--for 101584

TORQUE HUB SERIES 1-18.25:1...24555313Cto SN 7568

SEAL KIT (W1B) TORQUE HUBS21142--for 45553

BEARING KIT (45553) TORQUE HUB21143--for 45553

CAP,DISENGAGE-45553 TORQUEHUB

21144--

for 45553

DISCONNECT ROD-45553 TQ.HUB21145--for 45553

COVER CAP,TORQUE HUB***21146--for 45553

WASHER,THRUST,TORQUE HUB21148--for 45553

LUG,WHEEL STUD,5/8-18,W1/4HB**21149--for 45553

Part No. 89721 S-40,S-45 35

200 Drive Chassis ComponentsOctober 2012

206.1 4WD Steer Axle - Wheels and Hubs

Page 36: Genie S-40 Parts Book

Description Qty.Part No.Item

O-RING, TORQUE HUB37097--for 45553

KIT,COVER,TORQUE HUB,45553***58438--for 45553

KIT,TORQUE HUB COVER (45553)**58448--for 45553

O-RING,2-044 BUNA***5208714to SN 7568

O-RING,2-157,VITON***106118--from SN 7569

MOTOR,HYD,25CC FIXED***.........23343215includes item 10; to SN 7568

SEAL KIT,SUNSTRAND32675--to SN 7568

MOTOR,PISTON,LC25,6.5 DEG,13T10158615Aincludes items 10 and 24; from SN7569

SEAL KIT,MOTOR,LC/KC***106098--from SN 7569

SCREW,HHC,1/2-13 X 1.5817716to SN 7568

SCREW,HHC,7/16-14 X 1.2588296--from SN 7569

WASHER,FLAT,.5 HARDENED.......41306617to SN 7568

WASHER,FLAT,HARDENED 7/16106134--from SN 7569

SCREW,HHC,5/8-11 X 3 GRD.81300418to SN 7568

SCREW,HHC,5/8-11 X 1.75 GRD.829883--from SN 7569

WASHER,FLAT,.688X1.160X.09....125691119to SN 7568

WASHER,FLAT,.625 HARDENED13064--from SN 7569

BRACKET,YOKE HOSEMNT,PAINTD...................................2

30889P20

to SN 14396

CLAMP PAIR,DUAL HOSE..............23685821to SN 14396

TOP PLATE,CLAMP........................23685922to SN 14396

CLAMP,RUB CUSH,0.75,#12 X3/8*..................................................2

4545423

to SN 14396

CLAMP,1.00,#16 X 7/16,RUBCUSH..............................................2

6083824

to SN 14396

Description Qty.Part No.Item

5/16-18 X 2.25 LG.FLG.LCK.SCRW1850525to SN 14396

NUT,LP NYLOCK,5/16-18600226to SN 14396

36 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

206.1 4WD Steer Axle - Wheels and Hubs(continued)

Page 37: Genie S-40 Parts Book

This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 37

200 Drive Chassis ComponentsOctober 2012

206.1 4WD Steer Axle - Wheels and Hubs(continued)

Page 38: Genie S-40 Parts Book

38 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

207.1 4WD Non-steer Axle (to SN 7568)

Page 39: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,HHC,1/2-13 X 2 GR560961

WASHER,LOCK,.37560212

SCREW,PHIL,PHM,10-24X1.5ZINC................................................3

736343

WASHER,FLAT,MS,#10,Y61464

LEVEL,BUBBLE,2 DEGREE...........1770265European models

SPRING,1X.31ODX.040WIRE,SS...........................3

770276

SPRING CLIP,10-24,ZINC...............3735757

BEARING,FL,1.50IDX1.75ODX1.10L.11196218

NON-STEER AXLE ASSY...............1898029includes items 10 and 36

BEARING,1.5ID X 1.75OD X 1.0L....11839610

WASHER,FLAT,1.56 X 3.5 X .0613660311

Ref. Tire & Wheel assemblies (referto 207.2)

12

Ref. Tire & Wheel assemblies (referto 207.2)

13

Ref. Tire & Wheel assemblies (referto 207.2)

14

SCREW,HHC,5/8-11 X 3 GRD.8....121300415

WASHER,FLAT,.688X1.160X.09....125691116

TORQUE HUB,30/1***.....................22045117

SEAL KIT (W1B) TORQUE HUBS21142--

BEARING KIT (45553) TORQUE HUB21143--

CAP,DISENGAGE-45553 TORQUEHUB

21144--

DISCONNECT ROD-45553 TQ.HUB21145--

COVER CAP,TORQUE HUB***21146--

WASHER,THRUST,TORQUE HUB21148--

LUG,WHEEL STUD,5/8-18,W1/4HB**21149--

O-RING, TORQUE HUB37097--included in seal kit part number 21142

SPINDLE,TORQUE HUB58285--

KIT,COVER,TORQUE HUB,45553***58438--

KIT,TORQUE HUB COVER (45553)**58448--

O-RING,2-044 BUNA***..................25208718

BRAKE,MICO,1200 IN/LB***...........24191219includes item 18

BEARING KIT, AUSCO***65608--

SPRING (RED) MICO72319--For 41912; 8 required per brake

Description Qty.Part No.Item

LINING KIT,AUSCO BRAKE***77239--

SEAL KIT, AUSCO BRAKE***77240--

O-RING,MOTOR TO BRAKE***......22281120

MOTOR,HYDRAULIC,AXIALPORTS***........................................2

4139821

includes item 19

SEAL KIT,SUNSTRAND32680--

SCREW,SHC,1/2-13X5.0 GR 5 ZINC7385822

WASHER,FLAT,.5 HARDENED.......41306623

SPRING CLIP,1/4-20,MAGNI 565.....85691224

Non-steer Axle Cover......................230802-S25

SCREW,HHC,1/4-20 X .7609026

WASHER,LOCK,.25635627

WASHER,FLAT,USS,1/4"Y663828

BAR,AXLE ROTATIONSTOP,OSC.......................................2

3069029

oscillating models

BAR,AXLE ROTATIONSTOP,NON-OSC

30691--

non-oscillating models

SHIM,AXLE ROTATION STOP3080830

SHIM,AXLE ROTATION STOP,22 GA.3080931

PIN,1.50DIAX17.25LG,1HOLE........13073532

ROD END,.375 X 3.69.....................14522633

SCREW,HHC,3/8-16 X 1617534

WASHER,LOCK,.375602135

COVER, CHASSIS ASSYW/DECALS......................................1

8980336

Part No. 89721 S-40,S-45 39

200 Drive Chassis ComponentsOctober 2012

207.1 4WD Non-steer Axle (to SN 7568)

Page 40: Genie S-40 Parts Book

40 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

207.2 4WD Non-steer Axle (from SN 7569)

Page 41: Genie S-40 Parts Book

Description Qty.Part No.Item

WASHER,FLAT,1.56 X 3.5 X .061366031to SN 15676

SHIM, AXLE, 1.56 X 4.75122850--from SN 15677

SCREW,HHC,3/8-16 X .7582552from SN 15677

WASHER,LOCK,.37560213

SCREW,HHC,1/2-13 X 2 GR560964

SCREW,PHIL,PHM,10-24X1.5 ZINC736345

WASHER,FLAT,MS,#10,Y61466

LEVEL,BUBBLE,2 DEGREE...........1770267European models

SPRING,1X.31ODX.040WIRE,SS...........................3

770278

SPRING CLIP,10-24,ZINC...............3735759

BEARING,FL,1.50IDX1.75ODX1.10L.111962110

NON-STEER AXLE ASSY...............18980211includes items 8 and 17

BEARING,1.5ID X 1.75OD X 1.0L....11839612

WASHER,FLAT,1.56 X 3.5 X .0613660313

WHEEL, 16.5 X 9.75 S40................212234814for 81008, 81009, 73204, 73205

WHEEL, 19.5X14.007392414Afor 73923

WHEEL, 15X1312234914B

WHEEL, 19.5X14.0012235014C

NUT,LUG,5/8-18 X 90DEGREE,Z45................................18

5462715

from SN 7569 to 13953

LUGFL&RING ASSY KIT HI FLOS40..................................................1

111368--

lug nut replacment kit for HI FL tires,includes parts 122313P and 77674;from SN 13954

LUGFL&RING ASSYKIT,FM,AIR,S40...............................1

111369--

lug nut replacment kit for air filled tires,includes parts 122313P and 77674; ;from SN 13954

LUGFL&RING ASSY KIT CES40/Z60...........................................1

111370--

lug nut replacment kit for CE and foamfilled tires, includes parts 122313P and77674; from SN 13954

WHEEL RING WASHER,PTD.........1122313P--requires lug nut p/n 77674, from SN13954

Description Qty.Part No.Item

NUT,HEX,FLANGE 5/8-18,GRD 8ZI.....................................................9

77674--

from SN 13954

TIRE/WHEELASSY,RH,12-16.5/8PR....................1

8100816A

RT, Air-filled, right (includes item 14)(9 hole)

TIRE/WHEELASSY,LH,12-16.5/8PR.....................1

8100916A

RT, Air-filled, left (includes item 14) (9hole)

TIRE,12-16.5/8PR S40 HAULER***81489--for 81008, 81009

ASSY,TIRE/WHEEL,RH,RT,W/SEALAN11144916BRT, Air-filled with sealant, right (9 hole)

ASSY,TIRE/WHEEL,LH,RT,W/SEALAN11145016BRT, Air-filled with sealant, left (9 hole)

TIRE & WHEEL ASSY,RH FOAM8149216CRT, Foam-filled, right (9 hole)

TIRE & WHEEL ASSY,LH FOAM8149316CRT, Foam-filled, left (9 hole)

TIRE & WHEEL ASSY,RH7320416DRT, Non-marking, Air-filled, right(includes item 14) (9 hole)

TIRE & WHEEL ASSY,LH7320516DRT, Non-marking, Air-filled, left(includes item 14) (9 hole)

TIRE,12-16.5, 12PR,NON-MARKING73212--for 73204, 73205

ASSY,TIRE/WHEEL,RH,RT,NM,W/SEA11145316ERT, Non-marking, Air-filled withsealant, right (9 hole)

ASSY,TIRE/WHEEL,LH,RT,NM,W/SEA11145416ERT, Non-marking, Air-filled withsealant, left (9 hole)

S40 NM RT TIRE,RH10280216FRT, Non-marking, Foam-filled, right (9hole)

S40 NM RT TIRE,LH10280316FRT, Non-marking, Foam-filled, left (9hole)

TIRE & WHEEL ASSY.,FLOTATION7392316GFlotation, Air-filled (9 hole)

TIRE,33/16LL500,10PLY LITEFOOT73925--for 73923

TIRE & WHEEL ASSY.-RH7349016HFlotation, Foam-filled, right (9 hole)

Part No. 89721 S-40,S-45 41

200 Drive Chassis ComponentsOctober 2012

207.2 4WD Non-steer Axle (from SN 7569)

Page 42: Genie S-40 Parts Book

Description Qty.Part No.Item

TIRE & WHEEL ASSY.-LH7349116HFlotation, Foam-filled, left (9 hole)

TIRE & WHEEL ASSY,RH FOAM22780016JRT, RNU Foam-filled, right (9 hole)

TIRE & WHEEL ASSY,LH FOAM22780116JRT, RNU Foam-filled, left (9 hole)

TIRE & WHEEL ASSY,S40***22780216KRT, Non-marking, RNU Foam-filled,right (9 hole)

TIRE & WHEEL ASSY,S40***22780316KRT, Non-marking, RNU Foam-filled,left (9 hole)

SCREW,HHC,5/8-11 X 2.25GR8...............................................12

7345517

WASHER,FLAT,.625HARDENED..................................12

1306418

WHEEL DRIVE W/ BRAKE,57:1***13933019ABACKWARD COMPATIBLE FORPREVIOUS WHEEL DRIVE PART101584. NOT ALLOWED TO MIXBOTH PARTS ON THE SAMEMACHINE; FROM SN 15678

WHEEL STUD,5/8-18,OMNI139965--from SN 15678 to 16493

ROD,DISCONNECT,OMNI139966--from SN 15678

CAP,DISENGAGE,OMNI139967--from SN 15678

O-RING,END COVER,OMNI139968--from SN 15678

LINING KIT,BRAKE,OMNI139969--from SN 15678

SEAL KIT,BRAKE,OMNI139970--from SN 15678

BEARING KIT,OMNI139971--from SN 15678

SEAL KIT,GEARBOX,OMNI139972--from SN 15678

O-RING,PIPE PLUG KIT,OMNI147033--from SN 15678

PIPE PLUG KIT,OMNI147034--from SN 15678

WHEEL STUD,5/8-18 X 67MM230849--from SN 16494

WHEEL DRIVE,4HP 57:1***............210158419Bfrom SN 7569 to 15677

SEAL KIT, GEARBOX, 4HP106119--for 101584

Description Qty.Part No.Item

WHEEL STUD, 4HP, 5/8-18***106120--for 101584

ROD,DISCONNECT 4HP/4HB***106121--for 101584

CAP,DISENGAGE,4HP/4HB***106122--for 101584

O-RING,END COVER,4HP/4HB***106123--for 101584

LINING KIT, BRAKE, 4HP***106124--for 101584

SEAL KIT, BRAKE, 4HP106125--for 101584

BEARING KIT,4HP106126--for 101584

BEARING NUT146051--for 101584

SET SCREW146052--(holds 146051 in place)

INPUT CARRIER,SUB-ASSEMBLY215777--for 101584

SNAP RING,WHEEL DRIVE232486--for 101584

KIT,TORQUE HUB COVER(101584)**58320--for 101584

O-RING,2-010,VITON......................210611720

O-RING,2-157,VITON***.................210611821

MOTOR,PISTON,LC25,6.5DEG,13T..........................................2

10158622

includes items 18 and 19

SEAL KIT,MOTOR,LC/KC***106098--

SCREW,HHC,7/16-14 X 1.258829623

WASHER,FLAT,HARDENED 7/16....410613424

SPRING CLIP,1/4-20,MAGNI 565.....85691225

COVER,NON-STEER AXLE"BLUE".............................................2

30802P26

SCREW,HHC,1/4-20 X .7609027

WASHER,LOCK,.25635628

WASHER,FLAT,USS,1/4"Y663829

BAR,AXLE ROTATIONSTOP,OSC.......................................2

3069030

oscillating models

BAR,AXLE ROTATIONSTOP,NON-OSC

30691--

non-oscillating models

SHIM,AXLE ROTATION STOP3080831

42 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

207.2 4WD Non-steer Axle (from SN 7569)(continued)

Page 43: Genie S-40 Parts Book

Description Qty.Part No.Item

SHIM,AXLE ROTATION STOP,22 GA.3080932

PIN,1.50DIAX17.25LG,1HOLE........13073533

ROD END,.375 X 3.69.....................14522634

SCREW,HHC,3/8-16 X 1617535

COVER, CHASSIS ASSYW/DECALS......................................1

8980336

Part No. 89721 S-40,S-45 43

200 Drive Chassis ComponentsOctober 2012

207.2 4WD Non-steer Axle (from SN 7569)(continued)

Page 44: Genie S-40 Parts Book

44 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

208.1 Oscillation Control Valve

Page 45: Genie S-40 Parts Book

Description Qty.Part No.Item

PLUG AND CAPKIT-SERVICE,ORFS*

49613--

O-RING KIT (ORFS FITTINGS)49612--

SCREW,HHC,1/4-20 X 242661

NUT,NYLOCK,1/4-2060912

SEAL KIT,CONTROL VALVE326813

VALVE,MANUAL,W/RELIEFVALVE***.........................................1

815523

OSCILLATE VALVE LINKAGE.........2308844

CLEVIS YOKE-1/4-28,PLTDW/PIN..............................................1

211305

includes clevis pin and cotter pin

SCREW,SHS,10-24 X .62565846

ROD END,BALL JOINT 1/4-28........1816917

WASHER,NYLON,.410 X.257X.045209808

NUT,NYLOCK,10-3261789

THREADED ROD,1/4-28 X2.75IN**...........................................1

30785-27510

NUT,HEX,1/4-282149611

Part No. 89721 S-40,S-45 45

200 Drive Chassis ComponentsOctober 2012

208.1 Oscillation Control Valve

Page 46: Genie S-40 Parts Book

46 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

209.1 TraX Option Steer End

Page 47: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW, HHC, 1/2-13 x 4,GR582201

NUT,LP NYLOCK,1/2-1360862

MOTOR COVER,PLASTIC-DPL**82253

WASHER,LOCK,.37560214

SHIM, AXLE, 1.56 X 4.75................21228505

BEARING,1.00IDX1.25ODX1.00L....4258176

ASSY, YOKE, LH, TRAX,W/BUSH..........................................1

T1078517

(shown)

ASSY, YOKE, RH, TRAX, W/BUSHT107861--

HOSE HANGER, DRIVECHASSIS.........................................2

1222818

SCREW, HHC, 3/8-16 X .88498579

PIN,1.50DIAX4.76LG,2HOLE..........25308110

PIN, ROLL, SST, .25 X 2.25............21481511

BEARING,1.50IDX1.75ODX1.50L....211961912

SCREW,HHC,7/16-14 X 1.25..........48829613

WASHER,FLAT,HARDENED 7/16....410613414

MOTOR,PISTON,LC25,6.5DEG,13T..........................................2

10158615

SEAL KIT,MOTOR,LC/KC***106098--

O-RING,2-157,VITON***.................210611816

WHEEL DRIVE W/BRAKE,57:1***................................2

13933017

Assembly, Sub QTS L......................121620118(refer to 211.1)

NUT,HEX,FLANGE 5/8-18,GRD 8ZI...................................................18

7767419

BEARING,1.50IDX1.75ODX1.25L....211087620

PIN,1.50DIAX4.125LG, 1HOLE.......223747821

WELDMENT, PIVOT PIN,W/LOCK..........................................2

23747722

SCREW,HHC,1/2-13 X 2 GR5609623

SCREW,HHC,5/8-11 X 1.75GRD.8............................................12

2988324

WASHER,FLAT,.625HARDENED..................................12

1306425

WASHER,THRUST,1.5 X 3.5 X .1874507426

ASSY, FRONT AXLE TRAX,W/BUSH..........................................1

T10784227

ASSY, QTS TRAX, S40/45, RH.......121620228(refer to 211.1)

Part No. 89721 S-40,S-45 47

200 Drive Chassis ComponentsOctober 2012

209.1 TraX Option Steer End

Page 48: Genie S-40 Parts Book

48 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

210.1 TraX Option Non-Steer End

Page 49: Genie S-40 Parts Book

Description Qty.Part No.Item

WHEEL DRIVE W/BRAKE,57:1***................................2

1393301

O-RING,2-157,VITON***.................21061182

MOTOR,PISTON,LC25,6.5DEG,13T..........................................2

1015863

SEAL KIT,MOTOR,LC/KC***106098--

SCREW,HHC,7/16-14 X 1.25..........4882964

WASHER,FLAT,HARDENED 7/16....41061345

ASSY, REAR AXLE TRAX, W/BUSHT1078436

SCREW,HHC,5/8-11 X 1.75GRD.8............................................12

298837

WASHER,FLAT,.625HARDENED..................................12

130648

MANIFOLD,TRACTION,4WDREF.9(refer to 702.3)

Assembly, Sub QTS L......................121620110(refer to 211.1)

SCREW,HHC,1/2-13 X 2 GR5609611

WELDMENT, PIVOT PIN,W/LOCK..........................................2

23747712

ASSY, QTS TRAX, S40/45, RH.......121620213(refer to 211.1)

NUT,HEX,FLANGE 5/8-18,GRD 8ZI...................................................18

7767414

Part No. 89721 S-40,S-45 49

200 Drive Chassis ComponentsOctober 2012

210.1 TraX Option Non-Steer End

Page 50: Genie S-40 Parts Book

50 S-40,S-45 Part No. 89721

200 Drive Chassis Components October 2012

211.1 TraX Option Idler Assembly

Page 51: Genie S-40 Parts Book

Description Qty.Part No.Item

ASSEMBLY IDLER W/HUB.............22199811(complete) includes items 2 to 7

NUT,HEX,NYLOCK,1/2-13UNC,ZN.........................................16

2200002

WASHER WROUGHT .531 x .886 x0118 HARD ZN..............................16

2199993

BOLT, CARRIAGE, 1/2-13 X1.75................................................16

2199984

Assembly, IDLER HUB....................22199955

Plate, Wheel....................................22199976

IDLER, COMPLETE Ø10.3 OD MINITELE................................................2

2199967

ASTM Flange Bolt, 3/4"-10NC X 1.50",Gr. 8 Plated......................................6

2199838

Weldment, S45 QTS Chassis L2199799(shown)

Weldment, S45 QTS Chassis R220005--

Jam Nut, 5/8" Plated........................221998610

ASTM Flange nut, 5/8"-11, Gr. 8Plated..............................................2

21998711

ASTM Flange Bolt, 3/4"-10NC X 3.50",Gr. 8 Plated......................................4

21998412

Weldment, Tensioner.......................221998213

SPLIT BOGEY.................................421998014

BUSHING, PWM 505860 Ø50 I.D. XØ58 O.D. X 60 - FIL WND................2

21998515

one bushing at each end

HALF SPROCKET, 9 TOOTH..........121999016

HALF SPROCKET, 10 TOOTH........121998817

TRACK, 28 LINK MINITELEHANDLER..............................1

40280718

Part No. 89721 S-40,S-45 51

200 Drive Chassis ComponentsOctober 2012

211.1 TraX Option Idler Assembly

Page 52: Genie S-40 Parts Book

52 S-40,S-45 Part No. 89721

300 Turntable Components October 2012

301.1 Hydraulic and Fuel Tanks - Gasoline/LPG

Page 53: Genie S-40 Parts Book

Description Qty.Part No.Item

STRAP ASSY,TANK, 66 INCH.........2315241

EXTRUSION,RUBBER BUMPERSTRIP

31658--

GAUGE-SIGHT,LHA-LGTB***.........1211412includes mounting fasteners

STRAINER,FILLER NECK..............1315063

CAP,FILLER BREATHER,3MICRON**.......................................1

535274

HYDRAULIC TANK ASSY W/WORDDEC.................................................1

1114245

includes items 2-4, 13 and 24; to SN12847

HYDRAULIC TANK ASSY W/SYMBDEC

111425--

includes items 2-4, 13 and 24; to SN12847

HYDRAULIC TANK ASSY W/WORDDEC.................................................1

122274--

includes items 2-4, 13 and 24; fromSN 12848

HYDRAULIC TANK ASSY W/SYMBDEC

122275--

includes items 2-4, 13 and 24; fromSN 12848

SCREW,HHC,5/16-18 X .75101076

WASHER,FLAT,USS,5/16",Y53977

NUT,NYLOCK,5/16-1867828

WASHER,LOCK,.31368869

BRACKET,RETURN FILTER...........160936P10

FILTER,RETURN,10MICRON,PAPER.............................1

6050811

FILTER ELEMENT,10 MICRON,6050861326--

FILTER ELEMENT,3 MICRON89616--

CONN,520102-6-6...........................14892212

STRAINER ASSEMBLY,1.5" NPT.....24516113to SN 12847

STRAINER,16 SAE F/24 SAE M101490--from SN 12848

VALVE,BALL,16 MPT-16 FPT***......24899414to SN 12847

VALVE,BALL,16 MSAE-16 FSAE48996--from SN 12848

ELBOW,45D,16MNPT X 16ORFS....28940315to SN 12847

ELBOW,45D,520320-1648985--from SN 12848

Description Qty.Part No.Item

HORN,12VDC,SPADETERMINALS***................................1

8157816

SCREW,HHC,5/16-18 X 1 GR51300217

WASHER,FLAT,USS,1/4"Y663818

Ref. Turntable Rotator (refer to 304.1and 305.1)

19

NUT,NYLOCK,3/8-16482820

NUT,LP NYLOCK,5/16-18600221

WASHER,FLAT,USS,3/8",Y609722

SCREW,HHC,5/16-18 X 1 GR51300223

PLUG,SQUARE HEAD,3/4 MPT.....13150724to SN 12847

PLUG,MAGNETIC,SAE-6***94612--from SN 12848

SCREW,HHC,3/8-16 X 1.25 GRD 5601925

WASHER,LOCK,.375602126

NUT,LP NYLOCK,3/8-16771327

PUMP, FUEL, LRG425, WALBRO....17721928to SN 13739

FUEL PUMP,DSG-423.....................1119168--from SN 13740

CLAMP,FUEL PUMP119487--

CLAMP,1.63,#26 X 3/8,RUB CUSH77181--

CONN. ASSY,7.9 TUBE X6.35HOSE..............................................2

6589229

to SN 13739

HOSE,5/16 FUEL,SAE 30R7........122708930to SN 13739

HOSE ASSY,SAE J2260/J2044111817-725--from SN 13740

CLAMP,HOSE,SIZE .25 TO .63.......62146531to SN 13739

FILTER, FUEL LRG 425/423 EFI.....15217932to SN 13739

FILTER,FUEL119984--from SN 13740

CLAMP,2.75,#44 X 1/4,RUBCUSH..............................................1

4545533

HOSE ASSY,SAE J2260/J2044111817-67534from SN 13740

VALVE,FUEL LOCK.........................11948735

FITTING,1/4 MPT 5/16 BARB.........25302336to SN 13739

FITTING,1/4 NPT X SAE J2044111818--from SN 13740

Part No. 89721 S-40,S-45 53

300 Turntable ComponentsOctober 2012

301.1 Hydraulic and Fuel Tanks - Gasoline/LPG

Page 54: Genie S-40 Parts Book

Description Qty.Part No.Item

HOSE,FUEL,5/16 HIGHPRESSURE**................................53

7190937

to SN 7596

HOSE ASSY,SAE J2260/J2044111817-2775--from SN 13740

HOSE,FUEL,5/16 HIGHPRESSURE**................................48

71909--

from SN 7597 to SN 13739

GAUGE, FUEL LEVEL, 20/30 GAL14641338part of fuel tank 146416 ; from SN15763

GASKET, FUEL LEVEL GAUGE, GAS146550--

FUEL TANK,H/D PLASTICW/DECAL*.......................................1

7359339

to SN 7400

FUEL TANK ASSY W/CAP, 20 GAL65610-S--includes item 40; from SN 7401 to SN13739

FUEL TANK ASSY W/CAP, 20 GAL122277--(complete) required for for first timereplacment. Includes items 25, 26, 37,38, 40 and fuel tank part 146416; fromSN 13740 to 15762

TANK ASSY, GAS, 20 GAL.146416--from SN 15763 to 16995

TANK ASSY, GAS, 20GAL214221--from SN 16996

CAP,FUEL,GAS,1/8"VENT(RED).....110172740to SN 13739

CAP,FUEL,GASOLINE 3.5PSI119918--from SN 13740

HOSE,5/16 FUEL,SAE 30R7........802708941to SN 7596

HOSE ASSY,SAE J2260/J2044111817-4800--from SN 13740

HOSE,5/16 FUEL,SAE 30R7........5727089--from SN 7597 to SN 13740

L.P.TANK LATCH.............................14900042

LP.TANK BRACKET TALLWLDMNT.........................................1

53120-S43

to SN 7400

WELDMENT,LP BOTTLE MOUNT102342--from SN 7401

HOSE ASSEMBLY,LP GAS-86"LNG**..............................................1

2596744

to SN 7400

HOSE ASSEMBLY,LP. 137"30275--from SN 7401 to SN 11066

Description Qty.Part No.Item

HOSE ASSEMBLY,LP GAS 174"LONG

64066--

from SN 11067

54 S-40,S-45 Part No. 89721

300 Turntable Components October 2012

301.1 Hydraulic and Fuel Tanks - Gasoline/LPG(continued)

Page 55: Genie S-40 Parts Book

This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 55

300 Turntable ComponentsOctober 2012

301.1 Hydraulic and Fuel Tanks - Gasoline/LPG(continued)

Page 56: Genie S-40 Parts Book

56 S-40,S-45 Part No. 89721

300 Turntable Components October 2012

302.1 Hydraulic and Fuel Tanks - Diesel

Page 57: Genie S-40 Parts Book

Description Qty.Part No.Item

STRAP ASSY,TANK, 66 INCH.........2315241

EXTRUSION,RUBBER BUMPERSTRIP

31658--

GAUGE-SIGHT,LHA-LGTB***.........1211412

STRAINER,FILLER NECK..............1315063

CAP,FILLER BREATHER,3MICRON**.......................................1

535274

HYDRAULIC TANK ASSY W/WORDDEC.................................................1

1114245

includes items 2-4, 13 and 21; to SN12847

HYDRAULIC TANK ASSY W/SYMBDEC

111425--

includes items 2-4, 13 and 21; to SN12847

HYDRAULIC TANK ASSY W/WORDDEC.................................................1

122274--

includes items 2-4, 13 and 21; fromSN 12848

HYDRAULIC TANK ASSY W/SYMBDEC

122275--

includes items 2-4, 13 and 21; fromSN 12848

SCREW,HHC,5/16-18 X .75101076

WASHER,FLAT,USS,5/16",Y53977

NUT,NYLOCK,5/16-1867828

WASHER,LOCK,.31368869

BRACKET,RETURN FILTER...........160936P10

FILTER,RETURN,10MICRON,PAPER.............................1

6050811

FILTER ELEMENT,10 MICRON,6050861326--

FILTER ELEMENT,3 MICRON89616--

CONN,520102-6-6...........................14892212

STRAINER ASSEMBLY,1.5" NPT.....24516113to SN 12847

STRAINER,16 SAE F/24 SAE M101490--from SN 12848

VALVE,BALL,16 MPT-16 FPT***......24899414to SN 12847

VALVE,BALL,16 MSAE-16 FSAE48996--from SN 12848

ELBOW,45D,16MNPT X 16ORFS....28940315to SN 12847

ELBOW,45D,520320-1648985--from SN 12848

Description Qty.Part No.Item

HORN,12VDC,SPADETERMINALS***................................1

8157816

SCREW,HHC,5/16-18 X 1 GR51300217

WASHER,FLAT,USS,1/4"Y663818

Ref. Turntable Rotator (refer to 304.1and 305.1)

19

NUT,NYLOCK,3/8-16482820

PLUG,SQUARE HEAD,3/4 MPT.....13150721to SN 12847

PLUG,MAGNETIC,SAE-6***94612--from SN 12848

HOSE,5/16 FUEL,SAE 30R7........962708922Perkins 704-30 and Deutz Models; toSN 7543

HOSE,5/16 FUEL,SAE 30R7........7827089--Perkins 404-22 Models; from SN10833

CLAMP,HOSE,SIZE .25 TO .63.......22146523

FITTING,1/4 MPT 5/16 BARB.........15302324

VALVE,FUEL LOCK.........................11948725

SCREW,HHC,3/8-16 X 2.5817826

FUEL TANK,H/D PLASTICW/DECAL*.......................................1

7359327

to SN 7400

FUEL TANK ASSY W/CAP, 20 GAL65611-S--from SN 7401

CAP,FUEL,DIESEL,1/8"VENT(GRN).110172628

HOSE END,MALE.25 X .25 MPT.....12913729

HOSE,1/4 FUEL LINE,SAE30R7..............................................97

3049030

Perkins 704-30 Models

HOSE,1/4 FUEL LINE,SAE30R7..............................................97

30490--

Deutz Models; to SN 7543

HOSE,FUEL,3/16,SAE 30R7........8835418--Perkins 404-22 Models

Part No. 89721 S-40,S-45 57

300 Turntable ComponentsOctober 2012

302.1 Hydraulic and Fuel Tanks - Diesel

Page 58: Genie S-40 Parts Book

58 S-40,S-45 Part No. 89721

300 Turntable Components October 2012

303.1 Function Manifold, Plug to Platform and Auxiliary Power Unit

Page 59: Genie S-40 Parts Book

Description Qty.Part No.Item

Ref. Function Manifold (refer to 701.1)1

FORMING,MANIFOLD MOUNT......189074P2

LOCKNUT,ELEC,1/2"......................169353

WIRE CABLE,14GA/3 CON.TPE JKT*439564

CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................1

70565

PLUG,ELECTRICAL,DOMESTIC65956

FUSE,13 AMP,220V PLUG--(component no longer available) referto BS1362 BUSS TDC180-13A

PLUG,PWR,UK,16AMP,3PIN,BLK144161--

PLUG,FUSED,250V,13AMP,U.K.**25388--

PLUG,ELECTRICAL,220/50,NOVON6666--

SCREW,HHC,5/8-11 X 1.75GRD.8..............................................3

298837

WASHER,LOCK,.625 PLTD60368

WASHER,FLAT,.625 HARDENED....5130649

NUT,NYLOCK,5/8-11602410

NUT,NYLOCK,1/4-20609111

WASHER,FLAT,USS,1/4"Y663812

SCREW,HHC,1/4-20 X 1688813

WELDMENT,HYD TANKMODULE.........................................1

3067714

SPRING CLIP,3/8-16.......................82986815

SCREW,HHC,3/8-16 X 1617516

WASHER,LOCK,.375602117

WASHER,FLAT,USS,3/8",Y609718

Ref. Ground Controls (refer to 306.1and 307.1)

19

SENSOR,LEVEL,4.5 DEG..............19407720USA/Canada/ Australia models

LEVEL SENSOR,LS60,YL,2.5X4.5110382--European models

SCREW,HHC,3/8-16 X 1.25 GRD 5601921

FORMING,APUMOUNT,PAINTED............................1

89439P22

SCREW,HHC,1/4-20 X 2426623

WASHER,LOCK,.25635624

POWER UNIT,AUX PUMP12VDC.............................................1

8961725

Ref. Wire Harness, Battery to APUSolenoid (refer to 311.1)

--

SEAL KIT, APU147289--

Description Qty.Part No.Item

SHAFT SEAL, APU147290--

PUMP ASSY,AUX.POWER UNIT89617

58489--

MOTOR,12VDC,7706677069--

SOLENOID,7706677071--

Part No. 89721 S-40,S-45 59

300 Turntable ComponentsOctober 2012

303.1 Function Manifold, Plug to Platform and Auxiliary Power Unit

Page 60: Genie S-40 Parts Book

60 S-40,S-45 Part No. 89721

300 Turntable Components October 2012

304.1 Turntable Rotator and Hydraulic Rotary Coupler Installation

Page 61: Genie S-40 Parts Book

Description Qty.Part No.Item

Ref. Harness, Drive Enable Switch(refer to 311.1)

--

includes item 4 and 5

Ref. Harness, Drive Enable Switch(refer to 311.1)

--

includes item 4 and 5

SCREW,RHM,10-32 X 1.5225411

WASHER,LOCK,#10 PLTD66072

NUT,NYLOCK,10-3261783

CONTACTOR,LIMIT SWITCH194914

SWITCH,LIMIT,W/RLLR ARMNO/NC.............................................1

88356-112054

ROLLER ARM,LIMIT SWITCH***971284

WIRE CABLE,16/2 SJO,BULK......4015055

SCREW,HHC,1/4-20 X .760906

WASHER,LOCK,.2563567

WASHER,FLAT,USS,1/4"Y66388

LIMIT SWITCHBRKT,DRIVE,PAIN..........................1

30783P9

SCREW,HHC,3/8-16 X 1.25 GRD 5601910

WASHER,LOCK,.375602111

SWIVEL,HYD 8 PORT.....................18957112(complete)

SEAL KIT 8-PORT SWIVEL94937--

SEAL, O-RING LIPT106954--

SEAL, POLY, CHAMFERT106955--

SEAL, CAP, NOTCHEDT106957--

SEAL, O-RING ENERGIZERT106961--

SEAL, CAP, NOTCHEDT106962--

SCREW,SHC,5/8-11 X3.00,A574......................................20

4549513

to SN 14104

SCREW,SHC,5/8-11 X3.75,A574......................................20

61250--

from SN 14105

WASHER,FLAT,.625HARDENED..................................44

1306414

SCREW,HHC,3/8-16 X .75825515

WASHER,FLAT,USS,3/8",Y609716

PLATE,PIN RETAINER....................18906417

PIN ASSY, RETAINER, SS I & II......11163718

PIN ASSEMBLY,TURNTBLEROTATION.......................................1

3273119

includes items 11 and 15-18

Description Qty.Part No.Item

BEARING,SERIES 300011164820

SCREW,HHC,1-8 X 14 GRD.2........83435521to SN 15654

SCREW,HHC,1-8 X 11,GRD 5***73928--from SN 15655

WASHER,FLAT,USS,1",Y3885922

WASHER,FLAT,USS,1-1/4",Y2847623

KIT,S45 DRIVE CHASSIS CW........214736724replacement kit, includes item 122491;to SN 15654

COUNTERWEIGHT, S45 DRVCHASSIS

122491--

from SN 15655

NUT,HEX,1-83326525

WASHER,LOCK,1"2960526

WASHER,FLAT,1.000,HARDENED..812207927

SCREW,SHC,5/8-11 X 4,A574......202117528to SN 14104

SCREW,SHC,5/8-11 X3.50,A574......................................20

20654--

from SN 14105

BRACKET,SWIVEL STOP...............28113729

ZERK,GREASE,1/8 NPT.................12864630

HOSE ASSY,1/4",STR FEM,STRFEM.................................................1

49189-463831

ELBOW,90D, 070202-4...................14888732

SCREW,HHC,5/8-11 X 2 GRD.8.....48111033

Ref. Turntable Rotation Drive Hub,Motor and Brake Assembly (refer to305.1)

34

Part No. 89721 S-40,S-45 61

300 Turntable ComponentsOctober 2012

304.1 Turntable Rotator and Hydraulic Rotary Coupler Installation

Page 62: Genie S-40 Parts Book

62 S-40,S-45 Part No. 89721

300 Turntable Components October 2012

305.1 Turntable Rotation Drive Hub

Page 63: Genie S-40 Parts Book

Description Qty.Part No.Item

SHAFT,OUTPUT,PINION,TURNTABLE.1756771

SEAL-KIT REDUCER DRIVETURNTAB........................................1

756782

BEARING KIT DRIVE TURN ANDHUB.................................................2

756813

DISC KIT DRIVE TURNTABLEZ-60*................................................1

756824

SPRING,DRIVE TURNTABLE.......12756835

SEAL KIT,BRAKE,TURNTABLEROT.................................................1

624666

Screw - SHC, M12 x 30mm, GR12.9..................................................2

1110927

MOTOR,TURNTABLEROTATION***...................................1

756848

SEAL KIT,MOTOR TURNTABLE***756858

MANIFOLD,TURNTABLEROTATION***...................................1

1026809

to SN 7153

SEAL KIT,CB VALVE MANIFOLD75119--

MANIFOLD,TURNTABLEROTATION.......................................1

89800--

from SN 7154

SCREW,SHC,5/16-18 X 2,PLATED4148910

BRAKE ASSEMBLY,TURNTABLEROT

7568611

SWING DRIVEASSEMBLY,S40/Z60........................1

8988512

Sight glass (89885)..........................114605513comes with a washer

Part No. 89721 S-40,S-45 63

300 Turntable ComponentsOctober 2012

305.1 Turntable Rotation Drive Hub

Page 64: Genie S-40 Parts Book

64 S-40,S-45 Part No. 89721

300 Turntable Components October 2012

306.1 Ground Control Box - View 1

Page 65: Genie S-40 Parts Book

Description Qty.Part No.Item

CONTROL BOX ASSY,GROUND,S4089680-S--

ACC KEYSW RETAINED KEY BOOM110656--

KEYSWITCH,3 POSW/KEYS,LOCKING

83131--

BOOT,TOGGLE SWITCH,SHORT*27246--

SPACER,NYLON,.718 X .526 X.21954692--

PLUG,NYLON 2.093 BLACKDOMED...........................................3

819001

KEYSWITCH,3POS.MNTND.DRWKEY**...........................................1

668112

to SN 7189; includes keyswitch andtwo keys, not included: base orcontacts.

KIT,KEYSWITCH SVC BB & SMBOOM

122512--

to SN 7189

KIT,KEYSWITCH SVC BB&SM CE122606--to SN 7189

KEY,SINGLE***21982--

KEYS,10 PACK***37947--

BASE,WITH 2 N.O. CONTACTS***66814--includes 2 each N.O. contacts

CONTACT,N.O.***66816--

KEY SINGLE***83093--includes boot

GASKET,KEYSWITCH,PLASTIC***88827--

KEYSWITCH,3 POS.W/KEYS***.....196008-S--includes 1 pair of keys; from SN 7190

E-STOP BUTTON............................1668123

BOOT(BELLOWS),E-STOP,BLACK146478--

CONTACT,NC66818--

BASE,W/2 NC CONTACTS***73805--includes 2 each N.C. contacts

HOUR METER,10-80 VOLTS***......1195064

LIGHT,INDICATOR,AMB.,12V,ENG..11198705Ford models

PLUG, SANTOPRENE .5 BLACKDOME..............................................1

2295676

SWITCH TOGGLE ASSY SPDT 2PMNT.................................................1

1282047

Ford models

SWITCH TOGGLE ASSY SPDT 3PMOM................................................1

1282008

diesel models

Description Qty.Part No.Item

SWITCH TOGGLE ASSY SPDT 3PMOM................................................1

1282009

SWITCH TOGGLE ASSY SPDT 3PMOM................................................1

12820010

ASSY, CIRCUIT BREAKER 15A.....114709411

ASSY, CIRCUIT BREAKER 20A.....114709512

PLUG,NYLON .188 BLACK DOMED42288--USE IF THERE IS NO CIRCUITBREAKER INSTALLED

ASSY, CIRCUIT BREAKER 15A.....114709413

SWITCH TOGGLE ASSY SPDT 3PMOM................................................1

12820014

SWITCH TOGGLE ASSY SPDT 3PMOM................................................1

12820015

SWITCH TOGGLE ASSY DPDT 3PMOM................................................1

12820216

SWITCH TOGGLE ASSY DPDT 3PMOM................................................1

12820217

SCREW,HHC,1/4-20 X .7609018

WASHER,LOCK,.25635619

WASHER,FLAT,USS,1/4"Y663820

CONN,RECEP 24WAY,W/FLANGE..............................1

7375321

SCREW,PHILLIPS,PHM,6-32 X .54982022

NUT,NYLOCK,6-3212344--

CONN,RECEP 40WAY,W/FLANGE..............................1

7375423

SCREW,SHM,PHP, #12 X .757380324

CONN,RECEP 48 WAY,4 X 12........17373625

CONN,RECEP 4 WAY,12-14GAFL***................................................1

7371726

LOCK,RECEP 4 WAY,12-14GA60526--

TERM,DEUTSCH, PIN #12-1473711--

SWITCH TOGGLE ASSY DPDT 3PMOM................................................1

12820227

LIGHT,INDICATOR,RED,14V***......15629828

WASHER,LOCK,IND,LAMPRETAINER

56848--

CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................1

705629

LOCKNUT,ELEC,1/2"6935--

SWITCH TOGGLE ASSY SPDT 3PMOM................................................1

12820030

Part No. 89721 S-40,S-45 65

300 Turntable ComponentsOctober 2012

306.1 Ground Control Box - View 1

Page 66: Genie S-40 Parts Book

Description Qty.Part No.Item

SWITCH TOGGLE ASSY DPDT 2PMOM................................................1

12820131

WELDMENT,CONTROLBOX,GROUND................................1

12295732

WELDMENT,CONTROLLID,GROUND

122959--

use with control box item 122957,does not include decal item 82581

NUTSERT,1/4-20,STEEL CAD PLTD23404--

GASKET,GROUND CONTROL BOX30782--

CORROSION INHIBITOR,FOAM30997--

DECAL,GROUND CONTROL PANEL82581--

SCREW,SHS,1/4-20 X .25 ZINC8831533use with control box item 122957

66 S-40,S-45 Part No. 89721

300 Turntable Components October 2012

306.1 Ground Control Box - View 1(continued)

Page 67: Genie S-40 Parts Book

This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 67

300 Turntable ComponentsOctober 2012

306.1 Ground Control Box - View 1(continued)

Page 68: Genie S-40 Parts Book

68 S-40,S-45 Part No. 89721

300 Turntable Components October 2012

307.1 Ground Control Box - View 2

Page 69: Genie S-40 Parts Book

Description Qty.Part No.Item

HARNESS,PLUG,NON-LOADWEIGHING

88832--

SOLENOID,12V CONTINUOUS***27155--to SN 7543

MODULE,TIME DELAY ON BREAK4S

106637--

welder option

END STOP, DIN RAIL,SCREWCLAMP

749131

RELAY,SOCKET,OMRON336082

RELAY,OMRON,DPDT,12V336073

SCREW,PHIL,PHM,10-32 X .5,SSTL543654

NUT,NYLOCK,10-3261785

TERMINAL RAILASSEMBLY,GBOX...........................1

2174416

previous assembly 89172 is no longeravailable. Order this assembly in itsplace (includes item 1); from SN17114

TERMINAL BLOCK, WIELAND***216791--

TERMINAL BLOCK END PLATE216793--

DIN RAIL,17"33422--

MARKING TAGS,# 1-10,WIELAND74920--

MARKING TAGS,# 11-20,WIELAND74921--

MARKING TAGS,# 21-30,WIELAND74922--

MARKING TAGS,# 31-40,WIELAND74923--

MARKING TAGS,# 41-50,WIELAND74924--

CAPACITOR,3 MF,50VDC77430--Perkins and Deutz models

MODULE,IGNITION/START,12/24V.1560577

BRACKET,TOGGLE SWITCH.........1497438

SWITCH TOGGLE ASSY SPDT 2PMOM................................................1

1282039

Ford models

RELAY,SPDT,12V(AUTO) PLUGIN**..................................................4

3405210

Ford models; to SN 7596

RELAY,SPDT,12V(AUTO) PLUGIN**..................................................6

34052--

Deutz models

ASSY,RELAY SOCKET,AUTO***34053--

TERM,RELAY N-INSULATED 10-12G

34054--

TERM RELAY,N-INSULATE 14-16GA

34055--

Description Qty.Part No.Item

TERM,RELAY,N-INSULATE 18-20GA

34056--

ANGLE,RELAYMNT,W/NUTSERTS,PNT................1

5453411

NUTSERT,1/4-20,STEEL CAD PLTD23404--

SCREW,HHC,1/4-20 X .7609012

Part No. 89721 S-40,S-45 69

300 Turntable ComponentsOctober 2012

307.1 Ground Control Box - View 2

Page 70: Genie S-40 Parts Book

70 S-40,S-45 Part No. 89721

300 Turntable Components October 2012

308.1 Turntable Covers - View 1 (Tank Side)

Page 71: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,PHILLIPS,PHM,10-32 X .75498161

WASHER,FLAT,MS,#10,Y61462

NUT,NYLOCK,10-3261783

LATCH,T-HANDLE,5 SIDEDW/KEYS*.........................................1

539034

KEY,LATCH, 1 PAIR (28125)29314--

SCREW,HHC,1/4-20 X 1.2589155

WASHER,FENDER,.25 X 1.25 X.062129066

WASHER,FLAT,USS,1/4"Y66387

NUT,NYLOCK,1/4-2060918

COVER ASSY W/DECALS,L.H.BB....................................................1

654779

to SN 7189

COVER TURNTABLE,W/WORDTANK SI

102137--

from SN 7190 to SN 9752

COVER TURNTABLEW/SYMBOLS,TANK

102138--

from SN 7190 to 14677

LH COVER W/WRD DECALS111355--from SN 9753 to 14677

DECAL,SYM,LH,TT,COVER ASSY122882--from SN 14678

DECAL,WORD,LH,TT,COVER ASSY122884--from SN 14678

SCREW,HHC,1/4-20 X 1688810

HINGE,.375X.120THK.,SLOTTED...27507311

COVER,SUPPORTWELDMENT,LH...............................1

49532-S12

BUMPER,RUBBER-1 X 1.25...........13097313to SN 10973

BUMPER,RUBBER,1.19DX1.5X.31-18111580--from SN 10974

WASHER,FLAT,USS,5/16",Y539714

NUT,NYLOCK,5/16-18678215

ZERK,GREASE,1/8 NPT.................12864616

CONNECTOR,BULKHEAD,FEMALE-4.14888517

HOSE ASSY,1/4",STR FEM,STRFEM.................................................1

49189-463818

PLATE,LATCH,BLUE,PAINTED.......149535P19

SCREW,HHC,5/16-18 X 1 GR51300220

WELDMENT,BULKHEAD,TANKSIDE,REA.18941121

SCREW,HHC,3/8-16 X 1.25 GRD 5601922

Description Qty.Part No.Item

WASHER,LOCK,.375602123

SPRING CLIP,3/8-16.......................62986824

WELDMENT,BULKHEAD,TANKSIDE,FRN.18940825

BALL STUD**..................................23355526

NUT,LP NYLOCK,5/16-18600227

GAS STRUT,250 LBS FORCE***.....12830128

RETAINER,GAS SPRING***27377--

BUMPER,RUBBER,.75 X.50H,STUD......................................1

3638829

to SN 10973

BUMPER,RUB,1.00DX.75X31-18X1.2111663--from SN 10974

FORMING,HINGE SUPPORTPAINTED.........................................2

74496P30

WASHER,LOCK,.25635631

Part No. 89721 S-40,S-45 71

300 Turntable ComponentsOctober 2012

308.1 Turntable Covers - View 1 (Tank Side)

Page 72: Genie S-40 Parts Book

72 S-40,S-45 Part No. 89721

300 Turntable Components October 2012

309.1 Turntable Covers - View 2 (Engine Side)

Page 73: Genie S-40 Parts Book

Description Qty.Part No.Item

BAFFLE,AIR,FORD,PAINTED53078P1Ford models; to SN 7596

BAFFLE,AIR,DEUTZ,PAINTED53079P--Deutz models; to SN 7543

BAFFLE, PERKINS, S40, PAINTED*63400P--Perkins models; to SN 7471

FORMING, ENGINEBAFFLE,PAINTED

89912P--

Deutz models; from SN 7544

FORMING,ENGINEBAFFLE,FORD,PNT

89913P--

Ford models; from SN 7597

FORMING,ENGINEBAFFLE,PERKINS

89929P--

Perkins models; from SN 7472

LATCH,T-HANDLE,5 SIDEDW/KEYS*.........................................1

539032

KEY,LATCH, 1 PAIR (28125)29314--

SCREW,HHC,1/4-20 X 1.2589153

WASHER,FENDER,.25 X 1.25 X.062129064

WASHER,FLAT,USS,1/4"Y66385

NUT,NYLOCK,1/4-2060916

SCREW,PHILLIPS,PHM,10-32 X .75498167

WASHER,FLAT,MS,#10,Y61468

NUT,NYLOCK,10-3261789

COVER ASSY W/DECAL,WRD,RHBB....................................................1

6547810

to SN 14677

COVER ASSY,SYMBOLS,ENGINESIDE................................................1

102139--

to SN 14677

TT COVER ASSY RH,WORD DECAL122283--from SN 14678

TT COVER ASSY RH,SYM DECAL122648--from SN 14678

WELDMENT,TT COVERSUPPORT,RH..................................1

5388211

to SN 8315

WELDMENT,TT COVERSUPPORT,RH

102740--

from SN 8316

SHROUD,LP TANK,PAINTED..........149537P12Gasoline/LPG models

SHROUD SUPPORT,PAINTED.......130894P13Gasoline/LPG models

SCREW,HHC,1/4-20 X 1.75663714

Description Qty.Part No.Item

GAS STRUT,250 LBS FORCE***.....12830115

RETAINER,GAS SPRING***27377--

NUT,LP NYLOCK,5/16-18600216

BALL STUD**..................................23355517

WELDMENT,BULKHEAD,ENGINESIDE,F.111175018to SN 11066

WELDMENT,BULKHEAD,ENGINESIDE,F111750--from SN 11067

WELDMENT,BULKHEAD,ENGINESIDE,R.18941519

SCREW,HHC,3/8-16 X 1.25 GRD 5601920

WASHER,LOCK,.375602121

WASHER,FLAT,USS,3/8",Y609722

SPRING CLIP,3/8-16.......................62986823

SCREW,HHC,5/16-18 X 1 GR51300224

WASHER,FLAT,USS,5/16",Y539725

NUT,NYLOCK,5/16-18678226

PLATE,LATCH,BLUE,PAINTED.......149535P27

BUMPER,RUBBER-1 X 1.25...........13097328to SN 10973

BUMPER,RUBBER,1.19DX1.5X.31-18111580--from SN 10974

BUMPER,RUBBER,.75 X.50H,STUD......................................1

3638829

to SN 10973

BUMPER,RUB,1.00DX.75X31-18X1.2111663--from SN 10974

FORMING,HINGE SUPPORTPAINTED.........................................2

74496P30

SCREW,HHC,1/4-20 X 1688831

WASHER,LOCK,.25635632

HINGE,.375X.120THK.,SLOTTED...27507333

SCREW,HHC,3/8-16 X .75825534

Part No. 89721 S-40,S-45 73

300 Turntable ComponentsOctober 2012

309.1 Turntable Covers - View 2 (Engine Side)

Page 74: Genie S-40 Parts Book

74 S-40,S-45 Part No. 89721

300 Turntable Components October 2012

310.1 Turntable Covers, S-40 - View 3

Page 75: Genie S-40 Parts Book

Description Qty.Part No.Item

PLATE, SWING COVER,S40/S45...........................................1

34358P1

SCREW,FHS,3/8-16 X 1.75177122

WASHER,FLAT,USS,5/16",Y53973to SN 11634

NUT,NYLOCK,3/8-1648284to SN 11634

REST PAD,S40,BOOM REST.........1343705

SPRING CLIP,3/8-16.......................2298686from SN 11635

NUT,HEX,1-8332657

WASHER,LOCK,1"296058

WASHER,FLAT,1.000,HARDENED1220799

CNTWT,S45 SWING CHASSIS5355310S-40; from SN 15684

SCREW,HHC,1-8 X 4.5 GRD.53079811

CTWT,CAST,400 LBS,LH................14676912

SCREW,HHC,3/8-16 X 1617513

WASHER,LOCK,.375602114

WASHER,FLAT,USS,3/8",Y609715

ALARM,CHIME TONE5-25VDC***......................................1

4546216

from SN 12602

NUT - PLASTIC,RING FOR ALARMS72326--

TT FRNT COVR ASSY,WRD DEC,S40..................................................1

10214117

DECAL,SYM,S40,TT,FRNT CVRASSY

122881--

SCREW,HHC,1-8 X 8.5 GRD.23407918

CTWT,CAST,400 LBS,RH................14676819

Part No. 89721 S-40,S-45 75

300 Turntable ComponentsOctober 2012

310.1 Turntable Covers, S-40 - View 3

Page 76: Genie S-40 Parts Book

76 S-40,S-45 Part No. 89721

300 Turntable Components October 2012

310.1 Turntable Covers, S-45 - View 3

Page 77: Genie S-40 Parts Book

Description Qty.Part No.Item

PLATE, SWING COVER,S40/S45...........................................1

34358P1

SCREW,FHS,3/8-16 X 1.75177122

WASHER,FLAT,USS,5/16",Y53973to SN 11634

NUT,NYLOCK,3/8-1648284to SN 11634

REST PAD,S40,BOOM REST.........1343705

SPRING CLIP,3/8-16.......................2298686from SN 11635

NUT,HEX,1-8332657S-45; to SN 15683

NUT,NYLOCK,1-829764--S-45; from SN 15684

WASHER,LOCK,1"296058

WASHER,FLAT,1.000,HARDENED1220799

CNTWT,S45 SWING CHASSIS.......15355310S-45; to SN 15683

CNTWT,CAST,S45 SWING CHASSIS146206--S-45; from SN 15684

SCREW,HHC,1-8 X 4.5 GRD.53079811

CTWT,CAST,400 LBS,LH................14676912S-45; to SN 15683

CTWT,CAST,515 LBS,LH146211--S-45; from SN 15684

SCREW,HHC,3/8-16 X 1617513

WASHER,LOCK,.375602114

WASHER,FLAT,USS,3/8",Y609715

ALARM,CHIME TONE5-25VDC***......................................1

4546216

from SN 12602

NUT - PLASTIC,RING FOR ALARMS72326--

TT FRNT COVR ASSY,WRD DEC,S45

10214217

TT FRNT COVR ASSY,SYM DEC,S45

122654--

SCREW,HHC,1-8 X 8.5 GRD.2.......13407918S-45; to SN 15683

SCREW,HHC,1-8 X 16, GRD 2228842--S-45; from SN 15684

CTWT,CAST,400 LBS,RH4676819S-45; to SN 15683

CTWT,CAST,515 LBS,RH146210--S-45; from SN 15684

Part No. 89721 S-40,S-45 77

300 Turntable ComponentsOctober 2012

310.1 Turntable Covers, S-45 - View 3

Page 78: Genie S-40 Parts Book

78 S-40,S-45 Part No. 89721

300 Turntable Components October 2012

311.1 Wire Harness and Power Cable Assemblies

Page 79: Genie S-40 Parts Book

Description Qty.Part No.Item

HARNESS,WORKLIGHT ACC........1734801to SN 16419

HARNESS,12V WORK LIGHTST115760--from SN 16420

HARNESS,12V WORK LIGHTS,S40229348--from SN 16420

HARNESS,12V WORK LIGHTS,S45229349--from SN 16420

HARNESS,JIB BOOM.....................11020332

HARNESS,PBOX***........................1896733includes J2 and J3

WIRING KIT,JIB TIME DELAY IC119867--

HARNESS,SERVICE,PBOX J2122216--

HARNESS,SERVICE,PBOX J3122217--

SERVICE KIT JIB TIME DLY IC128125--

RELAY,SPDT,12V(AUTO)**19274--

CAPACITOR,TIME DELAY43181--

HARNESS,SERVICE,PBOX J1.......11222154requires qty 3 of adapter 122125 forunits before SN 12510

SERVICE KIT,S80 PBOX J1 HARN122124--required for first time replacement,contains PBOX J1 harness and qty 3of adapter 122125; to SN 12509

ADAPTER CABLE, JS100 JOYSTICK122125--to SN 12509

HARNESS,JIB KIT..........................1896665

HARNESS,GBOX, 2003..................1896776from SN 7001 to SN 15150

HARNESS,GRNDBOX,DEUTZ,S40/45

122711--

Deutz models; from SN 15151

HARNESS,GBOX,PERKINS,S40/45122712--Perkins models; from SN 15151

HARNESS, GBOX, GAS/LP, S40/45146072--from SN 15663

CABLE,#4GA,POS.AUX,RED,108"..11227547

BATTERY CABLE,1/0 GA,RED45"...................................................1

1220568

BATTERY CABLE,1/0 GA,BLK48"...................................................1

1220579

Perkins models

BATTERY CABLE,1/0 GA,BLK 30"122058--Ford models and Deutz models

HARNESS,FORD ENGINE,EFI.......18966210Ford models; to SN 7596

Description Qty.Part No.Item

HARNESS,FORD EFI 2004***102107--Ford models; from SN 7597 to 11066

WIRE HARNESS,FORD EFI TIER 3111616--Ford models; from SN 11067 to 11784

HARNESS,ENGINE FORD DSG-423119472--Ford models, with relay block; fromSN 11066

HARNESS,ENGINE,FORD,EFI,TIER3

122049--

Ford models; from SN 11785 to 17231

ENGINE HARNESS, MSG425215294--from SN 17232

HARNESS,PERKINS ENGINE........189661--Perkins models; to SN 7471

HARNESS,ENGINE,PERKINS,404-2289942--Perkins models; from SN 7472 to SN9558

HARNESS,ENG.PERKINS,404-22ALT

111026--

Perkins models; from SN 9559

RELAY,12VDC,70AMP,SEALED61225--Perkins models; from SN 9559

RELAY SOCKET,70AMP61226--Perkins models; from SN 9559

HARNESS,DEUTZ ENGINE...........189660--Deutz models; to SN 7543

HARNESS,DEUTZ ENGINE(F3L2011)

89999--

Deutz models; from SN 7544 to SN10202

HARNESS,DEUTZ ENGINE(F3L2011)

111672--

Deutz models; from SN 10203

FUSE,70 AMP,MAXI88151--from SN 10203

HARNESS,SECOND GLOW PLUG128365--(option); from SN 14398

HARNESS, WELD GENENCLOSURE..................................1

22650311

HARNESS, HYD GENERATOR......122650412

HARNESS,GBOX,FUNCTN.MNFLD.18967413

HARNESS,DRIVE ENABLE............18966514

HARNESS,ANGLE LIMIT................18966415to SN 12841

HARNESS,ANGLE LIMIT111495--from SN 12842

Part No. 89721 S-40,S-45 79

300 Turntable ComponentsOctober 2012

311.1 Wire Harness and Power Cable Assemblies

Page 80: Genie S-40 Parts Book

Description Qty.Part No.Item

HARNESS,EXT/RET LIMIT.............18966316

HARNESS,BEACON,S80................112222817to SN 12601

HARNESS,ALARM122087--

HARNESS,BEACON,S80................112222818to SN 12601

HARNESS,BEACON,S40122229--from SN 12602

HARNESS,18/19,BOOM CABLE1,S45...............................................1

8965519

HARNESS,18/19,BOOM CABLE1,S40...............................................1

8965819

HARNESS,18/19,BOOM CABLE2,S45...............................................1

8965620

HARNESS,18/19,BOOM CABLE2.......................................................1

8965920

HARNESS,DRIVE LIGHTS.............18969221

HARNESS,PBOX,LOAD SENSE.....18992522

HARNESS,GBOX,LOAD SENSE.....18992723to SN 7181

HARNESS,LOAD SENSE OPT111152--from SN 7182

HARNESS,FORD LRG 425EFI*****............................................1

8844824

to SN 7596

HARNESS,ENGINE W/RELAY BOXT2

106605--

from SN 7597 to SN 11066

HARNESS,ENGINE FORD DSG-423119472--from SN 11067

JUMPER,THROTTLE BODY,FORD2.5L

128903--

from SN 7001 to SN 11066

HARNESS,LIFT/DRIVE CUT-OUT...112209825European models

RELAY,SPDT,12V(AUTO)**19274--

HARNESS,HYD GEN......................112223626

RELAY,SPDT,12V(AUTO) PLUG IN**34052--

HARNESS,12/3,12V-PLAT,JIB,S45..18965427

HARNESS,12/3,12V-PLAT,NJ,S40...18965727

HARNESS,OIL COOLER................112225228

80 S-40,S-45 Part No. 89721

300 Turntable Components October 2012

311.1 Wire Harness and Power Cable Assemblies(continued)

Page 81: Genie S-40 Parts Book

This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 81

300 Turntable ComponentsOctober 2012

311.1 Wire Harness and Power Cable Assemblies(continued)

Page 82: Genie S-40 Parts Book

82 S-40,S-45 Part No. 89721

400 Engine Components October 2012

401.1 Perkins 704-30 Engine - View 1 (to SN 7471)

Page 83: Genie S-40 Parts Book

Description Qty.Part No.Item

Ref. Engine Harness Assembly (referto 311.1)

--

CAP, SIDE OIL FILL, PERKINS.......1654991

GASKET,MUFFLERPERKINS(53883)............................1

655032

NUT,MUFFLER PERKINS 10MM.....1655043

MUFFLER, PERKINS......................1633134

U-BOLT, KIT 5/16-18 X 2.5..............1165845

MUFFLER BRACKET, PAINTED.....163326P6

NUT,HEX,5/16-1860377

WASHER,LOCK,.31368868

WASHER,FLAT,USS,5/16",Y53979

SCREW,HHC,M8 X 20MM2305710

WASHER,FLAT,USS,1/4"Y663811

SCREW,HHC,M10 X 30MM,ARSE4406412

WASHER,LOCK,M102270013

CLAMP,RUB CUSH,0.75,#12 X3/8*..................................................1

4545414

Ref. Drive Pump (refer to 706.1)15

Ref. Function Pump (refer to 706.1)16

SCREW,HHC,3/8-16 X 1617517

WASHER,FLAT,USS,3/8",Y609718

Ref. O-ring (refer to 706.1)19

SCREW,HHC,1/2-13 X 1.5817720

WASHER,LOCK,0.5"603321

PLATE, PUMP MOUNT,PAINTED.........................................1

63464P22

COUPLER,HUB,15 TOOTH7/16BOLT*.......................................1

3700223

FLYWHEEL FLANGE,GREENPLASTIC..........................................1

3302424

STARTER MOTOR, PERKINS(53883)............................................1

6549525

ALTERNATOR, PERKINS(53883)............................................1

6548726

Part No. 89721 S-40,S-45 83

400 Engine ComponentsOctober 2012

401.1 Perkins 704-30 Engine - View 1 (to SN 7471)

Page 84: Genie S-40 Parts Book

84 S-40,S-45 Part No. 89721

400 Engine Components October 2012

402.1 Perkins 704-30 Engine - View 2 (to SN 7471)

Page 85: Genie S-40 Parts Book

Description Qty.Part No.Item

PLUG,STEELSOCKET,SAE090109B-6................1

1098021

FILTER,FUEL,PERKINS..................1624212

PUMP, LIFT INLET PORT(53883)............................................1

655003

ADPTR,STR FEM INV 45D 1/4X1/453948--

FITTINGS, LIFT PUMP INLET PORT65501--

DIPSTICK (53883)...........................1654974

FILTER,OIL,PERKINS 704-30(BB).................................................1

624225

CAP,OIL FILLER, PERKINS............1654986

SENDING UNIT,OILPRESSURE***.................................1

308107

dual-terminal sender

ADPTR,ST. THR 3/4-16 FEMPIPE................................................1

539518

CLAMP,HOSE 2 5/16-3 1/4.............5539459

ELBOW,90DEGR,RUBBER,2.5"I.D.*................1

3416410

AIR CLEANER,NELSON***.............16346311

FILTER,AIR62420--

BRACKET,AIR CLEANERMTG.PAINT*....................................1

53952P-S12

includes mounting fasteners

SCREW,SHS,10-24 X .625658413

NUT,NYLOCK,10-24536514

CLEVIS YOKE-1/4-28,PLTDW/PIN..............................................1

2113015

NUT,HEX,1/4-282149616

THREADED ROD,1/4-28 X 10IN***.................................................1

30785-100017

SCREW,HHC,1/4-20 X 1688818

WASHER,FLAT,USS,1/4"Y663819

SOLENOID,THROTTLE,.................12907320

SCREW,HHC,1/4-20 X .7609021

SEPARATOR/FILTER,FUEL-D,30MIC.18119922

FILTER,FUEL/WATERSEPARATOR***

65853--

AIR CLEANER BRACKET,PAINTED.........................................1

63399P23

SCREW,HHC,5/16-18 X 1 GR51300224

WASHER,FLAT,USS,5/16",Y539725

NUT,NYLOCK,5/16-18678226

Description Qty.Part No.Item

HOSE,AIR INTAKE 2.5" I.D.............134162-315027

Part No. 89721 S-40,S-45 85

400 Engine ComponentsOctober 2012

402.1 Perkins 704-30 Engine - View 2 (to SN 7471)

Page 86: Genie S-40 Parts Book

86 S-40,S-45 Part No. 89721

400 Engine Components October 2012

403.1 Perkins 704-30 Engine - View 3 (to SN 7471)

Page 87: Genie S-40 Parts Book

Description Qty.Part No.Item

GASKET, THERMOSTAT (53883)....1655051

CLAMP, HOSE (53883)...................2655062

HOSE, WATER PUMP (53383).......1655073

THERMOSTAT, PERKINS(53883)............................................1

654934

SENDINGUNIT,TMP,FRD,GM,PRK704...........1

340585

LEVER ALTERNATOR, (53883)......1654886

SCREW,HHC,M12 X 30493817

WASHER,LOCK,M12653558

HOUSING,THERMOSTAT(53883)............................................1

654949

SCREW,HHC,M8 X 506734910

WASHER,LOCK,M84940811

FAN, PERKINS (53883)..................16549012

BELT,V KIT, PERKINS 704-30.........16242313

PULLEY, WATER PUMP (704-30)....110268314

PULLEY,CRANKSHAFT (53883).....16549615

WATER PUMP, PERKINS(53883)............................................1

6549116

GASKET,TIMMING CASECOVER............................................1

6549217

Part No. 89721 S-40,S-45 87

400 Engine ComponentsOctober 2012

403.1 Perkins 704-30 Engine - View 3 (to SN 7471)

Page 88: Genie S-40 Parts Book

88 S-40,S-45 Part No. 89721

400 Engine Components October 2012

404.1 Perkins 704-30 Engine - View 4 (to SN 7471)

Page 89: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,HHC,5/8-11 X 4.0 GR8......4539091

WASHER,FLAT,.625 X 2.25 X.15334182

NUT,NYLOCK,5/8-1160243

CLAMP,HOSE,SIZE .25 TO .63.......4214654

RADIATOR HOSE, UPPER.............1634135

WELDMENT,ENGINEMOUNT,INBOARD...........................1

634186

SCREW,HHC,M14 X 30493847

WASHER,LOCK,M14375058

FAN SHROUD, PAINTED................163364P9

SCREW,HHC,5/16-18 X 1 GR51300210

WASHER,FLAT,USS,5/16",Y539711

RADIATOR MOUNT, LH,PAINTED.........................................1

63362P12

SCREW,HHC,3/8-16 X 1617513

WASHER,FLAT,USS,1/4"Y663814

NUT,LP NYLOCK,3/8-16771315

CAP,RADIATOR,PERKINS/FORD....16547316

RADIATOR,PERKINS,GM...............16346217

Ref. Engine Tray (refer to 427.1)18

RADIATOR MOUNT, RHPAINTED.........................................1

63363P19

COOLANT RETURNSYSTEM,Z45***..............................1

5407120

CAP, COOLANT RET SYS(54071)72327--

SCREW,HHC,1/4-20 X .7609021

NUT,LP NYLOCK,1/4-20688922

SCREW,HHC,1/4-20 X 1688823

NUT,NYLOCK,1/4-20609124

AIR INTAKE BRACKET,PAINTED.........................................1

63457P25

CLAMP,2.75,#44 X 1/4,RUBCUSH..............................................1

4545526

RADIATOR HOSE, LOWER............16341427

ISOLATOR,VIBRATION,LG,RD&WH***.42807628

WELDMENT,ENGINEMOUNT,OUTBOARD.......................2

6341929

Part No. 89721 S-40,S-45 89

400 Engine ComponentsOctober 2012

404.1 Perkins 704-30 Engine - View 4 (to SN 7471)

Page 90: Genie S-40 Parts Book

90 S-40,S-45 Part No. 89721

400 Engine Components October 2012

405.1 Perkins 404D-22 Engine - View 1 (from SN 7472)

Page 91: Genie S-40 Parts Book

Description Qty.Part No.Item

SEAL-VALVE SYSTEM (A)147348--to SN 15150

SEAL-VALVE SYSTEM (B)147349--to SN 15150

GASKET-CYLINDER HEAD147350--to SN 15150

SEAL-ROCKER BOX147351--to SN 15150

GASKET-THERMOSTAT HSG147355--to SN 15150

SEAL-INJECTOR147352--to SN 15150

SEAL-INJECTOR147353--to SN 15150

GLOWPLUG (PERKINS 404-22)77736--

MANUAL,OPERATORS PERKINS404

94890--

Ref. Engine Harness (refer to 311.1)--

CIRCUIT BKR 10A TYPE 2 METAL128935--from SN 15573

KIT CB 10A T2 RPM SOLENOID 2W139331--includes item 128935; to SN 15572

PUMP,PRIMER,PERKINS***85155--

CAP, OIL FILLER.............................1656361

SEAL, OIL FILLER CAP65638--

ISOLATOR,VIBRATION,M8MALE/FEM......................................1

605852

SCREW,HHC,5/16-18 X 1 GR5130023

WASHER,FLAT,USS,5/16",Y53974

NUT,LP NYLOCK,5/16-1860025

FLATBAR,ALUM,THROTTLELINKAGE.........................................1

899536

SOLENOID KIT, SHUT DN,PERKINS.........................................1

2364267

404C-22; from SN 7472 to SN 9558

SOLENOID,SHUT DOWNPERKIN40422

106663--

404D-22; from SN 15151

SOLENOID,SHUTDN,PERKNS403C-11

97404--

404C-22; from SN 9559 to SN 15150

CLEVIS YOKE-1/4-28,PLTDW/PIN..............................................1

211308

NUT,HEX,1/4-28214969

DIPSTICK, OIL (PERKINS 404)......18975910404C-22; to SN 15150

Description Qty.Part No.Item

DIPSTICK, STRAIGHT SHORT128984--404D-22; from SN 15151

DIPSTICK TUBE, STRAIGHT SHORT128985--404D-22; from SN 15151

DIPSTICK TUBE,PERKINS(403C-11)97461--404C-22; to SN 15150

SWITCH,OIL PRESS-PERKINS404...................................................1

11102711

from SN 7472 to SN 9558

SWITCH, OIL PRESSURE119809--from SN 9559

OIL FILTER - PERKINS...................19476212

SOLENOID,THROTTLE ACTUATORDSL..................................................1

7740213

SCREW,HHC,1/4-20 X 1.25891514

WASHER,FLAT,USS,1/4"Y663815

NUT,NYLOCK,1/4-20609116

FORMING,SOLENOID MOUNTPAINTED.........................................1

94378P17

from SN 7472 to SN 15150

FORMING,SOLENOID MOUNT128588--from SN 15151

SEPRTR/FLTR,FUELDSL,15GPH,.30...............................1

7502018

FILTER,ELEMENT,30 MIC,7502062433--

HOUSING,PUMP MOUNT(54573)...........................................IR

8977119

SCREW,HHC,M10 X 1.5 X 35.........38505920

WASHER,FLAT,M10,ZINC PLTD......92269921

NUT,NYLOCK,M10X1.50................92273622

SCREW,HHC,M10 X 1.5 X70,GR8.8....................................................4

8505323

Ref. Function Pump (refer to 706.1)24

Ref. Drive Pump (refer to 706.1)25

SCREW,HHC,1/2-13 X 2 GR5609626

WASHER,LOCK,0.5"603327

SCREW, HHC, M10 X 1.5 X 50.......212806128

SCREW,HHC,M12 X 45..................26086829

WASHER,FLAT,M12........................24941030

CLAMP, 1.25, #16 x 1/4, RUBCUSH..............................................1

6110931

PUMP MOUNT KIT, PERKINS DSL5457332(complete) includes kit 128022 andhousing pump 89771

Part No. 89721 S-40,S-45 91

400 Engine ComponentsOctober 2012

405.1 Perkins 404D-22 Engine - View 1 (from SN 7472)

Page 92: Genie S-40 Parts Book

Description Qty.Part No.Item

KIT,FBA STYLE COUPLER,PERKINS128022--replaces flex plate and coupler withone part

KIT, HARDWARE (54573)89773--

COUPLER,SMALL METAL,15T,**29749--from SN 7472 to SN 13773

COUPLER, FLEX PLATE (54573)89772--from SN 7472 to SN 13773

COUPLER,15TOOTH,FBA,PERKINS**

128003--

from SN 13774

SCREW, HHC, M8 X 1.25 X 1212802433included in kit 128022

FUEL FILTER ASSEMBLY..............19488934

FILTER,FUEL,PERKINS62421--

PUMP,LIFT(FUEL)PERKINS(54555)............................1

7234835

404C-22; to SN 15150

LIFT PUMP (FUEL)128989--404D-22; from SN 15151

KIT,SEAL,3CC PUMP***77990--

SCREW,HHC,M8 X 20MM2305736

WASHER,LOCK,M84940837

SCREW,HHC,3/8-16 X 1.25 GRD 5601938

WASHER,FLAT,USS,3/8",Y609739

NUT,NYLOCK,3/8-16482840

FORMING,MUFFLER SUPPORTPAINTE............................................1

88992P41

92 S-40,S-45 Part No. 89721

400 Engine Components October 2012

405.1 Perkins 404D-22 Engine - View 1 (from SN 7472)(continued)

Page 93: Genie S-40 Parts Book

This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 93

400 Engine ComponentsOctober 2012

405.1 Perkins 404D-22 Engine - View 1 (from SN 7472)(continued)

Page 94: Genie S-40 Parts Book

94 S-40,S-45 Part No. 89721

400 Engine Components October 2012

406.1 Perkins 404D-22 Engine - View 2 (from SN 7472)

Page 95: Genie S-40 Parts Book

Description Qty.Part No.Item

COOLANT RETURNSYSTEM,Z45***..............................1

540711

CLAMP,0.50,#8 X 1/4,RUB CUSH6833--

CAP, COOLANT RETSYS(54071).....................................1

723272

SCREW,HHC,1/4-20 X 168883

WASHER,FLAT,USS,1/4"Y66384

NUT,NYLOCK,1/4-2060915

AIR CLEANER,NELSON***.............1634636

WASHER,FLAT,USS,5/16",Y5397--

FILTER,AIR62420--

NUT,NYLOCK,5/16-186782--

SCREW,HHC,1/4-20 X 16888--

BRACKET,AIR CLEANERMTG.PAINT*....................................1

53952P-S7

TAILPIPE,EXHAUST.......................1899018

CLAMP,MUFFLER...........................2889939

CLAMP,HOSE,2.50"***....................34543510

HOSE,AIR CLEANER TOINTAKE............................................1

8884711

MUFFLER,6"...................................18884112

SCRUBBER,SPARKARRESTER,PERKIN

111418--

CLAMP,EXHAUST,2.00 PLATED70385--

FORMING,MUFFLER MOUNTPAINTED.........................................1

88991P13

WELDMENT,EXHAUST PIPE.........111139014

NUT-FLANGE, 8MM (62849)62845--

GASKET,EXHFLANGE-PERKINS54555

72343--

BOLT,EXHAUST,PERKINS(54555)72344--

FLANGE,EXHAUST PIPE88844--

EXHAUST MANIFOLD94888--

FORMING,FILTERMOUNT,PAINTED............................1

89596P15

SCREW,HHC,3/8-16 X 1.25 GRD 5601916

WASHER,FLAT,USS,5/16",Y539717

NUT,NYLOCK,3/8-16482818

FILTER ASY,MPRESS,SAE8,WOIND*....................1

7713919

FILTER,ELEMENT,BETA(5)=100060857--

Ref. Engine Tray (refer to 427.1)20

Description Qty.Part No.Item

CLAMP,HOSE,2.25" DIA.................31301421

HOSE,UPPERRADIATOR,PERKINS......................1

5457822

SHROUD,FAN PAINTED.................188990P23

GUARD,FAN,FORD/PERKINS,PAINTED.154487P24

SCREW,PHIL,PHM,10-24 X.5,SEMS2101925

WASHER,FLAT,MS,#10,Y614626

HOSE,LOWER,RADIATOR,PERKINS.15457927

SCREW,HHC,M14 X1.5X40MM,GR8.8

5468728

WASHER,LOCK,M143750529

WASHER,FLAT,M144941130

FORMING,ENGINEMOUNT,RH,PERK...........................1

10274931

NUT,NYLOCK,1/2-13619832

SCREW,HHC,1/2-13 X 2.753947933

ISOLATOR,ENGINE VIBRATION.....47045234

WASHER-FLAT, 1/2" (80056)8015035

CASTING,WASHER,REBOUND,PAINTED102066P36

FORMING,ENGINEBAFFLE,PERKINS..........................1

89929P37

FORMING,INTAKE HOSESUPPORT.......................................1

89900P38

SCREW,PHIL,PHM,10-24 X.5,SEMS21019--

WASHER,FLAT,MS,#10,Y6146--

WASHER,LOCK,#10 PLTD6607--

HOSE,AIR INLET............................18884639

RADIATOR,FORD/PERKINS***......111030440

CAP,RADIATOR,PERKINS/FORD65473--

FORMING,UPPER RAD SUPPORTPAIN.................................................1

88989P41

Part No. 89721 S-40,S-45 95

400 Engine ComponentsOctober 2012

406.1 Perkins 404D-22 Engine - View 2 (from SN 7472)

Page 96: Genie S-40 Parts Book

96 S-40,S-45 Part No. 89721

400 Engine Components October 2012

407.1 Perkins 404D-22 Engine - View 3 (from SN 7472)

Page 97: Genie S-40 Parts Book

Description Qty.Part No.Item

THERMOSTAT (PERKINS104-22)............................................1

774781

404C-22; to SN 15150

WATER OUTLET, VERTICAL128986--404D-22; from SN 15151

THERMOSTAT128991--404D-22; from SN 15151

HOUSING,THERMOSTAT,PERKINS104

77476--

404C-22; to SN 15150

Ref. Battery (refer to 427.1)2

NUT,WING,1/4-20............................281703

TEE,BRANCH,070433-6-645704--

WASHER,FLAT,USS,1/4"Y6638--

BATTERY HOLD DOWN,GROUP31.....................................................1

301444

STARTER, PERKINS, 404D............12284575(comes with integrated solenoid)

LEVER, ALTERNATOR (PERKINS404...................................................1

897626

SCREW,HHC,M14 X1.5X40MM,GR8.8

546877

WASHER,LOCK,M14375058

WASHER,FLAT,M14494119

FORMING,ENGINEMOUNT,LH,PERK...........................1

10274810

ALTERNATOR, PERKINS(54555)............................................1

7234211

from SN 7472 to SN 9558

ALTERNATOR,65 AMP,PERKINS 404111029--from SN 9559

PUMP WATER (PERKINS 404)***....18976312404C-22; to SN 15150

WATER PUMP128987--404D-22; from SN 15151

GASKET,WATER PUMP58354--

PULLEY, WATER PUMP77482--

HOSE, WATER PUMP (PERKINS404).................................................1

8976413

NUT,NYLOCK,1/2-13619814

SCREW,HHC,1/2-13 X 2.753947915

ISOLATOR,ENGINE VIBRATION.....47045216

WASHER-FLAT, 1/2" (80056)8015017

CASTING,WASHER,REBOUND,PAINTED102066P18

Description Qty.Part No.Item

WASHER,FLAT,USS,3/8",Y609719

NUT,NYLOCK,3/8-16482820

SHOCK MOUNT,SMALL.................42403821

CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................1

665322

BELT, V (PERKINS 404)..................18976523

FAN, ENGINE (104-22)(404-22)......17748324

FAN SPACER94886--

SWITCH,WATERTEMP,PRKNS,404***.......................1

11102825

from SN 7472 to SN 9558

SENSOR,WATER TEMPERATURE97473--from SN 9559

Part No. 89721 S-40,S-45 97

400 Engine ComponentsOctober 2012

407.1 Perkins 404D-22 Engine - View 3 (from SN 7472)

Page 98: Genie S-40 Parts Book

98 S-40,S-45 Part No. 89721

400 Engine Components October 2012

408.1 Deutz F3L 1011F Engine - View 1 (to SN 7543)

Page 99: Genie S-40 Parts Book

Description Qty.Part No.Item

Ref. Engine Harness (refer to 311.1)--

T1 DEUTZ FAN GUARD W/WORDDECA...............................................1

1113431

GUIDE RING W/RUBBER LIP35498--

COVER,FRONT DEUTZ ENGINE....1295552

BELT,V, DEUTZ DIESEL ENGINE....1326983

ALTERNATOR, DEUTZF3L10/F4L10*..................................1

355864

STARTER, 12V13970959 tooth; inspect old starter beforeordering (includes item 6)

STARTER,DEUTZ,F4L1011F/F3L1011.137950511 tooth; inspect old starter beforeordering (includes item 6)

SOLENOID-STARTRDEUTZF4L1011F*...........................1

499156

SCREW,HHC,M14 X 50892597

WASHER,LOCK,M14375058

WELDMENT,DEUTZ ENGINEMOUNT...........................................1

895299

SCREW,HHC,5/8-11 X 4.0 GR8......45390910

WASHER,FLAT,.625 X 2.25 X.153341811

NUT,NYLOCK,5/8-11602412

ISOLATOR,VIBRATION,LG,RD&WH***.82807613

Ref. Engine Tray (refer to 427.1)14

WELDMENT,DEUTZ ENGINEMOUNT...........................................1

8952715

WELMENT,DEUTZ ENGINEMOUNT...........................................1

8952816

ENGINE, DEUTZ D2011L03I (SERV)58274--F3L1011 AND F3L1011F Engines only

Part No. 89721 S-40,S-45 99

400 Engine ComponentsOctober 2012

408.1 Deutz F3L 1011F Engine - View 1 (to SN 7543)

Page 100: Genie S-40 Parts Book

100 S-40,S-45 Part No. 89721

400 Engine Components October 2012

409.1 Deutz F3L 1011F Engine - View 2 (to SN 7543)

Page 101: Genie S-40 Parts Book

Description Qty.Part No.Item

EXHAUST,TAILPIPE,DEUTZ...........1345511

SCREW,HHC,M10 X 30MM,ARSE440642

WASHER,LOCK,M10227003

WASHER,FLAT,USS,3/8",Y60974

NUT,HEX,5/16-1860375

WASHER,LOCK,.31368866

WASHER,FLAT,USS,5/16",Y53977

U-BOLT, KIT 5/16-18 X 2.5..............1165848

WELDMENT,EXHAUSTSUPPORT.......................................1

30674-S9

CLAMP,MUFFLER,2 1/4" ID............13043810

MUFFLER,DEUTZ...........................13269511

GASKET,EXHAUST.........................32955912

COVER,ENGINE SIDE(F30-1011F).....................................1

5235313

INJECTOR - DEUTZ F4L1011F......14991914

FUEL LINE INJ. DEUTZF4L1011F........................................3

4992115

INJECTOR PUMP - DEUTZF4L1011F........................................1

4992916

PLUG,STEELSOCKET,SAE090109B-6................1

10980217

HOSE ASSY 3/8".............................149135-3389-S18

FITTING, M18 X 8, 52MO187.........14888419

WEAR PAD,4X2X.5 W/INSERT***....44520920

SCREW,HHC,1/4-20 X .7609021

WASHER,LOCK,.25635622

SCREW,HHC,5/8-11 X 1.75GRD.8..............................................4

2988323

WASHER,LOCK,.625 PLTD603624

WASHER,FLAT,.625 HARDENED1306425

RING GEAR,DEUTZ F3 &F4L1011F........................................1

4991726

FLYWHEEL FLANGE,GREENPLASTIC..........................................1

3302427

COUPLER,HUB,15 TOOTH7/16BOLT*.......................................1

3700328

FLYWHEEL COVER,CASTING***....13080629

SCREW,HHC,1/2-13 X 2 GR5609630

WASHER,LOCK,0.5"603331

Ref. O-ring (refer to 706.1)32

SCREW,HHC,3/8-16 X 1617533

Description Qty.Part No.Item

WASHER,LOCK,.375602134

Ref. Function Pump (refer to 706.1)35

Ref. Drive Pump (refer to 706.1)36

Part No. 89721 S-40,S-45 101

400 Engine ComponentsOctober 2012

409.1 Deutz F3L 1011F Engine - View 2 (to SN 7543)

Page 102: Genie S-40 Parts Book

102 S-40,S-45 Part No. 89721

400 Engine Components October 2012

410.1 Deutz F3L 1011F Engine - View 3 (to SN 7543)

Page 103: Genie S-40 Parts Book

Description Qty.Part No.Item

HOSE,AIR INTAKE 2.5" I.D.............134162-31501

CLAMP,HOSE 2 5/16-3 1/4.............5539452

ELBOW,90DEGR,RUBBER,2.5"I.D.*................1

341643

FILTER,AIR......................................1624204

AIR CLEANER,NELSON***.............1634635

SCREW,HHC,3/8-16 X 161756

WASHER,FLAT,USS,3/8",Y60977

NUT,LP NYLOCK,3/8-1677138

BRACKET,AIR CLEANERMTG.PAINT*....................................1

53952P-S9

HOSE,AIR INTAKE 2.75" I.D...........13096710

BRCKET,AIR CLEANERMTG.PAINT.....................................1

30769P11

CAP,OILFILLER,DEUTZ,DIESEL***.............1

2955712

SWITCH,OIL PRESSURE 1.5BAR.................................................1

13962413

KIT,OP SWITCH,DEUTZ139666--(oil pressure kit for models withALC-500 control system. replaces65765. includes item 6 andinstructions)

DIPSTICK-F3L1011F (DEUTZ).......15235214

SHUTDOWN SOLENOID,12V,DEUTZ.............................................1

T11467815

(replaced 32752) (must order cableassembly, 58256, if replacing 32752)(does not include o-ring)

DIODE,6 AMP,200 PIV,BULK45782--

SOLENOID CABLE ASSY***58256--

CONNECTOR, DEUTZ FUELSHUTOFF*

72255--

(does not include diode, 45782)

OIL TEMP SENSOR, DEUTZF4L2011..........................................1

10268616

PUMP, FUEL LIFT, F4L1011F.........14992317

FILTER,OIL,DEUTZ F4L1011F.......14992418

FILTER,FUEL/WTR SEP, DTZ1008.................................................1

2956019

SCREW,HHC,M8 X 20MM2305720

WASHER,LOCK,M84940821

BRACKET,ACTUATOR ARMMTG,PTD........................................1

33240P22

SCREW,HHC,M6 X 20MM,GR8.82257823

Description Qty.Part No.Item

WASHER,LOCK,M64940724

SCREW,SHS,10-24 X .625658425

NUT,NYLOCK,10-24536526

CLEVIS YOKE-1/4-28,PLTDW/PIN..............................................1

2113027

NUT,HEX,1/4-282149628

THREADED ROD,1/4-28 X 10IN***.................................................1

30785-100029

SCREW,HHC,1/4-20 X .7609030

WASHER,FLAT,USS,1/4"Y663831

NUT,LP NYLOCK,1/4-20688932

RELAY,SEALED 30/40 AMP............16052133

HARNESS,RPM SOLENOID RELAY73993--

SOLENOID,THROTTLE,.................12907334

BOOT,SOLENOID,2907352537--

BRACKET,SOLENOIDMTG,PAINTED................................1

33241P35

FILTER ASY,MPRESS,SAE8,WOIND*....................1

7713936

FILTER ELEMENT,10 MICRON,6050861326--

FORMING,FILTERMOUNT,PAINTED............................1

89596P37

SCREW,HHC,M10 X 30MM,ARSE4406438

WASHER,LOCK,M102270039

SCREW,HHC,3/8-16 X 1.25 GRD 5601940

WASHER,FLAT,USS,5/16",Y539741

NUT,NYLOCK,3/8-16482842

WASHER,FLAT,USS,3/8",Y609743

Part No. 89721 S-40,S-45 103

400 Engine ComponentsOctober 2012

410.1 Deutz F3L 1011F Engine - View 3 (to SN 7543)

Page 104: Genie S-40 Parts Book

104 S-40,S-45 Part No. 89721

400 Engine Components October 2012

411.1 Deutz F3L 2011/ D2011L03i Engine - View 1 (from SN 7544)

Page 105: Genie S-40 Parts Book

Description Qty.Part No.Item

Ref. Engine Harness (refer to 311.1)--

GLOW PLUG,L101131408--

STRAINER,FUEL 40 MICRON70496--from SN 7544 to SN 10832

KIT,PRIMER BULB119344--from SN 7544 to SN 10832

CIRCUIT BKR 10A TYPE 2 METAL128935--from SN 15573

KIT CB 10A T2 RPM SOLENOID 2W139331--includes item 128935; to SN 15572

EXHAUST PIPE,DEUTZ F3L2011...11020921

MUFFLER,DEUTZ...........................1326952

MUFFLER,CAT/SPARK,DEUTZ119117--

CLAMP, MUFFLER..........................1897753

Ref. Engine Tray (refer to 427.1)4

FORMING,REAR ENGINE MOUNTPNT.................................................1

70459P5

NUT,NYLOCK,1/2-1361986

SCREW,HHC,1/2-13 X 2.75394797

ISOLATOR,ENGINE VIBRATION.....4704528

WASHER,FLAT,USS,1/2",Y60959

CASTING,WASHER,REBOUND,PAINTED102066P10

NUT,NYLOCK,3/8-16482811

SCREW,HHC,3/8-16 X 1617512

WASHER,FLAT,USS,5/16",Y539713

FORMING,COLD AIRINTAKE,PAINTD..............................1

89911P14

SHEET,RUBBER,AIR INTAKE.........13323915

CLAMP,HOSE,8.50 DIA***..............13152316

T2 DEUTZ BAFFLE W/WORDDECAL.............................................1

11134417

WELDMENT,AIR INTAKETUBE,PAINT

50579P--

COVER, ENGINE, DEUTZ F3L2011F..............................................1

8977618

includes mounting fasteners

PUMP,FUEL F3L 2011FDEUTZ***........................................1

10249719

from SN 7544 to SN 10832

O-RING, FUEL LIFT PUMP111402--

PUMP,FUEL 2011 DEUTZ **111668--from SN 10833

Description Qty.Part No.Item

FORMING,ENGINE MOUNT,FRPAINT..............................................1

70460P20

SCREW,HHC,M14 X 40MM,GR 8.822558--

WASHER,LOCK,M1437505--

NUT,NYLOCK,5/16-18678221

SCREW,HHC,3/8-16 X 1.25 GRD 5601922

WASHER,LOCK,.375602123

Ref. Battery (refer to 423.1)24

SCREW,HHC,1/2-13 X 1, GR 53398725

WASHER,LOCK,0.5"603326

FORMING,EXHAUST PIPEMOUNT...........................................1

102091P27

WASHER,LOCK,M1022700--

SCREW,HHC,M10 X 1.5 X70,GR 8.885053--

CLAMP,1.25,#20 X 7/16,RUBCSH.................................................2

6110928

U-BOLT, KIT 5/16-18 X 2.5..............21658429

HOSE,AIR INTAKE 2.5" I.D.............134162-47530

FORMING, ENGINEBAFFLE,PAINTED...........................1

89912P31

FITTING,BARBED,STRT,FUEL LINE14752532

FITTING,BARBED,TEE,FUEL LINE147526--

ENGINE, DEUTZ D2011L03I (SERV)58274--F3L1011 AND F3L1011F Engines only

ENGINE KIT,DEUTZ D2011LO3I70453--F3L2011 AND D2011L03I Enginesonly

Part No. 89721 S-40,S-45 105

400 Engine ComponentsOctober 2012

411.1 Deutz F3L 2011/ D2011L03i Engine - View 1 (from SN 7544)

Page 106: Genie S-40 Parts Book

106 S-40,S-45 Part No. 89721

400 Engine Components October 2012

412.1 Deutz F3L 2011/ D2011L03i Engine - View 2 (from SN 7544)

Page 107: Genie S-40 Parts Book

Description Qty.Part No.Item

FORMING,FILTERMOUNT,PAINTED............................1

89596P1

SCREW,HHC,3/8-16 X 1.25 GRD 560192

WASHER,FLAT,USS,5/16",Y53973

NUT,NYLOCK,3/8-1648284

FILTER ASY,MPRESS,SAE8,WOIND*....................1

771395

FILTER,ELEMENT,BETA(5)=100060857--

STARTER, 12V................................11397096

KIT, HEAT GUARD, DEUTZSTARTER

139621--

HEAT SHIELD,DEUTZ STARTER139622--(from sn 15725)

SOLENOID-STARTRDEUTZF4L1011F*...........................1

499157

SCREW,HHC,M14 X 40MM,GR8.8....................................................3

225588

WASHER,LOCK,M14375059

FORMING,ENGINE MOUNT,FLPAINT..............................................1

70461P10

CAP,OILFILLER,DEUTZ,DIESEL***.............1

2955711

FUEL LINE, DEUTZ F3L 2011F......38978012

PUMP,INJECTION,DEUTZF3L2011F........................................1

8979113

INJECTOR, FUEL(DEUTZ F3L2011F)89792--

SENDING UNIT,OIL TEMPSWCH,DTZ......................................1

11144514

SWITCH,OIL PRESSURE 1.5BAR.................................................1

13962415

(replaced 65765)

KIT,OP SWITCH,DEUTZ139666--(oil pressure kit for models withALC-500 control system. replaces65765. includes item 6 andinstructions)

SCREW,HHC,M6 X 20MM,GR8.82257816

WASHER,LOCK,.25635617

LEVER,GOVERNORACTUATOR,PTD.............................1

50787P18

DIPSTICK-F3L1011F (DEUTZ).......15235219to SN 12815

DIPSTICK,OIL,D2011147243--from SN 12816

Description Qty.Part No.Item

SHUTDOWN SOLENOID,12V,DEUTZ.............................................1

T11467820

(replaced 32752) (must order cableassembly, 58256, if replacing 32752)(does not include o-ring)

DIODE,6 AMP,200 PIV,BULK45782--

SOLENOID CABLE ASSY***58256--

CONNECTOR, DEUTZ FUELSHUTOFF*

72255--

(does not include diode, 45782)

THROTTLE LINKAGE,DIESEL***....19448521

NUT,NYLOCK,1/2-13619822

SCREW,HHC,1/2-13 X 2.753947923

ISOLATOR,ENGINE VIBRATION.....47045224

WASHER-FLAT, 1/2" (80056)8015025

CASTING,WASHER,REBOUND,PAINTED102066P26

SCREW,HHC,3/8-16 X 1617527

FORMING,ENGINE MOUNT,FRPAINT..............................................1

70460P28

CLEVIS YOKE-1/4-28,PLTDW/PIN..............................................1

2113029

NUT,HEX,1/4-282149630

SOLENOID,THROTTLE ACTUATORDSL..................................................1

7740231

SCREW,HHC,1/4-20 X 1688832

WASHER,FLAT,USS,1/4"Y663833

NUT,NYLOCK,1/4-20609134

BRACKET,SOLENOIDMOUNT,PAINTED............................1

102067P35

FILTER,FUEL/WTR SEP, DTZ1008.................................................1

2956036

SCREW,HHC,M14 X 508925937

FILTER,OIL,DEUTZ F4L1011F.......14992438

Ref. Function Pump (refer to 706.1)39

Ref. Drive Pump (refer to 706.1)40

SCREW,HHC,1/2-13 X 2 GR5609641

WASHER,LOCK,0.5"603342

COVER,FLYWHEEL CASTING.......17038143

COUPLER,15 TOOTH,FBA,SAE8***128004--from SN 13725

KIT,FBA STYLE COUPLER,SAE8128023--

WASHER,LOCK,M1022700--

Part No. 89721 S-40,S-45 107

400 Engine ComponentsOctober 2012

412.1 Deutz F3L 2011/ D2011L03i Engine - View 2 (from SN 7544)

Page 108: Genie S-40 Parts Book

Description Qty.Part No.Item

FLYWHEEL FLANGE,GREENPLASTIC

33024--

from SN 7544 to SN 13724

COUPLER,HUB,15 TOOTH7/16BOLT*

37003--

from SN 7544 to SN 13724

SCREW,HHC,M10 X 30MM,ARSE44064--

SCREW,SHC,M10X1.5X20MM(75090)

62476--

from SN 7544 (use for part 128004)

RING GEAR,DEUTZ F3L2011F89785--

SCREW,SHC,M10X1.5X30 GR12.9................................................10

6111044

WASHER,LOCK,M102270045

SCREW,HHC,1/4-20 X 1688846

WASHER,FLAT,USS,1/4"Y663847

NUT,NYLOCK,1/4-20609148

HOSE,AIR CLEANER.....................17037549

CLAMP,HOSE,3.00"30971--

FORMING,AIR CLEANER MOUNTPNTD...............................................1

70351P50

SCREW,HHC,5/16-18 X .751010751

WASHER,FLAT,USS,5/16",Y539752

NUT,NYLOCK,5/16-18678253

BRACKET,AIR CLEANERMTG.PAINT*....................................1

53952P-S54

AIR CLEANER,NELSON***6346355

FILTER,AIR62420--

COVER, PULLEY (DEUTZ F3L2011)...............................................1

8978656

SCREW,M8X20-8.889787--

WASHER, 9MM I.D.89788--

BELT,V, DEUTZ DIESEL ENGINE....13269857

ALTERNATOR, DEUTZF3L10/F4L10*..................................1

3558658

108 S-40,S-45 Part No. 89721

400 Engine Components October 2012

412.1 Deutz F3L 2011/ D2011L03i Engine - View 2 (from SN 7544)(continued)

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This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 109

400 Engine ComponentsOctober 2012

412.1 Deutz F3L 2011/ D2011L03i Engine - View 2 (from SN 7544)(continued)

Page 110: Genie S-40 Parts Book

110 S-40,S-45 Part No. 89721

400 Engine Components October 2012

413.1 Ford LRG-425 EFI Engine - View 1 (to SN 7596)

Page 111: Genie S-40 Parts Book

Description Qty.Part No.Item

MANUAL,WORKSHOP FORDLRG425EFI

52695--

KIT,NOLFF LPG81627--for units without E-controls; consultfactory prior to ordering;

AIR VALVE MIXER***81629--for units without E-controls; consultfactory prior to ordering

KIT,FORD EFI UPDATE,BASE***94922--

BRACKET,AIR FILTER,FORD GASPT

48473P-S--

Ref. Engine Wire Harness (refer to311.1)

--

AIR VALVE MIXER..........................1585981for units upgraded to E-controls;consult factory prior to ordering

AIR HORN,NOLFFMIXER,ALUMINUM*

106144--

GASKET,NOLFF AIR HORN(106144)*119203--

DIAPHRAGM,AIR VALVE MIXER58599--for units upgraded to E-controls;consult factory prior to ordering

CLAMP,HOSE,.63............................1461312

HOSE,VAPOR,LP SPECIFIC816313

HOSE,AIR INTAKE,2.25" ID............130966-01504

HOSE,AIR INTAKE,2.25"IDX5.75"...130966-05755

CLAMP,HOSE,2.50"***....................4454356

HOSE,AIRINTAKE,2.625"IDX2.50"..................1

27211-02507

ADAPTER,THROTTLEACTUATOR***.................................1

884558

KIT,FORD EFI UPDATE,BASE***.....1949229

BRACKET,AIR FILTER,FORD GASPT

48473P-S--

GASKET,ADAPTERPLATE,425EFI***.............................1

5257910

SCREW,HHC,M8 X 20MM2305711

WASHER,LOCK,M84940812

SCREW,PHILLIPS,PHM,10-32 X1.254981713

NUT,NYLOCK,10-32617814

MAP SENSOR, EFI.........................14989815

BRACKET,MAPSENSOR,PAINTED.........................1

53821P16

SPARK PLUG WIRE SET,LRG425EFI......................................1

5257017

Description Qty.Part No.Item

SPARK PLUG,FORD.......................12864718

FUEL INJECTOR, LRG-425 EFI52656--

DIPSTICK, OIL LEVEL,LRG425EFI...................................................1

5256619

SENSOR,AIR TEMP,LRG-425EFI***...............................................1

5265220

FILTER,OIL,FORD...........................12865621

VALVE,PCV-FORD LRG***..............13395722

SCREW,HHC,M8 X 30MM,GRD 8.82592923

BRACKET-FUEL FILTER (52567)....16545324

FUEL PRESSUREREG,425EFI***................................1

5896725

SENSOR,CAM,EFI***......................15890026

SENSOR, CRANK POSITION.........13396827

BELT,SERPENTINE,LRG425EFI***...............................................1

5258028

PULLEY,FORDENGINE,LRG-423***.......................1

5207829

SPACER,FAN TO WATERPUMPLRG423...........................................1

5207730

FAN, LSG423/LRG425....................15207631

SCREW,HHC,M8 X 60MM X 1.253230932

WASHER,LOCK,M84940833

PUMP, WATER, WITH GASKET......13396334

GASKET, WATER PUMP.................13396435

ALTERNATOR,LRG-423RE-BUILT*.......................................1

3396036

BOLT-FLANGE,M6 X 22MM(52573)6545437

THERMOSTAT HOUSING, LRG425EFI...................................................1

5257338

CLAMP,HOSE,1.25***.....................13620839

HOSE,WATER INLET,LRG425EFI...................................................1

5276240

CLAMP,HOSE,1.75..........................12267241

HOSE, UPPER RADIATOR.............13396542

SENSOR,COOLANT TEMP*...........13397243

SENDING UNIT-H20TMPLRG425EFI*....................................1

6545644

THERMOSTAT, FORD LRG.............13396645

GASKET,THERM.HSNG O-RING....15257546

OIL FILLER CAP FOR LRGENGINE...........................................1

4988147

COIL, ELECTRONIC IGN., FORD...13397048

Part No. 89721 S-40,S-45 111

400 Engine ComponentsOctober 2012

413.1 Ford LRG-425 EFI Engine - View 1 (to SN 7596)

Page 112: Genie S-40 Parts Book

Description Qty.Part No.Item

SWITCH,OIL PRESSURE ASSY.....18981249

112 S-40,S-45 Part No. 89721

400 Engine Components October 2012

413.1 Ford LRG-425 EFI Engine - View 1 (to SN 7596)(continued)

Page 113: Genie S-40 Parts Book

This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 113

400 Engine ComponentsOctober 2012

413.1 Ford LRG-425 EFI Engine - View 1 (to SN 7596)(continued)

Page 114: Genie S-40 Parts Book

114 S-40,S-45 Part No. 89721

400 Engine Components October 2012

414.1 Ford LRG-425 EFI Engine - View 2 (to SN 7596)

Page 115: Genie S-40 Parts Book

Description Qty.Part No.Item

BRKT,AIR CLEANERORIENTATION**..............................1

539521

to SN 7596

ENGINE PERFORMANCE MODULET1....................................................1

884572

SCREW,HHC,1/4-20 X 168883

WASHER,LOCK,.2563564

WASHER,FLAT,USS,1/4"Y66385

SPRING CLIP,1/4-20,MAGNI 565569126

SCREW,HHC,1/4-20 X 1.2589157

NUT,NYLOCK,1/4-2060918

COOLANT RETURNSYSTEM,Z45***..............................1

540719

CAP, COOLANT RET SYS(54071)72327--

GASKET,EXHAUST.........................12714210

MUFFLER,FORD LRGS40-60-80***....................................1

7788511

NUT-FLANGE,7/16-14.....................46546012

SENSOR,OXYGEN LRG425EFI.....18845013

VALVE,DRAIN,FORD,BLOCK,RAD..12871714

STARTER,ENGINE,FORDLSG/LRG***.....................................1

2961615

BUMPER,RUBBER***.....................13461916

SCREW,HHC,1/4-20 X .7609017

PLUG,070109-8...............................16342618

HOSE ASSY,FORD OIL DRAIN 1/2"6342719

GASKET, FORD OIL DRAIN...........15391020

FILTER ASY,MPRESS,SAE8,WOIND*....................1

7713921

FILTER,ELEMENT,BETA(5)=100060857--

FORMING,FILTERMOUNT,PAINTED............................1

89596P22

SCREW,HHC,3/8-16 X 1.25 GRD 5601923

WASHER,FLAT,USS,5/16",Y539724

NUT,NYLOCK,3/8-16482825

FLYWHEEL FLANGE,GREENPLASTIC..........................................1

3302426

WASHER,LOCK,.375602127

COUPLER,HUB,15 TOOTH7/16BOLT*.......................................1

3700228

PLATE,PUMPMOUNT,FORD,PAINTED.................1

25571P-S29

Ref. Function Pump (refer to 706.1)30

Description Qty.Part No.Item

SCREW,SHC,3/8-16 X 1.25 INCHES8980631from SN 7319 to SN 7596

WASHER,FLAT 3/8 INCH8980732from SN 7319 to SN 7596

Ref. O-ring (refer to 706.1)33

Ref. Drive Pump (refer to 706.1)34

SCREW,HHC,3/8-16 X 1617535

BRASS WATER FITTING,5/8..........28163236

CLAMP,HOSE,1.25***.....................23620837

HOSE,WATER INLET,LRG425EFI...................................................1

5276238

FITTING,1/4PIPEX3/8"TUBE,ELBOW.18163539

FITTING,3/8 NPTX3/4 HOSEBARB...............................................1

8174840

HOSE,FIRE RES.,5/8 ID,BULK5383241

FITTING,3/8 BRASS STREETELBOW............................................1

8174942

VALVE,LP LOCKOUT W/CONN......18875743

REGULATOR,LP,MODEL JNOLFF.............................................1

8163044

FITTING,1/2NPT X5/8HOSE,ELBOW...........................1

8163445

BRACKET,AIR FILTER,FORD GASPT....................................................1

48473P-S46

SPRING CLIP,1/4-20,MAGNI 565.....25691247

FILTER ELEMENT,AIR,NOLFFLPG.................................................1

7729548

AIR CLEANER,FORD,T3................111163449includes items 1 and 48; to SN 7596

ELBOW,90DEG.1/8MPT-5/16 BARB3892249

HOSE FITITNG,BRASS,AIRCLEANER

102977--

VACUATOR VALVE227988--

AIR CLEANER CAP/ FORD/NOLFF58247--

HOSE,AIR INT.2.5 IDX12" W/450....15312450

SCREW,HHC,3/8-16 X 1617551

WASHER,FLAT,USS,3/8",Y609752

NUT,LP NYLOCK,3/8-16771353

Part No. 89721 S-40,S-45 115

400 Engine ComponentsOctober 2012

414.1 Ford LRG-425 EFI Engine - View 2 (to SN 7596)

Page 116: Genie S-40 Parts Book

116 S-40,S-45 Part No. 89721

400 Engine Components October 2012

415.1 Ford LRG-425 EFI Engine - View 3 (to SN 7596)

Page 117: Genie S-40 Parts Book

Description Qty.Part No.Item

HOSE,LOWER RADIATOR,Z45......1771701

CLAMP,HOSE,2.25" DIA.................2130142

HOSE, UPPER RADIATOR.............1339653

CLAMP,HOSE,1.75,LINED..............2451714

CAP,RADIATOR,FORD***...............1279435

RADIATOR,FORD,LRG...................1339696

VALVE,DRAIN,FORD,BLOCK,RAD.28717--

WELDMENT,RH,ENGINEMOUNT...........................................1

53425-S7

SCREW,HHC,3/8-16 X 1.5085168

WASHER,FLAT,USS,3/8",Y60979

NUT,NYLOCK,3/8-16482810

SHOCK MOUNT,SMALL.................22403811

WELDMENT,RAD MNT LRG423.....13492912

NUT,LOCKING-LRG.FLANGE,3/8-164842513

BOLT,CARRIAGE,3/8-16 X1.50,G56079014

SCREW,HHC,5/8-11 X 4.0 GR8......45390915

WASHER,FLAT,USS,5/8",Y603516

NUT,NYLOCK,5/8-11602417

ISOLATOR,VIBRATION,LG,RD&WH***.32807618

SCREW,HHC,5/8-11 X 1.75GRD.8..............................................3

2988319

WASHER,LOCK,.625 PLTD603620

WASHER,FLAT,.625 HARDENED1306421

SCREW,HHC,1/4-20 X .7609022

WASHER,LOCK,.25635623

WASHER,FLAT,USS,1/4"Y663824

Ref. Engine Tray (refer to 427.1)25

WEAR PAD,4X2X.5 W/INSERT***....44520926

PLATE,ENGINEMOUNT,PAINTED............................1

28234P27

SCREW,HHC,M10 X 25MM,GR 8.82703428

WASHER,LOCK,M102270029

CLAMP,1.75,#28 X 3/8,RUBCUSH*.............................................2

3233930

WELDMENT,RH,ENGINEMOUNT...........................................1

5329031

NUT,NYLOCK,1/2-13619832

WASHER,FLAT,USS,1/2",Y609533

SCREW,HHC,1/2-13 X 31059834

SCREW,PHM,10-24X.50,SELF TAP7361235

Description Qty.Part No.Item

WASHER,STAR,#10,PLTD7361336

STRUT,RH,FORDRADIATOR,PAINT...........................2

34942P37

ISOLATOR,AIR FILTER MOUNT.....24849838

SHROUD,RADIATOR LRG 423BLU..................................................1

34927P39

MOUNT,RAD.SUPPT,LH,BLUE.......134943P40

Part No. 89721 S-40,S-45 117

400 Engine ComponentsOctober 2012

415.1 Ford LRG-425 EFI Engine - View 3 (to SN 7596)

Page 118: Genie S-40 Parts Book

118 S-40,S-45 Part No. 89721

400 Engine Components October 2012

416.1 Ford LRG-425 EFI Engine - View 1 (from SN 7597 to 11066)

Page 119: Genie S-40 Parts Book

Description Qty.Part No.Item

Ref. Engine Wire Harness (refer to311.1)

--

SENSOR,AIR TEMP,LRG-425 EFI***52652--

COOLANT RETURNSYSTEM,Z45***..............................1

540711

CLAMP,0.50,#8 X 1/4,RUB CUSH6833--

CAP, COOLANT RET SYS(54071)72327--

HOSE,AIR CLEANER TOINTAKE............................................1

888472

CLAMP,HOSE,2.50"***....................3454353

AIR CLEANER,FORD,T3................11116344

ELBOW,90DEG.1/8MPT-5/16 BARB38922--

AIR CLEANER CAP/ FORD/NOLFF58247--

FILTER ELEMENT,AIR,NOLFF LPG77295--

BRKT,AIR CLEANERORIENTATION**..............................1

539525

ELBOW,45DEGR,RUBBER,2.5"I.D...................2

333616

SCREW,HHC,5/16-18 X .75101077

NUT,NYLOCK,5/16-1867828

CLAMP,MUFFLER,1-7/8 IN.............21021219

FORMING,MUFFLERSUPPORT,PNTD.............................1

102109P10

TAILPIPE,FORD LRG 425,S40/S45...........................................1

10200911

SENSOR,AIR,CAT MONITOR***.....110648612

WELDMENT,MUFFLER,FORDTIER2..............................................1

10617813

Ref. Engine Tray (refer to 427.1)14

TUBE,INTAKE,2.50 OD X 15.63".....110210415

HOSE,UPPER RADIATOR,Z45.......15486216

HOSE FITITNG,BRASS,AIRCLEANER

10297717

SHROUD,RADIATOR,FORDLGR425,PA......................................1

54598P18

SCREW,PHIL,PHM,10-24 X.5,SEMS2101919

WASHER,FLAT,MS,#10,Y614620

FORMING,FANGUARD,FORD,PAINTED.................1

102010P21

SCREW,HHC,1/4-20 X .7609022

WASHER,FLAT,USS,1/4"Y663823

NUT,NYLOCK,1/4-20609124

SENSOR,O2,LRG 425 EFI***.........15256425

Description Qty.Part No.Item

HOSE,LOWER RADIATOR,Z45......17717026

CLAMP,HOSE,2.25" DIA.13014--

HOSE-HEATER,5/8 ID-BLACK170227

ELBOW,90DEG, .63 HS X.375MPT.................................................1

10207428

ELBOW,130239-4-4.........................11936329

REGULATOR,LPG...........................17052530

CONNECTOR,010102-6-41935831

VALVE,LP LOCKOUT W/CONN......18875731

ELBOW,90 DEG, 1/2 NPT X 3/4HS....................................................1

10209832

ELBOW,90 DEG,3/8NPT X 1/2FNPT...............................................1

10207333

FITTING, STR 1/2 NPT X 3/4 HS102072--

HOSE,3/4" COOLANT.....................18177834

FORMING,HEAT SHIELD,FORD.....110211835includes item 47

FITTING, STR 1/2 NPT X 3/4 HS102072--

CLAMP,MUFFLER,1.75 INCH.........23206436

BATTERY HOLD DOWN,GROUP31.....................................................1

3014437

Ref. Battery (refer to 427.1)38

FILTER ASY,MPRESS,SAE8,WOIND*....................1

7713939

FILTER,ELEMENT,BETA(5)=100060857--

SCREW,HHC,3/8-16 X 1.25 GRD 5601940

WASHER,FLAT,USS,5/16",Y539741

NUT,NYLOCK,3/8-16482842

FORMING,FILTERMOUNT,PAINTED............................1

89596P43

EXHAUST PIPE ASSEMBLY,FORD..............................................1

8997344

GASKET,EXHAUST FORD TIER II102134--

DIP STICK TUBE,FORD GAS.........17041945

DIPSTICK, OIL LEVEL,LRG425 EFI52566--

FORMING,HEAT SHLDSUPPORT,PTD................................1

102779P46

NUT,NYLOCK,3/8-164828--

WASHER,LOCK,.3756021--

SCREW,HHC,3/8-16 X .758255--

TUBE,INTAKE,2.50 OD X 13".........110210347

RADIATOR,FORD/PERKINS***......111030448

Part No. 89721 S-40,S-45 119

400 Engine ComponentsOctober 2012

416.1 Ford LRG-425 EFI Engine - View 1 (from SN 7597 to 11066)

Page 120: Genie S-40 Parts Book

Description Qty.Part No.Item

CAP,RADIATOR,PERKINS/FORD65473--

FORMING,ENGINEBAFFLE,FORD,PNT........................1

89913P49

WASHER,LOCK,.3756021--

SCREW,HHC,3/8-16 X .758255--

120 S-40,S-45 Part No. 89721

400 Engine Components October 2012

416.1 Ford LRG-425 EFI Engine - View 1 (from SN 7597 to 11066)(continued)

Page 121: Genie S-40 Parts Book

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Part No. 89721 S-40,S-45 121

400 Engine ComponentsOctober 2012

416.1 Ford LRG-425 EFI Engine - View 1 (from SN 7597 to 11066)(continued)

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122 S-40,S-45 Part No. 89721

400 Engine Components October 2012

417.1 Ford LRG-425 EFI Engine - View 2 (from SN 7597 to 11066)

Page 123: Genie S-40 Parts Book

Description Qty.Part No.Item

WELDMENT,COOLANT BOTTLEMOUNT...........................................1

899211

SCREW,HHC,M5 X 12MM675372

WASHER,FLAT, M5 YELLOW ZINC494133

MIXER,AIR VALVE,TIER IIFORD**............................................1

1064854

CLAMP,HOSE,2.00***.....................2354345

HOSE,2.0 ID X 2.0" LG...................11021176

HOSE,VAC 3/16 FORD TIER II.......11021287

HOSE,3/4,LP***...............................81021198from regulator to mixer

BAR,HARNESS CONNECTORMOUNT...........................................1

102065P9

CONN. ASSY,7.9 TUBE X6.35HOSE..............................................1

6589210

HOSE,FUEL,5/16 HIGH PRESSURE**7190911

BRACKET-FUEL FILTER (52567)....16545312

FUEL PRESSUREREG,425EFI***................................1

5896713

MAP SENSOR, EFI.........................14989814

SCREW,PHILLIPS,PHM,10-32 X1.254981715

WASHER,FLAT,MS,#10,Y614616

NUT,NYLOCK,10-24536517

SCREW,HHC,M8 X 20MM2305718

WASHER,LOCK,M84940819

BRACKET,MAPSENSOR,PAINTED.........................1

53821P20

ALTERNATOR,LRG-423RE-BUILT*.......................................1

3396021

TERMINAL KIT, FORDALTERNATOR

71910--

PLATE,AIR FILTERMOUNT,FORD.................................1

89917P22

SCREW,HHC,5/16-18 X .751010723

NUT,NYLOCK,5/16-18678224

CLAMP,FORDMUFFLER,PAINTED.......................1

106271P25

FORMING,RH MUFFLER SUPPAINTED.........................................1

101126P26

SCREW,HHC,M10 X 40MM,GRD82554827

WASHER,LOCK,M102270028

SCREW,HHC,3/8-16 X 2522429

WASHER,FLAT,USS,3/8",Y609730

Description Qty.Part No.Item

NUT,NYLOCK,3/8-16482831

SCREW,HHC,1/2-13 X 2 GR5609632

WASHER,LOCK,0.5"603333

Ref. Drive Pump (refer to 706.1)34

Ref. Function Pump (refer to 706.1)35

ENGINE PERFORMANCE MODULET2....................................................1

10648736

NUT,NYLOCK,1/4-20609137

WASHER,FLAT,USS,1/4"Y663838

SCREW,HHC,1/4-20 X 1.5614539

SPRING CLIP,1/4-20,MAGNI 565.....25691240

WASHER,LOCK,.25635641

SCREW,HHC,1/4-20 X .7609042

FORMING,LH MUFFLER SUPPORTPNT.................................................1

101127P43

SCREW,HHC,3/8-16 X 1.25 GRD 5601944

SCREW,HHC,1/4-20 X 1688845

FORMING,MEGAJECTORMOUNT,PNTD.................................1

102068P46

SCREW,HHC,M6 X 164937547

WASHER,LOCK,M64940748

MEGAJECTOR,FUEL KIT...............17052749

HARNESS,JUMPER,MEGAJECTOR106491--

FORMING,RADIATORSUPPORT,LH..................................1

102013P50

SCREW,HHC,M8X1.25X70MM,GR8.8

7518551

WASHER,LOCK,M84940852

ISOLATOR,AIR FILTER MOUNT.....24849853

FAN, LSG423/LRG425....................15207654

SPACER,FAN TO WATERPUMPLRG425

70489--

FORMING,MUFFLER CLAMP,PAINTED.........................................1

101128P55

CLAMP,0.50,#8 X 1/4,RUB CUSH....1683356

WASHER,LOCK,M5,PLTD.1987257

Part No. 89721 S-40,S-45 123

400 Engine ComponentsOctober 2012

417.1 Ford LRG-425 EFI Engine - View 2 (from SN 7597 to 11066)

Page 124: Genie S-40 Parts Book

124 S-40,S-45 Part No. 89721

400 Engine Components October 2012

418.1 Ford LRG-425 EFI Engine - View 3 (from SN 7597 to 11066)

Page 125: Genie S-40 Parts Book

Description Qty.Part No.Item

HOSE, UPPER RADIATOR.............1339651

CLAMP,HOSE,1.75..........................1226722

THERMOSTAT, FORD LRG.............1339663

GASKET,THERM.HSNG O-RING....1525754

COIL, ELECTRONIC IGN., FORD...1339705

OIL FILLER CAP FOR LRGENGINE...........................................1

498816

SPARK PLUG WIRE SET,LRG425EFI......................................1

525707

SPARK PLUG..................................41064908

SWITCH,OIL PRESSURE ASSY.....1898129

SENDINGUNIT,TMP,FRD,GM,PRK704...........1

3405810

FILTER,OIL,FORD...........................12865611

REAR ENGINEMOUNT,PAINTED............................1

70423P12

VALVE,PCV-FORD LRG***..............13395713

NUT,NYLOCK,1/2-13619814

SCREW,HHC,1/2-13 X 2.753947915

ISOLATOR,ENGINE VIBRATION.....47045216

WASHER,FLAT,USS,1/2",Y609517

CASTING,WASHER,REBOUND,PAINTED.4102066P18

VALVE,DRAIN,FORD,BLOCK,RAD..12871719

SCREW,HHC,M10 X 30MM,ARSE4406420

SCREW,HHC,M8 X 30MM,GRD 8.82592921

WASHER,LOCK,M84940822

ENGINE MOUNT FOOT,LHPNTD...............................................1

101118P23

EXHAUST MANIFOLD,FORD TIERII.......................................................1

5832124

GASKET,EXHAUST FORD TIER II102134--

WASHER,LOCK,M102270025

ENGINE MOUNT FOOT,RHPNTD...............................................1

101119P26

NUT,NYLOCK,3/8-16482827

SCREW,HHC,3/8-16 X 1617528

WASHER,FLAT,USS,3/8",Y609729

RELAY, STARTER, Z45GP91..........12792030

STARTER,ENGINE,FORDLSG/LRG***.....................................1

2961631

NUT,LP NYLOCK,3/8-16771332

Description Qty.Part No.Item

CLAMP,RUB CUSH,0.75,#12 X3/8*..................................................1

4545433

SCREW,HHC,1/2-13 X 1.752278834

BELL HOUSING KIT, FORD425EFI.............................................1

6407935

kit includes; 89811 Pump MountHousing, 89813 Flex Plate, 37003 15tooth Hub Coupler, and 102136Screws 7/16-14 X 1.25

SCREW,HHC,M10 X 55MM,GRD 8.825927--

COUPLER,HUB,15 TOOTH7/16BOLT*

37003--

HOUSING,PUMP MOUNT (64079)89811--

FLEX PLATE,COUPLER (64079)89813--

SCREW,HHC,M10 X 40MM,GRD82554836

WASHER,LOCK,M102270037

SHOCK MOUNT,SMALL.................42403838

WASHER,FLAT,.375 X 1.5 X .12515086--

NUT,LOCKING-LRG.FLANGE,3/8-1648425--

FORMING,RADIATOR SUPPNTD...............................................1

101121P39

PUMP, WATER, WITH GASKET......13396340

GASKET, WATER PUMP33964--

PULLEY,FORD ENGINE,LRG-423***52078--

SCREW,HHC,M8 X1.25X40,GRD10.910279441

WASHER,FLAT,M8,YELLOW ZINC3327742

BELT,SERPENTINE,LRG425EFI***...............................................1

5258043

BELT,TIMING,FORD LRG423/425EFI65770--

BOLT-FLANGE,M6 X 22MM(52573)6545444

CLAMP,HOSE,2.25" DIA.................11301445

WATER INLET TUBE, FORD..........17235846

SENSOR,COOLANT TEMP*...........13397247

SENDING UNIT-H20TMPLRG425EFI*....................................1

6545648

Part No. 89721 S-40,S-45 125

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400 Engine Components October 2012

419.1 Ford DSG-423 EFI Engine - View 1 (from SN 11067 to 17231)

Page 127: Genie S-40 Parts Book

Description Qty.Part No.Item

MIXER,LPG,DSG-423.....................11191351

GASKET,MIXER, FORD DSG423119500--

O-RING,MIXER,SMOOTHED,DSG-423119547--

O-RING,MIXER,RIBBED,DSG-423119548--

RELAY,PWR/FUEL,FORD DSG423128165--

RELAY,STARTER,FORD DSG423128166--

ADAPTER,MIXER/THROTTLEBODY...............................................1

1191422

GASKET,ACTUATOR PLATE119466--

SENSOR,KNOCK DSG-423FORD..............................................1

1194983

THERMOSTAT,FORD DSG423.......11195514

FUEL INJECTOR FORDDSG423,YL.....................................4

1194795

yellow injector (use with controlmodule 119169)

FUEL INJECTOR FORD DSG423, BK233365--black injector (use with control moduleT112018)

COIL ASSEMBLY............................41194786

SPARK PLUG, FORD DSG-423......41194957

SENSOR KIT, TEMPERATURE.......12340058Required for first time replacement ofolder temperature sensor part 119480(kit includes sensor part 233437 andwire harness part 234006); to SN15762

SENSOR, FORD TEMPERATURE233437--from SN 15763

WIRE HARNESS, SENSOR, TEMP234006--from SN 15763

SENSOR,CAM POSITIONDSG-423..........................................1

1194979

KIT, DSG423 COOLANT OUTLET...121480310Required for first time replacement ofolder adapter 119461 (kit includeswater outlet 214796 and hose bypass214798

WATER OUTLET, FORD DSG423214796--

HOSE, COOLANT BYPASS,DSG423...........................................1

21479811

Previous hose bypass 139870 is nolonger available. Order kit 214803 forfirst time replacement (kit includeswater outlet 214796 and hose bypass214798)

Description Qty.Part No.Item

FLYWHEEL ASSEMBLY,DSG-423FORD..............................................1

11946512

SWITCH,OIL PRESSURE...............111948113

OIL FILTER,DSG-423......................111913914

STARTER,DSG-423........................111913715

HARNESS,FORD STARTER147428--from SN 15703

MANIFOLD,INTAKE FORDDSG-423..........................................1

11954516

CLAMP,SPRING,1/2"119568--(for vac cap no 147016)

CLAMP,SPRING,7/16"147015--

CAP,EPDM,5/16"147016--(for initial vacuum cap replacementorder vacuum cap replacement kit no147115)

KIT, VAC CAP REPLC, DSG-423147115--(includes clamps, caps and installationinstructions)

MAP SENSOR, DSG-423................111947517

THROTTLE,ELECT,FORDDSG423...........................................1

11996018

GASKET,THROTTLE ACTUATOR88452--

Part No. 89721 S-40,S-45 127

400 Engine ComponentsOctober 2012

419.1 Ford DSG-423 EFI Engine - View 1 (from SN 11067 to 17231)

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128 S-40,S-45 Part No. 89721

400 Engine Components October 2012

420.1 Ford DSG-423 EFI Engine - View 2 (from SN 11067 to 17231)

Page 129: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,HHC,5/16-18 X 1.25130001

WASHER,FLAT,USS,5/16",Y53972

NUT,LOCKING-LG.FLANGE,5/16-18185033

VALVE,PCV FORD DSG-423..........11194744

HOSE,AIR 3/875631--

COOLANT RETURNSYSTEM,Z45***..............................1

540715

CLAMP,HOSE,SIZE .25 TO .6321465--

CLAMP,0.50,#8 X 1/4,RUB CUSH6833--

CAP, COOLANT RET SYS(54071)72327--

SCREW,HHC,1/4-20 X 1.561456

WASHER,FLAT,USS,1/4"Y66387

SPRING CLIP,1/4-20,MAGNI 565.....2569128

PULLEY,UPPER IDLER..................11194769

IDLER BRACKET119477--

WATER PUMP, W/PULLEY.............111946810

SCREW,HHC,M8 X 60MM X 1.253230911

WASHER,LOCK,M84940812

FAN (FORD TIER 3)........................111915313

BELT,SERPENTINE,DSG-423........111913814

PULLEY ANDTENSIONER,DSG423.....................1

11946915

SENSOR,CRANK POSITIONDSG-423..........................................1

11949616

BRACKET,TENSIONER..................111947117

LOWER IDLER FORD DSG-423.....111954418

DIPSTICK, FORD DSG 423............111947319

Screw - SHC, M10 x 1.5 x 55 mm GR8.8

11174420

WASHER,FLAT,M10,ZINC PLTD.2269921

SCREW,HHC,5/16-18 X 1 GR51300222

WELDMENT,HEADER PIPE,FORD2.3L..................................................1

11160823

CAP,OIL FILLER,FORD DSG 4235863224

Part No. 89721 S-40,S-45 129

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420.1 Ford DSG-423 EFI Engine - View 2 (from SN 11067 to 17231)

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130 S-40,S-45 Part No. 89721

400 Engine Components October 2012

421.1 Ford DSG-423 EFI Engine - View 3 (from SN 11067 to 17231)

Page 131: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,HHC,3/8-16 X 2.75140331

WASHER,WAVE SPRG,1X.635X.015226922

NUT,NYLOCK,3/8-1648283

SENSOR,OXYGEN LRG425EFI.....1884504

SENSOR,AIR,CAT MONITOR.........11396105

CLAMP,MUFFLER,1.75 INCH.........3320646

FORMING,HEAT SHIELD,EXHPIPE................................................1

1116337

BRACKET,RELAY BLOCKMOUNT,PTD....................................1

111609P8

from SN 11067 to SN 13739

SCREW,HHC,M5 X 12MM675379from SN 11067 to SN 13739

WASHER,FLAT, M5 YELLOW ZINC4941310from SN 11067 to SN 13739

SCREW,HHC,1/4-20 X .7609011

WASHER,FLAT,USS,1/4"Y663812

NUT,NYLOCK,1/4-20609113

TUBE,RD,STL,ALUMIZD,2.5X.065...194324-95014

CLAMP,HOSE,2.50"***45435--

CLAMP,HOSE,2.50"***....................24543515

ASSEMBLY,HOSE,AIR INTAKE......111160316

CLAMP,HOSE,2.50"***45435--

HOSE,AIR,MIXER...........................111042217

CLAMP,HOSE,2.00***35434--

AIR CLEANER,FORD,T3................111163418

VACUATOR VALVE227988--

ELBOW,90DEG.1/8MPT-5/16 BARB38922--

BRKT,AIR CLEANERORIENTATION**

53952--

FILTER ELEMENT,AIR,NOLFF LPG77295--

SCREW,HHC,1/4-20 X 1688819

CLAMP,1.38,#212X3/8,RUBCUSH..............................................3

11939420

AIR CLEANER MOUNTINGBRKT,PTD.......................................1

122077P21

HOSE,UPPER RADIATOR..............111075822

CLAMP,HOSE,1.75,LINED..............44517123

ALTERNATOR,DSG-423.................111914024

HEAT SHIELD,ALTERNATOR,FORD227309--from SN 15960

SPRING CLIP,1/4-20,MAGNI 5655691225

Description Qty.Part No.Item

FORMING,HEAT SHLD,HEADERPIPE................................................1

11161526

from SN 11067 to SN 13739

FORMING,HEAT SHIELD,HEADER122230--from SN 13740

MANIFOLD,EXHAUST TURBO.......111946327

GASKET,MANIFOLD EXHAUST119464--

PIPE,COOLANT RETURN,FORD2.3L..................................................1

11228528

from SN 11067 to SN 13739

PIPE,COOLANT RETURN,FORD 2.3L122221--from SN 13740

OIL DRAIN PLUG............................129

FLEX PLATE,COUPLER (64079).....18981330from SN 11067 to SN 13739

KIT,FBA STYLE COUPLER,FORD128021--

SCREW,SHC,M8 X 1.25 X 25.........65501431

SCREW,HHC,M8 X 1649378--

WASHER,FLAT,M8,YELLOW ZINC3327732from SN 11067 to SN 13739

COUPLER,HUB,15 TOOTH7/16BOLT*.......................................1

3700333

from SN 11067 to SN 13739

COUPLER,15 TOOTH,FBA,FORD***128002--from SN 13740

SCREW,HHC,1/2-13 X 1.752278834

WASHER,FLAT,USS,1/2",Y609535

NUT,NYLOCK,1/2-13619836

PLATE,REAR ENGINEMOUNT,PNTD.................................1

110415P37

SCREW, SHC, M12 X 1.75 X 7512806238

WASHER,FLAT,M124941039

NUT,NYLOCK,M12X1.754936640

SCREW,SHC,M10X1.5 X 60 GR8.811174841

WASHER,FLAT,M10,ZINC PLTD.2269942

PUMP MOUNT,FORD DSG423......111905243

SCREW,SHC,M10X1.5X30 GR12.9..................................................3

6111044

FORMING,CAT MUFFLER MNT,LOWPT....................................................1

111611P45

from SN 11067 to SN 13739

SCREW,HHC,3/8-16 X 1617546

WASHER,FLAT,USS,5/16",Y539747

SPRING CLIP,3/8-16.......................22986848

Part No. 89721 S-40,S-45 131

400 Engine ComponentsOctober 2012

421.1 Ford DSG-423 EFI Engine - View 3 (from SN 11067 to 17231)

Page 132: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,HHC,1/2-13 X 1.25 GR51059749

WASHER,FLAT,.5 HARDENED.......41306650

WASHER,LOCK,0.5"603351

FORMING,CAT MUFFLERMOUNT,PTD....................................1

111604P52

from SN 11067 to SN 13739

WELDMENT,CAT MUFFLERSPPT,PTD

122234P--

from SN 13740

CAP,COOLANT 3/4.........................111948453

CLAMP,HOSE,.63............................14613154

CAP,EPDM,5/16".............................114701655

CLAMP,SPRING,7/16".....................114701556

HOSE,RETURN,ENGINE................111042457

SCREW,HHC,M10 X 40MM,GRD82554858

WASHER,FLAT,M10,ZINC PLTD.2269959

WASHER,LOCK,M102270060

CLAMP,MUFFLER,1-7/8 IN.............110212161

MOUNTINGBAND,MUFFLER,8.0"......................2

11905162

WELDMENT,MUFFLER,DSG423.....111166663

TUBE,EXHAUST PIPE 2.3L FORDT3....................................................1

11169764

FUSE BOX COVER23785665

FUSE BOX RELAY STICKER237857--

FUSE BOX MOUNTING, LEFT237858--

FUSE BOX MOUNTING, RIGHT237859--

132 S-40,S-45 Part No. 89721

400 Engine Components October 2012

421.1 Ford DSG-423 EFI Engine - View 3 (from SN 11067 to 17231)(continued)

Page 133: Genie S-40 Parts Book

This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 133

400 Engine ComponentsOctober 2012

421.1 Ford DSG-423 EFI Engine - View 3 (from SN 11067 to 17231)(continued)

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134 S-40,S-45 Part No. 89721

400 Engine Components October 2012

422.1 Ford DSG-423 EFI Engine - View 4 (from SN 11067 to 17231)

Page 135: Genie S-40 Parts Book

Description Qty.Part No.Item

BRACKET,REGULATORSUPPORT.......................................1

1108921

ISOLATOR,VIBRATION,M8 M/M.....41109192

WASHER,FLAT,M8,YELLOW ZINC332773

NUT,NYLOCK,M8X1.25253684

REGULATOR,LPG,DSG-423...........11198265

HOSE,3/4,LP***102119--from regulator to mixer

KIT,FITTING,REGULATOR DSG-423119546--

LOCKOFF,LP,FORD DSG-423........11192326

ELBOW,90DEG,5502-04-04-B........11198247

FORMING,REGULATORMOUNT,PTD....................................1

110890P8

SCREW,HHC,M8 X 50673499

WASHER,FLAT,USS,1/4"Y663810

NUT,NYLOCK,1/4-20609111

SCREW,HHC,3/8-16 X .75825512

WASHER,LOCK,M84940813

CLAMP,3.0,#48 X 1/4,RUB CUSH....17025714

SCREW,HHC,3/8-16 X 1617515

WASHER,FLAT,USS,3/8",Y609716

NUT,NYLOCK,3/8-16482817

FUEL SENSOR ASSY.....................111917018

FORMING,FUEL PRES.REGMNT,PTD.........................................1

111699P19

Ref. Engine Tray (refer to 427.1)20

SCREW,HHC,1/4-20 X 2426621

FORMING,FORD GCP MOUNT.....111228322

CONTROL MODULE,DSG-423.......111916923Ato SN 15762 excluding SN 13787(models with YELLOW fuel injectors)

CONTROL MODULE,DSG-423T11201823Bfrom SN 15763 including SN 13787(models with BLACK fuel injectors)

SCREW,HHC,1/4-20 X 1.5614524

SPRING CLIP,1/4-20,MAGNI 5655691225

NUT,NYLOCK,1/2-13619826

SCREW,HHC,1/2-13 X 2.753947927

ISOLATOR,ENGINE VIBRATION.....47045228

WASHER,FLAT,USS,1/2",Y609529

CASTING,WASHER,REBOUND,PAINTED.2102066P30

HOSE,LOWER RADIATOR.............111042331

Description Qty.Part No.Item

CLAMP,HOSE,1.50119053--

FORMING,LEFT ENGNSUPPORT,PNTD.............................1

110416P32

FORD T3 ENG MT.OUTBOARDW/DECA..........................................1

11133933

FORMING,FAN SHROUD...............111041334

FORMING,RADIATORSUPPORT,PNTD.............................1

110417P35

NUT,LOCKING-LRG.FLANGE,3/8-164842536

WASHER,FLAT,.375 X 1.5 X .1251508637

SHOCK MOUNT,SMALL.................42403838

SCREW,HHC,3/8-16 X 1.50851639

FORMING,RADSHROUD,S40/45,PTD.....................1

111632P40

RADIATOR,FORD DSG423.............111040641

HOSE,OVERFLOW,RADIATOR13158941

FORD TIII FAN GUARDW/DECALS......................................1

11134142

FORMING, FAN GUARD, PTD122017P--

SCREW,PHIL,PHM,10-24 X.5,SEMS2101943

WASHER,FLAT,MS,#10,Y614644

FORMING,RADIATOR BRACELFT,PTD..........................................1

110419P45

NUT,LOCKING-LG.FLANGE,5/16-1818503--

ISOLATOR,AIR FILTER MOUNT48498--

HOSE,COOLANT,REG INTAKE......111907346

CLAMP,HOSE,1.50119053--

Part No. 89721 S-40,S-45 135

400 Engine ComponentsOctober 2012

422.1 Ford DSG-423 EFI Engine - View 4 (from SN 11067 to 17231)

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136 S-40,S-45 Part No. 89721

400 Engine Components October 2012

423.1 Ford MSG-425 EFI Engine - View 1 (from SN 17232)

Page 137: Genie S-40 Parts Book

Description Qty.Part No.Item

RELAY,PWR/FUEL,FORD DSG423128165--

RELAY,STARTER,FORD DSG423128166--

FITTING, DEPR LP, MSG425..........12152851

DEPR, MSG425..............................12152842

MIXER, MSG425.............................12152803

O-RING, SMOOTH, MSG425215281--

O-RING, RIBBED, MSG425215282--

ADAPTER, MIXER/THRO,MSG425..........................................1

2152834

THROTTLE,ELECT,FORDDSG423...........................................1

1199605

GASKET,THROTTLE ACTUATOR***88452--

CAP, INT. MFLD. VAC, MSG425......22178206

CLAMP,SPRING,1/2".......................31195687

MAP SENSOR, DSG-423................11194758

OIL INDICATOR, MSG425..............12152979

INJECTOR, FUEL, MSG425...........421529910

SPARK PLUG, MSG425..................421528711

COIL ASSY, MSG425......................421531412

SENSOR, CYL. HEAD TEMP,MSG425..........................................1

21530013

SENSOR, CAM POS, MSG425.......121530814

FLYWHEEL ASSY, MSG425...........121527815

ADAPTER, WATER CONN,MSG425..........................................1

21527516

STARTER, MSG425........................121529317

RELAY,STARTER,FORD DSG423128166--

STARTER PLUG SEAL, MSG425217823--

SWITCH, OIL PRES, MSG425........121530118

OIL FILTER, MSG425......................121529219

HOSE, COOLANT BYPASS,MSG425..........................................1

21530220

THERMOSTAT W/HOUSING,MSG425

21531021

SENSOR, KNOCK, MSG425..........121530922

INTAKE MANIFOLD, MSG425........121530523

Part No. 89721 S-40,S-45 137

400 Engine ComponentsOctober 2012

423.1 Ford MSG-425 EFI Engine - View 1 (from SN 17232)

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138 S-40,S-45 Part No. 89721

400 Engine Components October 2012

424.1 Ford MSG-425 EFI Engine - View 2 (from SN 17232)

Page 139: Genie S-40 Parts Book

Description Qty.Part No.Item

VALVE,PCV FORD DSG-432..........11194741

HOSE,AIR 3/875631--

CAP,OIL FILLER,FORD DSG 423....1586322

PLATE, INT. MFLD ADAP, MSG4252152793

IDLER BRACKET............................11194774

UPPER IDLER PULLEY, MSG425...12152985

FAN BRACKET/PULLEY,MSG425..........................................1

2152726

FAN BRACKET, MSG425217821--

WATER PUMP, MSG4252152887

WATER PUMP PULLEY, MSG4252152898

FAN PULLEY, MSG4252152719

FAN SPACER, MSG425215270--

LOWER IDLER PULLEY, MSG42521531310

SCREW,HHC,M8 X 60MM X 1.253230911

WASHER,LOCK,M84940812

FAN, MSG42521526913

BELT, FEAD, MSG42521529114(shown)

FAN DRIVE BELT, MSG425215274--Fan belt (not shown)

CRANK PULLEY, EXT, MSG42521527315

SENSOR, CRANK POS, MSG42521530716

PLUG, OIL DRAIN, MSG42521531117

PULLEY/TENSIONER, MSG42521529018

ALTERNATOR,DSG-42311914019

CHARGE WIRE, MSG425217824--

HEAT SHIELD,ALTERNATOR,FORD22730920

EXHAUST MANIFOLD, MSG42521527621

GASKET, MSG425215277--

NUT, EXH. MANIFOLD, MSG425217822--

PIPE,COOLANT RETURN, MSG42523637322

Part No. 89721 S-40,S-45 139

400 Engine ComponentsOctober 2012

424.1 Ford MSG-425 EFI Engine - View 2 (from SN 17232)

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140 S-40,S-45 Part No. 89721

400 Engine Components October 2012

425.1 Ford MSG-425 EFI Engine - View 3 (from SN 17232)

Page 141: Genie S-40 Parts Book

Description Qty.Part No.Item

EXHAUST PIPE, S40 MSG4252368111

CLAMP,MUFFLER,1-7/8 IN.............11021212

CLAMP,MUFFLER,1.75 INCH.........3320643

NUT,LOCKING-LG.FLANGE,5/16-18185034

WASHER,FLAT,USS,5/16",Y53975

SCREW,HHC,5/16-18 X 1.25130006

SENSOR, O2, MSG425..................12153207

FORMING,HEAT SHIELDMOUNT...........................................1

2163688

SCREW,HHC,1/4-20 X 168889

AIR CLEANER,FORD,T3................111163410

AIR CLEANER,FORD,T3111634--

VACUATOR VALVE227988--

FILTER ELEMENT,AIR,NOLFF LPG77295--

BRKT,AIR CLEANERORIENTATION**..............................1

5395211

CLAMP,HOSE,2.50"***....................44543512

HOSE, CLEAN AIR, MSG425.........123714613

HOSE, RAW AIR, MSG425.............123565914

FORMING,AIR CLEANERMOUNT...........................................1

21636715

SCREW,HHC,3/8-16 X .6253368116

SPRING CLIP,1/4-20,MAGNI 5655691217

SCREW,HHC,1/4-20 X .5733918

WASHER,FLAT,USS,1/4"Y663819

HEAT SHIELD, MSG425.................123634120

HOSE, UPPER RADIATOR, MSG42523633821

CLAMP,HOSE,1.25***.....................23620822

NUT,LOCKING-LG.FLANGE,1/4-201850423

COUPLER,15T,FBA,SAE8,MSG425.......................................1

21444624

SCREW,HHC,M8 X 164937825

WASHER,LOCK,.375602126

PUMP MOUNT,FORD DSG423......111905227

SCREW,SHC,M10X1.5 X 60GR8.8..............................................2

11174828

SHCS, M10-1.5X70MM, CL12.9.....221554429

SCREW,SHC,M10X1.5X30 GR12.9..................................................3

6111030

SCREW,HHC,1/2-13 X 1.25 GR51059731

WASHER,LOCK,0.5"603332

Description Qty.Part No.Item

WASHER,FLAT,.5 HARDENED1306633

SCREW,HHC,5/16-18 X 1 GR51300234

WELDMENT,CAT MOUNT,MSG42521570935

SCREW, HHC, M10 X 1.5 X 5012806136

WASHER,LOCK,M102270037

WASHER,FLAT,M10,ZINC PLTD.2269938

WELDMENT,HEADER PIPE...........111040739

GASKET,EXHFLANGE-PERKINS54555...............1

7234340

SCREW,HHC,3/8-16 X 2.75............21403341

NUT,NYLOCK,3/8-16482842

MOUNTINGBAND,MUFFLER,8.0"......................2

11905143

WDMT, CAT. MUFFLER, MSG42521552844

SENSOR,AIR,CAT MONITOR.........113961045

TAILPIPE MOUNT , S40 MSG425...123683246

Part No. 89721 S-40,S-45 141

400 Engine ComponentsOctober 2012

425.1 Ford MSG-425 EFI Engine - View 3 (from SN 17232)

Page 142: Genie S-40 Parts Book

142 S-40,S-45 Part No. 89721

400 Engine Components October 2012

426.1 Ford MSG-425 EFI Engine - View 4 (from SN 17232)

Page 143: Genie S-40 Parts Book

Description Qty.Part No.Item

SPRING CLIP, 5/16-18....................2364561

ISOLATOR,AIR FILTER MOUNT.....2484982

FORMING, RAD SUPPORT,MSG425..........................................1

2377803

NUT,LOCKING-LRG.FLANGE,3/8-16484254

SCREW,HHC,M12 X 30493815

HOSE-HEATER,5/8 ID-BLACK........117026

CLAMP,HOSE,.63............................4461317

DEPR, MSG425..............................12152848

ISOLATOR, VAP. REG, MSG425217825--

LOCKOFF,LP,FORD DSG-423........11192329

CONNECTOR,010102-6-4............101935810

HOSE, COOLANT, VAP, MSG425....123634011

FORMING, LP REG MOUNT,MSG425..........................................1

23642312

NUT,NYLOCK,M8X1.252536813

WASHER,FLAT,M8,YELLOW ZINC3327714

NUT,NYLOCK,1/2-13619815

WASHER,FLAT,USS,1/2",Y609516

SCREW,HHC,1/2-13 X 1.752278817

ENGINE MOUNT, REAR, MSG42523642218

SCREW,HHC,3/8-16 X 1.25 GRD 5601919

WASHER,FLAT,USS,5/16",Y539720

NUT,NYLOCK,3/8-16482821

SCREW,HHC,1/4-20 X 1.5614522

WASHER,FLAT,USS,3/8",Y609723

NUT,NYLOCK,1/4-20609124

CONTROL MODULE, MSG425......121531725

SCREW,HHC,M10 X 55MM,GRD8.8....................................................4

2592726

WASHER,LOCK,M10......................82270027

WASHER,FLAT,M10,ZINC PLTD......82269928

FORMING, ECU MOUNT,MSG425..........................................1

23642529

ENGINE MOUNT, LEFT, MSG425...123642030

PLATE,ENGINE SUPPORTSPACER..........................................1

11047731

SCREW,HHC,1/2-13 X 2.753947932

ISOLATOR,ENGINEVIBRATION***.................................4

7045233

CASTING,WASHER,REBOUND10206634

Description Qty.Part No.Item

NUT,NYLOCK,5/16-18678235

SCREW,HHC,5/16-18 X 1.251300036

TUBE, INTAKE ADAPTER,MSG425..........................................1

23779337

FAN SHROUD, MSG425.................123636438

RADIATOR,FORD DSG423.............111040639

CAP,COOLANT 3/4119484--

FORMING,RADIATOR SUPPORT11041740

SCREW,HHC,3/8-16 X 1.75,GRD.81391841

WASHER,FLAT,.375 X 1.5 X .1251508642

SHOCK MOUNT,SMALL.................42403843

RADIATOR SHROUD, S40MSG425..........................................1

23747444

BULB SEAL...................................1121675545

PLATE, INT. SHRD SEAL,MSG425..........................................1

23823446

SCREW,HHC,3/8-16 X .75825547

SCREW,PHIL,PHM,10-24 X.5,SEMS2101948

WASHER,FLAT,MS,#10,Y614649

HOSE HANGER, MSG425..............223738550

ENGINE MOUNT, RIGHT, MSG42523642151

SCREW,HHC,M10 X30MM,ARSE....................................4

4406452

SPRING CLIP,1/4-20,MAGNI 5655691253

WASHER,FLAT,USS,1/4"Y663854

COOLANT RETURN SYSTEM,Z45***5407155

TUBING,VINYL,1/2" CLEAR106226--

CLAMP,HOSE,SIZE .25 TO .6321465--

CLAMP,0.50,#8 X 1/4,RUB CUSH6833--

CAP, COOLANT RET SYS(54071)72327--

Part No. 89721 S-40,S-45 143

400 Engine ComponentsOctober 2012

426.1 Ford MSG-425 EFI Engine - View 4 (from SN 17232)

Page 144: Genie S-40 Parts Book

144 S-40,S-45 Part No. 89721

400 Engine Components October 2012

427.1 Engine Tray, Battery and Filter Installation

Page 145: Genie S-40 Parts Book

Description Qty.Part No.Item

FORMING,FILTERMOUNT,PAINTED............................1

89596P1

SCREW,HHC,1/4-20 X .760902

WASHER,LOCK,.2563563

SCREW,HHC,5/8-11 X 1.75GRD.8..............................................1

298834

WASHER,LOCK,.625 PLTD60365

WASHER,FLAT,.625 HARDENED130646

FILTER ASY,MPRESS,SAE8,WOIND*....................1

771397

FILTER,ELEMENT,BETA(5)=100060857--

SCREW,HHC,3/8-16 X 1.25 GRD 560198

WASHER,FLAT,USS,5/16",Y53979

NUT,NYLOCK,3/8-16482810

WASHER,LOCK,.25635611

WELDMENT,ENGINE TRAY,S40.....18959712Perkins models; to SN 7471

WELDMENT,ENGINE TRAY102062--shown; Deutz models; from SN 7544

WELDMENT,ENGINE TRAY,S40.....189597--Deutz models; to SN 7543

WEAR PAD,4X2X.5 W/INSERT***....44520913

SHIM,PAD 2.0 X 4.0 X .06 THK81851--

SCREW,SHC,5/8-11 X 4,A5742117514

WASHER,FLAT,.625 X 2.25 X.153341815

BATTERY,12V,1000 CCA GRP31.....................................................1

3014316

CORROSION INHIBITOR COATING49869--

Ref. Positive Battery Cable (refer to311.1)

17

Ref. Negative Battery Cable (refer to311.1)

18

BATTERY TERMINALPROTECTORS................................2

5716219

BATTERY HOLD DOWN,GROUP31.....................................................1

3014420

NUT,WING,1/4-20............................2817021

WASHER,FLAT,USS,1/4"Y663822

HOOK,BATT HOLD DOWN,10".......24570823

Part No. 89721 S-40,S-45 145

400 Engine ComponentsOctober 2012

427.1 Engine Tray, Battery and Filter Installation

Page 146: Genie S-40 Parts Book

146 S-40,S-45 Part No. 89721

500 Boom Components October 2012

501.1 Boom Lift and Master Leveling Cylinder Installation

Page 147: Genie S-40 Parts Book

Description Qty.Part No.Item

Ref. Harness, Angle Limit Switch (referto 311.1)

--

Ref. Primary Boom Tube Assembly(refer to 502.1 or 503.1)

1

PIN,1.50DIAX6.38LG,1HOLE..........1307322to SN 15683

PIN,1.50 DIA X 5.63 LG,1 HOLE5-2041-8--from SN 15684

SCREW,HHC,3/8-16 X 2.2567083to SN 15683

SCREW,HHC,3/8-16 X 1.75,GRD.813918--from SN 15684

WASHER,FLAT,USS,3/8",Y60974

ROD END,.375 X 3.69.....................4452265

BEARING,GARLOCK,24DU24........4450726

CYLINDER,LIFT,S40.......................1632067includes item 6

SEAL KIT CYL,S40 (63206)63346--

VALVE,CNTERBALANCE-SUN@300073806--

WELDMENT, CYLINDERMOUNTING.....................................1

30662-S8

SCREW,HHC,5/8-11 X 3 GRD.8.....4130049

WASHER,FLAT,.625 HARDENED1306410

NUT,NYLOCK,5/8-11602411

PIN,1.50DIAX7.75LG,1HOLE..........13073312

BEARING,1.25IDX1.5ODX1.00L.....13037013S-45

BEARING,1.00IDX1.50ODX1.00L....15345213S-40

WIRE CABLE,16/2 SJO,BULK.....108150514

SCREW,RHM,10-32 X 1.52254115

WASHER,LOCK,#10 PLTD660716

SWITCH,LIMIT,W/ROLLERHEAD***..........................................1

88356-146R517

to SN 12841

CONTACTOR,LIMIT SWITCH19491--

SWITCH,LIMIT,W/ROLLER88356-12145--from SN 12842

ROLLER ARM,LIMIT SWITCH***97128--from SN 12842

PIN,1.00DIAX2.88LG,1HOLE..........23073418

PIN,1.25DIAX3.37LG,1HOLE3427618

SCREW,HHC,3/8-16 X .75825519

Description Qty.Part No.Item

CYLINDER, MASTER, S40.............18169220

CYLINDER,MASTER,S45***...........18169420

SEAL KIT,CYL,S40 MASTER(81692)75468--

SEAL KIT CYL.S45 MASTER(81694)75470--

BEARING,1.00IDX1.25ODX1.00L....12581721S-40; to SN 15683

BEARING,1.25IDX1.5ODX1.00L.....13037021S-45

BEARING,1.00IDX1.50ODX1.00L53452--S-40; from SN 15684

Part No. 89721 S-40,S-45 147

500 Boom ComponentsOctober 2012

501.1 Boom Lift and Master Leveling Cylinder Installation

Page 148: Genie S-40 Parts Book

148 S-40,S-45 Part No. 89721

500 Boom Components October 2012

502.1 Boom Assembly, S-40

Page 149: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,HHC,1/2-13 X 1.25 GR5105971

WASHER,LOCK,0.5"60332

ROD END,0.5 X 3.75***...................1304183

PIN,PRIM.BOOM,16.0 X 1.5INCH................................................1

307314

BEARING,1.5"ID X 2"OD X1.5"LG.............................................2

307385

PIN,1.00DIAX9.46LG,2RING..........1307306

WASHER,SHIM,1.01 X 1.63 X.062307487

SNAP RING,EXTERNAL,1.00DIA...................................................6

446628

PRIMARY BOOM ASSY,S40...........11021439includes item 5; to SN 12841

PRIMARY BOOM ASSY, S401114229includes item 5; from SN 12842

SCREW,HHC,3/8-16 X 1617510

WASHER,LOCK,.375602111

WASHER,FLAT,USS,3/8",Y609712

SHIM,WEAR PAD,5X 1.5 16GA2908013

WEAR PAD,5 X 1.5 X .625W/NUTS........................................12

3013814

SHIM,WEAR PAD,5 X 1.5,14GA3862015

WEAR PAD,6.5 X 5 X .75W/INSER.........................................2

3074116

SHIM,PRIMARY BOOM,.064 THK.3047217

PAD,EXTENSIONCYLINDER,TOP..............................1

3058118

NUT,NYLOCK,1/4-20609119

WASHER,FLAT,USS,1/4"Y663820

SCREW,HHC,1/4-20 X 1.75663721

PAD,EXTENSIONCYLINDER,BOTTOM......................1

3058222

EXTENSION BOOM TUBEASSY,S-40

11152123

USA/Canada/Australia

EXT BOOM TUBE ASSY,S-40,SYMBL11154423Europe/Asia/South America

BEARING,1.25ID X 1.5OD X0.69L................................................2

3022024

PIN,1.00DIAX6.67LG,2RING..........23072925

SCREW,HHC,3/8-16 X .75825526

CYLINDER,EXT.2.5" X 163.5".........16320227

VALVE,COUNTERBALANCE33428--(extend)

Description Qty.Part No.Item

SEAL KIT,CYL,S40 (63202)63342--

VALVE,COUNTERBALANCE89872--(retract)

Part No. 89721 S-40,S-45 149

500 Boom ComponentsOctober 2012

502.1 Boom Assembly, S-40

Page 150: Genie S-40 Parts Book

150 S-40,S-45 Part No. 89721

500 Boom Components October 2012

503.1 Boom Assembly, S-45

Page 151: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,HHC,1/2-13 X 1.25 GR5105971

WASHER,LOCK,0.5"60332

ROD END,0.5 X 3.75***...................1304183

PIN,PRIM.BOOM,16.0 X 1.5INCH................................................1

307314

BEARING,1.5"ID X 2"OD X1.5"LG.............................................2

307385

PIN,1.00DIAX11.05LG,2RING........1532196

WASHER,SHIM,1.01 X 1.63 X.062307487

SNAP RING,EXTERNAL,1.00DIA...................................................6

446628

PRIMARY BOOM ASSY, S45..........11021449includes item 5; to SN 12841

PRIMARY BOOM ASSY, S45111423--includes item 5; from SN 12842

SCREW,HHC,3/8-16 X 1617510

WASHER,LOCK,.375602111

WASHER,FLAT,USS,3/8",Y609712

SHIM,WEAR PAD,5 X 1.5,14GA3862013

WEAR PAD,5 X 1.5 X .75W/NUTS..........................................6

3412514

SHIM,WEAR PAD,5X 1.5 16GA2908015

WEAR PAD,5 X 3 X .625W/INSER.........................................4

3412416

to SN 15683

WEAR PAD,7X3X.625 W/NUTS88648--from SN 15684

SHIM,PAD,5 X 33862117to SN 15683

SHIM,WEAR PAD,7 X 3,12GA60304--from SN 15684

SHIM,SIDE PAD 16GA. 3 X 53434418to SN 15683

SHIM,WEAR PAD,7 X 3,16GA60840--from SN 15684

WEAR PAD,EXTENSIONCYLINDER......................................2

5319719

NUT,NYLOCK,1/4-20609120

WASHER,FENDER,.25 X 1.25 X.0621290621

SCREW,HHC,1/4-20 X 1.75663722

EXT BOOM TUBE ASSY,S-45,SYMBL11140823Europe/Asia/South America

EXTENSION BOOM TUBE ASSY.S-45.................................................1

5288223

USA/Canada/Australia

Description Qty.Part No.Item

PIN,1.00DIAX8.38LG,2RING..........25320024

SCREW,HHC,3/8-16 X1.25FULL THR5335425

WEAR PAD,5 X 1.5 X .625W/NUTS..........................................6

3013826

SCREW,HHC,3/8-16 X .75825527

CYLINDER,EXT.2.5" X 163.5".........16320228

VALVE,COUNTERBALANCE33428--(extend)

SEAL KIT,CYL,S40 (63202)63342--

VALVE,COUNTERBALANCE89872--(retract)

SPACER, EXT. CYL.........................25342129

Part No. 89721 S-40,S-45 151

500 Boom ComponentsOctober 2012

503.1 Boom Assembly, S-45

Page 152: Genie S-40 Parts Book

152 S-40,S-45 Part No. 89721

500 Boom Components October 2012

504.1 Cable Track Installation

Page 153: Genie S-40 Parts Book

Description Qty.Part No.Item

Ref. Wire Harness, Extend/RetractLimit Switch (refer to 311.1)

--

Ref. Boom Assembly (refer to 502.1or 503.1)

1

SCREW,HHC,1/4-20 X .62589142

WASHER,LOCK,.2563563

PLATE,CLAMP................................11029614Required for some of the options

SCREW,HHC,1/4-20 X 3.561155

WASHER,FLAT,USS,1/4"Y66386

NUT,LP NYLOCK,1/4-2068897

COW CATCHER,PLASTIC..............1417508

CLAMP,PULL TUBE........................11029589Required for some of the options

NUT,NYLOCK,1/4-20609110Required for some of the options

WASHER,FLAT,USS,1/4"Y663811Required for some of the options

SCREW,HHC,1/4-20 X 3.5611512Required for some of the options

WLDMT.CABLE TRACK TUBES40..................................................1

30671-S13

CLAMP,HOSE,TOP,MOLDED..........16343314

CLAMP,HOSE,BOTTOM,MOLDED..16343215

TUBE,CABLE TRACK SUPPORT....143852-S16

CABLETRACK,PLATED, 41 LINK....17399417

REPAIR LINK, 4 LINKS PLATED81007--

NUT,NYLOCK,1/4-20609118

SCREW,HHC,1/4-20 X .7609019

SCREW,HHC,3/8-16 X .75825520

WASHER,LOCK,.375602121

WASHER,FLAT,USS,3/8",Y609722

COVER,CABLE TRACK..................144081-S23

SWITCH,LIMIT,W/RLLRARM,NO/NC....................................1

88356-1116524

CONTACTOR,LIMIT SWITCH19491--

ROLLER ARM,LIMIT SWITCH***97128--

SCREW,RHM,10-32 X 1.25617925

WASHER,LOCK,#10 PLTD660726

WIRE CABLE,16/2 SJO,BULK.....236150527

CABLE TRACK TRAY ASSYW/TRIM...........................................1

5265328

Description Qty.Part No.Item

WEAR PAD,CABLE TRACK............23141129

SHIM,SIDE PAD 16GA.1.5 X 3.53495430

PLATE,CABLE TRACK,PAINTED.....143191P31

SPRING CLIP,1/4-20,MAGNI 565.....45691232

ROLLER,UHMW..............................14065333

SLIDER BAR...................................14312834

BRACKET,LIMIT SWITCHEXT,BLUE*......................................1

36204P-S35

SCREW,HHC,1/4-20 X 2.25817936

ANGLE,CABLE TRACKTUBE,PANTD..................................1

41031P37

WEAR PAD,3 X 2 X .5 W/INSERT....14102938

WEAR PAD,2.25 X 2.50 X .5...........14103039

SCREW,HHC,3/8-16 X 62283240

NUT,LP NYLOCK,3/8-16771341

WELDMENT,CABLE TRACKGUIDE**..........................................1

3659342

SCREW,HHC,1/4-20 X 1.5614543

HOSE COVER,LOWER CABLETRACK............................................1

2507244

Part No. 89721 S-40,S-45 153

500 Boom ComponentsOctober 2012

504.1 Cable Track Installation

Page 154: Genie S-40 Parts Book

154 S-40,S-45 Part No. 89721

500 Boom Components October 2012

505.1 Slave Cylinder and Platform Rotator, S-40 model

Page 155: Genie S-40 Parts Book

Description Qty.Part No.Item

SNAP RING,EXTERNAL,1.25DIA.**...............................................2

302171

WASHER,SHIM,1.27 X 2.13 X .062302552

Ref. Boom Assembly (refer to 502.1)3

PIN,1.25DIAX7.17LG,2RING..........1307284

PIN,1.25DIAX7.88LG,1HOLE..........1T1080765

ROD END,.375 X 3.69.....................2452266

SCREW,HHC,3/8-16 X 1.5085167

NUT,NYLOCK,3/8-1648288

BEARING KIT,PLATROTATOR,SUPER...........................2

753959

for rotator 73917; to SN 8125

BEARING,1.25IDX1.5ODX1.00L30370--for rotator 94398; from SN 8126

VALVE ASSY,BLEED***...................21385210for rotator 73917; to SN 8125

SCREW,BLEEDER,M5X0.888516--for rotator 94398; from SN 8126

Ref. Rotator Manifold (refer to 704.1)11

SCREW,HHC,1/4-20 X 1.5614512

WASHER,FLAT,USS,1/4"Y663813

ROTATOR,PLAT,NON-JIB................19439814includes items 9 and 10

SEAL KIT,ARCTIC,ROTATOR 8.2K**106421--for rotator 73917; to SN 8125

SEAL KIT,8K ROTATOR***122944--for rotator 94398; from SN 8126

SEAL KIT,PLAT ROTATE***62417--for rotator 73917; to SN 8125

BEARING KIT,PLATROTATOR,SUPER

75395--

for rotator 73917; to SN 8125

PIN,1.25DIAX5.25LG,1HOLE..........1T10807515

BEARING,POLYGON,20DU12........42568316

CYLINDER,SLAVE,S40/45..............18169317includes item 16

SEAL KIT CYL.S40 SLAVE (81693)75469--

VALVE,CNTRBAL 3500PSI,ATM VEN77303--

Part No. 89721 S-40,S-45 155

500 Boom ComponentsOctober 2012

505.1 Slave Cylinder and Platform Rotator, S-40 model

Page 156: Genie S-40 Parts Book

156 S-40,S-45 Part No. 89721

500 Boom Components October 2012

506.1 Jib Boom and Platform Rotator, S-45 model (to SN 14241)

Page 157: Genie S-40 Parts Book

Description Qty.Part No.Item

KIT,SLAVE CYL PIN128172--includes item 1 and 4

SNAP RING,EXTERNAL,1.25DIA.**...............................................2

302171

WASHER,SHIM,1.27 X 2.13 X .062302552

Ref. Boom Assembly (refer to 502.1or 503.1)

3

PIN,1.25DIAX8.30LG,2RING..........1T1080794

ROD END,.375 X 3.69.....................9452265

SCREW,HHC,3/8-16 X 1.5085166

NUT,NYLOCK,3/8-1648287

PIN,1.25DIAX9.50LG,1HOLE..........1T1080788

BELLCRANK ASSYW/BEARINGS..................................1

898019

includes item 10

BEARING,FL,1.25IDX1.5ODX1.25L.23567510to SN 14120

BEARING,FL, 1.25X1.5X2.13128268--from 14121

WASHER,LOCK,.375602111

PIN,1.25DIAX7.88LG,1HOLE..........2T10807612

PIN,1.25DIAX7.00LG,1HOLE..........1T10807713

COMPR. LINK,MACHINED,ENGSD***...............................................1

60789-S14

COMPR.LINK,MACHINED,GNDCONTR*..........................................1

61306-S15

Hose Cover......................................189642P16

SCREW,HHC,3/8-16 X 3632617

WASHER,FLAT,USS,5/16",Y539718

CLAMP,1.75,#28 X 3/8,RUBCUSH*.............................................1

3233919

BEARING,1.25IDX1.5ODX1.00L.....43037020

VALVE ASSY,BLEED***...................21385221from 7001 to SN 8182

SCREW,BLEEDER,M5X0.888516--from SN 8183 to 14241

ROTATOR,PLAT JIB,160 DEG***.....19439722includes item 23

SEAL KIT,ARCTIC,ROTATOR 8.2K**106421--from 7001 to SN 8125

SEAL KIT,8K ROTATOR***122944--from SN 8126 to 14241

SEAL KIT,PLAT ROTATE***62417--from 7001 to SN 8182

Description Qty.Part No.Item

BEARING KIT,PLATROTATOR,SUPER

75395--

to SN 8125

BEARING,POLYGON,20DU12........82568323includes item 23

CYLINDER,JIB (STICK BOOMS).....16321324

VALVE,COUNTERBALANCE33428--

SEAL KIT (39345)43018--

SEAL KIT,CYL,S65 (63213)63353--

PIN,1.25DIAX14.45LG,2HOLE........28117525

CYLINDER,SLAVE,3 X 11.38***.....16321026includes item 23

SEAL KIT,CYL (63210)63350--

VALVE,CNTRBAL 3500PSI,ATM VEN77303--

PIN,1.25DIAX5.25LG,1HOLE..........1T10807527

SCREW,HHC,3/8-16 X 2522428

NUT,LP NYLOCK,3/8-16771329

GUARD,JIB HOSE...........................175016-S30

SERVICE KIT,5FT JIB.....................112851331required for first time replacement(includes part number 128534); referto section 506.2 for jib detail

SERVICE KIT, 5FT JIB, ARCTIC128515--required for first time replacement(includes part number 128534)

JIB BOOM ASSY W/WORDDECAL.............................................1

128534--

use ONLY if service kits 128513 or128515 have been installed on themachine; refer to section 506.2 for jibdetail

SCREW,HHC,1/4-20 X 1.5614532

WASHER,FLAT,USS,1/4"Y663833

Ref. Rotator Manifold (refer to 704.1)34

BEARING,FL,1.25IDX1.5ODX1.25L.43567535to SN 14120

BEARING,1.25 X 1.5 X 275627--from SN 14121

Part No. 89721 S-40,S-45 157

500 Boom ComponentsOctober 2012

506.1 Jib Boom and Platform Rotator, S-45 model (to SN 14241)

Page 158: Genie S-40 Parts Book

158 S-40,S-45 Part No. 89721

500 Boom Components October 2012

506.2 Jib Boom and Platform Rotator, S-45 model (from SN 14242)

Page 159: Genie S-40 Parts Book

Description Qty.Part No.Item

KIT,SLAVE CYL PIN128172--includes item 1 and 4

SNAP RING,EXTERNAL,1.25DIA.**...............................................2

302171

WASHER,SHIM,1.27 X 2.13 X .062302552

Boom AssemblyRef.3(refer to 502.1 or 503.1)

PIN,1.25DIAX8.30LG,2RING..........1T1080794

ROD END,.375 X 3.69.....................9452265

SCREW,HHC,3/8-16 X 1.5085166

NUT,NYLOCK,3/8-1648287

PIN,1.25DIAX9.50LG,1HOLE..........1T1080788

CLAMP,1.63,#26 X 3/8,RUBCUSH..............................................2

771819

WASHER,FLAT,USS,5/16",Y539710use only with clamp #26

SCREW,HHC,3/8-16 X 2522411

COMPR.LINK,MACHINED,GNDCONTR*..........................................2

61306-S12

PIN,1.25DIAX7.00LG,1HOLE..........1T10807713

HOSE GUIDE, JIB...........................112848214

NUT,NYLOCK,1/4-20609115

WASHER,FLAT,USS,1/4"Y663816

SCREW,HHC,1/4-20 X 1.25891517

SCREW,HHC,3/8-16 X .75825518

WASHER,LOCK,.375602119

PIN,1.25DIAX7.88LG,1HOLE..........2T10807620

JIB BOOM ASSY W/WORD DECAL12853421

BOLT,CARRIAGE,1/4-20 X 2.75,G212872422

WEAR PAD,3 X 1.5 X.625W/NUTS..........................................2

8164023

BACKING PLATE, HOSE BLOCK,JIB...................................................2

12848324

CLAMP,JIB HOSE/CABLE...............212850125

CLAMP,JIBHOSE/CABLE,ARCTIC...................2

128519--

(part of the Arctic hose option)

CLAMP,TWO HOSE........................111954226

BRACKET,HOSE CLAMP................111953627

SCREW,HHC,1/4-20 X .7609028

SPRING CLIP,1/4-20,MAGNI 565.....15691229

BEARING,1.25IDX1.5ODX1.00L.....43037030to SN 15679

Description Qty.Part No.Item

BEARING,FL,1.25IDX1.41ODX1.50L30222--from SN 15680

Rotator ManifoldRef.31(refer to 704.1)

SCREW,HHC,1/4-20 X 1.5614532

WASHER,FLAT,USS,1/4"Y663833

ROTATOR,PLAT JIB,160 DEG***.....19439734include item 30 and 35

SEAL KIT,8K ROTATOR***122944--

SCREW,BLEEDER,M5X0.8............28851635

PIN,1.25DIAX14.45LG,2HOLE........28117536

CYLINDER,SLAVE,3 X 11.38***.....16321037includes item 38

SEAL KIT,CYL (63210)63350--

VALVE,CNTRBAL 3500PSI,ATM VEN77303--

BEARING,POLYGON,20DU12........82568338

CYLINDER,JIB (STICK BOOMS).....16321339includes item 38

VALVE,COUNTERBALANCE33428--

SEAL KIT (39345)43018--

SEAL KIT,CYL,S65 (63213)63353--

COVER, JIB HOSES/CABLES**.....112845440

BOLT,CARRIAGE,1/4-20 X 1.00,G27945641

PIN,1.25DIAX5.25LG,1HOLE..........1T10807542

BEARING,FL, 1.25X1.5X2.13.........212826843

BEARING,1.25 X 1.5 X 2.................47562744

BELLCRANK ASSYW/BEARINGS..................................1

8980145

includes item 43 and 44

Part No. 89721 S-40,S-45 159

500 Boom ComponentsOctober 2012

506.2 Jib Boom and Platform Rotator, S-45 model (from SN 14242)

Page 160: Genie S-40 Parts Book

160 S-40,S-45 Part No. 89721

600 Platform Components October 2012

601.1 Platform Installation - View 1

Page 161: Genie S-40 Parts Book

Description Qty.Part No.Item

Platform Assemblies with Decals=========================

>>>>>>A

{USA and Canadian models, to SN9752}=========================

>>>--

PLATFORM ASSY 6FT W/DECALSANS

89335--

to SN 9752

PLATFORM ASSY 8FT W/DECALSANS

89337--

to SN 9752

PLATFORM ASSY 4FT W/DECALSANS

89742--

to SN 9752

PLATFORM ASSY 5FT W/DECALSANS

89743--

to SN 9752

{Australian models, to SN 9752}=========================

>>>B

PLATFORM ASSY 4FT W/DECALSAUS

89746--

to SN 9752

PLATFORM ASSY 5FT W/DECALSAUS

89747--

to SN 9752

PLATFORM ASSY 6FT W/DECALSAUS

89748--

to SN 9752

PLATFORM ASSY 8FT W/DECALSAUS

89749--

to SN 9752

{USA and Canadian models, from SN9753}=========================

>>>C

PLATFORM ASSY 4FT W/DECALSANS

111234--

from SN 9753

PLATFORM ASSY 5FT W/DECALSANS

111235--

from SN 9753

PLATFORM ASSY 6FT W/DECALSANS

111236--

from SN 9753

PLATFORM ASSY 8FT W/DECALSANS

111237--

from SN 9753

{Australian models, from SN 9753}=========================

>>>D

Description Qty.Part No.Item

PLATFORM ASSY 4FT W/DECALSAUS

111238--

from SN 9753

PLATFORM ASSY 5FT W/DECALSAUS

111239--

from SN 9753

PLATFORM ASSY 6FT W/DECALSAUS

111240--

from SN 9753

PLATFORM ASSY 8FT W/DECALSAUS

111241--

from SN 9753

{European models}=========================

>>>E

PLATFORM ASSY 6FT W/DECALSEUR

89336--

PLATFORM ASSY 8FT W/DECALSEUR

89338--

PLATFORM ASSY 4FT W/DECALSEUR

89744--

PLATFORM ASSY 5FT W/DECALSEUR

89745--

{Asian and South American models}=========================

>>>F

PLATFORM ASSY 4FT W/DECALA/SO

89750--

PLATFORM ASSY 5FT W/DECALSASA

89751--

PLATFORM ASSY 6FT W/DECALSASA

89752--

PLATFORM ASSY 8FT W/DECALSASA

89753--

SCREW,HHC,1/4-20 X .760901

WASHER,FLAT,USS,1/4"Y66382

NUT,NYLOCK,1/4-2060913

GROMMET,RUBBER,1.0X0.094X1.375.22297684

SCREW,HHC,1/4-20 X 1.2589155

WASHER,LOCK,.2563566

GUARD,FOOTSWITCH,W/DECALALUM...............................................1

739317

USA, Canada, Australia, to SN 15681

GUARD,FOOTSWITCH,W/DECALALUM

147221--

USA, Canada, Australia, from 15682

COVER,FOOT SWITCH63766--Europe, Asia, South America, to SN15681

Part No. 89721 S-40,S-45 161

600 Platform ComponentsOctober 2012

601.1 Platform Installation - View 1

Page 162: Genie S-40 Parts Book

Description Qty.Part No.Item

COVER, FOOT SWITCH, LARGE147121--Europe, Asia, South America, from SN15682

SCREW,PHIL,10-24 X .75735878

WASHER,LOCK,#10 PLTD66079

SPRING CLIP,10-24,ZINC7357510

KIT, FOOTSWITCH, S40/S60/S80...122846611Pervious foot switch is no longeravailable. Order kit 228466 for firsttime replacement (kit includes footswitch 227516); to SN 16220

ASSEMBLY,FOOT SWITCH227516--from SN 16221

CONN,SQZ,BLK,1/2NPT,.38-.50,SM33576--

Decal PlateRef.12(refer to 602.1)

SLIDING MIDRAIL KIT,PTD............110299213

MIDRAIL GUIDE ( HOOK )12443--

TUBE,SLIDING MIDRAIL,PAINTED139451--

WIRE LOOM,3/8 POLY SLIT20973--

CABLE TIE,4" BLK,HEAT RESISTNT21121--

STEP PLATFORM ENTRYPAINTED.........................................1

73610P-S14

TOEBOARD,ENTRY EUROPEANPNTD**............................................1

94745P15

Platform FlooringRef.16(refer to 602.1)

MANUAL BOX W/DECALS***..........14474317USA, Canada, Australia

BOX,INSTRUCTION STORAGE24514--Europe, Asia, South America

SLEEVE,NYLON,2.38 ID,BULK 100'7913818

CABLE TIE,11.5" BLACK................32844319

NUT,NYLOCK,3/8-16482820

WASHER,FLAT,USS,5/16",Y539721

SCREW,HHC,3/8-16 X 1.25 GRD 5601922

Platform Control Box AssemblyRef.23(refer to 603.1 and 604.1)

CLAMP,1.25X.5RUBBER-CUSHION........................1

5642424

162 S-40,S-45 Part No. 89721

600 Platform Components October 2012

601.1 Platform Installation - View 1(continued)

Page 163: Genie S-40 Parts Book

This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 163

600 Platform ComponentsOctober 2012

601.1 Platform Installation - View 1(continued)

Page 164: Genie S-40 Parts Book

164 S-40,S-45 Part No. 89721

600 Platform Components October 2012

602.1 Platform Installation - View 2

Page 165: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,HHC,1/4-20 X 168881

WASHER,LOCK,.2563562

WASHER,FLAT,USS,1/4"Y66383

SPRING CLIP,1/4-20,MAGNI 565569124

STEP PLATFORM ENTRYPAINTED.........................................1

73610P-S5

SCREW,HHC,3/8-16 X 1.25 GRD 560196

WASHER,FLAT,USS,3/8",Y60977

NUT,NYLOCK,3/8-1648288

DECAL PLATE ASSEMBLYW/DECALS......................................1

893349

to SN 7181

DECAL PLATE,W/WORD DECALS102145--USA, Canada, Australia; from SN7182 to SN 9752

DECAL PLATE W/SYMBOL DECALS102146--Europe, Asia, South America; from SN7182

DECAL PLATE,W/WORD DECALSS40

111275--

USA, Canada, Australia; from SN9753

SCREW,HHC,1/4-20 X .7609010

SCREW,6-32 X 7/8 PPMS ZINC7506711

COVER,GFCI,HORIZONTAL,WEATHER.17400612includes mounting fasteners

OPTION,PLAT SUPPORT,STD,LRGBM...................................................1

94390-S13

OPTION,PLAT SUPPORT,4/5FT SRV102679--

Platform RotatorRef.14(refer to 505.1 or 506.1)

OUTLET,110V GFCI***....................11358515

PLATE,UK POWER TO PLATFORM33629--

KIT,GASKET,UK POWER TO PLAT.33724--

SVC KIT,UKRECEPT.REPLACEMENT

T112563--

T-BOX,2.75 X 4.5 X 2.0....................11077516

CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................1

705617

WIRE CABLE,14GA/3 CON.TPEJKT*.............................................828

4395618

(S-40)

WIRE CABLE,14GA/3 CON.TPEJKT*.............................................888

43956--

(S-45)

Description Qty.Part No.Item

NUT,NYLOCK,3/8-16482819

WASHER,FLAT, 313,HARDENED....................................8

5720120

UBOLT,FLATTENED,1.5DIAX3/8UNC.................................................2

12275521

SCREW,HHC,3/8-16 X 1.................8617522to SN 7053

SCREW,HHC,3/8-16 X .88,GRD 849857--from SN 7054

SCREW,HHC,1-8 X 11,GRD 5***7392823

WASHER,FLAT,1.000,HARDENED..112207924

NUT,NYLOCK,1-82976425

Railing Assemblies with Decals=========================

>>>>>>26

{USA and Canadian models, to SN9752}=========================

>>>26A

PLATFORM RAIL ASSY, 6FT ANSI73975--to SN 9752

PLATFORM RAIL ASSY, 8FT, ANSI73976--to SN 9752

WELDMENT W/DECALS,4FT,500LBAN....................................................1

77838--

to SN 9752

WELDMENT W/DECALS,5FT,500LBAN

77840--

to SN 9752

{USA and Canadian models, from SN9753}=========================

>>>26B

PLAT RAILW/DECALS,4FT,500LBAN....................................................1

111250--

from SN 9753

PLAT RAILW/DECALS,5FT,500LBAN

111251--

from SN 9753

PLAT RAILW/DECALS 6FT 500LBAN

111252--

from SN 9753

PLAT RAILW/DECALS 8FT 500 ANSI111253--from SN 9753

{Australian models}=========================

>>>26C

PLATASSEMBLY,4FT,AUSTRALIA..........1

101374--

PLAT ASSEMBLY,5FT,AUSTRALIA101377--

Part No. 89721 S-40,S-45 165

600 Platform ComponentsOctober 2012

602.1 Platform Installation - View 2

Page 166: Genie S-40 Parts Book

Description Qty.Part No.Item

PLAT RAIL ASSY,6FT,AUSTRALIA101380--

PLAT RAIL ASSY,8FT,AUSTRALIA101383--

{European models}=========================

>>>26D

PLATFORMASSEMBLY,4FT,CE/UK...................1

101373--

PLATFORM ASSEMBLY,5FT,CE/UK101376--

PLATFORM RAIL ASSY,6FT,CE/UK101379--

PLATFORM RAIL ASSY,8FT,CE/UK101382--

{Asian and South American models}=========================

>>>26E

PLAT ASSEMBLY,4FT,ASIA/SAM...................................................1

101375--

PLAT ASSEMBLY,5FT,ASIA/S AM101378--

PLAT ASSEMBLY,6FT,ASIA/S AM101381--

PLAT ASSEMBLY,8FT,ASIA/S AM101384--

FLOORING,4 FTPLATFORM,PAINTED.....................1

60160P27

FLOORING,5 FTPLATFORM,PAINTED

54247P--

FLOORING, 6'FT PLATFORM73477P--

FLOORING, 8'FT PLATFORM73478P--

SCREW,STEP BOLT,1/4-20 X .755427428

166 S-40,S-45 Part No. 89721

600 Platform Components October 2012

602.1 Platform Installation - View 2(continued)

Page 167: Genie S-40 Parts Book

This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 167

600 Platform ComponentsOctober 2012

602.1 Platform Installation - View 2(continued)

Page 168: Genie S-40 Parts Book

168 S-40,S-45 Part No. 89721

600 Platform Components October 2012

603.1 Platform Control Box - View 1

Page 169: Genie S-40 Parts Book

Description Qty.Part No.Item

PLAT.CNTRL.BOX W/DECAL89844--to SN 7180

PLAT.CNTRL.BOX ASSEMBLY102147--from SN 7181

OPTION,ROCKER STEER111420--

JOYSTICK CONNECTORASSEM,AMP

111414--

to SN 12509

JOYSTICK CONNECTORASSEM,DEUT

111413--

from SN 12510

Ref. Platform Control Box HarnessAssembly (refer to 311.1)

--

LIGHT,INDICATOR,RED,14V***......1562981

WASHER,LOCK,IND,LAMPRETAINER

56848--

SWITCH TOGGLE ASSY SPDT 3PMOM................................................1

1282002

SWITCH TOGGLE ASSY SPDT 2PMNT.................................................1

1282043

SWITCH TOGGLE ASSY SPDT 2PMNT.................................................1

1282044

E-STOP BUTTON............................1668125

BOOT(BELLOWS),E-STOP,BLACK146478--

CONTACT,NC66818--

BASE,W/3 NC CONTACTS94506--includes N.C. contacts

JOYSTICK.......................................16refer to 605.1 or 605.2

PLUG, SANTOPRENE .5 BLACKDOME..............................................1

2295677

LIGHT,INDICATOR,RED,14V***56298--

PLUG, SANTOPRENE .5 BLACKDOME..............................................1

2295678

LIGHT,INDICATOR,RED,14V***56298--

SWITCH TOGGLE ASSY SPDT 3PMOM................................................1

1282009

PLUG, SANTOPRENE .5 BLACKDOME..............................................1

22956710

SWITCH TOGGLE ASSY DPDT 2PMNT

128205--

SWITCH TOGGLE ASSY SPDT 3PMOM................................................1

12820011

ALARM,WARBLE TONE 5-30VDC***.............................................1

4538312

Does not include 72326 nut

Description Qty.Part No.Item

NUT - PLASTIC,RING FOR ALARMS72326--

SCREW,HHC,1/4-20 X .625891413

WASHER,LOCK,.25635614

WASHER,FLAT,USS,1/4"Y663815

JOYSTICK.......................................116refer to 605.1 or 605.2

BUTTON,PUSH,BLACKW/SEAL***.......................................1

6681317

BOOT(BELLOWS),E-STOP,BLACK146478--

BASE, W/1 N.O. CONTACTS***66815--includes N.O. contact

CONTACT,N.O.***66816--

SWITCH TOGGLE ASSY SPDT 3PMOM................................................1

12820018

SWITCH TOGGLE ASSY DPDT 3PMOM................................................1

12820219

SWITCH TOGGLE ASSY SPDT 3PMOM................................................1

12820020

SWITCH TOGGLE ASSY SPDT 2PMOM................................................1

12820321

SWITCH TOGGLE ASSY SPDT 2PMNT.................................................1

12820422

SWITCH TOGGLE ASSY SPDT 3PMOM................................................1

12820023

Part No. 89721 S-40,S-45 169

600 Platform ComponentsOctober 2012

603.1 Platform Control Box - View 1

Page 170: Genie S-40 Parts Book

170 S-40,S-45 Part No. 89721

600 Platform Components October 2012

604.1 Platform Control Box - View 2

Page 171: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,PHIL,PHM,6-32 X 1/4 SS815511

STANDOFF,6-32 X 3/8L X 1/4HEX...............................................10

815502

ASSY,PCB,ALC500-2 S40 LEGV202................................................1

2353213

Machine model and serial numberrequired when ordering. Pleasecontact Genie Service Parts forassistance

Ref. Wire Harness and Power CableAssemblies (refer to 311.1)

--

BRACKET,PLATFORM HEATEROPT.................................................1

119250--

STANDOFF,1/4X1/4 M-F 6-32S/S...................................................1

119534--

WIRING KIT,CONTROL BOXHEATER..........................................1

119560--

SWITCH,THERMOSTAT 85FOPEN..............................................1

119641--

ACCESS PBOX HEATERALC500/1000

119662--

option

SWITCH TOGGLE ASSY SPDT 2PMNT.................................................1

128204--

DECAL LABEL,ALC500 S40 V202235327--

RESISTOR,10 OHM,25 WATT.........227287--for 119560

DECAL,OPTION CONTROL BOXHEATR.............................................1

T115352--

PLUG,NYLON 1.12 BLACKDOMED...........................................2

453854

LOCKNUT,ELEC,1/2"6935--

CONN,SQUEEZE,1/2NPT .38-.50,SM7056--

CONN RECEPT,FLANGED.............1737235

LOCK,RECEP 4 WAY,14-18GA60443--

SCREW,PHILLIPS,PHM,6-32 X .5498206

NUT,NYLOCK,6-32123447

CONN,RECEP 4 WAY,12-14GAFL***................................................1

737178

LOCK,RECEP 4 WAY,12-14GA60526--

TERM,DEUTSCH, PIN #12-1473711--

SCREW,SHM,PHP, #12 X .75738039

CONN,RECEP 48 WAY,4 X 12........17373610

LOCK,RECEP 12 WAY, 14-18GA54255--

TERM,NI PIN,S&F,16-18GA,BULK83130--

Description Qty.Part No.Item

PLUG,DOWEL,1/4 PLASTIC...........14278111

Part No. 89721 S-40,S-45 171

600 Platform ComponentsOctober 2012

604.1 Platform Control Box - View 2

Page 172: Genie S-40 Parts Book

172 S-40,S-45 Part No. 89721

600 Platform Components October 2012

605.1 Joysticks (to SN 12509)

Page 173: Genie S-40 Parts Book

Description Qty.Part No.Item

JOYSTICK W/HARN ADPTR, 2 AXIS111417--this kit converts joystick to Deutschstyle connection (OEM joystick); afterfirst time replacement, refer to section605.2

JOYSTICK W/HARN ADPTR, 1 AXIS111415--this kit converts joystick to Deutschstyle connection (OEM joystick); afterfirst time replacement, refer to section605.2

JOYSTICK W/HARN ADPTR KITRCKR

111416--

this kit converts joystick to Deutschstyle connection (OEM joystick); afterfirst time replacement, refer to section605.2

TERM,AMP MTE,SOC,22-26 GABULK

83098--

HARN JOYSTICK ADAPTOR JS100119613--for first time replacement only

KNOB,JOYSTICK, 62390/62391.....1623921

SCREW, PHM, #6-32 X .625ZINC................................................1

T1126262

BOOT,JOYSTICK.............................11395983

BOOT GUARD, JOYSTICK62390/91..........................................1

751434

SPRING,JOYSTKCENTR,62390/91............................1

623955

O-RING,JOYSTICK, 62390/62391...1623976

KNOB,ROCKER JOYSTICK75565...............................................1

754497

SUPPORT,SENSOR,JOYSTICK.....1754488

SWITCH SHIELD,ROCKJOYSTK75565.................................1

754479

SPRING,SWITCHCENTERING,75565........................1

7544610

ROCKER ASSY.,MAGNETIC75565...............................................1

7544511

ROCKER,RETAINER, 75565...........17544412

BOOT, ROCKER JOYSTICK75565...............................................1

7544313

Part No. 89721 S-40,S-45 173

600 Platform ComponentsOctober 2012

605.1 Joysticks (to SN 12509)

Page 174: Genie S-40 Parts Book

174 S-40,S-45 Part No. 89721

600 Platform Components October 2012

605.2 Joysticks (from SN 12510)

Page 175: Genie S-40 Parts Book

Description Qty.Part No.Item

JOYSTICK,2 AXIS,DEUTSCH101174--OEM joystick (calibration required afterreplacement)

JOYSTICK,DUAL AXIS W/KNOB101174H--aftermarket joystick (calibrationrequired after replacement)

JOYSTICK,1 AXIS,DEUTSCH101175--OEM joystick (calibration required afterreplacement)

JOYSTICK,SINGLE AXIS W/KNOB101175H--aftermarket joystick (calibrationrequired after replacement)

JOYSTICK,1 AXISROCKER,DEUTSCH

101005--

OEM joystick (calibration required afterreplacement)

JOYSTICK,SINGLE AXIS W/STEER101005H--aftermarket joystick (calibrationrequired after replacement)

TERM,AMP MTE,SOC,22-26 GABULK

83098--

HARN JOYSTICK ADAPTOR JS100119613--Used only on units prior to SN 12510

KNOB,JOYSTICK, 62390/62391.....1623921

SCREW, PHM, #6-32 X .625ZINC................................................1

T1126262

BOOT,JOYSTICK.............................11395983

SPRING,JOYSTKCENTR,62390/91............................1

623954

COLLAR,JOYSTICK,CENTER........11199155

SEAL, CONNECTOR (DTJOYSTICKS)....................................1

1280006

SLEEVE,CONNECTOR,DTJOYSTICKS.....................................1

1280017

KNOB,ROCKER JOYSTICK75565...............................................1

754498

SUPPORT,SENSOR,JOYSTICK.....1754489

SWITCH SHIELD,ROCKJOYSTK75565.................................1

7544710

SPRING,SWITCHCENTERING,75565........................1

7544611

ROCKER ASSY.,MAGNETIC75565...............................................1

7544512

ROCKER,RETAINER, 75565...........17544413

BOOT, ROCKER JOYSTICK75565...............................................1

7544314

Part No. 89721 S-40,S-45 175

600 Platform ComponentsOctober 2012

605.2 Joysticks (from SN 12510)

Page 176: Genie S-40 Parts Book

176 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

701.1 Function Manifold (to SN 16790)

Page 177: Genie S-40 Parts Book

Description Qty.Part No.Item

MANIFOLD,MULTI-FUNCTION, S40--S-40 previous manifold part 111700is no longer available. For completereplacement order manifold 230972,and the updated manifold harness part89674 for units before SN 16773.

MANIFOLD,MULTI-FUNCTION, S45--S-45 previous manifold part 111701is no longer available. For completereplacement order manifold 230973,and the updated manifold harness part89674 for units before SN 16773.

O-RING KIT,FIELD SVC,ALL PROD28750--

O-RING KIT (ORFS FITTINGS)49612--

PLUG AND CAP KIT-SERVICE,37°**33994--

PLUG AND CAPKIT-SERVICE,ORFS*

49613--

Harness, Gearbox, Function ManifoldRef.--(refer to 311.1)

VALVE,FLOW REGULATOR 0.6GPM311001AAA, Platform rotate, (S-40)

SEAL KIT, VALVE74902--

VALVE,FLOW REGULATOR .8 GPM525981BAA, Platform rotate and jib boom,(S-45)

SEAL KIT, VALVE74902--

VALVE,CHECK***278072AB, Differential sensing circuit,Platform rotate right and jib boomdown, (S-45)

SEAL KIT, VALVE, #4110200--

VALVE,SOLENOID, 2 POS, 3 WAY622633AC, Platform level up/down

NUT-SOLENOID VALVE (52885)52943--

COIL,GREEN W/ 2 PINCONNECTOR*

62273--

SEAL KIT,SOLENOID VALVE72043--

VALVE,CHECK***278074AD, Differential sensing circuit,Platform level up

SEAL KIT, VALVE, #4110200--

VALVE,SOLENOID, 2 POS, 3 WAY622635AE, Platform level up / down

NUT-SOLENOID VALVE (52885)52943--

COIL,GREEN W/ 2 PINCONNECTOR*

62273--

Description Qty.Part No.Item

SEAL KIT,SOLENOID VALVE72043--

VALVE,CHECK***278076AF, Differential sensing circuit, Boomup / down

VALVE,DIFFERENTIAL SENSING***278027AG, Turntable rotate circuit

SEAL KIT, VALVE, #10110196--

VALVE,DIFFERENTIAL SENSING***278028AH, Boom up / down circuit

SEAL KIT, VALVE, #10110196--

VALVE,RELIEF 2200 PSI1026159AI, Boom down relief

SEAL KIT, VALVE74902--

VALVE,FLOW REGULATOR,.1 GPM3297510AJ, Bleeds off differential sensingvalves to tank

SEAL KIT, VALVE74902--

VALVE,CHECK***2780711AK, Differential sensing circuit, Boomup / down

SEAL KIT, VALVE, #4110200--

VALVE,RELIEF,1950 PSI10261412AL, Extend cylinder relief

SEAL KIT, VALVE74902--

VALVE,CHECK***2780713AM, Differential sensing circuit, boomextend / retract

SEAL KIT, VALVE, #4110200--

VALVE,FLOW REGULATOR 2.0 GPM11170414AN, Steer left / right circuit

SEAL KIT, VALVE, #10110202--

VALVE,CHECK8985115AO, Platform level up

SEAL KIT, VALVE, COMATROL110205--

NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV4920716AP, Testing

DIAGNOSTIC FEMALE Q-DSCNT20224--

CAP,DIAGNOSTIC NIPPLE48880--

ELBOW,45D,520320-44890717

VALVE,RELIEF 2600 PSI10261718AAQ, System relief, (S-40)

SEAL KIT, VALVE, #10110194--

VALVE,RELIEF 2900 PSI10261618BAQ, System relief, (S-45)

Part No. 89721 S-40,S-45 177

700 Hydraulic ComponentsOctober 2012

701.1 Function Manifold (to SN 16790)

Page 178: Genie S-40 Parts Book

Description Qty.Part No.Item

SEAL KIT, VALVE, #10110194--

VALVE,FLOW REGULATOR2776419AR, Bleeds off differential sensingvalves to tank

SEAL KIT, VALVE, #10110194--

VALVE,CHECK,5 PSI2783620AS, Blocks flow from auxiliary pumpto function pump

SEAL KIT, VALVE, #10110194--

VALVE,SOLENOID 3 POS,4 WAY***11170321AT, Steer left / right

NUT-SOLENOID VALVE (52885)5294321

SEAL KIT, VALVE, #10110196--

COIL,10V DC(D10,26 WATT)111778--

SEAL KIT,VALVE,#10111779--

SPACER, DUAL COIL89854--

COIL, 10V DC (D10, 20 WATT)89861--

VALVE - SOLENOID 2POSITION3WA

8930922

AU, Boom extend

NUT,SOLENOID,2POS 3WAY45912--

COIL,10V62275--

SEAL KIT, SOLENOID VALVE89310--

VALVE - SOLENOID 2POSITION3WA

8930923

AV, Boom retract

NUT,SOLENOID,2POS 3WAY45912--

COIL,10V62275--

SEAL KIT, SOLENOID VALVE89310--

VALVE,PROPORTIONAL***6225524AW, Boom up / down circuit

COIL,12V62274--

NUT,SOLENOID VALVE62276--

SEAL KIT, SOLENOID VALVE89312--

VALVE - SOLENOID 2POSITION3WA

8930925

AX, Boom up

NUT,SOLENOID,2POS 3WAY45912--

COIL,10V62275--

SEAL KIT, SOLENOID VALVE89310--

VALVE - SOLENOID 2POSITION3WA

8930926

AY, Boom down

NUT,SOLENOID,2POS 3WAY45912--

Description Qty.Part No.Item

COIL,10V62275--

SEAL KIT, SOLENOID VALVE89310--

VALVE,SOLENOID 3POS 4WAY*8930727AZ, Turntable rotate left / right

NUT-SOLENOID VALVE (52885)52943--

COIL,GREEN W/ 2 PINCONNECTOR*

62273--

SPACER, DUAL COIL89311--

VALVE,CHECK***2780728BA, Platform level down

SEAL KIT, VALVE, #4110200--

VALVE,PROPORTIONAL***6225529BB, Turntable rotate left / right

COIL,12V62274--

NUT,SOLENOID VALVE62276--

SEAL KIT, SOLENOID VALVE89312--

VALVE,CB 3:1 3500 PSI6225630BC ,Platform level up

SEAL KIT, VALVE, #10110202--

VALVE,NEEDLE W/REV.FREE FLOW8967831BD, Platform level circuit

SEAL KIT, VALVE74902--

VALVE,CB 3:1 3500 PSI6225632BE, Platform level down

SEAL KIT, VALVE, #10110202--

VALVE,SOLENOID 3POS 4WAY*8930733BF, Platform rotate and jib boom up /down

NUT-SOLENOID VALVE (52885)52943--

COIL,GREEN W/ 2 PINCONNECTOR*

62273--

SEAL KIT, SOLENOID VALVE72047--

SPACER, DUAL COIL89311--

VALVE,DIFFERENTIAL SENSING***2780434BG, Differential sensing circuit, metersflow to functions

SEAL KIT, VALVE, #10110201--

VALVE,CHECK***2780735BH, Differential sensing circuit,platform rotate left and jib boom up

SEAL KIT, VALVE, #4110200--

NIPPLE,DIAGNOSTIC,#4 PORT***4899736BI, Testing

DIAGNOSTIC FEMALE Q-DSCNT20224--

178 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

701.1 Function Manifold (to SN 16790)(continued)

Page 179: Genie S-40 Parts Book

Description Qty.Part No.Item

CAP,DIAGNOSTIC NIPPLE48880--

Part No. 89721 S-40,S-45 179

700 Hydraulic ComponentsOctober 2012

701.1 Function Manifold (to SN 16790)(continued)

Page 180: Genie S-40 Parts Book

180 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

701.2 Function Manifold (from SN 16791)

Page 181: Genie S-40 Parts Book

Description Qty.Part No.Item

MANIFOLD,MULTI-FUNCTION,S40230972--(complete)

MANIFOLD,MULTI-FUNCTION,S45230973--(complete)

O-RING KIT,FIELD SVC,ALL PROD28750--

O-RING KIT (ORFS FITTINGS)49612--

PLUG AND CAP KIT-SERVICE,37°**33994--

PLUG AND CAPKIT-SERVICE,ORFS*

49613--

Harness, Gearbox, Function ManifoldRef.--(refer to 311.1)

CHECK VALVE,BALL TYPE,NORMAL2310381BA, Platform rotate circuit preventshydraulic fluid from draining back totank

SEAL KIT, VALVE74902--

VALVE,CHECK***278072BB, Differential sensing circuit,Platform rotate right and jib boomdown, (S-45)

SEAL KIT, VALVE, #4110200--

VALVE,CHECK***278073BC, Differential sensing circuit,Platform level up

SEAL KIT, VALVE, #4110200--

VALVE,RELIEF 2200 PSI1026154BD, Boom down relief

SEAL KIT, VALVE74902--

VALVE,CHECK***278075BE, Differential sensing circuit, Boomup / down

SEAL KIT, VALVE, #4110200--

VALVE,CHECK***278076BF, Differential sensing circuit, boomextend / retract

SEAL KIT, VALVE, #4110200--

VALVE,RELIEF,1950 PSI1026147BG, Extend cylinder relief

SEAL KIT, VALVE74902--

SOLENOID VALVE,3-WAY,2-POS2310368BH, Platform level up/down

NUT KIT W/COIL ORINGS237235--

SEAL KIT, VALVE237236--

COIL,SOLENOID VALVE***89733--

SOLENOID VALVE,3-WAY,2-POS2310369BI, Platform level up/down

Description Qty.Part No.Item

NUT KIT W/COIL ORINGS237235--

SEAL KIT, VALVE237236--

COIL,SOLENOID VALVE***89733--

CHECK VALVE,BALL TYPE,NORMAL23103810BJ, Platform rotate circuit preventshydraulic fluid from draining back totank

SEAL KIT, VALVE74902--

VALVE,DIFFERENTIAL SENSING***2780211BK, Turntable rotate circuit

SEAL KIT, VALVE, #10110196--

VALVE,FLOW REGULATOR,.1 GPM3297512BL, Bleeds off differential sensingvalves to tank

SEAL KIT, VALVE74902--

VALVE,DIFFERENTIAL SENSING***2780213BM, Boom up / down circuit

SEAL KIT, VALVE, #10110196--

VALVE,FLOW REGULATOR 2.0 GPM11170414BN, Steer left / right circuit

SEAL KIT, VALVE, #10110202--

CHECK VALVE,BALL TYPE,NORMAL23103715BO, Platform level up

SEAL KIT, VALVE74902--

VALVE,FLOW REGULATOR2776416BP, Bleeds off differential sensingvalves to tank

SEAL KIT, VALVE, #10110194--

NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV4920717BQ, Testing

DIAGNOSTIC FEMALE Q-DSCNT20224--

CAP,DIAGNOSTIC NIPPLE48880--

ELBOW,45D,520320-44890718

VALVE,RELIEF 2600 PSI10261719ABR, System relief, (S-40)

SEAL KIT, VALVE, #10110194--

VALVE,RELIEF 2900 PSI10261619BBR, System relief, (S-45)

SEAL KIT, VALVE, #10110194--

VALVE,CHECK,5 PSI2783620BS, Blocks flow from auxiliary pumpto function pump

SEAL KIT, VALVE, #10110194--

VALVE,SOLENOID 3 POS,4 WAY***11170321BT, Steer left / right

Part No. 89721 S-40,S-45 181

700 Hydraulic ComponentsOctober 2012

701.2 Function Manifold (from SN 16791)

Page 182: Genie S-40 Parts Book

Description Qty.Part No.Item

SEAL KIT, VALVE, #10110196--

COIL,10V DC(D10,26 WATT)111778--

SEAL KIT,VALVE,#10111779--

NUT-SOLENOID VALVE (52885)52943--

SPACER, DUAL COIL89854--

COIL, 10V DC (D10, 20 WATT)89861--

SOLENOID VALVE,3-WAY,2-POS23103422BU, Boom extend

COIL,10V DC(D10,26 WATT)111778--

NUT,COIL (107745)119116--

SEAL KIT, VALVE237234--

SOLENOID VALVE,3-WAY,2-POS23103423BV, Boom retract

COIL,10V DC(D10,26 WATT)111778--

NUT,COIL (107745)119116--

SEAL KIT, VALVE237234--

VALVE,PROPORTIONAL***10252724BW, Boom up / down circuit

O-RING, PROPORTIONAL VALVE102526--

SEAL KIT, SOLENOID VALVE89312--

COIL,PROPORTIONAL VALVE***89737--

NUT, PROPORTIONAL VALVE89738--

SOLENOID VALVE,3-WAY,2-POS23103425BX, Boom up

COIL,10V DC(D10,26 WATT)111778--

NUT,COIL (107745)119116--

SEAL KIT, VALVE237234--

VALVE,PROPORTIONAL***10252726BY, Turntable rotate left / right

O-RING, PROPORTIONAL VALVE102526--

SEAL KIT, SOLENOID VALVE89312--

COIL,PROPORTIONAL VALVE***89737--

NUT, PROPORTIONAL VALVE89738--

SOLENOID VALVE,3-WAY,2-POS23103427BZ, Boom down

COIL,10V DC(D10,26 WATT)111778--

NUT,COIL (107745)119116--

SEAL KIT, VALVE237234--

3:1 RATIO,VENTED CB VALVE23104028CA, Platform level up

SEAL KIT (39345)43018--

REGULATOR,PRESSURE-COMP.23103929CB, Platform level circuit

Description Qty.Part No.Item

SEAL KIT, VALVE, #10110199--

3:1 RATIO,VENTED CB VALVE23104030CC, Platform level down

SEAL KIT (39345)43018--

SOLENOID VALVE,SPOOL TYPE12264531CD, Turntable rotate left / right

NUT,SOLENOID VALVE102940--

SEAL KIT,SOLENOID VALVE122120--

COIL,SOLENOID VALVE***89733--

VALVE,CHECK***2780732CE, Platform level down

SEAL KIT, VALVE, #4110200--

SOLENOID VALVE,SPOOL TYPE12264533CF, Platform rotate and jib boom up /down

NUT,SOLENOID VALVE102940--

SEAL KIT,SOLENOID VALVE122120--

COIL,SOLENOID VALVE***89733--

VALVE,DIFFERENTIAL SENSING***2780434CG, Differential sensing circuit, metersflow to functions

SEAL KIT, VALVE, #10110201--

CHECK VALVE,BALL TYPE,NORMAL23103835CH, Platform rotate circuit preventshydraulic fluid from draining back totank

SEAL KIT, VALVE74902--

FLOW CONTROL,ADJUSTABLE23103536ACI, Platform rotate, (S-40)

SEAL KIT, VALVE74902--

VALVE,FLOW REGULATOR .4 GPM3126736BCJ, Platform rotate and jib boom,(S-45)

SEAL KIT, VALVE74902--

182 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

701.2 Function Manifold (from SN 16791)(continued)

Page 183: Genie S-40 Parts Book

This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 183

700 Hydraulic ComponentsOctober 2012

701.2 Function Manifold (from SN 16791)(continued)

Page 184: Genie S-40 Parts Book

184 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

702.1 Traction Manifold (to SN 7568)

Page 185: Genie S-40 Parts Book

Description Qty.Part No.Item

TRACTION MANIFOLD,2WD***34448--Complete

MANIFOLD,TRACTN,4WD,(S)SERIES*34447--Complete

O-RING KIT,FIELD SVC,ALL PROD28750--

O-RING KIT (ORFS FITTINGS)49612--

PLUG AND CAP KIT-SERVICE,37°**33994--

PLUG AND CAPKIT-SERVICE,ORFS*

49613--

VALVE,RELIEF,210 PSI435971FA, Charge pressure circuit

VALVE,FLOW DIVIDER/COMBINER527262FB, Controls flow to drive motors inforward and reverse

PLUG,ORIFICE,0.070335203FC, Equalizes flow across flow divider/ combiner valve (FB)

VALVE,SHUTTLE277614FD, Charge pressure, hot oil shuttle

NIPPLE,DIAGNOSTIC,#4 PORT***489975FE, Testing

DIAGNOSTIC FEMALE Q-DSCNT20224--

CAP,DIAGNOSTIC NIPPLE48880--

VALVE,FLOW DIVIDER/COMBINER527266HA, Controls flow to steer end drivemotors in forward and reverse

VALVE,FLOW DIVIDER/COMBINER527267HB, Controls flow to non-steer enddrive motors in forward and reverse

PLUG,ORIFICE,0.070335208HC, Rear drive motor circuit

PLUG,ORIFICE,0.070335209HD, Equalizes pressure on both sidesof flow divider/combiner valve 12 (HG)

VALVE,SHUTTLE2776110HE, Charge pressure, hot oil shuttle

NIPPLE,DIAGNOSTIC,#4 PORT***4899711HF, Testing

DIAGNOSTIC FEMALE Q-DSCNT20224--

CAP,DIAGNOSTIC NIPPLE48880--

VALVE,FLOW DIVIDER/COMBINER3352112HG, Controls flow to flow divider/combiner valves 6 and 7 (HA and HB)

VALVE,RELIEF,210 PSI4359713HH, Charge pressure circuit

PLUG,ORIFICE,0.052 INCH2973714HI, Front drive motor circuit

Part No. 89721 S-40,S-45 185

700 Hydraulic ComponentsOctober 2012

702.1 Traction Manifold (to SN 7568)

Page 186: Genie S-40 Parts Book

186 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

702.2 Traction Manifold (from SN 7569 to 15822)

Page 187: Genie S-40 Parts Book

Description Qty.Part No.Item

MANIFOLD,TRACTION,2WD88783--Complete

4WD traction manifold part 88784 isno longer available; for its completereplacement customer must order part139712

Ref.--

(refer to 702.3)

O-RING KIT,FIELD SVC,ALL PROD28750--

O-RING KIT (ORFS FITTINGS)49612--

PLUG AND CAP KIT-SERVICE,37°**33994--

PLUG AND CAPKIT-SERVICE,ORFS*

49613--

VALVE,RELIEF,280PSI947581GA, Charge pressure circuit

SEAL KIT, VALVE, #10110194--

VALVE,FLOW DIVIDER/COMBINER527262GB, Controls flow to drive motors in

SEAL KIT, VALVE84135--

VALVE,CHECK,5 PSI278363GC, Drive circuit

SEAL KIT, VALVE, #10110194--

VALVE,CHECK,5 PSI278364GD, Drive circuit

SEAL KIT, VALVE, #10110194--

VALVE,SHUTTLE277615GE, Controls flow to drive motors in

SEAL KIT, VALVE84134--

ORIFICE PLUG, 0.070"1014406GE, Equalizes flow across flow dividercombiner valve 2

VALVE,RELIEF 280 PSI1014467JA, Charge pressure circuit

SEAL KIT128416--

VALVE FLOW DIVIDER/COMBINER947528JB, Controls flow to non-steer enddrive motors in forward and reverse

SEAL KIT128417--

VALVE,CHECK,3 PSI***947579JC, Steer end drive motor circuit

SEAL KIT128416--

VALVE,CHECK,3 PSI***9475710JD, Non-steer end drive motor circuit

SEAL KIT128416--

VALVE,FLOW DIVIDER/COMBINER9475411JE, Controls flow to flow divider /combiner valves 8 and 19

Description Qty.Part No.Item

SEAL KIT128417--

VALVE,CHECK, 2.5 PSI9475612JF, Non-steer end drive motor circuit

SEAL KIT128418--

ORIFICE,0.040"9475113JG, Equalizes pressure on both sidesof flow divider/combiner valve 11

ORIFICE,0.040"9475114JH, Equalizes pressure on both sidesof flow divider/combiner valve 8

ORIFICE,0.040"9475115JI, Equalizes pressure on both sidesof flow divider/combiner valve 19

VALVE,CHECK, 2.5 PSI9475616JJ, Steer end drive motor circuit

SEAL KIT128418--

VALVE,CHECK,3 PSI***9475717JK, Steer end drive motor circuit

SEAL KIT128418--

VALVE,SHUTTLE,40 PSI9475318JL, Charge pressure circuit that directshot oil out of low pressure side of drivepump

SEAL KIT128417--

VALVE FLOW DIVIDER/COMBINER9475219JM, Controls flow to steer end drivemotors in forward and reverse

SEAL KIT128417--

VALVE,CHECK,3 PSI***9475720JN, Non-steer end drive motor circuit

SEAL KIT128416--

Part No. 89721 S-40,S-45 187

700 Hydraulic ComponentsOctober 2012

702.2 Traction Manifold (from SN 7569 to 15822)

Page 188: Genie S-40 Parts Book

188 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

702.3 Traction Manifold (from SN 15823)

Page 189: Genie S-40 Parts Book

Description Qty.Part No.Item

MANIFOLD,TRACTION,2WD88783--(complete)

MANIFOLD,TRACTION,4WD***139712--(complete)

O-RING KIT,FIELD SVC,ALL PROD28750--

O-RING KIT (ORFS FITTINGS)49612--

PLUG AND CAP KIT-SERVICE,37°**33994--

PLUG AND CAPKIT-SERVICE,ORFS*

49613--

VALVE,RELIEF,280PSI947581GA, Charge pressure circuit

SEAL KIT, VALVE, #10110194--

VALVE,FLOW DIVIDER/COMBINER527262GB, Controls flow to drive motors in

SEAL KIT, VALVE84135--

VALVE,CHECK,5 PSI278363GC, Drive circuit

SEAL KIT, VALVE, #10110194--

VALVE,CHECK,5 PSI278364GD, Drive circuit

SEAL KIT, VALVE, #10110194--

VALVE,SHUTTLE277615GE, Controls flow to drive motors in

SEAL KIT, VALVE84134--

ORIFICE PLUG, 0.070"1014406GE, Equalizes flow across flow dividercombiner valve 2

VALVE, RELIEF, 280PSI1397187HA, Charge pressure circuit

SEAL KIT, VALVE139512--

VALVE, FLOW DIVIDE/COMB,24GPM1397178HB, Controls flow to non-steer enddrive motors in forward and reverse

SEAL KIT, VALVE139512--

VALVE, CHECK, 5PSI1395279HC, Steer end drive motor circuit

SEAL KIT, VALVE139528--

VALVE, CHECK, 5PSI13952710HD, Non-steer end drive motor circuit

SEAL KIT, VALVE139528--

VALVE, CHECK13971611HE, Non-steer end drive motor circuit

SEAL KIT, VALVE139727--

Description Qty.Part No.Item

VALVE, FLOW DIVIDE/COMBINE 1:113950812HF, Controls flow to flowdivider/combiner valves 8 and 19

SEAL KIT, VALVE139512--

ORFICE, 0.040"13971913HG, Equalizes pressure on both sidesof flow divider/combiner valve 12

ORFICE, 0.040"13971914HH, Equalizes pressure on both sidesof flow divider/combiner valve 8

ORFICE, 0.040"13971915HI, Equalizes pressure on both sidesof flow divider/combiner valve 19

VALVE, SHUTTLE, FIXED13971516HJ, Steer end drive motor circuit

SEAL KIT, VALVE139726--

VALVE, CHECK, 5PSI13952717HK, Steer end drive motor circuit

SEAL KIT, VALVE139528--

VALVE, CHECK13971618HL, Charge pressure circuit thatdirects hot oil out of low pressure sideof drive pump

SEAL KIT, VALVE139727--

VALVE, FLOW DIVIDE/COMB,24GPM13971719HM, Controls flow to steer end drivemotors in forward and reverse

SEAL KIT, VALVE139512--

VALVE, CHECK, 5PSI13952720HN, Non-steer end drive motor circuit

SEAL KIT, VALVE139528--

Part No. 89721 S-40,S-45 189

700 Hydraulic ComponentsOctober 2012

702.3 Traction Manifold (from SN 15823)

Page 190: Genie S-40 Parts Book

190 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

703.1 Two-Speed/Brake Manifold

Page 191: Genie S-40 Parts Book

Description Qty.Part No.Item

MANIFOLD,BRAKE VALVE,S40/S45**895721to SN 7568

O-RING KIT,FIELD SVC,ALL PROD28750--

PLUG AND CAP KIT-SERVICE,37°**33994--

O-RING KIT (ORFS FITTINGS)49612--

PLUG AND CAPKIT-SERVICE,ORFS*

49613--

VALVE,SOLENOID, 2 POS, 3 WAY898572DA, Brake release

NUT,SOLENOID,2POS 3WAY45912--

COIL,GREEN W/ 2 PINCONNECTOR*

62273--

ORIFICE PLUG,M6X1,0.025744043DB, Turntable rotation brake release

MANIFOLD,BRAKE/2 SPD W/QDPLG*

887854

from SN 7569

VALVE,CHECK947615ED, Brake release circuit

SEAL KIT128420--

ORIFICE,0.025"947646EA, Turntable rotaton brake release

VALVE-SOLENOID,10V,W/OUTCOIL*

947607

EB, Brake release

SEAL KIT128419--

NUT,SOLENOID94759--

COIL-10V DC***94765--

VALVE-SOLENOID,10V,W/OUTCOIL*

947608

EC, Two speed motor shift

SEAL KIT128419--

NUT,SOLENOID94759--

COIL-10V DC***94765--

Part No. 89721 S-40,S-45 191

700 Hydraulic ComponentsOctober 2012

703.1 Two-Speed/Brake Manifold

Page 192: Genie S-40 Parts Book

192 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

704.1 Jib Select, Platform Rotate and Generator Manifolds

Page 193: Genie S-40 Parts Book

Description Qty.Part No.Item

VALVE - COUNTERBALANCE**625061CA, Platform rotate right

SEAL KIT (39345)43018--

MANIFOLD,ROTATOR,CB***738072

O-RING, ROTATOR MANIFOLD62507--

VALVE - COUNTERBALANCE**625063CB, Platform rotate left

SEAL KIT (39345)43018--

VALVE,RELIEF 2400 PSI315294CD, Generator overload relief

MANIFOLD,GENERATOR539765

VALVE,SOLENOID (18660)199696CE, Controls generator on / off

SEAL KIT, VALVE, #12110198--

COIL,12V.DO1 VALVE27535--

NUT, CP521-1 VALVE33568--

DIODE,6 AMP,200 PIV,BULK45782--

O-RING, DO1 VALVE45914--

MANIFOLD,JIB SELECT W/QDPLUG*

887867

VALVE-SOLENOID,2POS3WAY,JIB**

898628

CC, Platform rotate / jib boom select

COIL,12VDC #8 DTSCH IP69 ECOIL104759--

NUT-COIL SHORT44174--

SEAL KIT,SOLENOID VALVE, SV0789864--

Part No. 89721 S-40,S-45 193

700 Hydraulic ComponentsOctober 2012

704.1 Jib Select, Platform Rotate and Generator Manifolds

Page 194: Genie S-40 Parts Book

194 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

705.1 Oil Diverter Manifold (welder option)

Page 195: Genie S-40 Parts Book

Description Qty.Part No.Item

MANIFOLD,DRIVE OIL DIVERTER***101516--

VALVE,PILOT OPERDIRECTIONAL**

1027461

CU, Diverter valve

ORIFICE DISC,.030,CONE1063942CV, Delays shift to drive

VALVE-SOLENOID,10V,W/OUTCOIL*

947603

CW, Pilot valve to diverter

SEAL KIT128419--

NUT,SOLENOID94759--

COIL-10V DC***94765--

RELIEF,VALVE 270 PSI1223024CX, Charge pressure circuit

SEAL KIT128416--

VALVE,CHECK,3 PSI***947575CY, Prevents oil flow to generator

SEAL KIT128416--

Part No. 89721 S-40,S-45 195

700 Hydraulic ComponentsOctober 2012

705.1 Oil Diverter Manifold (welder option)

Page 196: Genie S-40 Parts Book

196 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

706.1 Hydraulic Pumps

Page 197: Genie S-40 Parts Book

Description Qty.Part No.Item

PUMP ASSY,M46 + 17CC89933--Non-oscillate models (includes items1 to 3) from SN 7319. Models beforeSN 7319 must order this assembly forfirst time complete assy replacement.

PUMP ASSY,M46 + 17CC + 6CC89932--Oscillate models (includes items 2 to4) from SN 7319. Models before SN7319 must order this assembly for firsttime complete assy replacement.

PUMP,LIFT 1.025 C.I.***..................1539611

KIT,SEAL,3CC PUMP***77990--

O-RING***.......................................1294362to SN 7318

O-RING***83141--from SN 7319

PUMP M46 VAR.PISTON 2.8C.I.U................................................1

880483

to SN 7318

SEAL KIT,SAUER-DANFOSS M46***29739--

GASKET,TURTLE,DRV MTR,EDC49897--Used with part 88048, to SN 7318

PUMP M46 VAR PISTON 2.8 CIU....189934--from SN 7319

EDC ASSY,SAUER M4677819--Used with part 89934, from SN 7319

KIT,PUMP SHIM,SAUER M46128164--from SN 7319

FUNCTION GEARPUMP,OSCILLATE..........................1

898584

SEAL KIT,GEAR PUMP,8985889859--

Part No. 89721 S-40,S-45 197

700 Hydraulic ComponentsOctober 2012

706.1 Hydraulic Pumps

Page 198: Genie S-40 Parts Book

198 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

707.1 Hydraulic Hoses and Fittings - 2WD Drive and Steer System (to SN 7568)

Page 199: Genie S-40 Parts Book

Description Qty.Part No.Item

ELBOW,90D,520220-6....................2489151

TEE,BRANCH,520429-6.................2489192

HOSE ASSEMBLY,3/8"....................249130-21323

HOSE ASSEMBLY,3/8"....................249128-59094

ELBOW,45D,520320-6....................2489205

HOSE ASSY,1/4,90 FEM,STRFEM.................................................1

49117-51916

ELBOW,90D,520220-4-4.................2489047

ELBOW,45D,520320-8....................1489378

HOSE ASSY,1/2,90 FEM,STRFEMM..............................................1

49143-46299

CONN,520120-4***..........................14890510

FITTING,ELBOW,45D,520320-12***.24896311

FITTING,CONN,520120-12***.......124896012

HOSE ASSY,3/4,90 FEM,STRFEM.................................................1

94374-238013

HOSE ASSY,3/4,45 FEM,STRFEM.................................................1

49149-212614

HOSE ASSY,3/4,90 FEM,STRFEM.................................................1

94374-253015

HOSE ASSY,1/4,90 FEM,STRFEM.................................................1

49117-764116

CONN,520120-8***..........................14893317

HOSE ASSEMBLY,1/2",90FEM,STR.........................................1

49172-423818

HOSE ASSEMBLY,3/4" STR-STR....189871-334819

HOSE ASSEMBLY,3/4" STR-STR....289871-384820

HOSE ASSEMBLY,3/4" STR-STR....189871-394821

TEE,RUN,520428-4.........................14890622

HOSE ASSY,1/4,90 FEM,STRFEM**..............................................1

49117-609123

TEE,RUN,520428-10.......................14895324

HOSE ASSY,1/2",45 FEM,STRFEM.................................................1

49139-436825

CONN,520120-8-10.........................14894626

Part No. 89721 S-40,S-45 199

700 Hydraulic ComponentsOctober 2012

707.1 Hydraulic Hoses and Fittings - 2WD Drive and Steer System (to SN 7568)

Page 200: Genie S-40 Parts Book

200 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

707.2 Hydraulic Hoses and Fittings - 2WD Drive and Steer System (from SN 7569)

Page 201: Genie S-40 Parts Book

Description Qty.Part No.Item

ELBOW,90D,520220-6....................2489151

TEE,BRANCH,520429-6.................2489192

HOSE ASSEMBLY,3/8"....................249130-21323

HOSE ASSEMBLY,3/8"....................249128-59094

ELBOW,45D,520320-6....................2489205

HOSE ASSY,1/4,90 FEM,STRFEM.................................................1

49117-51916

ELBOW,90D,520220-4-4.................2489047

ELBOW,45D,520320-8....................1489378

HOSE ASSY,1/2,90 FEM,STRFEMM..............................................1

49143-46299

CONN,520120-4***..........................44890510

FITTING,ELBOW,45D,520320-12***.24896311

FITTING,CONN,520120-12***.......124896012

HOSE ASSY,3/4,90 FEM,STRFEM.................................................1

94374-238013

HOSE ASSY,3/4,45 FEM,STRFEM.................................................1

49149-212614

HOSE ASSY,3/4,90 FEM,STRFEM.................................................1

94374-253015

HOSE ASSY,1/4,90 FEM,STRFEM.................................................2

49117-764116

CONN,520120-8***..........................44893317

ELBOW,90D,520220-4-6***.............24891118

HOSE ASSY,3/4,90 FEM,STRFEM.................................................2

94374-423019

HOSE ASSY,3/4,90 FEM,STRFEM.................................................2

94374-393020

HOSE ASSY,1/2,90 FEM,STRFEM.................................................2

49143-422921

FITTING,TEE,RUN,SWIVEL520432-4.24890822

HOSE ASSY,1/4,90 FEM,STRFEM.................................................2

49117-559123

Part No. 89721 S-40,S-45 201

700 Hydraulic ComponentsOctober 2012

707.2 Hydraulic Hoses and Fittings - 2WD Drive and Steer System (from SN 7569)

Page 202: Genie S-40 Parts Book

202 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

708.1 Hydraulic Hoses and Fittings - 4WD Drive and Steer System (to SN 7568)

Page 203: Genie S-40 Parts Book

Description Qty.Part No.Item

ELBOW,90D,520220-6....................2489151

TEE,BRANCH,520429-6.................2489192

HOSE ASSEMBLY,3/8"....................249130-21323

CONN,520120-8-10.........................4489464

HOSE ASSEMBLY,1/2"....................449107-102135

ELBOW,45D,520320-8....................3489376

HOSE ASSY,1/2,45 FEM,STRFEM.................................................2

49141-78137

HOSE ASSEMBLY,3/8"....................249128-59098

TEE,RUN,520428-8.........................1489359

ELBOW,45D,520320-6....................24892010

HOSE ASSY,1/4,90 FEM,STRFEM.................................................1

49117-519111

ELBOW,90D,520220-4-4.................24890412

HOSE ASSY,1/2,90 FEM,STRFEMM..............................................1

49143-462913

CONN,520120-4***..........................14890514

FITTING,ELBOW,45D,520320-12***.24896315

FITTING,CONN,520120-12***.......104896016

HOSE ASSY,1/4,90 FEM,STRFEM.................................................1

49117-764117

HOSE ASSY,3/4,90 FEM,STRFEM.................................................1

94374-238018

HOSE ASSY,3/4,45 FEM,STRFEM.................................................1

49149-212619

Hose Assembly - Components: Geniepart numbers 48841, 48846 and94358 @ 22 inches..........................1

49374-253020

CONN,520120-8-12.........................44894821

CONN,520120-8***..........................14893322

HOSE ASSEMBLY,1/2",90FEM,STR.........................................1

49172-423823

HOSE ASSEMBLY,3/4" STR-STR....189871-334824

HOSE ASSEMBLY,3/4" STR-STR....289871-384825

HOSE ASSEMBLY,3/4" STR-STR....189871-394826

TEE,RUN,520428-4.........................14890627

HOSE ASSY,1/4,90 FEM,STRFEM**..............................................1

49117-609128

TEE,RUN,520428-10.......................14895329

HOSE ASSY,1/2",45 FEM,STRFEM.................................................1

49139-436830

Part No. 89721 S-40,S-45 203

700 Hydraulic ComponentsOctober 2012

708.1 Hydraulic Hoses and Fittings - 4WD Drive and Steer System (to SN 7568)

Page 204: Genie S-40 Parts Book

204 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

708.2 Hydraulic Hoses and Fittings - 4WD Drive and Steer System (from SN 7569)

Page 205: Genie S-40 Parts Book

Description Qty.Part No.Item

ELBOW,90D,520220-6....................2489151

TEE,BRANCH,520429-6.................2489192

HOSE ASSEMBLY,3/8"....................249130-21323

CONN,520120-8-12.........................8489484

HOSE ASSEMBLY,1/2"....................449107-102135

ELBOW,45D,520320-8....................3489376

HOSE ASSY,1/2,45 FEM,STRFEM.................................................2

49141-75137

Components: Genie part numbers48822, 48826 and 48756 @ 72.5inches

HOSE ASSY - 1/2,45 FEM STR FEM122441-7563--part of the Arctic option

HOSE ASSEMBLY,3/8"....................249128-59098

TEE,RUN,520428-8.........................1489359

ELBOW,45D,520320-6....................24892010

HOSE ASSY,1/4,90 FEM,STRFEM.................................................1

49117-519111

HOSE ASSY,1/4,90 FEM,STRFEM.................................................4

49117-849112

HOSE ASSY,1/4,90 FEM,STR FEM101790-8491--part of the Arctic option

HOSE ASSY,1/2,90 FEM,STRFEMM..............................................1

49143-462913

CONN,520120-4***..........................94890514

FITTING,ELBOW,45D,520320-12***.24896315

FITTING,CONN,520120-12***.........44896016

HOSE ASSY,1/4,90 FEM,STRFEM.................................................2

49117-764117

HOSE ASSY,3/4,90 FEM,STRFEM.................................................1

94374-238018

HOSE ASSY,3/4,45 FEM,STRFEM.................................................1

49149-212619

HOSE ASSY,3/4,90 FEM,STRFEM.................................................1

94374-253020

ELBOW,45D,520320-4....................14890721

CONN,520120-8***........................124893322

HOSE ASSY,1/2,90 FEM,STRFEM.................................................2

49143-422923

HOSE ASSY,1/2,90 FEM,STRFEM.................................................1

49109-472924

HOSE ASSY,1/2,90 FEM,STRFEM.................................................3

49109-422925

ELBOW,90D,520220-4-4.................14890426

Description Qty.Part No.Item

FITTING,TEE,RUN,SWIVEL520432-4.24890827

HOSE ASSY,1/4,90 FEM,STRFEM.................................................2

49117-559128

ELBOW,90D,520220-4-6***.............44891129

Part No. 89721 S-40,S-45 205

700 Hydraulic ComponentsOctober 2012

708.2 Hydraulic Hoses and Fittings - 4WD Drive and Steer System (from SN 7569)

Page 206: Genie S-40 Parts Book

206 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

709.1 Hydraulic Hoses and Fittings - Oscillate System

Page 207: Genie S-40 Parts Book

Description Qty.Part No.Item

HOSE ASSY,3/8 FEM-FEM.............449130-24321

CONN,TEE,UNION,520401-6,ORFS.2488962

FITTING,CONN,520120-6...............6489163

HOSE ASSY,1/4,90 FEM,STRFEM.................................................1

49117-51914

ELBOW,90D,520220-4-4.................1489045

ELBOW,45D,520320-8....................1489376

HOSE ASSY,1/2,90 FEM,STRFEMM..............................................1

49143-46297

CAP,DIAGNOSTIC NIPPLE.............1488808

DIAGNOSTIC FEMALE Q-DSCNT202249

NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1492079

FITTING,TEE,BRANCH,520433-4...14889110

CONN,520120-4-8...........................14891411

CONN,520120-8***..........................14893312

HOSE ASSY,3/8,90 FEM,STRFEM/8..............................................2

49128-1080913

Part No. 89721 S-40,S-45 207

700 Hydraulic ComponentsOctober 2012

709.1 Hydraulic Hoses and Fittings - Oscillate System

Page 208: Genie S-40 Parts Book

208 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

710.1 Hydraulic Hoses and Fittings - Turntable

Page 209: Genie S-40 Parts Book

Description Qty.Part No.Item

UNION,STR.THREAD 20................1612631

ELBOW,90D,520220-20..................2895932

HOSE ASSY,1 1/4"STR FEM,STRFE....................................................1

88441-10903

TEE,RUN,520428-8.........................2489354

CONN,520120-8***..........................3489335

HOSE ASSY,1/2,90 FEM,STRFEMM..............................................1

49143-20296

Ford models, Perkins 704-30, DeutzF4L 1011F

HOSE ASSY,1/2,90 FEM,STR FEM49143-2229--

CONN,520120-8-10.........................2489467

FITTING,CONN,520120-12***.........5489608

HOSE ASSY,1/2,90 FEM,STRFEM.................................................1

49143-25299

to SN 7543

HOSE ASSY,1/2,90 FEM,STR FEM49143-2229--from SN 7544

CONN,520120-12-16.......................24897710

CONN,520120-16............................24898411

CONN,520102-6-6...........................14892212

HOSE ASSY,3/8, 45 FEM,STRFEM.................................................1

49133-199013

HOSE ASSY 3/8,90 FEM,STRFEM.................................................1

49129-302514

to SN 7568

HOSE ASSY,1/4,90 FEM,STR FEM49164-3043--from SN 7569

STRAINER ASSEMBLY,1.5" NPT.....24516115to SN 12847

STRAINER,16 SAE F/24 SAE M101490--from SN 12848

ELBOW,45D,16MNPT X 16ORFS....28940316to SN 12847

ELBOW,45D,520320-1648985--from SN 12848

HOSE ASSEMBLY, 1"......................149159-364317Ford models, Perkins models, DeutzF3L 2011/ D2011L03i models

HOSE ASSEMBLY, 1"49159-4043--

HOSE ASSEMBLY,1"49159-4268--

HOSE ASSEMBLY, 1"......................149159-404318Ford models, Perkins models, DeutzF3L 2011/ D2011L03i models

HOSE ASSEMBLY,1"49159-4268--

Description Qty.Part No.Item

HOSE ASSEMBLY, 1"49159-4618--

CONN,520120-4-6***......................14891219

ELBOW,90D,520220-6....................24891520to SN 7568

ELBOW,90D,520220-4-448904--from SN 7569

HOSE ASSY 3/8,90 FEM,STRFEM.................................................1

49129-542521

to SN 7568

HOSE ASSY,1/4",90 F,STR FEM49164-5643--from SN 7569

FITTING,CONN,520120-6...............54891622

HOSE ASSY,3/8"STR FEM,STRFEM.................................................1

49130-428223

to SN 7568

HOSE ASSY,1/4",STR FEM,STR FEM49119-4378--from SN 7569

HOSE ASSY,1/4,90 FEM,STRFEMM..............................................1

49117-489124

ELBOW,90D,520220-4-4.................14890425

HOSE ASSY,3/4,90 FEM,STRFEM.................................................1

94374-553026

Ford models, Perkins 704-30, DeutzF4L 1011F

HOSE ASSY,3/4,90 FEM,STR FEM**94374-5930--

FITTING,ELBOW,90D,520220-6-4...14892627to SN 7568

ELBOW,90D,520220-4-4.................248904--from SN 7569

HOSE ASSY,3/4,90 FEM,STRFEM.................................................1

94374-523028

Ford models, Perkins 704-30, DeutzF4L 1011F

HOSE ASSY,3/4,90 FEM,STR FEM94374-5530--

HOSE ASSY,3/8,90 FEMLG,STRFEM.................................................1

49124-222829

HOSE ASSY,3/8"STR FEM, STRFEM.................................................1

49130-448230

HOSE ASSY,3/8"STR FEM,STRFEM.................................................1

49130-428231

HOSE ASSY,3/4,STR FEM,STRFEM.................................................1

49151-414832

FITTING,ELBOW,45D,520320-12***.24896333to SN 7994

FITTING,ELBOW,90D,520220-1248959--from SN 7995

Part No. 89721 S-40,S-45 209

700 Hydraulic ComponentsOctober 2012

710.1 Hydraulic Hoses and Fittings - Turntable

Page 210: Genie S-40 Parts Book

Description Qty.Part No.Item

HOSE ASSEMBLY,3/4"....................149152-636934to SN 7994

HOSE ASSY,3/4 100R149152-4869--from SN 7995

HOSE ASSY,3/4,STR FEM,STRFEM.................................................1

49151-774835

to SN 7994

HOSE ASSY,3/4 STR FEM49151-9248--from SN 7995

FITTING,ELBOW,90D,520220-12....14895936

HOSE ASSY,3/4,90 FEM,STRFEM.................................................1

49150-563037

to SN 7543

HOSE ASSY,3/4,90 FEM,STR FEM49150-5230--from SN 7544

HOSE ASSY,1/2,90 FEM,STR FEM49109-412938from SN 7001

NIPPLE,DIAGNOSTIC,#4PORT***..........................................1

4899739

ELBOW,45D,520320-4....................14890740

HOSE ASSY,1/4,STR FEM,STRFEM.................................................1

49119-477841

from SN 7569

CONN,520120-4***..........................14890542

FITTING,CONN,520120-6...............14891643to SN 7568

CONN,520120-4***48905--from SN 7569

NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.14920744

VALVE,BALL,16 MPT-16 FPT***......24899445to SN 12847

VALVE,BALL,16 MSAE-16 FSAE4899645from SN 12848

210 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

710.1 Hydraulic Hoses and Fittings - Turntable(continued)

Page 211: Genie S-40 Parts Book

This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 211

700 Hydraulic ComponentsOctober 2012

710.1 Hydraulic Hoses and Fittings - Turntable(continued)

Page 212: Genie S-40 Parts Book

212 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

711.1 Hydraulic Hoses and Fittings - Boom Components

Page 213: Genie S-40 Parts Book

Description Qty.Part No.Item

HOSE ASSY,1/4,STR FEM,STRFEM.................................................2

49119-586781

HOSE ASSY,1/4,STR FEM,STR FEM101792-58678--part of the Arctic option

ELBOW,45D,520320-4....................2489072

HOSE ASSY,1/4" STR FEM STRFEM.................................................1

49120-497813

HOSE ASSY,1/4"STR FEM,STR FEM102261-49781--part of the Arctic option

HOSE ASSEMBLY,1/4"....................249121-43134

HOSE ASSY 1/4,STR FEM,STRMALE

102233-4313--

part of the Arctic option

HOSE ASSY,1/4" STR FEM STRFEM.................................................1

49120-507815

HOSE ASSY,1/4"STR FEM,STRFEM*

102261-50781--

part of the Arctic option

TEE,BRANCH,520429-6.................2489196

CONN,520120-4-6***......................2489127

HOSE ASSY.1/4",45°FEM STRFEM.................................................1

49181-104408

HOSE ASSY,1/4,45 FEM,STR FEM102267-10440--part of the Arctic option

HOSE ASSY.1/4",45°FEM STRFEM.................................................1

49181-92409

HOSE ASSY,1/4,45 FEM,STR FEM102267-9240--

FITTING,CONN,520120-6.............104891610

HOSE ASSY,3/8,45 FEM,STRFEM.................................................2

49126-1123311

HOSE ASSY,3/8",45 FEM,STR FEM102266-11233--

HOSE ASSY,3/8,90 FEM,STRFEMM..............................................2

49128-1050912

HOSE ASSY,3/8,90 FEM,STR FEM101794-10509--part of the Arctic option

ELBOW,90D,520220-4-4.................44890413

HOSE ASSY,1/4,90 FEM,STRFEMM..............................................1

49117-119114

ELBOW,90D,520220-6....................24891515

HOSE ASSY,3/8"STR FEM, STRFEM.................................................2

49130-198216

CONN,520120-4***..........................24890517

Part No. 89721 S-40,S-45 213

700 Hydraulic ComponentsOctober 2012

711.1 Hydraulic Hoses and Fittings - Boom Components

Page 214: Genie S-40 Parts Book

214 S-40,S-45 Part No. 89721

700 Hydraulic Components October 2012

712.1 Hydraulic Hoses and Fittings - Boom Components

Page 215: Genie S-40 Parts Book

Description Qty.Part No.Item

HOSE ASSY,1/4,90 FEM,STRFEMM..............................................2

49117-57911

HOSE ASSY,1/4,90 FEM,STR FEM101790-5791--part of the Arctic hose option

CONN,520120-4***........................10489052

HOSE ASSY,1/4,STR FEM,STRFEM.................................................2

49119-32783

HOSE ASSY,1/4,STR FEM,STR FEM101792-3278--part of the Arctic hose option

ELBOW,90D,520220-4-4.................5489044

HOSE ASSY,1/4,STR FEM,STRFEM.................................................2

49119-682785

HOSE ASSY,1/4,STR FEM,STR FEM101792-68278--part of the Arctic hose option

HOSE ASSY,1/4" STR FEM STRFEM.................................................1

49120-497816

HOSE ASSY,1/4"STR FEM,STR FEM102261-49781--part of the Arctic hose option

HOSE ASSEMBLY,1/4"....................249184-30017

HOSE ASSY,1/4"101798-3001--part of the Arctic hose option

TEE,BRANCH,520429-6.................2489198

HOSE ASSY,1/4" STR FEM STRFEM.................................................1

49120-507819

HOSE ASSY,1/4"STR FEM,STRFEM*

102261-50781--

part of the Arctic hose option

CONN,520120-4-6***......................24891210

HOSE ASSY.1/4",45°FEM STRFEM.................................................1

49181-1044011

HOSE ASSY,1/4,45 FEM,STR FEM102267-10440--part of the Arctic hose option

HOSE ASSY.1/4",45°FEM STRFEM.................................................1

49181-924012

HOSE ASSY,1/4,45 FEM,STR FEM102267-9240--part of the Arctic hose option

FITTING,CONN,520120-6.............104891613

HOSE ASSY,3/8,45 FEM,STRFEM.................................................2

49126-1123314

HOSE ASSY,3/8",45 FEM,STR FEM102266-11233--part of the Arctic hose option

HOSE ASSY,3/8,90 FEM,STRFEMM..............................................2

49128-1050915

HOSE ASSY,3/8,90 FEM,STR FEM101794-10509--part of the Arctic hose option

Description Qty.Part No.Item

HOSE ASSY,1/4,90 FEM,STRFEMM..............................................1

49117-119116

ELBOW,90D,520220-6....................24891517

HOSE ASSY,3/8"STR FEM, STRFEM.................................................2

49130-198218

CONN,520120-4-6,.030 ORI...........14891319to SN 16790

CONN,520120-4***48905--from SN 16791

Part No. 89721 S-40,S-45 215

700 Hydraulic ComponentsOctober 2012

712.1 Hydraulic Hoses and Fittings - Boom Components

Page 216: Genie S-40 Parts Book

216 S-40,S-45 Part No. 89721

800 Accessories October 2012

801.1 Alarm and Beacon Package, Drive Light Option

Page 217: Genie S-40 Parts Book

Description Qty.Part No.Item

ALARM PKG,S-40***46985--to SN 12601

BEACON TRAVEL ALARM /SRV122276--from SN 12602

Ref. Alarm and Beacon PackageHarnesses (refer to 311.1)

--

OPTION,DRIVE LIGHTS89691--includes item 2

DECAL,LABEL,LIGHTS***72867--to SN 16419

Ref. Drive Lights Harness (refer to311.1)

--

ALARM,CHIME TONE5-25VDC***......................................1

454621

to SN 12601 (does not include 72326nut)

Ref. Alarm - Chime Tone (descent)(refer to 310.1)

--

from SN 12602

NUT - PLASTIC,RING FORALARMS..........................................1

72326--

ALARM,INTERMITTENT TONE6-30V*..............................................1

189632

Does not include 72326 nut

NUT - PLASTIC,RING FORALARMS..........................................1

72326--

HOUSING,WORKLIGHT***.............2359583

BULB,WORKLIGHT,12V 35W35960--

SCREW,RHM,10-32 X 161474

WASHER,FLAT,MS,#10,Y61465

NUT,NYLOCK,10-3261786

STROBE,FIREBOLT,12-80VDC,AMB**.2567047(replaced 20189)

FLASHTUBE,USHAPED,360DEG,BULB

122019--

from SN 11297

FLASHTUBE,STRAIGHT,360DEG,BULB226393--

LENS,AMBER,STROBE,FIREBOLT72282--

SCREW,HHC,1/2-13 X 2 GR560968

WASHER,FLAT,.625 X 2.25 X.15334189

Part No. 89721 S-40,S-45 217

800 AccessoriesOctober 2012

801.1 Alarm and Beacon Package, Drive Light Option

Page 218: Genie S-40 Parts Book

218 S-40,S-45 Part No. 89721

800 Accessories October 2012

802.1 Platform Options

Page 219: Genie S-40 Parts Book

Description Qty.Part No.Item

AUX TOP RAIL,6'(1.25")SERVICE53808-S--

AUX TOP RAIL,6',SWG GT, SRV122278--

AUX TOP RAIL,8'(1.25")SERVICE53807-S--

AUX TOP RAIL,8',SWG GT, SRV122279--

OPT.,TOEBOARD,8'TRI ENTRY102720--includes items 14-18

OPT.,TOEBOARD,6' TRI ENTRY139453--includes items 14-18

6' TRI-ENT ASSY W/DECALS ANSI102433--USA and Canada models; to SN 9752

8' TRI-ENT ASSY W/DECALS ANSI102437--USA and Canada models; to SN 9752

8' TRI-ENT ASSY W/DECALS ANSI111302--USA and Canada models; from SN9753

8' TRI-ENT ASSY W/DECALS ANSI111303--USA and Canada models; from SN9753

8' TRI-ENT ASSY W/DECALS CE102439--European models

6' TRI-ENT ASSY W/DECALS AUSTR102434--Australian models; to SN 9752

8' TRI-ENT ASSY W/DECALS AUSTR102438--Australian models; to SN 9752

6' TRI-ENT ASSY W/DECALS AUSTR111304--Australian models; from SN 9753

8' TRI-ENT ASSY W/DECALS AUSTR111305--Australian models; from SN 9753

6' TRI-ENT ASSY W/DECALS A/SOA102436--Asia and South American models

8' TRI-ENT ASSY W/DECALS A/SOA102440--Asia and South American models

OPTION,WORKLIGHT,12 VOLT34321-S--to SN 16419

OPTION, 12V WORK LIGHTS, S40228874--from SN 16420

OPTION, 12V WORK LIGHTS, S45228875--from SN 16420

Ref. Work Light Wire Harness (referto 311.1)

--

TOOL TRAY ACCESSORY***.........19599-S1

RAILING,PINCH GUARD,6' BLUE...153804P2

AUX TOP RAIL,6FT,PTD.................2111485P--for use with swing gate

AUX TOP RAIL,8FT,PTD.................2111486P--for use with swing gate

Description Qty.Part No.Item

PINCH GUARD RAIL,8'PLATFORM**...................................1

52661--

NUT,NYLOCK,1/4-2060913to SN 13863

NUT,LP NYLOCK,1/4-206889--from SN 13864

SCREW,HHC,1/4-20 X 242664to SN 13863

SCREW,BHSC,1/4-20 X 1122231--from SN 13864

KIT, AUX TOP RAIL SUPPORT.....101399585to SN 13863

SUPPORT, RAILING.....................20122073--from SN 13864

BUMPER, PLASTIC, 1.25 O.D........2557536

RIVET,STEEL,P, .25 X .375...........1472657

KIT,SWING GATE W/SPRING.........11283688

KIT, FIELD INSTALL, SWING GATE1199508Aincludes 128368

GATE LATCH CASTING--DRILLED1487--

RAILING CATCHCASTING--DRILLED

1488--

PIN,LOCK,SHORT***33674--

BUMPER,BATTERY BOX &RAILS..............................................1

433929

SPRING,SHORT PLATFORM GATE4210410

GATE LATCHCASTING--DRILLED.......................1

148711

PIN,LOCK,SHORT***......................13367412

RAILING CATCHCASTING--DRILLED.......................1

148813

TOEBOARD,8'TRI ENTRY..............2102721P14

TOEBOARD, TRI ENTRY 6', EURO139438--

TOEBOARD,ENTRY EUROPEANPNTD**............................................1

94745P15

SCREW,HHC,1/4-20 X .7609016

WASHER,FLAT,USS,1/4"Y663817

NUT,NYLOCK,1/4-20609118

LARGE FOOT SWITCH COVER12842919part of the Arctic hose option; from SN14397

6' TRI-ENT RAIL W/DECALS ANSI10770420USA and Canada models; to SN 9752

8' TRI-ENT RAIL W/DECALS ANSI107705--USA and Canada models; to SN 9752

Part No. 89721 S-40,S-45 219

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802.1 Platform Options

Page 220: Genie S-40 Parts Book

Description Qty.Part No.Item

8' TRI-ENT RAIL W/DECALS CE/UK107706--European models

6' TRI-ENT RAIL W/DECALS AUSTR107707--Australian models

8' TRI-ENT RAIL W/DECALS AUSTR107708--Australian models

6' TRI-ENT RAIL W/DECALS A/SOA107709--Asia and South American models

8' TRI-ENT RAIL W/DECALS A/SOA107710--Asia and South American models

6' TRI-ENT RAIL W/DECALS ANSI111319--USA and Canada models; from SN9753

8' TRI-ENT RAIL W/DECALS ANSI111320--USA and Canada models; from SN9753

WORKLIGHT,110V,150WATT,HALOGEN.28890421

CLAMP,WORKLIGHT75519--

SCREW,HHC,1/4-20 X 1.5614522

WASHER,LOCK,.25635623

BRACKET,WORK LIGHT MOUNT5/16"................................................2

3595624

WASHER,LOCK,.625 PLTD603625

SCREW,HHC,5/16-18 X .751010726

HOUSING,WORKLIGHT***.............23595827to SN 16419

BULB,WORKLIGHT,12V 35W35960--to SN 16419

WORKLIGHT, 12V, DEUTSCHRECEPT

71498--

from SN 16420

220 S-40,S-45 Part No. 89721

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802.1 Platform Options(continued)

Page 221: Genie S-40 Parts Book

This Page Intentionally Left Blank

Part No. 89721 S-40,S-45 221

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802.1 Platform Options(continued)

Page 222: Genie S-40 Parts Book

222 S-40,S-45 Part No. 89721

800 Accessories October 2012

803.1 Ground and Platform Control Box Covers Options

Page 223: Genie S-40 Parts Book

Description Qty.Part No.Item

BASE & PLAT CONTROL COVERS88603-S--

KIT,CONTROL BOX COVER119795--(cover assembly without latch)

OPTION,PLATFORM CONTROLCOVER

102854--

(cover assembly with latch)

RIVET,ALUM,ALUM,3/16BUTTONHEAD.15544861

HINGE,PLAT CONTROL BOXCOVER............................................1

1115262

PLAT.CONTROL BOXGUARD,FORMING..........................1

60467-S3

LATCH,DRAW.................................2616254

FORMING,PLAT.CONTROL BOXCOVER............................................1

60468-S5

BUMPER,BATTERY BOX &RAILS..............................................2

433926

CONTROL BOX COVER,LID,PTD....189915P7A(without latch)

CONTROL BOX COVER,LID,PTD102785P7B(with latch)

LID ASSY,CONTROL BOX COVERPLT

1026767C

(lid assembly with latch) (includesitems 1, 7-11, 16 and 18)

SCREW,HHC,1/4-20 X 168888

WASHER,FLAT,USS,1/4"Y66389

NUT,LP NYLOCK,1/4-20688910

CONTROL BOX COVER,RTSIDE,PTD........................................1

119797P11A

(without latch)

COVER,CONTROL BOX RIGHTSIDE................................................1

88606P11B

(with latch)

DOOR LATCH,BASE CONTROLBOX.................................................1

4953412

RIVET,ALUM,ALUM,P,.25X.375......75318913

BASE CONTROL BOX COVERASSY...............................................1

10214814

includes items 13, 14 and 16

LATCH,SLIDE, FLUSH MOUNTSTYLE.............................................3

3046815

CONTROL BOX COVER,LFTSIDE,PTD........................................1

119796P16A

(without latch)

COVER,CONTROL BOX LEFTSIDE................................................1

88607P16B

(with latch)

Description Qty.Part No.Item

FORMING,LATCH,CTRL BOX LIDPTD.................................................2

102786P17

SCREW,HHC,1/4-20 X .625891418

WASHER,LOCK,.25635619

Part No. 89721 S-40,S-45 223

800 AccessoriesOctober 2012

803.1 Ground and Platform Control Box Covers Options

Page 224: Genie S-40 Parts Book

224 S-40,S-45 Part No. 89721

800 Accessories October 2012

804.1 Platform Overload - European Models

Page 225: Genie S-40 Parts Book

Description Qty.Part No.Item

KIT,LOADSENSE,UPGRD102069--to SN 7181

OPT,PLAT LD SENSE S40/45-2008146033--from SN 7182

RELAY,TIME DELAY,2 SEC,30A121847--(platform control box); from SN 15663

WELDMENT,PLATFORMSUPPORT,CE..................................1

619971

CLAMP,0.50,#8 X 1/4,RUB CUSH....168332

SCREW,HHC,1/4-20 X .76090--

NUT,NYLOCK,1/4-206091--

SCREW,HHC,1/4-20 X 168883

ROD END,.250 X 2.75 LG...............4457484

NUT,NYLOCK,1/4-2060915

PIN,0.75DIAX5.75LG,CHAMFER.....4617266

ZERK,GREASE,5/16-24,STRAIT94643--

WELDMENT,ROTATORSUPPORT.......................................1

618047

BEARING,GARLOCK,12FDU12.....8256858

SCREW,PHILLIPS,RHM,10-32 X 1.5510639

WASHER,FLAT,MS,#10,Y614610

NUT,NYLOCK,3/8-16482811

WASHER,FLAT,USS,3/8",Y609712

RETAINER,SPRING,1.21 X .375.....16197513

SPRING,COMP,1" OD,232 LB/IN.....16197414

LOAD SUPPORT W/BEARINGS.....28975515includes item 8

WASHER,SHIM .0151 THK.110789--

SWITCH,LOAD LIMIT.....................19454916to SN 15662

ASSY,LS,LOAD SENSE,38.5 IN121848--from SN 15663

MOUNT,SWITCH.............................16197217

BUMPER,RUBBER***.....................23461918

WASHER,FLAT,3/8X1.5X.068060519

SCREW,HHC,3/8-16 X 3.252160420

RELAY,TIME DELAY,2 SEC,10A12184621from SN 15663

MODULE,LOAD SENSE 2007........112804522

ALARM,WARBLE TONE 5-30VDC***.............................................1

4538323

Does not include 72326 nut

Description Qty.Part No.Item

NUT - PLASTIC,RING FORALARMS..........................................1

7232624

Part No. 89721 S-40,S-45 225

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804.1 Platform Overload - European Models

Page 226: Genie S-40 Parts Book

226 S-40,S-45 Part No. 89721

800 Accessories October 2012

805.1 Platform Half-Mesh and Pipe Cradle

Page 227: Genie S-40 Parts Book

Description Qty.Part No.Item

PIPE CRADLE ASSY. SERV (ONE)**85300--

DECAL,WARNING,PIPECRADLE,BOOM

72875--

OPTION,6' HALF MESH PLAT/GATE119397--Complete to SN 13621

OPTION,8' HALF MESH PLAT/GATE119398--Complete to SN 13621

Ref. Swing Gate Option, Complete(refer to 802.1)

--

STRAP, CONDUIT HOLDER 60".....1565701

SCREW,HHC,1/4-20 X 2.568842

WASHER,FLAT,USS,1/4"Y66383

NUT,LP NYLOCK,1/4-2068894

HALF MESH,8'PLATFORM,RH.......1735005

MESH,HALF,RH,6'PLATFORM54465--

MESH,HALF,SWING GATE***.........1544576

HALF MESH,8'PLATFORM,LH........1735017

MESH,HALF,LH,6'PLATFORM54458--

CLAMP,1.25X.5RUBBER-CUSHION......................14

564248

SCREW,HHC,1/4-20 X .76090--

NUT,NYLOCK,1/4-206091--

WASHER,FLAT,USS,1/4"Y6638--

WELDMENT,PIPE CRADLEMOUNT...........................................1

813689

WELDMENT, PIPE CRADLE...........15652510

UBOLT,FLATTENED,1.5DIAX3/8UNC.................................................4

12275511

NUT,NYLOCK,3/8-16482812

WASHER,FLAT,USS,5/16",Y539713

BUMPER, PLASTIC, 1.25 O.D........25575314

Part No. 89721 S-40,S-45 227

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805.1 Platform Half-Mesh and Pipe Cradle

Page 228: Genie S-40 Parts Book

228 S-40,S-45 Part No. 89721

800 Accessories October 2012

806.1 Air Line to Platform

Page 229: Genie S-40 Parts Book

Description Qty.Part No.Item

S40 AIRLINE TO PLATFORM30620-S--

DECAL,LABEL,AIRLINE 110 PSI44981--

HOSE ASSEMBLY,1/2"....................149177-712941

FEMALE BULKHEADCONNECTOR-8..............................2

492122

MALE PIPE THD,1/4"SER,3/8"X18....................................1

492143

BRACKET,AIRLINE TOPLATFORM.....................................1

60886P4

MPT,CPLR,1/4"SER,3/8"X18..........1492155

Part No. 89721 S-40,S-45 229

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806.1 Air Line to Platform

Page 230: Genie S-40 Parts Book

230 S-40,S-45 Part No. 89721

800 Accessories October 2012

807.1 Cold Start Package

Page 231: Genie S-40 Parts Book

Description Qty.Part No.Item

COLD START,FORD, BIG BOOM53156--Ford models; includes items 1 and 7;to SN 11066

COLD ACCESSORIES, FORD128432--Ford models; includes items 1 and 7;from SN 11067

COLD START PKG,PERKINS,BB53982--Perkins 704-30 models; includes items1 and 6; to SN 7471

COLD ACCESS,PERKINS,SERVICE146611--Perkins 404-22 models; includes items1 and 6; from SN 7472

COLD START PKG,DEUTZ,BIGBOOM

53159-S--

Deutz models; includes items 1-5, 8and 9; to SN 7543

COLD START PKG,DEUTZ F3L 201170360--Deutz models; includes item 1; fromSN 7544

COLD ACCESSORIES,DEUTZ 3CYL122443--Deutz models; includes item 1, 2 and10; from SN 14397

BLANKET,BATTERY........................3288531

GLOW PLUG,L1011........................1314082Deutz models

HARNESS,SECOND GLOW PLUG128365--Deutz models; from SN 14397

BOOT,TOGGLESWITCH,SHORT*............................1

272463

Deutz models; to SN 7543

DECAL,OPTION GLOWPLUGS***........................................1

327264

Deutz models; to SN 7543

SWITCH TOGGLE ASSY SPDT 3PMOM................................................1

1282005

includes mounting fasteners; Deutzmodels; to SN 7543

FREEZE PLUG HTR,50MM,120V....1705526Perkins models; to SN 7471

HEATER,FREEZEPLUG,PRKINS40422

77382--

Perkins models; from SN 7472

HEATER,FREEZE PLUG,FORDLRG423...........................................1

356107

Gasoline/LPG models; to SN 11066

BLOCK HEATER,FORD DSG-423119231--Gasoline/LPG models; from SN 11067

SPRING CLIP,1/4-20,MAGNI 565.....2569128Deutz models; to SN 7543

Description Qty.Part No.Item

SOLENOID,12VCONTINUOUS***............................1

271559

Deutz models; to SN 7543

OIL PANHEATER,DEUTZ,120V,150W..........1

12827410

Part No. 89721 S-40,S-45 231

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807.1 Cold Start Package

Page 232: Genie S-40 Parts Book

232 S-40,S-45 Part No. 89721

800 Accessories October 2012

808.1 Hydraulic Generator Option - View 1 (to SN 16452)

Page 233: Genie S-40 Parts Book

Description Qty.Part No.Item

SWITCH TOGGLE ASSY DPDT 2PMNT.................................................1

1282051

DECAL,PATCH,GEN,ALC500133518--

VALVE,PRI. FLOW REG 4.3............1327352

PRIORITY FLOW CONTROL VALVE65841--

SCREW,HHC,3/8-16 X1.75,GRD.8......................................8

139183

WASHER,FLAT,USS,5/16",Y53974

NUT,NYLOCK,3/8-1648285

GENERATOR,2500WHYD.220/50HZ................................1

369286A

includes item 2

SEAL, GASKET, .00075" *GOLD*147836--for pump

SEAL, GASKET, .0005" *SILVER*147837--for pump

SEAL, GASKET, .0010"147838--for pump

RECTIFIER ASSEMBLY32732--

MOTOR -HYD.2500W GENERREFURB.

52086-R--

BRIDGE,50A FULL WAVE**58402--

O-RING,SPACER #115***58954--for pump

BRUSH ENDBELL ASSEMBLY(89719)

89719--

SEAL,RETAINING RINGT111608--for pump

SEAL,SHAFTT111609--for pump

SPACERT111610--for pump

BEARING,MOTORT111611--for pump

RETAINING RINGT111612--for pump

SHAFT,MOTORT111613--for pump

GENERATOR,3000W,HYDRAULIC***.11113816Bincludes item 2

SEAL, GASKET, .00075" *GOLD*....1147836--for pump

SEAL, GASKET, .0005" *SILVER*....1147837--for pump

SEAL, GASKET, .0010"...................1147838--for pump

Description Qty.Part No.Item

ASSM, GEN. ONLY, 110V, 60HZ147839--

RECTIFIER ASSEMBLY32732--

BRUSH ASSEMBLY52000--

HYDRAULIC MOTOR 3000W GENER52001--

BRIDGE,50A FULL WAVE**58402--

BRUSH 3/8 X 1/4 X 15/16(36928)58944--

O-RING,SPACER #115***...............158954--for pump

SEAL,RETAINING RING.................1T111608--for pump

SEAL,SHAFT...................................1T111609--for pump

SPACER..........................................1T111610--for pump

BEARING,MOTOR..........................1T111611--for pump

RETAINING RING...........................1T111612--for pump

SHAFT,MOTOR...............................1T111613--for pump

PLATE,GENERATORMOUNTING,PAINT..........................1

89434P7

SCREW,HHC,1/4-20 X 242668

WASHER,FLAT,USS,1/4"Y66389

Ref. Generator Manifold (refer to704.1)

10

Part No. 89721 S-40,S-45 233

800 AccessoriesOctober 2012

808.1 Hydraulic Generator Option - View 1 (to SN 16452)

Page 234: Genie S-40 Parts Book

234 S-40,S-45 Part No. 89721

800 Accessories October 2012

809.1 Hydraulic Generator Option - View 2 (to SN 16452)

Page 235: Genie S-40 Parts Book

Description Qty.Part No.Item

PLUG AND CAPKIT-SERVICE,ORFS*

49613--

O-RING KIT (ORFS FITTINGS)49612--

CONN,520102-16............................1489861

ELBOW,90DEG,FEM,1"NPT...........1495122

ELBOW,90D,520202-12-16.............2495153

FITTING,TEE,RUN,SWIVEL52043212.2489644

HOSE ASSEMBLY,1/2"....................149142-70625

ELBOW,45D,520320-10-8...............1492036

CONN,520120-8***..........................3489337

HOSE ASSY,1/2,90 FEM,STRFEM.................................................1

49143-29798

ELBOW,45D,520320-8....................3489379

CONN,520120-4***..........................14890510

FITTING,CONN,520120-12***.........14896011

HOSE ASSEMBLY, 1/2"...................16551312

TEE,RUN,520428-8.........................14893513

CONN,520120-10-12.......................14895814

HOSE ASSEMBLY,5/8"....................149101-783515

HOSE ASSEMBLY, 5/8"...................149101-591016

TEE,BRANCH,520429-10...............14895417

CONN,LONG,520122-8...................24893418

FITTING,CONN,520120-6...............44891619

CONN,LONG,520122-6...................24891720

CONN,520120-4-6***......................14891221

FITTING,CONN,520120-6-8***.......14893022

HOSE ASSY,1/4,90 FEM,STRFEM.................................................1

49117-339123

Part No. 89721 S-40,S-45 235

800 AccessoriesOctober 2012

809.1 Hydraulic Generator Option - View 2 (to SN 16452)

Page 236: Genie S-40 Parts Book

236 S-40,S-45 Part No. 89721

800 Accessories October 2012

810.1 Hydraulic Generator Option (MTE) - View 1 (from SN 16453)

Page 237: Genie S-40 Parts Book

Description Qty.Part No.Item

S40/45 MTE GEN JUMPERHARNESS

226476--

CAPACITOR 16æF, GEN147240--

GENERATOR, 3kW, 120V/50Hz......11399521A(complete) includes items 2-9

GENERATOR, 3kW, 120V/60Hz1399531B(complete) includes items 2-9

GENERATOR, 3kW, 240V/50Hz1399541C(complete) includes items 2-9

BREAKER, 25 AMP, GEN...............11472392part of generators 139952 and 139953

BREAKER,15 AMP,GEN147258--part of generator 139954

COVER, END, GEN, 120V..............11472413part of generators 139952 and 139953

COVER, END, GEN, 240V147262--part of generator 139954

CONTROLLER BOX, 120/240V,50H..................................................1

1472794

part of generators 139952 and 139954

CONTROLLER BOX, 120/240V, 60H147228--part of generator 139953

207 HYD MOTOR ASSY, GEN........11472305

SEAL KIT, HYD MOTOR, GEN147231--

VALVE, RELIEF, GEN, 3.0kW..........11472336

12VDC PROPORTIONAL VALVE.....11472327

MANIFOLD ASSEMBLY, GEN.........11472298(complete) includes items 6 and 7

SCREW, GEN ROTOR....................41472429

SCREW,HHC,5/16-18 X 1.251300010

WASHER,FLAT,USS,5/16",Y539711

NUT,NYLOCK,5/16-18678212

BRACKET,GENERATOR,12KW,PAINTED.110234013

SCREW,HHC,5/16-18 X 1 GR51300214

FORMING,CONTROLBOX MT,WELDGEN

11157615

CONN. SQZ,1/2NPT .56-.63...........16127816

LOCKNUT,ELEC,1/2"......................2693517

PLUG,ELECTRICAL,DOMESTIC.....1659518

CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................1

705619

CONNECTOR,FEMALE,RECPTCLE,110V.11902020

SCREW,6-32 X 7/8 PPMS ZINC7506721

Description Qty.Part No.Item

COVER,BLANK...............................11077722

T-BOX,2.75 X 4.5 X 2.01077523

GASKET,COVER,GFCI,WEATHERPROOF74052--

SCREW,PHIL,8-32X.50,SELF TAP5707524

WASHER,FLAT,MS,#8,Y3546125

RECEPTACLE,UK,110V..................1T11256026

PLATE,UK,POWER TO PLAT..........1T11256127

PLUG,PWR,UK,16AMP,3PIN,BLK...114416128

DECAL, PATCH, GEN,ALC-50013351829

BOOT,TOGGLE SWITCH,SHORT*2724630

SWITCH TOGGLE ASSY DPDT 2PMNT

12820531

NUT,NYLOCK,1/2-13619832

WASHER,FLAT,.5 HARDENED1306633

SCREW,HHC,1/2-13 X 2.5,GR5914534

Part No. 89721 S-40,S-45 237

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810.1 Hydraulic Generator Option (MTE) - View 1 (from SN 16453)

Page 238: Genie S-40 Parts Book

238 S-40,S-45 Part No. 89721

800 Accessories October 2012

811.1 Hydraulic Generator Option (MTE) - View 2 (from SN 16453)

Page 239: Genie S-40 Parts Book

Description Qty.Part No.Item

CONN,520120-8***489331

HOSE ASSY,1/2,90 FEM,STR FEM**49109-41292

CONN,520120-8-12489483

CONN,LONG,520122-4498614

HOSE ASSY,1/4,90 FEM,STR FEM49117-44915

REDUCER,520123-8-4489416

FITTING,TEE,RUN,SWIVEL520432-8489387

CONN,LONG,520122-8489348

HOSE ASSY,1/2,90 FEM,STR FEM49143-31799

FITTING,TEE,RUN,SWIVEL520432124896410

FITTING,ELBOW,90D,520220-124895911

ELBOW,90D,520220-8-124894712

HOSE ASSY,1/2,45 FEM,STR FEM**49141-216313

Part No. 89721 S-40,S-45 239

800 AccessoriesOctober 2012

811.1 Hydraulic Generator Option (MTE) - View 2 (from SN 16453)

Page 240: Genie S-40 Parts Book

240 S-40,S-45 Part No. 89721

800 Accessories October 2012

812.1 Welder Option, Chassis Components - View 1

Page 241: Genie S-40 Parts Book

Description Qty.Part No.Item

WIRE CABLE 8 GA/4 CON.SO106115--

HARNESS, WELD GEN ENCLOSURE226503--

DECAL,DANGER,HIGH VOLTAGE82237--

GENERATOR,HYDRO-12KEP-21-3***.11061131includes item 35, to SN 15167

GENERATOR,12.5 KW,W/OMOTOR***

106274--

to SN 15167

BRUSH BOX,ASSY,GEN110344--to SN 15167

COVER,WELDER GENERATOR122300--

GENERATOR COVER,ALT 12.5 KW122630--Part of generator assembly 122783;from SN 15168

BRUSH BOX ASSY,ALT GEN122631--Part of generator assembly 122783;from SN 15168

GENERATOR,12.5 KW,ALT,GENONLY

122781--

Part of generator assembly 122783;from SN 15168

GENERATOR ASSY,ALT,12.5KW122783--(complete) includes item 35, from SN15168

COUPLING, 28MM (106113)T113655--

SPIDER (106113)T114022--

COUPLING (106113)T114023--

Ref. Oil Diverter Manifold (refer to705.1)

2

NUT,NYLOCK,5/16-1867823

WASHER,FLAT,USS,5/16",Y53974

SCREW,HHC,5/16-18 X 1 GR5130025

SWITCH,PRESS,#4NPT,200PSIF....11462846

SCREW,HHC,5/16-18 X .75101077

NUT,NYLOCK,3/8-1648288

WASHER,FLAT,USS,3/8",Y60979

SCREW,HHC,3/8-16 X 1.50851610

SCREW,HHC,1/2-13 X 2.5,GR5914511

WASHER,FLAT,.5 HARDENED.......21306612

NUT,NYLOCK,1/2-13619813

SCREW,HHC,1/4-20 X 2.753629414

NUT,LP NYLOCK,1/4-20688915

MODULE,SX CONTROLLER,LOWAMP.................................................1

10665816

Description Qty.Part No.Item

ASSY,ENCLOSURE,WELDERGEN.................................................1

22934617

includes items 13-16, 18-26 and 29-35

COVER,GFCI,HORIZONTAL,WEATHER.17400618includes mounting hardware

BRACKET,1K OHM 10-TURNPOT.................................................1

10614019

RESISTOR ASSY, LINCOLNWELDER.........................................1

10235720

RECEPTACLE, 120VAC, 20A,GFCI................................................1

8054321

GFI/CIRCUIT BREAKERASSEMBLY......................................1

10647722

CIRCUIT BREAKER,20A,SINGLEPH....................................................1

10607323

RELAY,OMRON,DPDT,12V.............13360724

RELAY,SOCKET,OMRON................13360825

PANEL, ENCLOSURE, LINCOWELDER.........................................1

10231426

SCREW,HHC,1/4-20 X .7609027

CABLE SQUEEZE CONN .63-.75....110607728

LOCKNUT,ELECTRIC,1" NPT.........21866529

O-RING,SEAL RING,1" NPT...........210610430

CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................1

705631

LOCKNUT,ELEC,1/2"......................1693532

O-RING,ORFS,-12..........................15623733

CABLE SQUEEZE CONN...............12077634

BRACKET,GENERATOR,12KW,PAINTED.110234035

MOTOR,HYD 12.5KWGEN,21CC***..................................1

10618436

to SN 15167

MOTOR,HYD,25CC FIXED***33432--Part of generator assembly 122783;from SN 15168

CONN, SAE#4-1/4" NPT.................114628537

Part No. 89721 S-40,S-45 241

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242 S-40,S-45 Part No. 89721

800 Accessories October 2012

813.1 Welder Option, Platform Components - View 2

Page 243: Genie S-40 Parts Book

Description Qty.Part No.Item

CABLE TIE,11.5" BLACK28443--

FIRE EXTINGUISHER88406--

DECAL,FIRE EXTINGUISHER82862--

DECAL,DANGER,TIP-OVER,WELDER**97579--

DECAL,PATCH,GEN,ALC500133518--

DECAL,WARNING,WELDSAFETY/INS

82264--

to SN 7188

DECAL,LABEL,WELD ON/OFF82265--

FIRE SLEEVE, 1.25".......................2110276-1600--(S-45)

FIRE SLEEVE, 1.25"110276-2200--(S-40)

FIRE SLEEVE, 1.25".......................1110276-2300--(S-45)

FIRE SLEEVE, 1.25".......................1110276-3200--(S-45)

FIRE SLEEVE, 1.25".......................1110276-4700--(S-45)

FIRE SLEEVE, 1.25".......................1110276-5000--(S-45)

BRACKET,V275S WELDERSPRT,PNT.......................................1

101547P1

WASHER,FLAT,USS,5/16",Y53972

NUT,NYLOCK,3/8-1648283

UBOLT,FLATTENED,1.5DIAX3/8UNC

1227554

SCREW,RHM,8-32 X .50473635

WASHER,FLAT,MS,#8,Y354616

BRACKET,POWER TO PLATTBOX,PNT.......................................1

101731P7

NUT,NYLOCK,3/8-164828--

WASHER,FLAT,USS,5/16",Y5397--

U-BOLT,3/8-16X 1.5 X2.5 X1.256550--

COVER,WEATHERPROOF3-PHASE.........................................1

1017328

PLUG,4-WIRE,3-PHASE,50A.........11061129

T-BOX,2.75X4.5X2.63,3PH..............110611010

RECEPTCL,LOCK 3-PH,50A,4 WIRE106111--

DECAL,DANGER,HIGHVOLTAGE.........................................2

8223711

BRACKET,LINCOLNWELDER,PNTD..............................1

102408P12

Description Qty.Part No.Item

BRACKET,WELDER MNTSUPPORT,PNT

102409P--

SCREW,SECURITY,5/16-18X1.00106043--

U-BOLT,3/8-16X4X4.63X3.00106044--

NUT,NYLOCK,3/8-164828--

WASHER,FLAT,USS,5/16",Y5397--

NUT,NYLOCK,5/16-186782--

WELDER INVERTEC V275-S.........110152513

SCREW,SECURITY,1/4-20 X 1.75LG106141--

FUSE,.6AMP,250V,WELDER,V275S106183--

KIT,WELD LEADS ASSY,V275S106275--includes both cables

CLAMP,1.00,#16 X 1/4,RUBCUSH..............................................2

1866614

DECAL,WARNING,WELDERSAFETY...........................................1

11022015

BRACKET,V275S WELD LEADS.....110620416

Part No. 89721 S-40,S-45 243

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813.1 Welder Option, Platform Components - View 2

Page 244: Genie S-40 Parts Book

244 S-40,S-45 Part No. 89721

800 Accessories October 2012

814.1 Hoses and Fittings - Welder

Page 245: Genie S-40 Parts Book

Description Qty.Part No.Item

HOSE ASSY,3/4',45F,STR F............1102313-27261

CONN,520120-12-16.......................2489772

TEE,BRANCH,520433-12...............1673713

HOSE ASSY,1/2,90 FEM,STRFEM.................................................1

61070-37504

HOSE ASSY,3/4',45F,STR F............1102313-29265

FITTING,ELBOW,90D,520220-12....2489596

CONN,520120-8***..........................1489337

FITTING,ELBOW,45D,520320-12***.2489638

FITTING,CONN,520120-12***.........4489609

HOSE ASSEMBLY,3/4",-10-1290F,..................................................1

102312-208810

HOSE ASSY,3/4",90F,STR F...........294374-513011

HOSE ASSY,3/4",10-12 90 F,STF......................................................1

102312-238812

HOSE ASSY,1/2",90F,STR F...........149143-752913

FITTING,TEE,RUN,SWIVEL520432-8.14893814

CONN,520120-8-12.........................14894815to SN 15167

FITTING,CONN,520120-8-648943--from SN 15168

CONN,520120-10-12.......................24895816to SN 15167

FITTING,CONN,520120-1048952--from SN 15168

Part No. 89721 S-40,S-45 245

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814.1 Hoses and Fittings - Welder

Page 246: Genie S-40 Parts Book

246 S-40,S-45 Part No. 89721

800 Accessories October 2012

815.1 Hydraulic Oil Cooler Option

Page 247: Genie S-40 Parts Book

Description Qty.Part No.Item

OPTION,OIL COOLER SERV111351--

SCREW,HHC,3/8-16 X 161751

WASHER,LOCK,.37560212

WASHER,FLAT,USS,3/8",Y60973

NUT,NYLOCK,3/8-1648284

FITTING,ELBOW,45D,520320-12***.2489635to SN 7994

FITTING,ELBOW,90D,520220-1248959--from SN 7995

HOSE ASSEMBLY,3/4"....................149152-63696to SN 7994

HOSE ASSY,3/4 100R149152-4869--from SN 7995

HOSE ASSY,3/4,STR FEM,STRFEM.................................................1

49151-77487

to SN 7994

HOSE ASSY,3/4 STR FEM49151-9248--from SN 7995

FITTING,ELBOW,90D,520220-12....1489598

FITTING,CONN,520120-12***.........1489609

PLATE,BULKHEAD, OILCOOLER.........................................1

8953310

OIL COOLER W/FAN, 12VDC.........17125911

FAN - VENTED75854--

THERMOSTAT -OIL COOLER(71259)

75855--

Part No. 89721 S-40,S-45 247

800 AccessoriesOctober 2012

815.1 Hydraulic Oil Cooler Option

Page 248: Genie S-40 Parts Book

248 S-40,S-45 Part No. 89721

800 Accessories October 2012

816.1 Hostile Environment Package - View 1

Page 249: Genie S-40 Parts Book

Description Qty.Part No.Item

S40 STD HOSTILE ENVNT PK SERV111347--

DELUXE HOSTILE ENVNT SERV111350--

S40 DLX, HOSTILE ENVNT SERV111348--

S40 HOSTILE ENVIRONMENT,OSC34956--includes item 2

S45 STD HOSTILE ENVNT PK SERV111349--

S40 HOSTILE ENVIRONMENT,OSC34956--includes item 2

COVER,PROTECTIVE,STEERCYLINDR.........................................2

738421

COVER,PROTECTIVE,OSCILLATECYL..................................................2

305802

includes items 6 and 7

COVER,PROTECTIVE,JIBCYLINDER......................................1

345053

includes items 6 and 7

COVER,PROTECTIVE,MASTER/SLAVE.1305774includes items 6 and 7

COVER,PROTECTIVE,SLAVE W/JIB345034includes items 6 and 7

COVER,PROTECTIVE,LIFTCYLINDR.........................................1

345065

includes items 6 and 7

CLAMP,HOSE,1.25***.....................1362086

CLAMP,HOSE,.7519273--

CLAMP,HOSE,2.50"***45435--

CLAMP,HOSE,3.00"........................1309717

CLAMP,HOSE,5.0034955--

CLAMP,HOSE,2.50"***45435--

Part No. 89721 S-40,S-45 249

800 AccessoriesOctober 2012

816.1 Hostile Environment Package - View 1

Page 250: Genie S-40 Parts Book

250 S-40,S-45 Part No. 89721

800 Accessories October 2012

817.1 Hostile Environment Package - View 2

Page 251: Genie S-40 Parts Book

Description Qty.Part No.Item

OPT,PRECLEANER,PERKINS,S40102007--to SN 7471

OPT,PRECLEANER,PERKINS,S40102007--from SN 7472

OPT,PRECLEANER,DEUTZ,S4089991--to SN 7543

OPT,PRECLEANER,DEUTZ,S4089991--from SN 7544

FORMING,BAFFLE PLATE COVER102003P--Perkins and Ford models

FORMING,BAFFLE PLATE COVER102003P--Ford models

PLATE,PRE-CLEANER,PAINTED89989P--Deutz models

ELBOW,90DEGR,RUBBER,MODIFIED............1

341631

CLAMP,HOSE,2.50"***454352

TUBE,RD,STL,ALUMIZD,2.5X.065...194324-9503

HOSE,90DEG 2.5" AIR INTAKE......1509414

CLAMP,MUFFLER, 2.50 INCH719115

TUBE,INTAKE,PRECLEANER,FORD.11023726

FORMING,INTAKE TUBESUPPORT,PT..................................1

102373P7

SCREW,HHC,1/4-20 X 168888

WASHER,FLAT,USS,1/4"Y66389

NUT,NYLOCK,1/4-20609110

CLAMP,HOSE,3.00"3097111

REDUCER,RUBBER 3.0 - 2.5.........110164012

HOSE,HUMP 3" TO 4".....................18849213

CLAMP,HOSE,5.003495514

PRECLEANER,AIR INTAKE............18849315

CLAMP,5.38,#86 X 3/8,RUB CUSH10163916

NUT,NYLOCK,3/8-16482817

WASHER,FLAT,USS,3/8",Y609718

SCREW,HHC,3/8-16 X 1617519

HOSE,AIR INTAKE 2.5" I.D.............134162-35020

Air Intake Tube.................................189985P21

PRECLEANER,AIR INTAKE***.......13495922

FORMING,PRECLEANERMOUNT,PTD....................................1

102374P23

ELBOW,45DEGR,RUBBER,2.5"I.D...................1

3336124

Aluminized Tube, 2.5 inches............194342-140025

Description Qty.Part No.Item

FORMING,MOUNT,PRECLEANERTUBE...............................................1

102005P26

Part No. 89721 S-40,S-45 251

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817.1 Hostile Environment Package - View 2

Page 252: Genie S-40 Parts Book

252 S-40,S-45 Part No. 89721

800 Accessories October 2012

818.1 Hostile Environment Package - View 3

Page 253: Genie S-40 Parts Book

Description Qty.Part No.Item

SPRING CLIP,1/4-20,MAGNI 565569121

PANEL,LOUVER,REAR,RIGHT......1896472

PANEL,LOUVER,FRONT,RIGHT,PTD102747P--Perkins models

LOUVER PNL BK RT,PERKINS,PTD102784P--Perkins models

PANEL,LOUVER,FRONT,LEFT89644--

PANEL,LOUVER,REAR,LEFT89645--

PANEL,LOUVER,FRONT,RIGHT,PTD89646P--Ford models

PANEL,LOUVER,FRONT,RIGHT,TIER289992P--Deutz models

SCREW,HHC,1/4-20 X .760903

WASHER,FLAT,USS,1/4"Y66384

BRACKET,RING GEAR S40/45.......1349495

FORMING,HOSTILE RINGBRACKET........................................1

1463686

ANGLE, RING GUARD....................4810627

SCREW,HHC,1/4-20 X 168888

NUT,LP NYLOCK,1/4-2068899

WIPER,RING GEAR S40/45...........13495210

BRACKET,PIN GER GUARDS40/45.............................................1

3485511

Part No. 89721 S-40,S-45 253

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818.1 Hostile Environment Package - View 3

Page 254: Genie S-40 Parts Book

254 S-40,S-45 Part No. 89721

800 Accessories October 2012

819.1 Hostile Environment Package - View 4

Page 255: Genie S-40 Parts Book

Description Qty.Part No.Item

SCREW,HHC,3/8-16 X 1.25 GRD 560191

WASHER,LOCK,.37560212

WASHER,FLAT,USS,5/16",Y53973

WIPER BRACKET, PNTD63135P4S-45

WIPER BRACKET, PAINTED..........163145P4S-40

WIPER BRACKET, PAINTED..........163145P5S-40

WIPER BRACKET, PNTD63177P5S-45

WIPER.............................................1631466S-40

WIPER631746S-45

WIPER631367S-45

WIPER.............................................1631467S-40

BACKING PLATE, PAINTED...........163163P8S-40

BACKING PLATE, PAINTED63168P8S-45

BACKING PLATE, PAINTED...........163163P9S-40

BACKING PLATE, PNTD63175P9S-45

WIPER BRACKET, PNTD63137P10S-45

RIGHT MAST WIPERMOUNT,S40....................................1

81905P10

S-40

WIPER BRACKET, PNTD63176P11S-45

LEFT MAST WIPER MOUNT,S40....181904P11S-40

WIPER6313812S-45

WIPER.............................................16314212S-40

WIPER6313813S-45

WIPER.............................................16314213S-40

BACKING PLATE, PAINTED...........163164P14S-40

Description Qty.Part No.Item

BACKING PLATE, PNTD63167P14S-45

BACKING PLATE, PAINTED...........163164P15S-40

BACKING PLATE, PNTD63167P15S-45

NUT,LP NYLOCK,1/4-20688916

BOLT,CARRIAGE,1/4-20 X .75,G2687817

EXHAUST HOOD,TOP*PAINTED........................................1

73060P18

EXHAUST HOOD, RH *PAINTED73058P--

EXHAUST HOOD, LH *PAINTED73059P--

SCREW,HHC,1/4-20 X .7609019

WASHER,FLAT,USS,1/4"Y663820

NUT,NYLOCK,1/4-20609121

SCREW,HHC,1/4-20 X 1688822

FLAP,SWING CHASSIS COVER.....23438123

BAR,FLAP REINFORCING 23"BLUE...............................................2

34389P24

BAR,FLAP REINFORCING 37.5BLUE...............................................2

34388P25

SCREW,HHC,3/8-16 X 1.50............2851626

SCREW,HHC,3/8-16 X 1.50............28516--

Part No. 89721 S-40,S-45 255

800 AccessoriesOctober 2012

819.1 Hostile Environment Package - View 4

Page 256: Genie S-40 Parts Book

256 S-40,S-45 Part No. 89721

800 Accessories October 2012

820.1 Hostile Environment Package - View 5

Page 257: Genie S-40 Parts Book

Description Qty.Part No.Item

BOLT PAD,CBL.TRK.CVR.,.50**.....1496261

BOLT PAD,CBL.TRK.CVR.,.75**.....2496252

BRKT.,CBL.TRK.GASKET...............1534603

NUT,LP NYLOCK,1/4-2068894

WASHER,FLAT,USS,1/4"Y66385

SCREW,HHC,1/4-20 X .760906

GASKET, CABLE TRACK................1534597S-45

GASKET, CABLE TRACK536267S-45

BRUSH,CABLE TRK. CVR.,6.75".....1534588S-45

BRUSH, CABLE TRACKCOVER,6.75"

536298

S-45

BRACKET, CABLE TRACKGASKET..........................................1

531439

CABLE TRACK COVER 100.00".....15345710S-45

CABLE TRACK COVER5362310S-45

SCREW,HHC,1/4-20 X .625891411

WASHER,LOCK,.25635612

Part No. 89721 S-40,S-45 257

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820.1 Hostile Environment Package - View 5

Page 258: Genie S-40 Parts Book

258 S-40,S-45 Part No. 89721

800 Accessories October 2012

821.1 Gauge Option

Page 259: Genie S-40 Parts Book

Description Qty.Part No.Item

OPTION,FULL GAUGE,FORD89404-S--to SN 7596

OPTION,GAUGE,FORD TIER II102326-S--from SN 7597 to SN 11066

OPITON,GAGE,FORD 2007,Z60 SVC111591-S--from SN 11067

OPTION,FULL GAUGE,DEUTZ89405-S--to SN 7543

OPTION,GAUGE,DEUTZ F3L 2011102324-S--from SN 7544

OPTION,FULL GAUGE,PERKINS89406-S--to SN 7471

OPTION,FULL GAUGE,PERKINS404102275-S--from SN 7472

SENDING UNIT,OILPRESS.,DEUTZ..............................1

370331

Deutz models; single-terminal sender;to SN 7543

SENDING UNIT,OIL PRESSURE***30810--Deutz models; dual-terminal sender;from SN 7544

SENDINGUNIT,TMP,FRD,GM,PRK704...........1

340582

ADAPTER,140139-8-628607--

GAUGE,VOLTAGE...........................153761-S3includes mounting bracket andfasteners

GAUGE,OIL PRESSURE W/OSENDER..........................................1

53758-S4

includes mounting bracket andfasteners

GAUGE,WATER TEMP....................153759-S5includes mounting bracket andfasteners; Ford models

GAUGE,OIL TEMP53760-S--includes mounting bracket andfasteners; Deutz models

SENSOR,0ILPRESSUR,PERKIN,1004................1

753446

Perkins models; to SN 7471

SENDING UNIT,OIL PRESSPERKINS

102348--

Perkins models; from SN 7472

ADAPTER, 01010353950--

SENDING UNIT,OILPRESS.,DEUTZ..............................1

370337

Ford models; single-terminal sender;to SN 7596

Description Qty.Part No.Item

ADAPTER,140130-4-4119418--Ford models; from SN 7597

NIPPLE,HEX,130137-4-419360--Ford models; from SN 7597

SENDING UNIT,OIL PRESSURE***30810--Ford models; dual-terminal sender;from SN 7597

TEE,UNION,1/4"70486--Ford models; from SN 7597

SENDING UNIT-H20TMPLRG425EFI*....................................1

654568

Ford models; to SN 7471

ADAPTER,140139-8-628607--

SENSOR,COOLANT TEMP*33972--

Part No. 89721 S-40,S-45 259

800 AccessoriesOctober 2012

821.1 Gauge Option

Page 260: Genie S-40 Parts Book

260 S-40,S-45 Part No. 89721

800 Accessories October 2012

822.1 Panel Cradle

Page 261: Genie S-40 Parts Book

Description Qty.Part No.Item

OPTION,GLAZIER PACKAGE,ANSI77683-S--

KIT,PANEL CRADLE,CE94493-S--

FOAM PAD......................................288377-14001

ADJUSTABLE STRAP ASSY..........1776642

NUT,LP NYLOCK,3/8-1677133

WASHER,FLAT,USS,5/16",Y53974

FORMING,SECONDARYSUPPORT.......................................2

77576P5

BRACKET BASE ASSEMBLY.........1897246

PAD,REST,1"THICK,FLANGED.......4569347

UBOLT,FLATTENED,1.5DIAX3/8UNC.................................................2

1227558

TUBE,RD,ALUM 1.25 X .083...........273463-11759

SCREW,HHC,1/4-20 X .625891410

WASHER,FLAT,USS,1/4"Y663811

NUT,LP NYLOCK,1/4-20688912

CLAMP,1.25X.5 RUBBER-CUSHION5642413

Part No. 89721 S-40,S-45 261

800 AccessoriesOctober 2012

822.1 Panel Cradle

Page 262: Genie S-40 Parts Book

262 S-40,S-45 Part No. 89721

800 Accessories October 2012

823.1 Second LPG Carrier Option

Page 263: Genie S-40 Parts Book

Description Qty.Part No.Item

LPG TANK,OPTION73963--

2ND LP CARRIER W/TANK,S40102347--includes item 6; to SN 7400

2ND LP CARRIER W/TANK,S40102347--includes item 6; from SN 7401

WELDMENT,LP TANK MOUNT.......189531-S1to SN 7400

WELD, LPG TANK MOUNT60143-S--from SN 7401

L.P.TANK LATCH.............................1490002

SCREW,HHC,3/8-16 X .7582553

WASHER,LOCK,.37560214

LPG Tank MountRef.5(refer to 301.1)

TANK, LP, 7 GAL.............................1536056

LPG Hose AssemblyRef.7(refer to 301.1)

Part No. 89721 S-40,S-45 263

800 AccessoriesOctober 2012

823.1 Second LPG Carrier Option

Page 264: Genie S-40 Parts Book

264 S-40,S-45 Part No. 89721

800 Accessories October 2012

824.1 Tow Package

Page 265: Genie S-40 Parts Book

Description Qty.Part No.Item

S40 TOW PACKAGE OPTION***899751(complete)

CLIP,HAIR PIN .243 X 5.25.............3421112

PLATE,CHASSIS ATTACHMENT.....2819753

WELDMENT,TOW BARATTACHMENT.................................1

470224

PIN,CLEVIS,1.25 X 6.0,ZINC..........1421125

WELDMENT,TOW BAR...................1470236

TEE,RUN,SWIVEL,520432-6..........2488757

HOSE ASSEMBLY, 3/8"...................249128-83098components: 48812, 48816and 48753@ 81 ches

VALVE,NEEDLE,BRAKERELEASE........................................1

252829

SCREW,HHC,1/4-20 X 1.75663710

WASHER,FLAT,USS,1/4"Y663811

PIN,TOW PACKAGE........................14702412

Part No. 89721 S-40,S-45 265

800 AccessoriesOctober 2012

824.1 Tow Package

Page 266: Genie S-40 Parts Book

266 S-40,S-45 Part No. 89721

800 Accessories October 2012

825.1 Aircraft Protection Package (from SN 89521)

Page 267: Genie S-40 Parts Book

Description Qty.Part No.Item

WELDMENT, AIRCRAFT TOPBUMPER.........................................1

461881

BUMPER, PLASTIC, 1.25 O.D........4557532

SCREW,BHSC,1/4-20 X 11222313

SUPPORT, RAILING.....................201220734

NUT,LP NYLOCK,1/4-2068895

U-BOLT,3/8-16X4X4.63X3.00..........11060446

U-BOLT, SQR, 3/8-16X2X5,PLTD................................................2

664727

WELDMENT, SKIDPLATE...............11399048

SPRING, SS, 3/4-EO750-69-4500...4883849

SPRING, SS, 1/2-EO500-49-4500...48838510

NUT,NYLOCK,3/8-16482811

WASHER,FLAT,USS,5/16",Y539712

SCREW,HHC,1/4-20 X 1688813

WASHER,FLAT,USS,1/4"Y663814

CLAMP,0.50,#8 X 1/4,RUB CUSH....1683315

NUT,NYLOCK,1/4-20609116

PADDING,FOAM 3.5"OD X1.50"ID.............................................2

75617-167517

PADDING,FOAM,3.0"X1.50ID90DEG.............................................8

7563618

CLAMP,1.13,#18 X 1/4,RUBCUSH............................................16

2161819

SCREW,HHC,1/4-20 X .75609020

CHAIN,NO.2 (11 LINKS).................856426-70021

PADDING,FOAM 3.5"OD X1.50"ID.............................................4

75617-227522

WELDMENT,AIRCRAFT SENSORBUMPR............................................1

13918123

PADDING,FOAM 3.5"OD X1.50"ID.............................................1

75617-647524

WELDMENT, SENSOR MOUNT.....17779725

NUT,HEX,M8,PLASTIC8839026

PADDING,FOAM 3.5"OD X1.50"ID.............................................4

75617-478827

PADDING,FOAM 3.5"OD X1.50"ID.............................................1

75617-627528

PADDING,FOAM 3.5"OD X1.50"ID.............................................2

75617-153829

Part No. 89721 S-40,S-45 267

800 AccessoriesOctober 2012

825.1 Aircraft Protection Package (from SN 89521)

Page 268: Genie S-40 Parts Book

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

12–131000057 ....................175101005 ......................175101005H ....................53–54, 57, 108, 119–120, 123, 220, 241

10107 ........................

125101118P ....................125101119P ....................125101121P ....................123101126P ....................123101127P ....................123101128P ....................175101174 ......................175101174H ....................175101175 ......................175101175H ....................166101373 ......................165–166101374 ......................166101375 ......................166101376 ......................165–166101377 ......................166101378 ......................166101379 ......................166101380 ......................166101381 ......................166101382 ......................166101383 ......................166101384 ......................187, 189101440 ......................187101446 ......................53–54, 57, 209–210

101490 ......................

195101516 ......................243101525 ......................243101547P ....................30, 35–36, 42–43101584 ......................36, 42–43, 47, 49101586 ......................30101587 ......................251101639 ......................251101640 ......................57101726 ......................54101727 ......................243101731P ....................243101732 ......................215101790-5791 .............205101790-8491 .............215101792-3278 .............213101792-58678 ...........215101792-68278 ...........213, 215101794-10509 ...........215101798-3001 .............251102003P ....................251102005P ....................251102007 ......................119–120102009 ......................119–120102010P ....................123102013P ....................79–80102033 ......................145102062 ......................123102065P ....................143102066 ......................95, 97, 105, 107–108, 125, 135

102066P ....................

107–108102067P ....................123102068P ....................225102069 ......................119–120102072 ......................119–120102073 ......................119–120102074 ......................23–24102088 ......................23–24102089 ......................105102091P ....................105102092 ......................119–120102098 ......................119–120102103 ......................

PagePart Number

119–120102104 ......................79–80102107 ......................119–120102109P ....................123102117 ......................119–120102118 ......................123, 135102119 ......................119–120, 132, 141

102121 ......................

24102126 ......................123102128 ......................119–120, 125102134 ......................71102137 ......................71102138 ......................73102139 ......................75102141 ......................77102142 ......................149102143 ......................151102144 ......................165–166102145 ......................165–166102146 ......................169102147 ......................223102148 ......................15–16102149 ......................11–13102150 ......................24102162 ......................19, 33102192-S ...................21102224-S ...................213102233-4313 .............213, 215102261-49781 ...........213, 215102261-50781 ...........213, 215102266-11233 ...........213, 215102267-10440 ...........213, 215102267-9240 .............259102275-S ...................23–24, 35–36102278 ......................245102312-2088 .............245102312-2388 .............245102313-2726 .............245102313-2926 .............241102314 ......................259102324-S ...................259102326-S ...................237, 241102340 ......................54102342 ......................263102347 ......................259102348 ......................241102357 ......................251102372 ......................251102373P ....................251102374P ....................243102408P ....................243102409P ....................219–220102433 ......................219–220102434 ......................219–220102436 ......................219–220102437 ......................219–220102438 ......................219–220102439 ......................219–220102440 ......................105102497 ......................182102526 ......................182102527 ......................177–179, 181–182

102614 ......................

177–179, 181–182

102615 ......................

177–179, 181–182

102616 ......................

177–179, 181–182

102617 ......................

223102676 ......................165–166102679 ......................63102680 ......................87102683 ......................103102686 ......................

PagePart Number

219–220102720 ......................219–220102721P ....................73102740 ......................195102746 ......................253102747P ....................97102748 ......................95102749 ......................119–120102779P ....................253102784P ....................223102785P ....................223102786P ....................125102794 ......................29–30, 41–43102802 ......................29–30, 41–43102803 ......................23–24102804 ......................23–24102805 ......................223102854 ......................182102940 ......................153102958 ......................153102961 ......................115, 119–120102977 ......................162102992 ......................193104759 ......................132, 141, 149, 151

10597 ........................

11710598 ........................243106043 ......................243, 267106044 ......................241106073 ......................241106077 ......................30, 36, 42–43, 47, 49

106098 ......................

241106104 ......................243106110 ......................243106111 ......................243106112 ......................241106113 ......................241106115 ......................30, 35–36, 42–43106117 ......................30, 36, 42–43, 47, 49

106118 ......................

30, 35–36, 42–43106119 ......................30, 35–36, 42–43106120 ......................30, 35–36, 42–43106121 ......................30, 35–36, 42–43106122 ......................30, 35–36, 42–43106123 ......................30, 35–36, 42–43106124 ......................30, 35–36, 42–43106125 ......................30, 35–36, 42–43106126 ......................30, 36, 42–43, 47, 49

106134 ......................

241106140 ......................243106141 ......................111–112106144 ......................119–120106178 ......................243106183 ......................241106184 ......................243106204 ......................143106226 ......................123106271P ....................241106274 ......................243106275 ......................195106394 ......................155, 157106421 ......................241106477 ......................123106485 ......................119–120106486 ......................123106487 ......................125106490 ......................123106491 ......................80106605 ......................69106637 ......................241106658 ......................91–92106663 ......................219–220107704 ......................

PagePart Number

219–220107705 ......................220107706 ......................220107707 ......................220107708 ......................220107709 ......................220107710 ......................165–166, 23710775 ........................23710777 ........................85, 101109802 ......................177–179, 181–182, 187, 189

110194 ......................

177–179, 181–182

110196 ......................

193110198 ......................182110199 ......................177–179, 181–182

110200 ......................

178–179, 182110201 ......................177–179, 181–182

110202 ......................

177–179110205 ......................243110220 ......................243110276-1600 .............243110276-2200 .............243110276-2300 .............243110276-3200 .............243110276-4700 .............243110276-5000 .............95, 119–120110304 ......................241110344 ......................59110382 ......................135, 143110406 ......................141110407 ......................135110413 ......................131–132110415P ....................135110416P ....................143110417 ......................135110417P ....................135110419P ....................131–132110422 ......................135110423 ......................132110424 ......................143110477 ......................65–66110656 ......................131–132110758 ......................225110789 ......................47110876 ......................135110890P ....................135110892 ......................135110919 ......................79–80111026 ......................91–92111027 ......................97111028 ......................97111029 ......................63111092 ......................80111152 ......................161–162111234 ......................161–162111235 ......................161–162111236 ......................161–162111237 ......................161–162111238 ......................161–162111239 ......................161–162111240 ......................161–162111241 ......................165–166111250 ......................165–166111251 ......................165–166111252 ......................165–166111253 ......................165–166111275 ......................219–220111302 ......................219–220111303 ......................219–220111304 ......................219–220111305 ......................220111319 ......................220111320 ......................

268 S-40,S-45 Part No. 89721

October 2012

Part Number Index

Page 269: Genie S-40 Parts Book

PagePart Number

11–13111322 ......................135111339 ......................135111341 ......................99111343 ......................105111344 ......................249111347 ......................249111348 ......................249111349 ......................249111350 ......................247111351 ......................71111355 ......................29–30, 41–43111368 ......................29–30, 41–43111369 ......................29–30, 41–43111370 ......................233111381 ......................95111390 ......................105111402 ......................151111408 ......................169111413 ......................169111414 ......................173111415 ......................173111416 ......................173111417 ......................95111418 ......................169111420 ......................149111422 ......................151111423 ......................53–54, 57111424 ......................53–54, 57111425 ......................107–108111445 ......................23–24111448 ......................29–30, 41–43111449 ......................23–24, 29–30, 41–43

111450 ......................

23–24111451 ......................23–24, 29–30, 41–43

111453 ......................

23–24, 29–30, 41–43

111454 ......................

219–220111485P ....................219–220111486P ....................79–80111495 ......................149111521 ......................223111526 ......................149111544 ......................237111576 ......................71, 73111580 ......................259111591-S ...................131–132111603 ......................132111604P ....................129111608 ......................131–132111609P ....................131–132111611P ....................131–132111615 ......................79–80111616 ......................135111632P ....................131–132111633 ......................115, 119–120, 131–132, 141

111634 ......................

61111648 ......................71, 73111663 ......................132111666 ......................105111668 ......................79–80111672 ......................132111697 ......................135111699P ....................178–179, 181–182

111703 ......................

177–179, 181–182

111704 ......................

129111744 ......................131–132, 141111748 ......................73111750 ......................178–179, 182111778 ......................178–179, 182111779 ......................54111817-2775 .............

PagePart Number

54111817-4800 .............53–54111817-675 ...............53–54111817-725 ...............53–54111818 ......................135112283 ......................131–132112285 ......................13, 16114099 ......................16114160 ......................12–13114169 ......................13, 16114236 ......................16114247 ......................15–16114251 ......................16114252 ......................11–13114258 ......................13, 16114277 ......................12–13114389 ......................11–13114390 ......................12–13114416 ......................16114473 ......................6111637 ........................132, 141119051 ......................131–132, 141119052 ......................135119053 ......................135119073 ......................182119116 ......................105119117 ......................127119135 ......................127119137 ......................129119138 ......................127119139 ......................131–132, 139119140 ......................127119142 ......................129119153 ......................53–54119168 ......................135119169 ......................135119170 ......................111–112119203 ......................231119231 ......................135, 143119232 ......................171119250 ......................105119344 ......................131–132119394 ......................227119397 ......................227119398 ......................259119418 ......................131–132119463 ......................131–132119464 ......................127119465 ......................127119466 ......................129119468 ......................129119469 ......................129119471 ......................79–80119472 ......................129119473 ......................129, 139119474 ......................127, 137119475 ......................129119476 ......................129, 139119477 ......................127119478 ......................127119479 ......................127119481 ......................132, 143119484 ......................53–54119487 ......................127119495 ......................129119496 ......................127119497 ......................127119498 ......................127119500 ......................171119534 ......................159119536 ......................159119542 ......................129119544 ......................127119545 ......................135119546 ......................127119547 ......................127119548 ......................

PagePart Number

127119551 ......................171119560 ......................127, 137119568 ......................13119589 ......................173, 175119613 ......................19, 21, 33, 47119619 ......................27, 29–30, 39, 41–43

119621 ......................

171119641 ......................171119662 ......................223119795 ......................223119796P ....................223119797P ....................91–92119809 ......................135119824 ......................135119826 ......................79–80119867 ......................65–66119870 ......................175119915 ......................54119918 ......................219–220119950 ......................127, 137119960 ......................53–54119984 ......................225121846 ......................225121847 ......................225121848 ......................135122017P ....................217122019 ......................79–80122049 ......................79–80122056 ......................79–80122057 ......................79–80122058 ......................219–220, 267122073 ......................131–132122077P ....................61, 75, 77, 165–166

122079 ......................

80122087 ......................80122098 ......................182122120 ......................79–80122124 ......................79–80122125 ......................79–80122215 ......................79–80122216 ......................79–80122217 ......................131–132122221 ......................80122228 ......................80122229 ......................131–132122230 ......................219–220, 267122231 ......................132122234P ....................80122236 ......................80122252 ......................53–54, 57122274 ......................53–54, 57122275 ......................217122276 ......................54122277 ......................219–220122278 ......................219–220122279 ......................47122281 ......................35–36122281P ....................73122283 ......................241122300 ......................195122302 ......................29–30, 41–43122313P ....................23–24, 29–30, 41–43

122348 ......................

41–43122349 ......................41–43122350 ......................205122441-7563 .............231122443 ......................61122491 ......................65–66122512 ......................65–66122606 ......................241122630 ......................241122631 ......................182122645 ......................

PagePart Number

73122648 ......................77122654 ......................79–80122711 ......................79–80122712 ......................79–80122754 ......................165–166, 227, 243, 261

122755 ......................

241122781 ......................241122783 ......................19, 21, 29–30, 33, 41–43, 47

122850 ......................

75122881 ......................71122882 ......................71122884 ......................11–13122886 ......................15–16122887 ......................155, 157, 159122944 ......................66122957 ......................66122959 ......................65–66, 17112344 ........................16212443 ........................175128000 ......................175128001 ......................131–132128002 ......................92128003 ......................107–108128004 ......................131–132128021 ......................92128022 ......................107–108128023 ......................92128024 ......................225128045 ......................91–92, 141128061 ......................131–132128062 ......................79–80128125 ......................197128164 ......................127, 137128165 ......................127, 137128166 ......................157, 159128172 ......................65–66, 169, 231128200 ......................66128201 ......................65–66, 169128202 ......................69, 169128203 ......................65–66, 169, 171128204 ......................169, 233, 237128205 ......................157, 159128268 ......................231128274 ......................79–80, 231128365 ......................219–220128368 ......................187, 195128416 ......................187128417 ......................187128418 ......................191, 195128419 ......................191128420 ......................219–220128429 ......................231128432 ......................159128454 ......................159128482 ......................159128483 ......................159128501 ......................157128513 ......................157128515 ......................159128519 ......................157, 159128534 ......................91–92128588 ......................159128724 ......................80128903 ......................91–92, 105128935 ......................91–92128984 ......................91–92128985 ......................97128986 ......................97128987 ......................92128989 ......................97128991 ......................71, 73, 15112906 ........................129, 141, 143, 237

13000 ........................

Part No. 89721 S-40,S-45 269

October 2012

Part Number Index (continued)

Page 270: Genie S-40 Parts Book

PagePart Number

53–54, 57, 71, 73, 85, 89, 91–

13002 ........................

92, 129, 141, 237, 24127, 36, 39, 14713004 ........................95, 117, 119–120, 125

13014 ........................

29–30, 36, 42–43, 47, 49, 59,

13064 ........................

61, 101, 117, 145, 14727, 36, 39, 132, 141, 237, 241

13066 ........................

135131589 ......................15–16133067 ......................13133095 ......................12–13133238 ......................16133263 ......................12–13133278 ......................233, 237, 243133518 ......................165–16613585 ........................155, 15713852 ........................143, 147, 23313918 ........................267139181 ......................29–30, 35–36, 42–43, 47, 49

139330 ......................

91–92, 105139331 ......................219–220139438 ......................162139451 ......................219–220139453 ......................189139508 ......................189139512 ......................189139527 ......................189139528 ......................173, 175139598 ......................131–132, 141139610 ......................107–108139621 ......................107–108139622 ......................103, 107–108139624 ......................103, 107–108139666 ......................99, 107–108139709 ......................189139712 ......................189139715 ......................189139716 ......................189139717 ......................189139718 ......................189139719 ......................189139726 ......................189139727 ......................267139904 ......................237139952 ......................237139953 ......................237139954 ......................219–220139958 ......................29–30, 35–36, 42–43

139965 ......................

30, 35–36, 42–43139966 ......................30, 35–36, 42–43139967 ......................30, 35–36, 42–43139968 ......................30, 35–36, 42–43139969 ......................30, 35–36, 42–43139970 ......................30, 35–36, 42–43139971 ......................30, 35–36, 42–43139972 ......................131–132, 14114033 ........................59, 237144161 ......................225146033 ......................30, 35–36, 42–43146051 ......................30, 35–36, 42–43146052 ......................63146055 ......................79–80146072 ......................77146206 ......................24146207 ......................77146210 ......................77146211 ......................241146284 ......................241146285 ......................

PagePart Number

253146368 ......................54146413 ......................54146416 ......................65–66, 169146478 ......................54146550 ......................231146611 ......................127, 132147015 ......................127, 132147016 ......................30, 35–36, 42–43147033 ......................30, 35–36, 42–43147034 ......................65–66147094 ......................65–66147095 ......................127147115 ......................162147121 ......................161–162147221 ......................237147228 ......................237147229 ......................237147230 ......................237147231 ......................237147232 ......................237147233 ......................237147239 ......................237147240 ......................237147241 ......................237147242 ......................107–108147243 ......................237147258 ......................237147262 ......................237147279 ......................59147289 ......................59147290 ......................91–92147348 ......................91–92147349 ......................91–92147350 ......................91–92147351 ......................91–92147352 ......................91–92147353 ......................91–92147355 ......................61147367 ......................127147428 ......................105147525 ......................105147526 ......................233147836 ......................233147837 ......................233147838 ......................233147839 ......................19, 21, 33, 4714815 ........................219–2201487 ..........................219–2201488 ..........................61, 147, 1531505 ..........................125, 135, 14315086 ........................83, 101, 10516584 ........................119–120, 1431702 ..........................75, 7717712 ........................19, 21, 27, 29–30, 33, 39, 41–43

18396 ........................

129, 135, 14118503 ........................14118504 ........................3618505 ........................24118665 ........................24318666 ........................21718963 ........................23719020 ........................24919273 ........................79–8019274 ........................119–120, 14319358 ........................25919360 ........................119–12019363 ........................19, 21, 3319440 ........................53–54, 5719487 ........................61, 147, 15319491 ........................65–6619506 ........................12319872 ........................19319969 ........................2720193 ........................

PagePart Number

177–179, 181–182, 185, 207

20224 ........................

3920451 ........................6120654 ........................24120776 ........................16220973 ........................4520980 ........................95, 119–120, 135, 143

21019 ........................

16221121 ........................45, 85, 91–92, 103, 107–108

21130 ........................

53–54, 5721141 ........................27, 35–36, 3921142 ........................27, 35–36, 3921143 ........................27, 35–36, 3921144 ........................27, 35–36, 3921145 ........................27, 35–36, 3921146 ........................27, 35–36, 3921148 ........................27, 35–36, 3921149 ........................2421166 ........................61, 14521175 ........................54214221 ......................141214446 ......................53–54, 57, 89, 129, 143

21465 ........................

127214796 ......................127214798 ......................127214803 ......................45, 85, 91–92, 103, 107–108

21496 ........................

139215269 ......................139215270 ......................139215271 ......................139215272 ......................139215273 ......................139215274 ......................137215275 ......................139215276 ......................139215277 ......................137215278 ......................139215279 ......................137215280 ......................137215281 ......................137215282 ......................137215283 ......................137, 143215284 ......................137215285 ......................137215287 ......................139215288 ......................139215289 ......................139215290 ......................139215291 ......................137215292 ......................137215293 ......................79–80215294 ......................137215297 ......................139215298 ......................137215299 ......................137215300 ......................137215301 ......................137215302 ......................137215305 ......................139215307 ......................137215308 ......................137215309 ......................137215310 ......................139215311 ......................139215313 ......................137215314 ......................143215317 ......................141215320 ......................13215526 ......................12–13215527 ......................141215528 ......................141215544 ......................

PagePart Number

141215709 ......................30, 35–36, 42–43215777 ......................22521604 ........................26721618 ........................47, 49216201 ......................47, 49216202 ......................141216367 ......................141216368 ......................143216755 ......................69216791 ......................69216793 ......................69217441 ......................13, 16217557 ......................13, 16217558 ......................13, 16217559 ......................13, 16217560 ......................13217561 ......................13, 16217734 ......................13, 16217735 ......................1621777 ........................13217777 ......................13, 16217778 ......................137217820 ......................139217821 ......................139217822 ......................137217823 ......................139217824 ......................143217825 ......................65–6621982 ........................51219979 ......................51219980 ......................51219981 ......................51219982 ......................51219983 ......................51219984 ......................51219985 ......................51219986 ......................51219987 ......................51219988 ......................51219990 ......................51219995 ......................51219996 ......................51219997 ......................51219998 ......................51219999 ......................51220000 ......................51220005 ......................61, 14722541 ........................105, 107–10822558 ........................103, 107–10822578 ........................217226393 ......................237226476 ......................12–13226499 ......................13, 15–16226500 ......................13, 15–16226501 ......................79–80, 241226503 ......................79–80226504 ......................13226515 ......................111–112, 12522672 ........................131–13222692 ........................91–92, 129, 131–132, 141, 143

22699 ........................

83, 101, 103, 105, 107–108,

22700 ........................

117, 123, 125, 132, 141, 143131–132, 139227309 ......................91–9222736 ........................162227516 ......................42–43227800 ......................42–43227801 ......................42–43227802 ......................42–43227803 ......................125, 131–132, 143

22788 ........................

24227986 ......................

270 S-40,S-45 Part No. 89721

October 2012

Part Number Index (continued)

Page 271: Genie S-40 Parts Book

PagePart Number

24227987 ......................115, 131–132, 141

227988 ......................

27, 3922811 ........................15322832 ........................97228457 ......................162228466 ......................11–13228836 ......................11–13228837 ......................77228842 ......................11–13228844 ......................11–13228845 ......................11–13228846 ......................11–13228847 ......................219–220228874 ......................219–220228875 ......................241229346 ......................79–80229348 ......................79–80229349 ......................11–13229352 ......................11–13229353 ......................65–66, 169229567 ......................161–162229768 ......................83, 92, 103, 111–112, 123

23057 ........................

30, 35–36, 42–43230849 ......................181–182230972 ......................181–182230973 ......................182231034 ......................182231035 ......................181–182231036 ......................181–182231037 ......................181–182231038 ......................182231039 ......................182231040 ......................30, 35–36, 42–43232486 ......................127233365 ......................127233437 ......................127234005 ......................127234006 ......................66, 6923404 ........................171235321 ......................171235327 ......................141235659 ......................141236338 ......................143236340 ......................141236341 ......................143236364 ......................139236373 ......................143236420 ......................143236421 ......................143236422 ......................143236423 ......................143236425 ......................91–92236426 ......................141236811 ......................141236832 ......................141237146 ......................182237234 ......................181–182237235 ......................181–182237236 ......................143237385 ......................143237474 ......................47, 49237477 ......................47237478 ......................143237780 ......................143237793 ......................132237856 ......................132237857 ......................132237858 ......................132237859 ......................143238234 ......................97, 117, 125, 135, 143

24038 ........................

16224514 ........................15325072 ........................

PagePart Number

26525282 ........................19, 21, 3325284 ........................135, 14325368 ........................5925388 ........................123, 125, 13225548 ........................11525571P-S ..................155, 157, 15925683 ........................22525685 ........................19, 21, 33, 47, 147

25817 ........................

125, 14325927 ........................111–112, 12525929 ........................5425967 ........................11–1325994 ........................11727034 ........................53–54, 5727089 ........................11527142 ........................69, 23127155 ........................11–13, 15–1627204 ........................11–13, 15–1627205 ........................11–13, 15–1627206 ........................11–13, 15–1627207 ........................111–11227211-0250 ...............65–66, 231, 23727246 ........................17127287 ........................71, 7327377 ........................19327535 ........................11–1327564 ........................185, 187, 18927761 ........................178–179, 181–182

27764 ........................

177–179, 181–182

27802 ........................

178–179, 18227804 ........................177–179, 181–182

27807 ........................

178–179, 181–182, 187, 189

27836 ........................

12527920 ........................11727943 ........................89, 99, 11728076 ........................11–13, 15–1628158 ........................11–13, 15–1628159 ........................11–13, 15–1628160 ........................11–1328161 ........................11–1328164 ........................11–1328165 ........................11–13, 15–1628171 ........................11–13, 15–1628174 ........................11–1328175 ........................11–1328176 ........................11–1328177 ........................12–1328181 ........................11728234P ......................12–13, 15–1628235 ........................12–1328236 ........................71, 7328301 ........................162, 24328443 ........................6128476 ........................25928607 ........................61, 7128646 ........................111–11228647 ........................111–112, 12528656 ........................115, 117, 12528717 ........................177–179, 181–182, 185, 187, 189, 191

28750 ........................

23128853 ........................85, 10329073 ........................149, 15129080 ........................1329104 ........................5729137 ........................71, 7329314 ........................19729436 ........................9929555 ........................103, 107–10829557 ........................

PagePart Number

10129559 ........................103, 107–10829560 ........................61, 75, 7729605 ........................115, 12529616 ........................18529737 ........................19729739 ........................9229749 ........................23–24, 77, 165–166

29764 ........................

59, 71, 73, 75, 77, 131–132

29868 ........................

36, 47, 49, 59, 101, 117, 145

29883 ........................

12–1330080 ........................149, 15130138 ........................14530143 ........................97, 119–120, 14530144 ........................19, 3330190 ........................155, 157, 15930217 ........................14930220 ........................15930222 ........................155, 157, 15930255 ........................5430275 ........................19, 33, 147, 155, 157, 159

30370 ........................

149, 15130418 ........................10130438 ........................22330468 ........................14930472 ........................5730490 ........................24930577 ........................24930580 ........................14930581 ........................14930582 ........................22930620-S .....................14730662-S .....................15330671-S .....................10130674-S .....................5930677 ........................27, 30, 39, 42–4330690 ........................27, 30, 39, 42–4330691 ........................15530728 ........................14930729 ........................14930730 ........................149, 15130731 ........................14730732 ........................14730733 ........................19, 21, 33, 14730734 ........................19, 21, 27, 30, 33, 39, 43

30735 ........................

19, 3330737 ........................149, 15130738 ........................14930741 ........................149, 15130748 ........................10330769P ......................6630782 ........................6130783P ......................85, 10330785-1000 ...............4530785-275 .................75, 7730798 ........................3930802-S .....................27, 30, 42–4330802P ......................10130806 ........................27, 30, 39, 42–4330808 ........................27, 30, 39, 4330809 ........................85, 25930810 ........................4530884 ........................3630889P ......................7330894P ......................111–11230966-0150 ...............111–11230966-0575 ...............10330967 ........................108, 249, 25130971 ........................71, 7330973 ........................6630997 ........................12–1331060 ........................

PagePart Number

177–17931100 ........................19, 3331106 ........................18231267 ........................105, 23131408 ........................15331411 ........................53–54, 5731506 ........................53–54, 5731507 ........................10531523 ........................53–54, 5731524 ........................19331529 ........................53–54, 5731658 ........................11–1331788 ........................119–120, 131–132, 141

32064 ........................

111–112, 129, 139

32309 ........................

117, 15732339 ........................3632675 ........................27, 3932680 ........................4532681 ........................101, 10532695 ........................99, 10832698 ........................23132726 ........................6132731 ........................23332732 ........................23332735 ........................177–179, 181–182

32975 ........................

83, 101, 108, 11533024 ........................10533239 ........................10333240P ......................10333241P ......................61, 75, 7733265 ........................125, 131–132, 135, 143

33277 ........................

119–120, 25133361 ........................89, 99, 145, 21733418 ........................6933422 ........................149, 151, 157, 159

33428 ........................

36, 24133432 ........................18533520 ........................18533521 ........................1633550 ........................71, 7333555 ........................19333568 ........................16233576 ........................69, 24133607 ........................69, 24133608 ........................165–16633629 ........................219–22033674 ........................14133681 ........................165–16633724 ........................12–1333952 ........................111–112, 12533957 ........................111–112, 12333960 ........................111–112, 12533963 ........................111–112, 12533964 ........................111–112, 117, 125

33965 ........................

111–112, 12533966 ........................111–11233968 ........................11733969 ........................111–112, 12533970 ........................111–112, 125, 259

33972 ........................

12–1333986 ........................10533987 ........................177–179, 181–182, 185, 187, 189, 191

33994 ........................

69, 8034052 ........................6934053 ........................6934054 ........................6934055 ........................6934056 ........................

Part No. 89721 S-40,S-45 271

October 2012

Part Number Index (continued)

Page 272: Genie S-40 Parts Book

PagePart Number

87, 125, 25934058 ........................24, 75, 7734079 ........................15134124 ........................15134125 ........................85, 10334162-3150 ...............25134162-350 .................10534162-475 .................25134163 ........................85, 10334164 ........................14734276 ........................219–22034321-S .....................15134344 ........................23–2434350 ........................6134355 ........................75, 7734358P ......................75, 7734370 ........................25534381 ........................25534388P ......................25534389P ......................18534447 ........................18534448 ........................24934503 ........................24934505 ........................24934506 ........................10134551 ........................115, 22534619 ........................25334855 ........................11734927P ......................11734929 ........................11734942P ......................11734943P ......................25334949 ........................25334952 ........................15334954 ........................249, 25134955 ........................24934956 ........................25134959 ........................5735418 ........................123, 131–13235434 ........................237, 24335461 ........................9935498 ........................99, 10835586 ........................12–1335599 ........................23135610 ........................15735675 ........................22035956 ........................217, 22035958 ........................217, 22035960 ........................15336204P-S ..................111–112, 115, 141, 249

36208 ........................

24136294 ........................71, 7336388 ........................14336456 ........................15336593 ........................19, 21, 27, 29–30, 33, 39, 41–43

36603 ........................

3636858 ........................3636859 ........................23336928 ........................83, 11537002 ........................101, 108, 125, 131–132

37003 ........................

25937033 ........................27, 36, 3937097 ........................89, 95, 97, 99, 105, 107–108

37505 ........................

65–6637947 ........................9937950 ........................12–1338149 ........................149, 15138620 ........................15138621 ........................23–24, 6138859 ........................115, 119–120, 131–132

38922 ........................

PagePart Number

95, 97, 105, 107–108, 125, 135, 143

39479 ........................

2440145 ........................2440146 ........................51402807 ......................12–13, 15–1640434 ........................15340653 ........................15341029 ........................15341030 ........................15341031P ......................27, 3941398 ........................6341489 ........................15341750 ........................27, 3941912 ........................219–22042104 ........................26542111 ........................26542112 ........................65–6642288 ........................45, 59, 135, 219–220, 233

4266 ..........................

17142781 ........................157, 159, 182, 193

43018 ........................

15343128 ........................79–8043181 ........................15343191P ......................219–220, 22343392 ........................1343595 ........................18543597 ........................12–1343663 ........................15343852-S .....................59, 165–16643956 ........................83, 101, 103, 108, 125, 143

44064 ........................

15344081-S .....................19344174 ........................149, 15144662 ........................16244743 ........................12–13, 15–16, 229

44981 ........................

12–1344986 ........................2445043 ........................14745072 ........................19, 21, 33, 4745074 ........................2445107 ........................2445108 ........................2445110 ........................2445111 ........................2445112 ........................2445113 ........................2445114 ........................53–54, 57, 209–210

45161 ........................

117, 131–13245171 ........................101, 117, 14545209 ........................19, 21, 27, 30, 33, 39, 43, 147, 155, 157, 159

45226 ........................

169, 22545383 ........................17145385 ........................95, 111–112, 119–120, 131–132, 141, 249, 251

45435 ........................

36, 83, 12545454 ........................53–54, 8945455 ........................75, 77, 21745462 ........................6145495 ........................35–3645553 ........................9745704 ........................14545708 ........................22545748 ........................103, 107–108, 193

45782 ........................

2445873 ........................

PagePart Number

178–179, 19145912 ........................19345914 ........................111–112, 132, 143

46131 ........................

26746188 ........................75, 7746768 ........................75, 7746769 ........................2446958 ........................21746985 ........................26547022 ........................26547023 ........................26547024 ........................1347041 ........................24347363 ........................19, 33, 53–54, 57, 75, 77, 92,

4828 ..........................

95, 97, 103, 105, 107–108, 115, 117, 119–120, 123, 125, 131–132, 135, 141, 143, 145, 155, 157, 159, 162, 165–166, 225, 227, 233, 241, 243, 247, 251, 267117, 125, 135, 143

48425 ........................

111–112, 11548473P-S ..................117, 123, 135, 143

48498 ........................

26548875 ........................177–179, 181–182, 185, 207

48880 ........................

10148884 ........................7148885 ........................6148887 ........................20748891 ........................20748896 ........................199, 201, 203, 205, 207, 209–210, 213, 215

48904 ........................

199, 201, 203, 205, 210, 213, 215, 235

48905 ........................

199, 20348906 ........................177–179, 181–182, 205, 210, 213

48907 ........................

201, 20548908 ........................201, 20548911 ........................209–210, 213, 215, 235

48912 ........................

21548913 ........................20748914 ........................199, 201, 203, 205, 209–210, 213, 215

48915 ........................

207, 209–210, 213, 215, 235

48916 ........................

23548917 ........................199, 201, 203, 205, 213, 215

48919 ........................

199, 201, 203, 205

48920 ........................

53–54, 57, 209–210

48922 ........................

209–21048926 ........................23548930 ........................199, 201, 203, 205, 207, 209–210, 235, 239, 245

48933 ........................

235, 23948934 ........................

PagePart Number

203, 205, 209–210, 235

48935 ........................

199, 201, 203, 205, 207, 235

48937 ........................

239, 24548938 ........................23948941 ........................24548943 ........................199, 203, 209–210

48946 ........................

23948947 ........................203, 205, 239, 245

48948 ........................

24548952 ........................199, 20348953 ........................23548954 ........................235, 24548958 ........................209–210, 239, 245, 247

48959 ........................

199, 201, 203, 205, 209–210, 235, 245, 247

48960 ........................

199, 201, 203, 205, 209–210, 245, 247

48963 ........................

235, 23948964 ........................209–210, 24548977 ........................209–21048984 ........................53–54, 57, 209–210

48985 ........................

23548986 ........................53–54, 57, 21048994 ........................53–54, 57, 21048996 ........................178–179, 185, 210

48997 ........................

54, 26349000 ........................23549101-5910 ...............23549101-7835 ...............203, 20549107-10213 .............210, 23949109-4129 ...............20549109-4229 ...............20549109-4729 ...............213, 21549117-1191 ...............23549117-3391 ...............23949117-4491 ...............209–21049117-4891 ...............199, 201, 203, 205, 207

49117-5191 ...............

201, 20549117-5591 ...............21549117-5791 ...............199, 20349117-6091 ...............199, 201, 203, 205

49117-7641 ...............

20549117-8491 ...............21549119-3278 ...............209–21049119-4378 ...............21049119-4778 ...............21349119-58678 .............21549119-68278 .............213, 21549120-49781 .............213, 21549120-50781 .............21349121-4313 ...............209–21049124-2228 ...............213, 21549126-11233 .............213, 21549128-10509 .............20749128-10809 .............199, 201, 203, 205

49128-5909 ...............

26549128-8309 ...............209–21049129-3025 ...............209–21049129-5425 ...............213, 21549130-1982 ...............199, 201, 203, 205

49130-2132 ...............

20749130-2432 ...............209–21049130-4282 ...............209–21049130-4482 ...............

272 S-40,S-45 Part No. 89721

October 2012

Part Number Index (continued)

Page 273: Genie S-40 Parts Book

PagePart Number

209–21049133-1990 ...............10149135-3389-S ............199, 20349139-4368 ...............23949141-2163 ...............20549141-7513 ...............20349141-7813 ...............23549142-7062 ...............209–21049143-2029 ...............209–21049143-2229 ...............209–21049143-2529 ...............23549143-2979 ...............23949143-3179 ...............201, 20549143-4229 ...............199, 201, 203, 205, 207

49143-4629 ...............

24549143-7529 ...............199, 201, 203, 205

49149-2126 ...............

21049150-5230 ...............21049150-5630 ...............209–21049151-4148 ...............210, 24749151-7748 ...............210, 24749151-9248 ...............210, 24749152-4869 ...............210, 24749152-6369 ...............209–21049159-3643 ...............209–21049159-4043 ...............209–21049159-4268 ...............209–21049159-4618 ...............209–21049164-3043 ...............209–21049164-5643 ...............199, 20349172-4238 ...............22949177-71294 .............213, 21549181-10440 .............213, 21549181-9240 ...............21549184-3001 ...............61, 7149189-4638 ...............23549203 ........................177–179, 181–182, 207, 210

49207 ........................

22949212 ........................22949214 ........................22949215 ........................131–13249366 ........................20349374-2530 ...............12349375 ........................131–132, 14149378 ........................87, 14349381 ........................8949384 ........................103, 12349407 ........................87, 92, 103, 111–112, 123, 125, 129, 135, 139

49408 ........................

91–92, 131–13249410 ........................95, 9749411 ........................123, 131–13249413 ........................23549512 ........................23549515 ........................7149532-S .....................22349534 ........................71, 7349535P ......................7349537P ......................45, 177–179, 181–182, 185, 187, 189, 191, 235

49612 ........................

45, 177–179, 181–182, 185, 187, 189, 191, 235

49613 ........................

25749625 ........................25749626 ........................12–1349741 ........................6949743 ........................71, 7349816 ........................111–112, 12349817 ........................

PagePart Number

65–66, 17149820 ........................19, 21, 33, 47, 165–166

49857 ........................

23949861 ........................14549869 ........................111–112, 12549881 ........................19749897 ........................111–112, 12349898 ........................99, 107–10849915 ........................10149917 ........................10149919 ........................10149921 ........................10349923 ........................103, 107–10849924 ........................10149929 ........................1475-2041-8 ....................10550579P ......................107–10850787P ......................25150941 ........................22551063 ........................23352000 ........................23352001 ........................111–112, 12352076 ........................111–11252077 ........................111–112, 12552078 ........................23352086-R .....................27, 36, 3952087 ........................53–5452179 ........................123, 157, 1595224 ..........................103, 107–10852352 ........................10152353 ........................10352537 ........................119–12052564 ........................111–112, 119–120

52566 ........................

111–112, 12552570 ........................111–11252573 ........................111–112, 12552575 ........................111–11252579 ........................111–112, 12552580 ........................177–17952598 ........................111–112, 119–120

52652 ........................

15352653 ........................111–11252656 ........................219–22052661 ........................111–11252695 ........................185, 187, 18952726 ........................111–112, 11552762 ........................1352865 ........................15152882 ........................177–179, 18252943 ........................12–13, 15–1652966 ........................12–13, 15–1652967 ........................53–54, 5753023 ........................12–1353037 ........................7353078P ......................7353079P ......................19, 21, 33, 4753081 ........................5453120-S .....................11553124 ........................25753143 ........................23153156 ........................23153159-S .....................22353189 ........................15153197 ........................15153200 ........................15153219 ........................11753290 ........................15153354 ........................3353386 ........................2453415 ........................15153421 ........................11753425-S .....................14753452 ........................25753457 ........................

PagePart Number

25753458 ........................25753459 ........................25753460 ........................53–54, 5753527 ........................75, 7753553 ........................26353605 ........................25753623 ........................25753626 ........................25753629 ........................85, 103, 1235365 ..........................25953758-S .....................25953759-S .....................25953760-S .....................25953761-S .....................219–22053804P ......................219–22053807-S .....................219–22053808-S .....................111–112, 12353821P ......................11553832 ........................7353882 ........................71, 7353903 ........................89, 99, 11753909 ........................11553910 ........................85, 10353945 ........................8553948 ........................25953950 ........................8553951 ........................115, 119–120, 131–132, 141

53952 ........................

85, 95, 103, 10853952P-S ..................19753961 ........................53–54, 57, 71, 73, 75, 77, 83,

5397 ..........................

85, 89, 91–92, 95, 101, 103, 105, 107–108, 115, 119–120, 129, 131–132, 141, 143, 145, 157, 159, 162, 227, 233, 237, 241, 243, 255, 261, 26719353976 ........................23153982 ........................89, 95, 115, 119–120, 129, 143

54071 ........................

16654247P ......................17154255 ........................16654274 ........................6954365 ........................22754457 ........................22754458 ........................22754465 ........................22354486 ........................9554487P ......................6954534 ........................91–9254573 ........................9554578 ........................9554579 ........................119–12054598P ......................29–30, 41–4354627 ........................95, 9754687 ........................65–6654692 ........................119–12054862 ........................131–13255014 ........................219–220, 227, 267

55753 ........................

6956057 ........................24156237 ........................65–66, 16956298 ........................162, 227, 26156424 ........................26756426-700 .................22756525 ........................22756570 ........................21756704 ........................

PagePart Number

65–66, 16956848 ........................27, 36, 3956911 ........................23–24, 27, 30, 35–36, 39, 42–

56912 ........................

43, 115, 123, 129, 131–132, 135, 141, 143, 153, 159, 165–166, 231, 25326156934 ........................23757075 ........................14557162 ........................165–16657201 ........................115, 119–12058247 ........................103, 107–10858256 ........................99, 10558274 ........................3958285 ........................30, 35–36, 42–4358320 ........................12558321 ........................9758354 ........................23358402 ........................27, 36, 3958438 ........................36, 3958448 ........................5958489 ........................2758589 ........................111–11258598 ........................111–11258599 ........................129, 13958632 ........................111–11258900 ........................23358944 ........................23358954 ........................111–112, 12358967 ........................19, 3359266 ........................36, 53–54, 71, 73, 91–92

6002 ..........................

26360143-S .....................16660160P ......................53–54, 59, 61, 71, 73, 92, 95,

6019 ..........................

103, 105, 107–108, 115, 119–120, 123, 143, 145, 162, 165–166, 25519, 21, 33, 35–36, 39, 41–43,

6021 ..........................

47, 53–54, 59, 61, 71, 73, 75, 77, 101, 105, 115, 119–120, 141, 149, 151, 153, 157, 159, 247, 255, 26359, 89, 99, 117, 147

6024 ..........................

15160304 ........................27, 29–30, 83, 91–92, 101, 105,

6033 ..........................

107–108, 123, 132, 141, 149, 1511176035 ..........................59, 101, 117, 145, 220

6036 ..........................

83, 1016037 ..........................17160443 ........................22360467-S .....................22360468-S .....................53–54, 5760508 ........................10360521 ........................65–66, 17160526 ........................91–9260585 ........................15760789-S .....................11760790 ........................3660838 ........................15160840 ........................

Part No. 89721 S-40,S-45 273

October 2012

Part Number Index (continued)

Page 274: Genie S-40 Parts Book

PagePart Number

95, 107–108, 115, 119–120, 145

60857 ........................

19, 21, 33, 476086 ..........................91–9260868 ........................22960886P ......................23–24, 27, 30, 35–36, 39, 42–

6090 ..........................

43, 61, 65–66, 69, 85, 89, 101, 103, 115, 117, 119–120, 123, 131–132, 145, 153, 159, 161–162, 165–166, 219–220, 225, 227, 241, 253, 255, 257, 26745, 59, 71, 73, 89, 91–92, 95,

6091 ..........................

107–108, 115, 119–120, 123, 131–132, 135, 143, 149, 151, 153, 159, 161–162, 219–220, 225, 227, 251, 255, 26753–54, 5760936P ......................105, 117, 125, 131–132, 135, 143

6095 ..........................

27, 29–30, 39, 41–43, 47, 49,

6096 ..........................

91–92, 101, 107–108, 123, 21753–54, 59, 61, 73, 75, 77, 83,

6097 ..........................

92, 97, 101, 103, 115, 117, 123, 125, 135, 143, 147, 149, 151, 153, 165–166, 225, 241, 247, 25124561070-3750 ...............91–92, 10561109 ........................108, 131–132, 141

61110 ........................

1536115 ..........................79–8061225 ........................79–8061226 ........................6161250 ........................209–21061263 ........................23761278 ........................157, 15961306-S .....................53–54, 57, 10361326 ........................123, 129, 135, 143, 153, 155, 157, 159, 220

6145 ..........................

27, 29–30, 39, 41–43, 71, 73,

6146 ..........................

95, 119–120, 123, 135, 143, 217, 2252176147 ..........................22361625 ........................22561726 ........................19, 21, 27, 30, 33, 39, 43, 59,

6175 ..........................

75, 77, 83, 89, 101, 103, 105, 107–108, 115, 125, 131–132,

PagePart Number

135, 149, 151, 165–166, 247, 25145, 61, 69, 71, 73, 111–112, 217

6178 ..........................

1536179 ..........................22561804 ........................22561972 ........................22561974 ........................22561975 ........................95, 97, 105, 107–108, 117, 125,

6198 ..........................

131–132, 135, 143, 237, 24122561997 ........................12–13, 15–1662072 ........................12–13, 15–1662073 ........................12–13, 15–1662074 ........................12–13, 15–1662075 ........................178–17962255 ........................178–17962256 ........................177–17962263 ........................177–179, 19162273 ........................178–17962274 ........................178–17962275 ........................178–17962276 ........................173, 17562392 ........................173, 17562395 ........................17362397 ........................155, 15762417 ........................85, 95, 103, 10862420 ........................85, 9262421 ........................8562422 ........................8762423 ........................91–9262433 ........................6362466 ........................10862476 ........................19362506 ........................19362507 ........................9562845 ........................12–13, 15–1662959 ........................12–13, 15–1662960 ........................25563135P ......................25563136 ........................25563137P ......................25563138 ........................25563142 ........................25563145P ......................25563146 ........................19, 21, 3363155 ........................25563163P ......................25563164P ......................25563167P ......................25563168P ......................25563174 ........................25563175P ......................25563176P ......................25563177P ......................149, 15163202 ........................14763206 ........................157, 15963210 ........................157, 15963213 ........................1576326 ..........................8363313 ........................8363326P ......................149, 15163342 ........................14763346 ........................157, 15963350 ........................157, 15963353 ........................8963362P ......................8963363P ......................8963364P ......................8563399P ......................7363400P ......................8963413 ........................8963414 ........................

PagePart Number

8963418 ........................8963419 ........................11563426 ........................11563427 ........................15363432 ........................15363433 ........................8963457P ......................12–1363461 ........................8963462 ........................85, 95, 103, 10863463 ........................8363464P ......................23–24, 27, 30, 35–36, 39, 42–

6356 ..........................

43, 59, 61, 65–66, 71, 73, 101, 107–108, 115, 117, 123, 145, 153, 161–162, 165–166, 169, 220, 223, 257161–16263766 ........................5464066 ........................12564079 ........................8765355 ........................111–112, 12365453 ........................111–112, 12565454 ........................111–112, 125, 259

65456 ........................

11565460 ........................89, 95, 12065473 ........................7165477 ........................7365478 ........................8365487 ........................8765488 ........................8765490 ........................8765491 ........................8765492 ........................8765493 ........................8765494 ........................8365495 ........................8765496 ........................8565497 ........................8565498 ........................8365499 ........................2436550 ..........................8565500 ........................8565501 ........................8365503 ........................8365504 ........................8765505 ........................8765506 ........................8765507 ........................23565513 ........................19, 2165515 ........................19, 2165516 ........................27, 3965608 ........................5465610-S .....................5765611-S .....................91–9265636 ........................91–9265638 ........................12565770 ........................45, 85, 1036584 ..........................23365841 ........................8565853 ........................53–54, 12365892 ........................59, 2376595 ..........................61, 95, 147, 153, 162

6607 ..........................

73, 149, 151, 2656637 ..........................23–24, 27, 30, 35–36, 39, 42–

6638 ..........................

43, 53–54, 57, 59, 61, 65–66, 71, 73, 83, 85, 89, 91–92, 95, 97, 103, 107–

PagePart Number

108, 115, 117, 119–120, 123, 129, 131–132, 135, 141, 143, 145, 149, 153, 155, 157, 159, 161–162, 165–166, 169, 219–220, 223, 227, 233, 251, 253, 255, 257, 261, 265, 26726766472 ........................976653 ..........................596666 ..........................65–6666811 ........................65–66, 16966812 ........................16966813 ........................65–6666814 ........................16966815 ........................65–66, 16966816 ........................65–66, 16966818 ........................19, 33, 1476708 ..........................87, 13567349 ........................24567371 ........................123, 131–13267537 ........................53–54, 57, 71, 73, 85, 95, 105,

6782 ..........................

108, 119–120, 123, 143, 237, 241, 24395, 119–120, 123, 129, 143, 225, 267

6833 ..........................

2556878 ..........................2276884 ..........................53–54, 57, 83, 101

6886 ..........................

59, 71, 73, 85, 89, 95, 107–108,

6888 ..........................

115, 123, 131–132, 141, 165–166, 223, 225, 251, 253, 255, 26789, 103, 153, 219–220, 223,

6889 ..........................

227, 241, 253, 255, 257, 261, 26759, 65–66, 171, 237, 241

6935 ..........................

13570257 ........................10870351P ......................23170360 ........................10870375 ........................107–10870381 ........................9570385 ........................119–12070419 ........................12570423P ......................95, 97, 105, 107–108, 125, 135, 143

70452 ........................

10570453 ........................10570459P ......................105, 107–10870460P ......................107–10870461P ......................25970486 ........................12370489 ........................10570496 ........................119–12070525 ........................12370527 ........................23170552 ........................59, 65–66, 165–166, 171, 237, 241

7056 ..........................

274 S-40,S-45 Part No. 89721

October 2012

Part Number Index (continued)

Page 275: Genie S-40 Parts Book

PagePart Number

24771259 ........................22071498 ........................54, 12371909 ........................12371910 ........................25171911 ........................177–17972043 ........................178–17972047 ........................103, 107–10872255 ........................21772282 ........................27, 3972319 ........................75, 77, 169, 217, 225

72326 ........................

89, 95, 115, 119–120, 129, 143

72327 ........................

9772342 ........................95, 14172343 ........................9572344 ........................9272348 ........................12572358 ........................219–2207265 ..........................21772867 ........................22772875 ........................25573058P ......................25573059P ......................25573060P ......................23–2473198 ........................23–2473199 ........................23–2473200 ........................29–30, 41–4373204 ........................29–30, 41–4373205 ........................23–24, 29–30, 41–43

73212 ........................

23–2473268 ........................1417339 ..........................29–30, 42–4373455 ........................26173463-1175 ...............16673477P ......................16673478P ......................79–8073480 ........................41–4373490 ........................42–4373491 ........................22773500 ........................22773501 ........................27, 29–30, 39, 41–43, 162

73575 ........................

16273587 ........................54, 5773593 ........................162, 165–16673610P-S ..................11773612 ........................11773613 ........................27, 29–30, 39, 41–43

73634 ........................

65–66, 17173711 ........................65–66, 17173717 ........................17173723 ........................65–66, 17173736 ........................65–6673753 ........................65–6673754 ........................65–66, 17173803 ........................65–6673805 ........................14773806 ........................19373807 ........................24973842 ........................27, 3973858 ........................41–4373923 ........................41–4373924 ........................41–4373925 ........................61, 165–16673928 ........................161–16273931 ........................26373963 ........................165–16673975 ........................165–16673976 ........................10373993 ........................15373994 ........................165–166, 24174006 ........................23774052 ........................

PagePart Number

19, 21, 3374389 ........................19174404 ........................71, 7374496P ......................177–179, 181–182

74902 ........................

6974913 ........................6974920 ........................6974921 ........................6974922 ........................6974923 ........................6974924 ........................15775016-S .....................91–9275020 ........................165–166, 23775067 ........................71, 7375073 ........................6375119 ........................17375143 ........................12375185 ........................25975344 ........................155, 15775395 ........................173, 17575443 ........................173, 17575444 ........................173, 17575445 ........................173, 17575446 ........................173, 17575447 ........................173, 17575448 ........................173, 17575449 ........................14775468 ........................15575469 ........................14775470 ........................22075519 ........................26775617-1538 ...............26775617-1675 ...............26775617-2275 ...............26775617-4788 ...............26775617-6275 ...............26775617-6475 ...............157, 15975627 ........................129, 13975631 ........................26775636 ........................6375677 ........................6375678 ........................6375681 ........................6375682 ........................6375683 ........................6375684 ........................6375685 ........................6375686 ........................24775854 ........................24775855 ........................27, 29–30, 39, 41–43

77026 ........................

27, 29–30, 39, 41–43

77027 ........................

1377046 ........................5977069 ........................5977071 ........................53–54, 89, 103, 115, 125, 153, 157, 261

7713 ..........................

95, 103, 107–108, 115, 119–120, 145

77139 ........................

117, 119–12077170 ........................53–54, 15977181 ........................53–5477219 ........................27, 3977239 ........................27, 3977240 ........................115, 119–120, 131–132, 141

77295 ........................

155, 157, 15977303 ........................23177382 ........................91–92, 107–10877402 ........................6977430 ........................9777476 ........................9777478 ........................

PagePart Number

9777482 ........................9777483 ........................26177576P ......................26177664 ........................29–30, 41–43, 47, 49

77674 ........................

26177683-S .....................91–9277736 ........................26777797 ........................19777819 ........................165–16677838 ........................165–16677840 ........................11577885 ........................92, 19777990 ........................16279138 ........................15979456 ........................95, 97, 107–10880150 ........................24180543 ........................22580605 ........................15381007 ........................23–24, 29–30, 41–43

81008 ........................

23–24, 29–30, 41–43

81009 ........................

25381062 ........................6181110 ........................6181137 ........................157, 15981175 ........................8581199 ........................22781368 ........................23–24, 29–30, 41–43

81489 ........................

23–24, 29–30, 41–43

81492 ........................

23–24, 29–30, 41–43

81493 ........................

17181550 ........................17181551 ........................4581552 ........................53–54, 5781578 ........................111–11281627 ........................111–11281629 ........................11581630 ........................111–11281631 ........................11581632 ........................11581634 ........................11581635 ........................15981640 ........................4581691 ........................14781692 ........................15581693 ........................14781694 ........................97, 1458170 ..........................11581748 ........................11581749 ........................36, 838177 ..........................119–12081778 ........................578178 ..........................1538179 ..........................14581851 ........................65–6681900 ........................25581904P ......................25581905P ......................26581975 ........................12–13, 15–1682195 ........................19, 21, 33, 478220 ..........................241, 24382237 ........................13, 15–1682242 ........................12–1382243 ........................1682247 ........................478225 ..........................24382264 ........................24382265 ........................12–1382283 ........................12–1382317 ........................12–1382366 ........................

PagePart Number

13, 15–1682469 ........................15–1682472 ........................15–1682473 ........................1682481 ........................15–1682487 ........................15–1682544 ........................15–1682545 ........................15–1682548 ........................19, 21, 29–30, 33, 35–36, 41–

8255 ..........................

43, 61, 73, 119–120, 135, 143, 147, 149, 151, 153, 159, 26312–13, 15–16, 6682581 ........................15–1682586 ........................15–1682587 ........................15–1682588 ........................15–1682601 ........................15–1682602 ........................15–1682604 ........................12–1382644 ........................15–1682646 ........................13, 15–1682767 ........................13, 24382862 ........................15–1682924 ........................65–6683093 ........................173, 17583098 ........................17183130 ........................65–6683131 ........................19783141 ........................187, 18984134 ........................187, 18984135 ........................91–92, 10585053 ........................91–9285059 ........................91–9285155 ........................117, 135, 155, 157, 159, 241, 255

8516 ..........................

22785300 ........................19788048 ........................79–8088151 ........................30, 36, 42–43, 47, 49

88296 ........................

6688315 ........................15388356-11165 .............6188356-11205 .............14788356-12145 .............14788356-146R5 .............26188377-1400 ...............26788384 ........................26788385 ........................26788390 ........................24388406 ........................209–21088441-1090 ...............8088448 ........................115, 131–13288450 ........................127, 13788452 ........................111–11288455 ........................11588457 ........................25188492 ........................25188493 ........................155, 157, 15988516 ........................22388603-S .....................22388606P ......................22388607P ......................15188648 ........................115, 119–12088757 ........................187, 18988783 ........................19188785 ........................19388786 ........................65–6688827 ........................6988832 ........................9588841 ........................9588844 ........................9588846 ........................

Part No. 89721 S-40,S-45 275

October 2012

Part Number Index (continued)

Page 276: Genie S-40 Parts Book

PagePart Number

95, 119–12088847 ........................2488883 ........................22088904 ........................9588989P ......................9588990P ......................9588991P ......................9288992P ......................9588993 ........................6189064 ........................19, 21, 3389065 ........................19, 21, 3389066 ........................5989074P ......................19, 3389099 ........................19, 3389100 ........................153, 169, 223, 257, 261

8914 ..........................

71, 73, 91–92, 115, 159, 161–162

8915 ..........................

99, 107–10889259 ........................178–17989307 ........................178–17989309 ........................178–17989310 ........................178–17989311 ........................178–179, 18289312 ........................165–16689334 ........................161–16289335 ........................161–16289336 ........................161–16289337 ........................161–16289338 ........................53–54, 57, 209–210

89403 ........................

25989404-S .....................25989405-S .....................25989406-S .....................7189408 ........................7189411 ........................7389415 ........................23389434P ......................5989439P ......................9989527 ........................9989528 ........................9989529 ........................26389531-S .....................24789533 ........................6189571 ........................19189572 ........................209–21089593 ........................95, 103, 107–108, 115, 119–120, 145

89596P ......................

14589597 ........................53–54, 5789616 ........................5989617 ........................15789642P ......................25389644 ........................25389645 ........................25389646P ......................25389647 ........................8089654 ........................8089655 ........................8089656 ........................8089657 ........................8089658 ........................8089659 ........................79–8089660 ........................79–8089661 ........................79–8089662 ........................8089663 ........................79–8089664 ........................79–8089665 ........................79–8089666 ........................79–8089673 ........................79–8089674 ........................79–8089677 ........................178–17989678 ........................

PagePart Number

65–6689680-S .....................21789691 ........................8089692 ........................23389719 ........................26189724 ........................181–18289733 ........................18289737 ........................18289738 ........................161–16289742 ........................161–16289743 ........................161–16289744 ........................161–16289745 ........................161–16289746 ........................161–16289747 ........................161–16289748 ........................161–16289749 ........................161–16289750 ........................161–16289751 ........................161–16289752 ........................161–16289753 ........................22589755 ........................91–9289759 ........................9789762 ........................9789763 ........................9789764 ........................9789765 ........................91–9289771 ........................9289772 ........................9289773 ........................10589775 ........................10589776 ........................107–10889780 ........................10889785 ........................10889786 ........................10889787 ........................10889788 ........................107–10889791 ........................107–10889792 ........................6389800 ........................157, 15989801 ........................27, 29–30, 39, 41–43

89802 ........................

27, 30, 39, 4389803 ........................19, 21, 3389804 ........................19, 21, 3389805 ........................11589806 ........................11589807 ........................12589811 ........................112, 12589812 ........................125, 131–13289813 ........................11–1389834 ........................11–1389835 ........................13, 15–1689836 ........................16989844 ........................177–17989851 ........................178–179, 18289854 ........................19189857 ........................19789858 ........................19789859 ........................178–179, 18289861 ........................19389862 ........................19389864 ........................199, 20389871-3348 ...............199, 20389871-3848 ...............199, 20389871-3948 ...............149, 15189872 ........................6389885 ........................9589900P ......................9589901 ........................10589911P ......................73, 10589912P ......................73, 12089913P ......................22389915P ......................12389917P ......................12389921 ........................8089925 ........................

PagePart Number

8089927 ........................73, 9589929P ......................19789932 ........................19789933 ........................19789934 ........................79–8089942 ........................91–9289953 ........................119–12089973 ........................26589975 ........................25189985P ......................25189989P ......................25189991 ........................25389992P ......................79–8089999 ........................237, 2419145 ..........................5994077 ........................131–132, 25194324-950 .................25194342-1400 ...............199, 201, 203, 205

94374-2380 ...............

199, 201, 20594374-2530 ...............20194374-3930 ...............20194374-4230 ...............24594374-5130 ...............209–21094374-5230 ...............209–21094374-5530 ...............209–21094374-5930 ...............91–9294378P ......................165–16694390-S .....................157, 15994397 ........................15594398 ........................107–10894485 ........................26194493-S .....................16994506 ........................22594549 ........................53–54, 5794612 ........................22594643 ........................162, 219–22094745P ......................18794751 ........................18794752 ........................18794753 ........................18794754 ........................18794756 ........................187, 19594757 ........................187, 18994758 ........................191, 19594759 ........................191, 19594760 ........................19194761 ........................91–9294762 ........................19194764 ........................191, 19594765 ........................9794886 ........................9594888 ........................9294889 ........................91–9294890 ........................2494891 ........................2494892 ........................2494893 ........................2494894 ........................111–11294922 ........................6194937 ........................219–2209599-S .......................65–6696008-S .....................61, 147, 15397128 ........................91–9297404 ........................91–9297461 ........................9797473 ........................12–1397548 ........................12–1397571 ........................13, 24397579 ........................1697815 ........................11–1397887 ........................12–1397890 ........................161–162, 165–166

>>> ............................

PagePart Number

161–162, 165–166

>>>>>> ......................

49REF. ...........................159, 162, 165–166, 177–179, 181–182, 187, 263

Ref. ............................

61T106954 ....................61T106955 ....................61T106957 ....................61T106961 ....................61T106962 ....................47T107842 ....................49T107843 ....................47T107851 ....................47T107861 ....................155, 157, 159T108075 ....................155, 157, 159T108076 ....................157, 159T108077 ....................157, 159T108078 ....................157, 159T108079 ....................233T111608 ....................233T111609 ....................233T111610 ....................233T111611 ....................233T111612 ....................233T111613 ....................135T112018 ....................237T112560 ....................237T112561 ....................165–166T112563 ....................173, 175T112626 ....................13, 16T112773 ....................241T113655 ....................241T114022 ....................241T114023 ....................103, 107–108T114678 ....................171T115352 ....................79–80T115760 ....................

276 S-40,S-45 Part No. 89721

October 2012

Part Number Index (continued)

Page 277: Genie S-40 Parts Book

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

112VDC PROPORTIONAL VALVE.....237

2207 HYD MOTOR ASSY, GEN.....2372ND LP CARRIER W/TANK,S40.....263

33:1 RATIO,VENTED CB VALVE.....182

44WD traction manifold part 88784 is no longeravailable; for its complete replacementcustomer must order part 139712.....187

55/16-18 X 2.25 LG.FLG.LCK.SCRW.....36

66' TRI-ENT ASSY W/DECALS A/SOA......219–220

6' TRI-ENT ASSY W/DECALS ANSI....219–2206' TRI-ENT ASSY W/DECALS AUSTR.....219–220

6' TRI-ENT RAIL W/DECALS A/SOA.....2206' TRI-ENT RAIL W/DECALS ANSI.....219–2206' TRI-ENT RAIL W/DECALS AUSTR.....220

88' TRI-ENT ASSY W/DECALS A/SOA......219–220

8' TRI-ENT ASSY W/DECALS ANSI....219–2208' TRI-ENT ASSY W/DECALS AUSTR.....219–220

8' TRI-ENT ASSY W/DECALS CE.....219–2208' TRI-ENT RAIL W/DECALS A/SOA.....2208' TRI-ENT RAIL W/DECALS ANSI.....219–2208' TRI-ENT RAIL W/DECALS AUSTR.....2208' TRI-ENT RAIL W/DECALS CE/UK.....220

AACC KEYSW RETAINED KEY BOOM....65–66ACCESS PBOX HEATER ALC500/1000.....171ADAPTER CABLE, JS100 JOYSTICK.....79–80ADAPTER, 010103.....259ADAPTER, MIXER/THRO, MSG425.....137ADAPTER, WATER CONN, MSG425.....137ADAPTER,140130-4-4.....259ADAPTER,140139-8-6.....259ADAPTER,MIXER/THROTTLE BODY.....127ADAPTER,THROTTLE ACTUATOR***.....111–112

ADJUSTABLE STRAP ASSY.....261ADPTR,ST. THR 3/4-16 FEM PIPE.....85ADPTR,STR FEM INV 45D 1/4X1/4.....85AIR CLEANER BRACKET, PAINTED.....85AIR CLEANER CAP/ FORD/NOLFF........115, 119–120

AIR CLEANER MOUNTING BRKT,PTD....131–132

AIR CLEANER,FORD,T3...115, 119–120, 131–132, 141

AIR CLEANER,NELSON***.....85, 95, 103, 108AIR HORN,NOLFF MIXER,ALUMINUM*..111–112

AIR INTAKE BRACKET, PAINTED.....89Air Intake Tube.....251AIR VALVE MIXER.....111–112AIR VALVE MIXER***.....111–112ALARM PKG,S-40***.....217ALARM,CHIME TONE 5-25VDC***......75, 77, 217

ALARM,INTERMITTENT TONE 6-30V*.....217ALARM,WARBLE TONE 5-30 VDC***......169, 225

ALTERNATOR, DEUTZ F3L10/F4L10*.......99, 108

ALTERNATOR, PERKINS (53883).....83ALTERNATOR, PERKINS (54555).....97ALTERNATOR,65 AMP,PERKINS 404.....97ALTERNATOR,DSG-423.....131–132, 139ALTERNATOR,LRG-423 RE-BUILT*.........111–112, 123

Aluminized Tube, 2.5 inches.....251ANGLE, RING GUARD.....253ANGLE,CABLE TRACK TUBE,PANTD.....153ANGLE,RELAY MNT,W/NUTSERTS,PNT.....69ASSEMBLY IDLER W/HUB.....51Assembly, IDLER HUB.....51Assembly, Sub QTS L.....47, 49ASSEMBLY,FOOT SWITCH.....162ASSEMBLY,HOSE,AIR INTAKE.....131–132ASSM, GEN. ONLY, 110V, 60HZ.....233ASSY, CIRCUIT BREAKER 15A.....65–66ASSY, CIRCUIT BREAKER 20A.....65–66ASSY, FRONT AXLE TRAX, W/BUSH.....47ASSY, QTS TRAX, S40/45, RH.....47, 49ASSY, REAR AXLE TRAX, W/BUSH.....49ASSY, YOKE, LH, TRAX, W/BUSH.....47ASSY, YOKE, RH, TRAX, W/BUSH.....47ASSY,ENCLOSURE,WELDER GEN......241ASSY,LS,LOAD SENSE,38.5 IN.....225ASSY,PCB,ALC500-2 S40 LEG V202.....171ASSY,RELAY SOCKET,AUTO***.....69ASSY,TIRE/WHEEL,IMP,W/SEALANT.......23–24

ASSY,TIRE/WHEEL,LH,RT,NM,W/SEA......23–24, 29–30, 41–43

ASSY,TIRE/WHEEL,LH,RT,W/SEALAN.....23–24, 29–30, 41–43

ASSY,TIRE/WHEEL,RH,RT,NM,W/SEA.....23–24, 29–30, 41–43

ASSY,TIRE/WHEEL,RH,RT,W/SEALAN.....23–24, 29–30, 41–43

ASTM Flange Bolt, 3/4"-10NC X 1.50", Gr. 8Plated.....51

ASTM Flange Bolt, 3/4"-10NC X 3.50", Gr. 8Plated.....51

ASTM Flange nut, 5/8"-11, Gr. 8 Plated.....51AUX TOP RAIL,6'(1.25")SERVICE.....219–220AUX TOP RAIL,6',SWG GT, SRV.....219–220AUX TOP RAIL,6FT,PTD.....219–220AUX TOP RAIL,8'(1.25")SERVICE.....219–220AUX TOP RAIL,8',SWG GT, SRV.....219–220AUX TOP RAIL,8FT,PTD.....219–220AXLE WELDMENT,NON-OSC, ASSY.....21

BBACKING PLATE, HOSE BLOCK, JIB.....159BACKING PLATE, PAINTED.....255BACKING PLATE, PNTD.....255BAFFLE, PERKINS, S40, PAINTED*.....73BAFFLE,AIR,DEUTZ,PAINTED.....73BAFFLE,AIR,FORD,PAINTED.....73BALL STUD**.....71, 73BAR,AXLE ROTATION STOP,NON-OSC.....27, 30, 39, 42–43

BAR,AXLE ROTATION STOP,OSC.......27, 30, 39, 42–43

BAR,FLAP REINFORCING 23" BLUE.....255BAR,FLAP REINFORCING 37.5 BLUE.....255BAR,HARNESS CONNECTOR MOUNT.....123BASE & PLAT CONTROL COVERS.....223BASE CONTROL BOX COVER ASSY.....223BASE, W/1 N.O. CONTACTS***.....169BASE,W/2 NC CONTACTS***.....65–66BASE,W/3 NC CONTACTS.....169BASE,WITH 2 N.O. CONTACTS***.....65–66BATTERY CABLE,1/0 GA,BLK 30".....79–80BATTERY CABLE,1/0 GA,BLK 48".....79–80BATTERY CABLE,1/0 GA,RED 45".....79–80BATTERY HOLD DOWN,GROUP 31.........97, 119–120, 145

BATTERY TERMINAL PROTECTORS.....145BATTERY,12V,1000 CCA GRP 31.....145BEACON TRAVEL ALARM /SRV.....217BEARING KIT (45553) TORQUE HUB.......27, 35–36, 39

BEARING KIT DRIVE TURN AND HUB.....63BEARING KIT, AUSCO***.....27, 39BEARING KIT,4HP.....30, 35–36, 42–43BEARING KIT,OMNI.....30, 35–36, 42–43BEARING KIT,PLAT ROTATOR,SUPER....155, 157

BEARING NUT.....30, 35–36, 42–43BEARING RACE (LARGE) (45873).....24BEARING RACE (SMALL) (45873).....24BEARING, POLYGON P2055 (59105).....19, 33BEARING,1.00IDX1.25ODX1.00L...19, 21, 33, 47, 147

BEARING,1.00IDX1.50ODX1.00L.....147BEARING,1.25 X 1.5 X 2.....157, 159BEARING,1.25ID X 1.5OD X 0.69L.....149BEARING,1.25IDX1.5ODX1.00L...19, 33, 147, 155, 157, 159

BEARING,1.5 ID X 1.75 ODX1.5L.....19, 21, 33BEARING,1.5"ID X 2"OD X 1.5"LG.....149, 151BEARING,1.50IDX1.75ODX1.25L.....47BEARING,1.50IDX1.75ODX1.50L.....47BEARING,1.5ID X 1.75OD X 1.0L...19, 21, 27, 29–30, 33, 39, 41–43

BEARING,FL, 1.25X1.5X2.13.....157, 159BEARING,FL,1.25IDX1.41ODX1.50L.....159BEARING,FL,1.25IDX1.5ODX1.25L.....157BEARING,FL,1.50IDX1.75ODX1.10L....27, 29–30, 39, 41–43

BEARING,GARLOCK,12FDU12.....225BEARING,GARLOCK,24DU24.....147BEARING,INNER (88883).....24BEARING,MOTOR.....233BEARING,OUTER (88883).....24BEARING,POLYGON,20DU12....155, 157, 159

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BEARING,SERIES 3000.....61BELL HOUSING KIT, FORD 425EFI.....125BELLCRANK ASSY W/BEARINGS.....157, 159BELT, FEAD, MSG425.....139BELT, V (PERKINS 404).....97BELT,SERPENTINE,DSG-423.....129BELT,SERPENTINE,LRG425 EFI***........111–112, 125

BELT,TIMING,FORD LRG423/425EFI.....125BELT,V KIT, PERKINS 704-30.....87BELT,V, DEUTZ DIESEL ENGINE.....99, 108BLANKET,BATTERY.....231BLOCK HEATER,FORD DSG-423.....231BOLT PAD,CBL.TRK.CVR.,.50**.....257BOLT PAD,CBL.TRK.CVR.,.75**.....257BOLT, CARRIAGE, 1/2-13 X 1.75.....51BOLT,CARRIAGE,1/4-20 X .75,G2.....255BOLT,CARRIAGE,1/4-20 X 1.00,G2.....159BOLT,CARRIAGE,1/4-20 X 2.75,G2.....159BOLT,CARRIAGE,3/8-16 X1.50,G5.....117BOLT,EXHAUST,PERKINS(54555).....95BOLT-FLANGE,M6 X 22MM(52573).........111–112, 125

Boom Assembly.....159BOOT GUARD, JOYSTICK 62390/91.....173BOOT(BELLOWS),E-STOP,BLACK......65–66, 169

BOOT, ROCKER JOYSTICK 75565.....173, 175BOOT,JOYSTICK.....173, 175BOOT,SOLENOID,29073.....103BOOT,TOGGLE SWITCH,SHORT*......65–66, 231, 237

BOX,INSTRUCTION STORAGE.....162BRACKET BASE ASSEMBLY.....261BRACKET, CABLE TRACK GASKET.....257BRACKET,1K OHM 10-TURN POT.....241BRACKET,ACTUATOR ARM MTG,PTD.....103BRACKET,AIR CLEANER MTG.PAINT*.....85, 95, 103, 108

BRACKET,AIR FILTER,FORD GAS PT.....111–112, 115

BRACKET,AIRLINE TO PLATFORM.....229BRACKET,GENERATOR,12KW,PAINTED.237, 241

BRACKET,HOSE CLAMP.....159BRACKET,LIMIT SWITCH EXT,BLUE*.....153BRACKET,LINCOLN WELDER,PNTD.....243BRACKET,MAP SENSOR,PAINTED........111–112, 123

BRACKET,PIN GER GUARD S40/45.....253BRACKET,PLATFORM HEATER OPT.....171BRACKET,POWER TO PLAT TBOX,PNT....243BRACKET,REGULATOR SUPPORT.....135B R A C K E T, R E L AY B L O C KMOUNT,PTD.....131–132

BRACKET,RETURN FILTER.....53–54, 57BRACKET,RING GEAR S40/45.....253B R A C K E T , S O L E N O I DMOUNT,PAINTED.....107–108

BRACKET,SOLENOID MTG,PAINTED.....103BRACKET,SWIVEL STOP.....61BRACKET,TENSIONER.....129BRACKET,TOGGLE SWITCH.....69BRACKET,V275S WELD LEADS.....243BRACKET,V275S WELDER SPRT,PNT.....243B R A C K E T, W E L D E R M N TSUPPORT,PNT.....243

BRACKET,WORK LIGHT MOUNT 5/16".....220BRACKET,YOKE HOSE MNT,PAINTD.....36

BRACKET-FUEL FILTER (52567).....111–112, 123

BRAKE ASSEMBLY,TURNTABLE ROT.....63BRAKE,MICO,1200 IN/LB***.....27, 39BRASS WATER FITTING,5/8.....115BRCKET,AIR CLEANER MTG.PAINT.....103BREAKER, 25 AMP, GEN.....237BREAKER,15 AMP,GEN.....237BRIDGE,50A FULL WAVE**.....233BRKT,AIR CLEANER ORIENTATION**.....115, 119–120, 131–132, 141

BRKT.,CBL.TRK.GASKET.....257BRUSH 3/8 X 1/4 X 15/16(36928).....233BRUSH ASSEMBLY.....233BRUSH BOX ASSY,ALT GEN.....241BRUSH BOX,ASSY,GEN.....241BRUSH ENDBELL ASSEMBLY (89719).....233BRUSH, CABLE TRACK COVER,6.75".....257BRUSH,CABLE TRK. CVR.,6.75".....257BULB SEAL.....143BULB,WORKLIGHT,12V 35W.....217, 220BUMPER, PLASTIC, 1.25 O.D..........219–220, 227, 267

BUMPER,BATTERY BOX & RAILS...219–220, 223

BUMPER,RUB,1.00DX.75X31-18X1.2....71, 73BUMPER,RUBBER***.....115, 225BUMPER,RUBBER,.75 X .50H,STUD.....71, 73BUMPER,RUBBER,1.19DX1.5X.31-18......71, 73

BUMPER,RUBBER-1 X 1.25.....71, 73BUSHING, PWM 505860 Ø50 I.D. X Ø58 O.D.X 60 - FIL WND.....51

BUTTON,PUSH,BLACK W/SEAL***.....169

CCABLE SQUEEZE CONN .63-.75.....241CABLE SQUEEZE CONN......241CABLE TIE,11.5" BLACK.....162, 243CABLE TIE,4" BLK,HEAT RESISTNT.....162CABLE TRACK COVER.....257CABLE TRACK COVER 100.00".....257CABLE TRACK TRAY ASSY W/TRIM.....153CABLE,#4GA,POS.AUX,RED,108".....79–80CABLETRACK,PLATED, 41 LINK.....153CAP, COOLANT RET SYS(54071).......89, 95, 115, 119–120, 129, 143

CAP, INT. MFLD. VAC, MSG425.....137CAP, OIL FILLER.....91–92CAP, SIDE OIL FILL, PERKINS.....83CAP,COOLANT 3/4.....132, 143CAP,DIAGNOSTIC NIPPLE......177–179, 181–182, 185, 207

CAP,DISENGAGE,4HP/4HB***.......30, 35–36, 42–43

CAP,DISENGAGE,OMNI.....30, 35–36, 42–43CAP,DISENGAGE-45553 TORQUE HUB....27, 35–36, 39

CAP,DUST,45873 HUB KIT.....24CAP,EPDM,5/16".....127, 132CAP,FILLER BREATHER,3 MICRON**......53–54, 57

CAP,FUEL,DIESEL,1/8"VENT(GRN).....57CAP,FUEL,GAS,1/8"VENT(RED).....54CAP,FUEL,GASOLINE 3.5PSI.....54CAP,OIL FILLER, PERKINS.....85CAP,OIL FILLER,DEUTZ,DIESEL***........103, 107–108

CAP,OIL FILLER,FORD DSG 423.....129, 139

CAP,RADIATOR,FORD***.....117CAP,RADIATOR,PERKINS/FORD........89, 95, 120

CAPACITOR 16æF, GEN.....237CAPACITOR,3 MF,50VDC.....69CAPACITOR,TIME DELAY.....79–80CASTING,WASHER,REBOUND.....143CASTING,WASHER,REBOUND,PAINTED.95, 97, 105, 107–108, 125, 135

Caution - 12V Electrical.....13CHAIN,NO.2 (11 LINKS).....267CHARGE WIRE, MSG425.....139CHECK VALVE,BALL TYPE,NORMAL.....181–182

CIRCUIT BKR 10A TYPE 2 METAL......91–92, 105

CIRCUIT BREAKER,20A,SINGLE PH.....241CLAMP PAIR,DUAL HOSE.....36CLAMP, 1.25, #16 x 1/4, RUB CUSH.....91–92CLAMP, HOSE (53883).....87CLAMP, MUFFLER.....105CLAMP,0.50,#8 X 1/4,RUB CUSH......95, 119–120, 123, 129, 143, 225, 267

CLAMP,1.00,#16 X 1/4,RUB CUSH.....243CLAMP,1.00,#16 X 7/16,RUB CUSH.....36CLAMP,1.13,#18 X 1/4,RUB CUSH.....267CLAMP,1.25,#20 X 7/16,RUB CSH.....105CLAMP,1.25X.5 RUBBER-CUSHION.......162, 227, 261

CLAMP,1.38,#212X3/8,RUB CUSH.....131–132CLAMP,1.63,#26 X 3/8,RUB CUSH......53–54, 159

CLAMP,1.75,#28 X 3/8,RUB CUSH*....117, 157CLAMP,1.88,#30 X 1/4,RUB CUSH.....97CLAMP,2.75,#44 X 1/4,RUB CUSH......53–54, 89

CLAMP,3.0,#48 X 1/4,RUB CUSH.....135CLAMP,5.38,#86 X 3/8,RUB CUSH.....251CLAMP,EXHAUST,2.00 PLATED.....95CLAMP,FORD MUFFLER,PAINTED.....123CLAMP,FUEL PUMP.....53–54CLAMP,HOSE 2 5/16-3 1/4.....85, 103CLAMP,HOSE,.63.....111–112, 132, 143CLAMP,HOSE,.75.....249CLAMP,HOSE,1.25***.......111–112, 115, 141, 249

CLAMP,HOSE,1.50.....135CLAMP,HOSE,1.75.....111–112, 125CLAMP,HOSE,1.75,LINED.....117, 131–132CLAMP,HOSE,2.00***.....123, 131–132CLAMP,HOSE,2.25" DIA......95, 117, 119–120, 125

CLAMP,HOSE,2.50"***.......95, 111–112, 119–120, 131–132, 141, 249, 251

CLAMP,HOSE,3.00".....108, 249, 251CLAMP,HOSE,5.00.....249, 251CLAMP,HOSE,8.50 DIA***.....105CLAMP,HOSE,BOTTOM,MOLDED.....153CLAMP,HOSE,SIZE .25 TO .63......53–54, 57, 89, 129, 143

CLAMP,HOSE,TOP,MOLDED.....153CLAMP,JIB HOSE/CABLE.....159CLAMP,JIB HOSE/CABLE,ARCTIC.....159CLAMP,MUFFLER.....95CLAMP,MUFFLER, 2.50 INCH.....251CLAMP,MUFFLER,1-7/8 IN......119–120, 132, 141

CLAMP,MUFFLER,1.75 INCH...119–120, 131–132, 141

278 S-40,S-45 Part No. 89721

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CLAMP,MUFFLER,2 1/4" ID......101CLAMP,PULL TUBE.....153CLAMP,RUB CUSH,0.75,#12 X 3/8*.....36, 83, 125

CLAMP,SPRING,1/2".....127, 137CLAMP,SPRING,7/16".....127, 132CLAMP,TWO HOSE.....159CLAMP,WORKLIGHT.....220CLEVIS YOKE-1/4-28,PLTD W/PIN......45, 85, 91–92, 103, 107–108

CLIP,HAIR PIN .243 X 5.25.....265CNTWT,CAST,S40/45 2WD DRV CHAS.....24CNTWT,CAST,S45 SWING CHASSIS.....77CNTWT,S45 SWING CHASSIS.....75, 77COIL ASSEMBLY.....127COIL ASSY, MSG425.....137COIL, 10V DC (D10, 20 WATT)...178–179, 182COIL, ELECTRONIC IGN., FORD.....111–112, 125

COIL,10V.....178–179COIL,10V DC(D10,26 WATT).....178–179, 182COIL,12V.....178–179COIL,12V.DO1 VALVE.....193COIL,12VDC #8 DTSCH IP69 ECOIL.....193COIL,GREEN W/ 2 PIN CONNECTOR*....177–179, 191

COIL,PROPORTIONAL VALVE***.....182COIL,SOLENOID VALVE***.....181–182COIL-10V DC***.....191, 195COLD ACCESS,PERKINS,SERVICE.....231COLD ACCESSORIES, FORD.....231COLD ACCESSORIES,DEUTZ 3CYL.....231COLD START PKG,DEUTZ F3L 2011.....231COLD START PKG,DEUTZ,BIG BOOM.....231COLD START PKG,PERKINS,BB.....231COLD START,FORD, BIG BOOM.....231COLLAR,JOYSTICK,CENTER.....175COMPR. LINK,MACHINED,ENG SD***.....157C O M P R . L I N K , M A C H I N E D , G N DCONTR*.....157, 159

CONN RECEPT,FLANGED.....171CONN, SAE#4-1/4" NPT.....241CONN,520102-16.....235CONN,520102-6-6.....53–54, 57, 209–210CONN,520120-10-12.....235, 245CONN,520120-12-16.....209–210, 245CONN,520120-16.....209–210CONN,520120-4***....199, 201, 203, 205, 210, 213, 215, 235

CONN,520120-4-6***...209–210, 213, 215, 235CONN,520120-4-6,.030 ORI.....215CONN,520120-4-8.....207CONN,520120-8***....199, 201, 203, 205, 207, 209–210, 235, 239, 245

CONN,520120-8-10.....199, 203, 209–210CONN,520120-8-12.....203, 205, 239, 245CONN,LONG,520122-4.....239CONN,LONG,520122-6.....235CONN,LONG,520122-8.....235, 239CONN,RECEP 24 WAY,W/FLANGE.....65–66CONN,RECEP 4 WAY,12-14GA FL***........65–66, 171

CONN,RECEP 40 WAY,W/FLANGE.....65–66CONN,RECEP 48 WAY,4 X 12.....65–66, 171CONN,SQUEEZE,1/2NPT .38-.50,SM.......59, 65–66, 165–166, 171, 237, 241

CONN,SQZ,BLK,1/2NPT,.38-.50,SM.....162CONN,TEE,UNION,520401-6,ORFS.....207

CONN. ASSY,7.9 TUBE X6.35 HOSE........53–54, 123

CONN. SQZ,1/2NPT .56-.63......237CONNECTOR, DEUTZ FUELSHUTOFF*.....103, 107–108

CONNECTOR,010102-6-4.....119–120, 143CONNECTOR,BULKHEAD,FEMALE-4.....71CONNECTOR,FEMALE,RECPTCLE,110V.237CONTACT,N.O.***.....65–66, 169CONTACT,NC.....65–66, 169CONTACTOR,LIMIT SWITCH.....61, 147, 153CONTROL BOX ASSY,GROUND,S40.....65–66CONTROL BOX COVER,LFT SIDE,PTD....223CONTROL BOX COVER,LID,PTD.....223CONTROL BOX COVER,RT SIDE,PTD.....223CONTROL MODULE, MSG425.....143CONTROL MODULE,DSG-423.....135CONTROLLER BOX, 120/240V, 50H.....237CONTROLLER BOX, 120/240V, 60H.....237COOLANT RETURN SYSTEM,Z45***.......89, 95, 115, 119–120, 129, 143

CORROSION INHIBITOR COATING.....145CORROSION INHIBITOR,FOAM.....66COUNTERWEIGHT, S45 DRV CHASSIS....24, 61

COUNTERWEIGHT,DRIVE CHASSIS.....24COUPLER, FLEX PLATE (54573).....92COUPLER,15 TOOTH,FBA,FORD***.......131–132

COUPLER,15 TOOTH,FBA,PERKINS**.....92COUPLER,15 TOOTH,FBA,SAE8***........107–108

COUPLER,15T,FBA,SAE 8,MSG425.....141COUPLER,HUB,15 TOOTH 7/16BOLT*.....83, 101, 108, 115, 125, 131–132

COUPLER,SMALL METAL,15T,**.....92COUPLING (106113).....241COUPLING, 28MM (106113).....241COVER ASSY W/DECAL,WRD,RH BB.....73COVER ASSY W/DECALS,L.H. BB.....71COVER ASSY,SYMBOLS,ENGINE SIDE.....73COVER CAP,TORQUE HUB***......27, 35–36, 39

COVER TURNTABLE W/SYMBOLS,TANK....71COVER TURNTABLE,W/WORD TANK SI.....71COVER, CHASSIS ASSY W/DECALS.......27, 30, 39, 43

COVER, END, GEN, 120V.....237COVER, END, GEN, 240V.....237COVER, ENGINE, DEUTZ F3L 2011F.....105COVER, FOOT SWITCH, LARGE.....162COVER, JIB HOSES/CABLES**.....159COVER, PULLEY (DEUTZ F3L 2011).....108COVER,BLANK.....237COVER,CABLE TRACK.....153COVER,CONTROL BOX LEFT SIDE.....223COVER,CONTROL BOX RIGHT SIDE.....223COVER,ENGINE SIDE (F30-1011F).....101COVER,FLYWHEEL CASTING.....107–108COVER,FOOT SWITCH.....161–162COVER,FRONT DEUTZ ENGINE.....99COVER,GFCI,HORIZONTAL,WEATHER..165–166, 241

COVER,HUB (88883).....24COVER,NON-STEER AXLE "BLUE".....27, 30, 42–43

COVER,PROTECTIVE,JIB CYLINDER.....249COVER,PROTECTIVE,LIFT CYLINDR.....249COVER,PROTECTIVE,MASTER/SLAVE....249

COVER,PROTECTIVE,OSCILLATE CYL....249COVER,PROTECTIVE,SLAVE W/JIB.....249COVER,PROTECTIVE,STEER CYLINDR...249COVER,SUPPORT WELDMENT,LH.....71COVER,WEATHERPROOF 3-PHASE.....243COVER,WELDER GENERATOR.....241COW CATCHER,PLASTIC.....153CRANK PULLEY, EXT, MSG425.....139CTWT,CAST,400 LBS,LH.....75, 77CTWT,CAST,400 LBS,RH.....75, 77CTWT,CAST,515 LBS,LH.....77CTWT,CAST,515 LBS,RH.....77CVR ASSY W/DECALS,DRV CHASS ST....23–24, 35–36

CYLINDER, MASTER, S40.....147CYLINDER,EXT.2.5" X 163.5".....149, 151CYLINDER,JIB (STICK BOOMS).....157, 159CYLINDER,LIFT,S40.....147CYLINDER,MASTER,S45***.....147CYLINDER,SLAVE,3 X 11.38***.....157, 159CYLINDER,SLAVE,S40/45.....155CYLINDER,STEER***.....19, 21, 33

DDECAL COSM, S40 TRAX.....13, 16DECAL COSM, S45 TRAX.....13, 16DECAL COSMETIC, S40 TRAX.....13, 16DECAL COSMETIC, S45 TRAX.....13, 16DECAL DANGER TIP-OVER TRAX.....13DECAL FAULT CODE.....12–13DECAL KIT,INST.S40 DIESEL,2003.....11–13DECAL KIT,INSTR, GAS, 2003.....11–13DECAL KIT,SYMBOLS,S40/45.....15–16DECAL KIT,SYMBOLS,SERV, S40/45.....15–16DECAL KIT,WORDS, S40/45.....11–13DECAL KIT,WORDS, SERV, S40/45.....11–13DECAL LABEL,ALC500 S40 V202.....171DECAL MAX WHEEL LOAD , S40 TRAX....13, 16

DECAL MAX WHEEL LOAD , S45 TRAX....13, 16

Decal Plate.....162DECAL PLATE ASSEMBLY W/DECALS...165–166

DECAL PLATE W/SYMBOL DECALS......165–166

DECAL PLATE,W/WORD DECALS.....165–166DECAL PLATE,W/WORD DECALS S40...165–166

DECAL, ENGINE SPEC, PERKINS.....12–13DECAL, PATCH, GEN,ALC-500.....237DECAL,ANNUAL INSP***.....13DECAL,ARROW BLUE.....11–13, 15–16DECAL,ARROW YELLOW LRG 9".......11–13, 15–16

DECAL,CAUTION,SHUTOFF VALVES.......15–16

DECAL,CAUTION,TOWING SPEED.....13DECAL,COSMETIC,4 X 2.....12–13, 15–16DECAL,COSMETIC,4 X 4.....12–13, 15–16DECAL,COSMETIC,GENIE S-40....12–13, 15–16

DECAL,COSMETIC,GENIE S-45....12–13, 15–16

DECAL,COSMETIC,S40.....12–13, 15–16DECAL,COSMETIC,S40,10".....12–13, 15–16DECAL,COSMETIC,S45.....12–13, 15–16DECAL,COSMETIC,S45,10".....12–13, 15–16

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DECAL,DANGER DO NOT ALTERSWTC.....12–13

DECAL,DANGER,BATTERY SAFETY***....11–13

DECAL,DANGER,ELEC.HAZ.STAY CLR....11–13, 15–16

DECAL,DANGER,ELECT HAZARD***....11–13DECAL,DANGER,GEN SAFETY RULES....12–13

DECAL,DANGER,GENERAL SAFETY***...12–13

DECAL,DANGER,HIGH VOLTAGE.....241, 243DECAL,DANGER,MAX LOAD 227 KG....15–16DECAL,DANGER,MAX SIDE FRC,667N.....15–16

DECAL,DANGER,NO SMOKING.....11–13DECAL,DANGER,NO SMOKING***.....11–13, 15–16

DECAL,DANGER,SIDE FRC 400N.....15–16DECAL,DANGER,TILT ALARM***.....12–13DECAL,DANGER,TIP-OVER,TIRES.....13DECAL,DANGER,TIP-OVER,WELDER**....13, 243

DECAL,DANGER,TIPOVER,TILT.....12–13DECAL,DANGER,TIPOVER,TILT SYM.....16DECAL,DRIVE ENABLE PATCH.....15–16DECAL,ENGINE SPEC,DEUTZ 2011.....12–13DECAL,ENGINE SPEC,PERKINS***.....12–13DECAL,FIRE EXTINGUISHER.....13, 243DECAL,FORD ENGINE SPEC DSG423.....12–13

DECAL,FORD ENGINE SPEC MSG425.....12–13

DECAL,GROUND CONTROL PANEL........12–13, 15–16, 66

DECAL,HIFLOT TIRE PRESS,S40/45.....15–16DECAL,INSTR,MAX SIDE FRC,ANSI.....11–13DECAL,INSTR,SIDE FRC/WIND,AUS.....12–13D E C A L , I N S T R U C T, F O O T S W I T C HOPER.....11–13

DECAL,INSTRUCTIONS S40/45 AUS.....13DECAL,LABEL, TIPOVER, TRAX SYMB.....16DECAL,LABEL,107 DB***.....16DECAL,LABEL,AIRLINE 110 PSI....12–13, 15–16, 229

DECAL,LABEL,BELT ROUTING DSG.....13, 16DECAL,LABEL,BELT,MSG425.....13DECAL,LABEL,CB SYMBOL.....13, 16DECAL,LABEL,DECIBEL 102.....16DECAL,LABEL,DIESEL FUEL.....11–13, 15–16DECAL,LABEL,FALL HAZARD***.....16DECAL,LABEL,FUEL SELECT PATCH......13, 15–16

DECAL,LABEL,LIGHTS***.....217DECAL,LABEL,LIQUID PROPANE.......11–13, 15–16

DECAL,LABEL,LOWER MIDRAIL.....16DECAL,LABEL,MANUAL NOT HERE.....11–13DECAL,LABEL,MAX CAPACITY***.....15–16DECAL,LABEL,NO SMOKING,SYMB.....15–16DECAL,LABEL,PATENTS.....12–13DECAL,LABEL,TIP OVER LMT SWTCH.....16DECAL,LABEL,TIRE PRESS,S40/45.....15–16DECAL,LABEL,TRANSPORT DIAGRAM....13, 16

DECAL,LABEL,UNLEADED GAS ONLY.....11–13, 15–16

DECAL,LABEL,WELD ON/OFF.....243

DECAL,LABEL,WHEEL LOAD S-40.....13, 15–16

DECAL,LABEL,WHEEL LOAD S-45.....13, 15–16

DECAL,LABEL-CHEVRON RANDO.....12–13DECAL,LANYARD ANCHORAGE POINT...12–13, 15–16

DECAL,LOW/ULTRA LOW SULFR FUEL...12–13

DECAL,NOTICE, FUNCTION ENABLE*.....12–13

DECAL,NOTICE,AIR INLET***.....12–13DECAL,NOTICE,DEUTZ ENG SPEC.....12–13DECAL,NOTICE,FORD EFI ENG SPEC.....12–13

DECAL,NOTICE,FORD ENG SPECS T2....12–13

DECAL,NOTICE,HAZARDOUS MAT'LS*....11–13

DECAL,NOTICE,HI FLOAT TIRES.....13DECAL,NOTICE,MAX LOAD 500 LBS....12–13DECAL,NOTICE,OPER INST.IC.....12–13DECAL,NOTICE,OPER INST.IC***.....12–13DECAL,NOTICE,OPERATING INST.**.......12–13

DECAL,NOTICE,SHUTOFF VALVES.....11–13DECAL,NOTICE,TIRE PRESSURE.....12–13DECAL,OPTION CONTROL BOXHEATR.....171

DECAL,OPTION GLOW PLUGS***.....231DECAL,PATCH,GEN,ALC500.....233, 243DECAL,PLATFORM CONTROL PANEL.....13, 15–16

DECAL,POWER TO PLATFORM 115V......12–13, 15–16

DECAL,POWER TO PLATFORM 230V......11–13, 15–16

DECAL,PROTCTR,CLEAR,PLATE*.....13, 15–16

DECAL,SYM,LH,TT,COVER ASSY.....71DECAL,SYM,S40,TT,FRNT CVR ASSY.....75DECAL,SYMBOL-BATTERY SAFETY.....16DECAL,SYMBOL-COMP ACCESS.....15–16DECAL,SYMBOL-READ THE MANUAL.....15–16

DECAL,TOWING INSTRUCTIONS.....13DECAL,TRIANGLE,BLUE.....11–13, 15–16DECAL,TRIANGLE,YELLOW.....11–13, 15–16DECAL,WARN,CRUSH HAZARD HAND....11–13

DECAL,WARN,CRUSH HAZARD PLAT.....11–13, 15–16

DECAL,WARN,IMPROPER OPERATION...12–13

DECAL,WARN,NO STEP OR RIDE.....12–13DECAL,WARNING,CRUSHING HAZARD...15–16

D E C A L , W A R N I N G , P I P ECRADLE,BOOM.....227

DECAL,WARNING,WELD SAFETY/INS.....243DECAL,WARNING,WELDER SAFETY.....243DECAL,WARNING-COMPART ACCESS....11–13

DECAL,WORD,LH,TT,COVER ASSY.....71DELUXE HOSTILE ENVNT SERV.....249DEPR, MSG425.....137, 143DIAGNOSTIC FEMALE Q-DSCNT....177–179, 181–182, 185, 207

DIAPHRAGM,AIR VALVE MIXER.....111–112

DIN RAIL,17".....69DIODE,6 AMP,200 PIV,BULK.....103, 107–108, 193

DIP STICK TUBE,FORD GAS.....119–120DIPSTICK (53883).....85DIPSTICK TUBE, STRAIGHT SHORT....91–92DIPSTICK TUBE,PERKINS(403C-11).....91–92DIPSTICK, FORD DSG 423.....129DIPSTICK, OIL (PERKINS 404).....91–92DIPSTICK, OIL LEVEL,LRG425 EFI........111–112, 119–120

DIPSTICK, STRAIGHT SHORT.....91–92DIPSTICK,OIL,D2011.....107–108DIPSTICK-F3L1011F (DEUTZ)...103, 107–108DISC KIT DRIVE TURNTABLE Z-60*.....63DISCONNECT ROD-45553 TQ.HUB.....27, 35–36, 39

DOOR LATCH,BASE CONTROL BOX.....223

EE-STOP BUTTON.....65–66, 169EDC ASSY,SAUER M46.....197ELBOW,130239-4-4.....119–120ELBOW,45 DEGR,RUBBER,2.5"I.D.........119–120, 251

ELBOW,45D,16MNPT X 16ORFS...53–54, 57, 209–210

ELBOW,45D,520320-10-8.....235ELBOW,45D,520320-16.....53–54, 57, 209–210ELBOW,45D,520320-4......177–179, 181–182, 205, 210, 213

ELBOW,45D,520320-6.....199, 201, 203, 205ELBOW,45D,520320-8......199, 201, 203, 205, 207, 235

ELBOW,90 DEG, 1/2 NPT X 3/4 HS....119–120ELBOW,90 DEG,3/8NPT X 1/2 FNPT......119–120

ELBOW,90 DEGR,RUBBER,2.5"I.D.*....85, 103ELBOW,90 DEGR,RUBBER,MODIFIED.....251ELBOW,90D, 070202-4.....61ELBOW,90D,520202-12-16.....235ELBOW,90D,520220-20.....209–210ELBOW,90D,520220-4-4....199, 201, 203, 205, 207, 209–210, 213, 215

ELBOW,90D,520220-4-6***.....201, 205ELBOW,90D,520220-6......199, 201, 203, 205, 209–210, 213, 215

ELBOW,90D,520220-8-12.....239ELBOW,90DEG, .63 HS X.375 MPT...119–120ELBOW,90DEG,5502-04-04-B.....135ELBOW,90DEG,FEM,1"NPT.....235ELBOW,90DEG.1/8MPT-5/16 BARB........115, 119–120, 131–132

END STOP, DIN RAIL,SCREW CLAMP.....69ENGINE HARNESS, MSG425.....79–80ENGINE KIT,DEUTZ D2011LO3I.....105ENGINE MOUNT FOOT,LH PNTD.....125ENGINE MOUNT FOOT,RH PNTD.....125ENGINE MOUNT, LEFT, MSG425.....143ENGINE MOUNT, REAR, MSG425.....143ENGINE MOUNT, RIGHT, MSG425.....143ENGINE PERFORMANCE MODULE T1.....115ENGINE PERFORMANCE MODULE T2.....123ENGINE, DEUTZ D2011L03I (SERV)...99, 105EXHAUST HOOD, LH *PAINTED.....255EXHAUST HOOD, RH *PAINTED.....255EXHAUST HOOD,TOP *PAINTED.....255EXHAUST MANIFOLD.....95EXHAUST MANIFOLD, MSG425.....139

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EXHAUST MANIFOLD,FORD TIER II.....125EXHAUST PIPE ASSEMBLY, FORD........119–120

EXHAUST PIPE, S40 MSG425.....141EXHAUST PIPE,DEUTZ F3L2011.....105EXHAUST,TAILPIPE,DEUTZ.....101EXT BOOM TUBE ASSY,S-40,SYMBL.....149EXT BOOM TUBE ASSY,S-45,SYMBL.....151EXTENSION BOOM TUBE ASSY,S-40.....149EXTENSION BOOM TUBE ASSY. S-45.....151EXTRUSION,RUBBER BUMPER STRIP....53–54, 57

FFAN (FORD TIER 3).....129FAN - VENTED.....247FAN BRACKET, MSG425.....139FAN BRACKET/PULLEY, MSG425.....139FAN DRIVE BELT, MSG425.....139FAN PULLEY, MSG425.....139FAN SHROUD, MSG425.....143FAN SHROUD, PAINTED.....89FAN SPACER.....97FAN SPACER, MSG425.....139FAN, ENGINE (104-22)(404-22).....97FAN, LSG423/LRG425.....111–112, 123FAN, MSG425.....139FAN, PERKINS (53883).....87FEMALE BULKHEAD CONNECTOR-8.....229FILTER ASY,M PRESS,SAE8,WOIND*......95, 103, 107–108, 115, 119–120, 145

FILTER ELEMENT,10 MICRON,60508.......53–54, 57, 103

FILTER ELEMENT,3 MICRON.....53–54, 57FILTER ELEMENT,AIR,NOLFF LPG........115, 119–120, 131–132, 141

FILTER, FUEL LRG 425/423 EFI.....53–54FILTER,AIR.....85, 95, 103, 108FILTER,ELEMENT,30 MIC,75020.....91–92FILTER,ELEMENT,BETA(5)=1000......95, 107–108, 115, 119–120, 145

FILTER,FUEL.....53–54FILTER,FUEL,PERKINS.....85, 92FILTER,FUEL/WATER SEPARATOR***.....85FILTER,FUEL/WTR SEP, DTZ 1008.........103, 107–108

FILTER,OIL,DEUTZ F4L1011F....103, 107–108FILTER,OIL,FORD.....111–112, 125FILTER,OIL,PERKINS 704-30 (BB).....85FILTER,RETURN,10 MICRON,PAPER.......53–54, 57

FIRE EXTINGUISHER.....243FIRE SLEEVE, 1.25".....243FITTING, DEPR LP, MSG425.....137FITTING, M18 X 8, 52MO187.....101FITTING, STR 1/2 NPT X 3/4 HS.....119–120FITTING,1/2NPT X 5/8HOSE,ELBOW.....115FITTING,1/4 MPT 5/16 BARB.....53–54, 57FITTING,1/4 NPT X SAE J2044.....53–54FITTING,1/4PIPEX3/8"TUBE,ELBOW.....115FITTING,3/8 BRASS STREET ELBOW.....115FITTING,3/8 NPTX3/4 HOSE BARB.....115FITTING,BARBED,STRT,FUEL LINE.....105FITTING,BARBED,TEE,FUEL LINE.....105FITTING,CONN,520120-10.....245FITTING,CONN,520120-12***...199, 201, 203, 205, 209–210, 235, 245, 247

FITTING,CONN,520120-6........207, 209–210, 213, 215, 235

FITTING,CONN,520120-6-8***.....235FITTING,CONN,520120-8-6.....245FITTING,ELBOW,45D,520320-12***.........199, 201, 203, 205, 209–210, 245, 247

FITTING,ELBOW,90D,520220-12.....209–210, 239, 245, 247

FITTING,ELBOW,90D,520220-6-4.....209–210FITTING,TEE,BRANCH,520433-4.....207FITTING,TEE,RUN,SWIVEL520432-4.....201, 205

FITTING,TEE,RUN,SWIVEL520432-8.....239, 245

FITTING,TEE,RUN,SWIVEL52043212.....235, 239

FITTINGS, LIFT PUMP INLET PORT.....85FLANGE,EXHAUST PIPE.....95FLAP,SWING CHASSIS COVER.....255FLASHTUBE,STRAIGHT,360DEG,BULB....217FLASHTUBE,U SHAPED,360DEG,BULB...217FLATBAR,ALUM,THROTTLE LINKAGE.....91–92

FLEX PLATE,COUPLER (64079).....125, 131–132

FLOORING, 6'FT PLATFORM.....166FLOORING, 8'FT PLATFORM.....166FLOORING,4 FT PLATFORM,PAINTED.....166FLOORING,5 FT PLATFORM,PAINTED.....166FLOW CONTROL,ADJUSTABLE.....182FLYWHEEL ASSEMBLY,DSG-423 FORD...127FLYWHEEL ASSY, MSG425.....137FLYWHEEL COVER,CASTING***.....101FLYWHEEL FLANGE,GREEN PLASTIC.....83, 101, 108, 115

FOAM PAD.....261FORD T3 ENG MT.OUTBOARDW/DECA.....135

FORD TIII FAN GUARD W/DECALS.....135FORMING, ECU MOUNT, MSG425.....143FORMING, ENGINE BAFFLE,PAINTED.....73, 105

FORMING, FAN GUARD, PTD.....135FORMING, LP REG MOUNT, MSG425.....143FORMING, RAD SUPPORT, MSG425.....143FORMING,AIR CLEANER MOUNT.....141FORMING,AIR CLEANER MOUNT PNTD..108FORMING,APU MOUNT,PAINTED.....59FORMING,BAFFLE PLATE COVER.....251FORMING,CAT MUFFLER MNT,LOWPT.....131–132

FORMING,CAT MUFFLER MOUNT,PTD....132FORMING,COLD AIR INTAKE,PAINTD.....105FORMING,CONTROLBOX MT,WELDGEN.....237

FORMING,ENGINE BAFFLE,FORD,PNT...73, 120

FORMING,ENGINE BAFFLE,PERKINS.....73, 95

FORMING,ENGINE MOUNT,FL PAINT.....107–108

FORMING,ENGINE MOUNT,FR PAINT....105, 107–108

FORMING,ENGINE MOUNT,LH,PERK.....97FORMING,ENGINE MOUNT,RH,PERK.....95FORMING,EXHAUST PIPE MOUNT.....105F O R M I N G , F A NGUARD,FORD,PAINTED.....119–120

FORMING,FAN SHROUD.....135FORMING,FILTER MOUNT,PAINTED........95, 103, 107–108, 115, 119–120, 145

FORMING,FORD GCP MOUNT.....135FORMING,FUEL PRES.REG MNT,PTD.....135FORMING,HEAT SHIELD MOUNT.....141FORMING,HEAT SHIELD,EXH PIPE.......131–132

FORMING,HEAT SHIELD,FORD.....119–120FORMING,HEAT SHIELD,HEADER....131–132FORMING,HEAT SHLD SUPPORT,PTD...119–120

FORMING,HEAT SHLD,HEADER PIPE....131–132

FORMING,HINGE SUPPORT PAINTED.....71, 73

FORMING,HOSTILE RING BRACKET.....253FORMING,INTAKE HOSE SUPPORT.....95FORMING,INTAKE TUBE SUPPORT,PT....251FORMING,LATCH,CTRL BOX LID PTD.....223F O R M I N G , L E F T E N G NSUPPORT,PNTD.....135

FORMING,LH MUFFLER SUPPORTPNT.....123

FORMING,MANIFOLD MOUNT.....59F O R M I N G , M E G A J E C T O RMOUNT,PNTD.....123

F O R M I N G , M O U N T, P R E C L E A N E RTUBE.....251

FORMING,MUFFLER CLAMP, PAINTED....123FORMING,MUFFLER MOUNT PAINTED.....95FORMING,MUFFLER SUPPORT PAINTE....92F O R M I N G , M U F F L E RSUPPORT,PNTD......119–120

FORMING,PLAT.CONTROL BOXCOVER.....223

FORMING,PRECLEANER MOUNT,PTD.....251FORMING,RAD SHROUD,S40/45,PTD.....135FORMING,RADIATOR BRACE LFT,PTD....135FORMING,RADIATOR SUP PNTD.....125FORMING,RADIATOR SUPPORT.....143FORMING,RADIATOR SUPPORT,LH.....123FORMING,RADIATOR SUPPORT,PNTD....135FORMING,REAR ENGINE MOUNT PNT....105FORMING,REGULATOR MOUNT,PTD.....135FORMING,RH MUFFLER SUP PAINTED...123FORMING,SECONDARY SUPPORT.....261FORMING,SOLENOID MOUNT.....91–92FORMING,SOLENOID MOUNTPAINTED.....91–92

FORMING,UPPER RAD SUPPORT PAIN.....95FREEZE PLUG HTR,50MM,120V.....231FUEL FILTER ASSEMBLY.....92FUEL INJECTOR FORD DSG423, BK.....127FUEL INJECTOR FORD DSG423,YL.....127FUEL INJECTOR, LRG-425 EFI.....111–112FUEL LINE INJ. DEUTZ F4L1011F.....101FUEL LINE, DEUTZ F3L 2011F.....107–108FUEL PRESSURE REG,425EFI***...111–112, 123

FUEL PUMP,DSG-423.....53–54FUEL SENSOR ASSY......135FUEL TANK ASSY W/CAP, 20 GAL.....54, 57FUEL TANK,H/D PLASTIC W/DECAL*.......54, 57

FUNCTION GEAR PUMP,OSCILLATE.....197FUSE BOX COVER.....132FUSE BOX MOUNTING, LEFT.....132FUSE BOX MOUNTING, RIGHT.....132FUSE BOX RELAY STICKER.....132FUSE,.6AMP,250V,WELDER,V275S.....243FUSE,13 AMP,220V PLUG.....59

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FUSE,70 AMP,MAXI.....79–80

GGAS STRUT,250 LBS FORCE***.....71, 73GASKET, CABLE TRACK.....257GASKET, FORD OIL DRAIN.....115GASKET, FUEL LEVEL GAUGE, GAS.....54GASKET, MSG425.....139GASKET, THERMOSTAT (53883).....87GASKET, WATER PUMP.....111–112, 125GASKET,ACTUATOR PLATE.....127GASKET,ADAPTER PLATE,425EFI***.....111–112

GASKET,COVER,GFCI,WEATHERPROOF.237GASKET,EXH FLANGE-PERKINS54555....95, 141

GASKET,EXHAUST.....101, 115GASKET,EXHAUST FORD TIER II....119–120, 125

GASKET,GROUND CONTROL BOX.....66GASKET,KEYSWITCH,PLASTIC***.....65–66GASKET,MANIFOLD EXHAUST.....131–132GASKET,MIXER, FORD DSG423.....127GASKET,MUFFLER PERKINS(53883).....83GASKET,NOLFF AIR HORN(106144)*.....111–112

GASKET,THERM.HSNG O-RING.....111–112, 125

GASKET,THROTTLE ACTUATOR.....127GASKET,THROTTLE ACTUATOR***.....137GASKET,TIMMING CASE COVER.....87GASKET,TURTLE,DRV MTR,EDC.....197GASKET,WATER PUMP.....97GASKET-CYLINDER HEAD.....91–92GASKET-THERMOSTAT HSG.....91–92GATE LATCH CASTING--DRILLED.....219–220GAUGE, FUEL LEVEL, 20/30 GAL.....54GAUGE,OIL PRESSURE W/O SENDER....259GAUGE,OIL TEMP.....259GAUGE,VOLTAGE.....259GAUGE,WATER TEMP.....259GAUGE-SIGHT,LHA-LGTB***.....53–54, 57GENERATOR ASSY,ALT,12.5KW.....241GENERATOR COVER,ALT 12.5 KW.....241GENERATOR, 3kW, 120V/50Hz.....237GENERATOR, 3kW, 120V/60Hz.....237GENERATOR, 3kW, 240V/50Hz.....237GENERATOR,12.5 KW,ALT,GEN ONLY.....241GENERATOR,12.5 KW,W/O MOTOR***.....241GENERATOR,2500W HYD.220/50HZ.....233GENERATOR,3000W,HYDRAULIC***.....233GENERATOR,HYDRO-12KEP-21-3***.....241GFI/CIRCUIT BREAKER ASSEMBLY.....241GLOW PLUG,L1011.....105, 231GLOWPLUG (PERKINS 404-22).....91–92GROMMET,RUBBER,1.0X0.094X1.375....161–162

GUARD, HOSE PROTECTOR.....33GUARD,FAN,FORD/PERKINS,PAINTED.....95G U A R D , F O O T S W I T C H , W / D E C A LALUM.....161–162

GUARD,JIB HOSE.....157GUIDE RING W/RUBBER LIP.....99

HHALF MESH,8'PLATFORM,LH.....227HALF MESH,8'PLATFORM,RH.....227HALF SPROCKET, 10 TOOTH.....51

HALF SPROCKET, 9 TOOTH.....51HARN JOYSTICK ADAPTOR JS100........173, 175

HARNESS, GBOX, GAS/LP, S40/45.....79–80Harness, Gearbox, Function Manifold......177–179, 181–182

HARNESS, HYD GENERATOR.....79–80HARNESS, WELD GEN ENCLOSURE......79–80, 241

HARNESS,12/3,12V-PLAT,JIB,S45.....80HARNESS,12/3,12V-PLAT,NJ,S40.....80HARNESS,12V WORK LIGHTS.....79–80HARNESS,12V WORK LIGHTS,S40.....79–80HARNESS,12V WORK LIGHTS,S45.....79–80HARNESS,18/19,BOOM CABLE 1,S40.....80HARNESS,18/19,BOOM CABLE 1,S45.....80HARNESS,18/19,BOOM CABLE 2.....80HARNESS,18/19,BOOM CABLE 2,S45.....80HARNESS,ALARM.....80HARNESS,ANGLE LIMIT.....79–80HARNESS,BEACON,S40.....80HARNESS,BEACON,S80.....80HARNESS,DEUTZ ENGINE.....79–80HARNESS,DEUTZ ENGINE (F3L2011).....79–80

HARNESS,DRIVE ENABLE.....79–80HARNESS,DRIVE LIGHTS.....80HARNESS,ENG.PERKINS,404-22 ALT......79–80

HARNESS,ENGINE FORD DSG-423.....79–80HARNESS,ENGINE W/RELAY BOX T2.....80HARNESS,ENGINE,FORD,EFI,TIER 3......79–80

HARNESS,ENGINE,PERKINS,404-22....79–80HARNESS,EXT/RET LIMIT.....80HARNESS,FORD EFI 2004***.....79–80HARNESS,FORD ENGINE,EFI.....79–80HARNESS,FORD LRG 425 EFI*****.....80HARNESS,FORD STARTER.....127HARNESS,GBOX, 2003.....79–80HARNESS,GBOX,FUNCTN.MNFLD.....79–80HARNESS,GBOX,LOAD SENSE.....80HARNESS,GBOX,PERKINS,S40/45.....79–80HARNESS,GRND BOX,DEUTZ,S40/45.....79–80

HARNESS,HYD GEN.....80HARNESS,JIB BOOM.....79–80HARNESS,JIB KIT.....79–80HARNESS,JUMPER,MEGAJECTOR.....123HARNESS,LIFT/DRIVE CUT-OUT.....80HARNESS,LOAD SENSE OPT.....80HARNESS,OIL COOLER.....80HARNESS,PBOX***.....79–80HARNESS,PBOX,LOAD SENSE.....80HARNESS,PERKINS ENGINE.....79–80HARNESS,PLUG,NON-LOAD WEIGHING...69HARNESS,RPM SOLENOID RELAY.....103HARNESS,SECOND GLOW PLUG.....79–80, 231

HARNESS,SERVICE,PBOX J1.....79–80HARNESS,SERVICE,PBOX J2.....79–80HARNESS,SERVICE,PBOX J3.....79–80HARNESS,WORKLIGHT ACC.....79–80HEAT SHIELD, MSG425.....141HEAT SHIELD,ALTERNATOR,FORD........131–132, 139

HEAT SHIELD,DEUTZ STARTER.....107–108HEATER,FREEZE PLUG,FORD LRG423...231HEATER,FREEZE PLUG,PRKINS40422....231

HINGE,.375X.120THK.,SLOTTED.....71, 73HINGE,PLAT CONTROL BOX COVER.....223HOOK,BATT HOLD DOWN,10".....145HORN,12VDC,SPADE TERMINALS***......53–54, 57

Hose Assembly - Components: Genie partnumbers 48841, 48846 and 94358 @ 22inches.....203

HOSE ASSEMBLY, 1".....209–210HOSE ASSEMBLY, 1/2".....235HOSE ASSEMBLY, 3/8".....265HOSE ASSEMBLY, 5/8".....235HOSE ASSEMBLY,1".....209–210HOSE ASSEMBLY,1/2".....203, 205, 229, 235HOSE ASSEMBLY,1/2",90 FEM,STR.......199, 203

HOSE ASSEMBLY,1/4".....213, 215HOSE ASSEMBLY,3/4".....210, 247HOSE ASSEMBLY,3/4" STR-STR.....199, 203HOSE ASSEMBLY,3/4",-10-12 90F,.....245HOSE ASSEMBLY,3/8".....199, 201, 203, 205HOSE ASSEMBLY,5/8".....235HOSE ASSEMBLY,LP GAS 174" LONG.....54HOSE ASSEMBLY,LP GAS-86" LNG**.....54HOSE ASSEMBLY,LP. 137".....54HOSE ASSY - 1/2,45 FEM STR FEM.....205HOSE ASSY 1/4,STR FEM,STR MALE.....213HOSE ASSY 3/8".....101HOSE ASSY 3/8,90 FEM,STR FEM....209–210HOSE ASSY,1 1/4"STR FEM,STR FE......209–210

HOSE ASSY,1/2",45 FEM,STR FEM........199, 203

HOSE ASSY,1/2",90F,STR F.....245HOSE ASSY,1/2,45 FEM,STR FEM....203, 205HOSE ASSY,1/2,45 FEM,STR FEM**.....239HOSE ASSY,1/2,90 FEM,STR FEM.........201, 205, 209–210, 235, 239, 245

HOSE ASSY,1/2,90 FEM,STR FEM**.....239HOSE ASSY,1/2,90 FEM,STR FEMM......199, 201, 203, 205, 207, 209–210

HOSE ASSY,1/4".....215HOSE ASSY,1/4" STR FEM STR FEM.....213, 215

HOSE ASSY,1/4",90 F,STR FEM.....209–210HOSE ASSY,1/4",STR FEM,STR FEM.......61, 71, 209–210

HOSE ASSY,1/4"STR FEM,STR FEM......213, 215

HOSE ASSY,1/4"STR FEM,STR FEM*.....213, 215

HOSE ASSY,1/4,45 FEM,STR FEM....213, 215HOSE ASSY,1/4,90 FEM,STR FEM.........199, 201, 203, 205, 207, 209–210, 215, 235, 239

HOSE ASSY,1/4,90 FEM,STR FEM**......199, 203

HOSE ASSY,1/4,90 FEM,STR FEMM......209–210, 213, 215

HOSE ASSY,1/4,STR FEM,STR FEM......210, 213, 215

HOSE ASSY,3/4 100R1.....210, 247HOSE ASSY,3/4 STR FEM.....210, 247HOSE ASSY,3/4",10-12 90 F,ST F.....245HOSE ASSY,3/4",90F,STR F.....245HOSE ASSY,3/4',45F,STR F.....245HOSE ASSY,3/4,45 FEM,STR FEM.........199, 201, 203, 205

HOSE ASSY,3/4,90 FEM,STR FEM.........199, 201, 203, 205, 209–210

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HOSE ASSY,3/4,90 FEM,STR FEM**......209–210

HOSE ASSY,3/4,STR FEM,STR FEM......209–210, 247

HOSE ASSY,3/8 FEM-FEM.....207HOSE ASSY,3/8",45 FEM,STR FEM........213, 215

HOSE ASSY,3/8"STR FEM, STR FEM.....209–210, 213, 215

HOSE ASSY,3/8"STR FEM,STR FEM......209–210

HOSE ASSY,3/8, 45 FEM,STR FEM...209–210HOSE ASSY,3/8,45 FEM,STR FEM....213, 215HOSE ASSY,3/8,90 FEM,STR FEM....213, 215HOSE ASSY,3/8,90 FEM,STR FEM/8.....207HOSE ASSY,3/8,90 FEM,STR FEMM......213, 215

HOSE ASSY,3/8,90 FEMLG,STR FEM.....209–210

HOSE ASSY,FORD OIL DRAIN 1/2".....115HOSE ASSY,SAE J2260/J2044.....53–54HOSE ASSY.1/4",45°FEM STR FEM.......213, 215

Hose Cover.....157HOSE COVER,LOWER CABLE TRACK.....153HOSE END,MALE.25 X .25 MPT.....57HOSE FITITNG,BRASS,AIR CLEANER....115, 119–120

HOSE GUIDE, JIB.....159HOSE HANGER, DRIVE CHASSIS.....47HOSE HANGER, MSG425.....143HOSE HANGER,DRIVE CHASSIS,PTD.....35–36

HOSE, CLEAN AIR, MSG425.....141HOSE, COOLANT BYPASS, DSG423.....127HOSE, COOLANT BYPASS, MSG425.....137HOSE, COOLANT, VAP, MSG425.....143HOSE, RAW AIR, MSG425.....141HOSE, UPPER RADIATOR......111–112, 117, 125

HOSE, UPPER RADIATOR, MSG425.....141HOSE, WATER PUMP (53383).....87HOSE, WATER PUMP (PERKINS 404).....97HOSE,1/4 FUEL LINE,SAE 30R7.....57HOSE,2.0 ID X 2.0" LG.....123HOSE,3/4" COOLANT.....119–120HOSE,3/4,LP***.....123, 135HOSE,5/16 FUEL,SAE 30R7.....53–54, 57HOSE,90DEG 2.5" AIR INTAKE.....251HOSE,AIR 3/8.....129, 139HOSE,AIR CLEANER.....108HOSE,AIR CLEANER TO INTAKE.....95, 119–120

HOSE,AIR INLET.....95HOSE,AIR INT.2.5 IDX12" W/450.....115HOSE,AIR INTAKE 2.5" I.D........85, 103, 105, 251

HOSE,AIR INTAKE 2.75" I.D......103HOSE,AIR INTAKE,2.25" ID.....111–112HOSE,AIR INTAKE,2.25"IDX5.75".....111–112HOSE,AIR INTAKE,2.625"IDX2.50".....111–112HOSE,AIR,MIXER.....131–132HOSE,COOLANT,REG INTAKE.....135HOSE,FIRE RES.,5/8 ID,BULK.....115HOSE,FUEL,3/16,SAE 30R7.....57HOSE,FUEL,5/16 HIGH PRESSURE**......54, 123

HOSE,HUMP 3" TO 4".....251HOSE,LOWER RADIATOR.....135

HOSE,LOWER RADIATOR,Z45.......117, 119–120

HOSE,LOWER,RADIATOR,PERKINS.....95HOSE,OVERFLOW,RADIATOR.....135HOSE,RETURN,ENGINE.....132HOSE,UPPER RADIATOR.....131–132HOSE,UPPER RADIATOR,PERKINS.....95HOSE,UPPER RADIATOR,Z45.....119–120HOSE,VAC 3/16 FORD TIER II.....123HOSE,VAPOR,LP SPECIFIC.....111–112HOSE,WATER INLET,LRG425 EFI....111–112, 115

HOSE-HEATER,5/8 ID-BLACK....119–120, 143HOUR METER,10-80 VOLTS***.....65–66HOUSING,PUMP MOUNT (54573).....91–92HOUSING,PUMP MOUNT (64079).....125HOUSING,THERMOSTAT (53883).....87HOUSING,THERMOSTAT,PERKINS 104.....97HOUSING,WORKLIGHT***.....217, 220HUB ASSEMBLY MODEL#60-8.....24HUB,2WD,FRONT***.....24HYDRAULIC MOTOR 3000W GENER.....233HYDRAULIC TANK ASSY W/SYMB DEC....53–54, 57

HYDRAULIC TANK ASSY W/WORDDEC.....53–54, 57

IIDLER BRACKET.....129, 139IDLER, COMPLETE Ø10.3 OD MINI TELE...51INJECTOR - DEUTZ F4L1011F.....101INJECTOR PUMP - DEUTZ F4L1011F.....101INJECTOR, FUEL(DEUTZ F3L2011F).....107–108

INJECTOR, FUEL, MSG425.....137INNER CONE - MODEL 60-8.....24INPUT CARRIER,SUB-ASSEMBLY.....30, 35–36, 42–43

INTAKE MANIFOLD, MSG425.....137ISOLATOR, VAP. REG, MSG425.....143ISOLATOR,AIR FILTER MOUNT......117, 123, 135, 143

ISOLATOR,ENGINE VIBRATION..........95, 97, 105, 107–108, 125, 135

ISOLATOR,ENGINE VIBRATION***.....143ISOLATOR,VIBRATION,LG,RD&WH***......89, 99, 117

ISOLATOR,VIBRATION,M8 M/M.....135ISOLATOR,VIBRATION,M8 MALE/FEM.....91–92

JJam Nut, 5/8" Plated.....51JIB BOOM ASSY W/WORD DECAL...157, 159JOYSTICK.....169JOYSTICK CONNECTOR ASSEM,AMP.....169JOYSTICK CONNECTOR ASSEM,DEUT...169JOYSTICK W/HARN ADPTR KIT RCKR.....173JOYSTICK W/HARN ADPTR, 1 AXIS.....173JOYSTICK W/HARN ADPTR, 2 AXIS.....173JOYSTICK,1 AXIS ROCKER,DEUTSCH.....175JOYSTICK,1 AXIS,DEUTSCH.....175JOYSTICK,2 AXIS,DEUTSCH.....175JOYSTICK,DUAL AXIS W/KNOB.....175JOYSTICK,SINGLE AXIS W/KNOB.....175JOYSTICK,SINGLE AXIS W/STEER.....175JUMPER,THROTTLE BODY,FORD 2.5L.....80

KKEY SINGLE***.....65–66KEY,LATCH, 1 PAIR (28125).....71, 73KEY,SINGLE***.....65–66KEYS,10 PACK***.....65–66KEYSWITCH,3 POS W/KEYS,LOCKING....65–66

KEYSWITCH,3 POS. W/KEYS***.....65–66KEYSWITCH,3POS.MNTND.DR WKEY**...65–66

KIT CB 10A T2 RPM SOLENOID 2W....91–92, 105

KIT, AUX TOP RAIL SUPPORT.....219–220KIT, DSG423 COOLANT OUTLET.....127KIT, FIELD INSTALL, SWING GATE.........219–220

KIT, FOOTSWITCH, S40/S60/S80.....162KIT, HARDWARE (54573).....92KIT, HEAT GUARD, DEUTZ STARTER.....107–108

KIT, VAC CAP REPLC, DSG-423.....127KIT,CONTROL BOX COVER.....223KIT,COVER,TORQUE HUB,45553***....27, 36, 39

KIT,FBA STYLE COUPLER,FORD.....131–132KIT,FBA STYLE COUPLER,PERKINS.....92KIT,FBA STYLE COUPLER,SAE8.....107–108KIT,FITTING,REGULATOR DSG-423.....135KIT,FORD EFI UPDATE,BASE***.....111–112KIT,GASKET,UK POWER TO PLAT..........165–166

KIT,KEYSWITCH SVC BB & SM BOOM.....65–66

KIT,KEYSWITCH SVC BB&SM CE.....65–66KIT,LOADSENSE,UPGRD.....225KIT,NOLFF LPG.....111–112KIT,OP SWITCH,DEUTZ.....103, 107–108KIT,PANEL CRADLE,CE.....261KIT,PRIMER BULB.....105KIT,PUMP SHIM,SAUER M46.....197KIT,S45 DRIVE CHASSIS CW.....61KIT,SEAL,3CC PUMP***.....92, 197KIT,SLAVE CYL PIN.....157, 159KIT,SWING GATE W/SPRING.....219–220KIT,TORQUE HUB COVER (45553)**.....36, 39KIT,TORQUE HUB COVER(101584)**.......30, 35–36, 42–43

KIT,WELD LEADS ASSY,V275S.....243KIT,WHEEL LOAD DECAL S40.....11–13KIT,WHEEL LOAD DECAL S40 2ND.....11–13KIT,WHEEL LOAD DECAL S40 3RD.....11–13KIT,WHEEL LOAD DECAL S40 4TH.....11–13KIT,WHEEL LOAD DECAL S45.....11–13KIT,WHEEL LOAD DECAL S45 2ND.....11–13KIT,WHEEL LOAD DECAL S45 3RD.....11–13KIT,WHEEL LOAD DECAL S45 4TH.....11–13KNOB,JOYSTICK, 62390/62391.....173, 175KNOB,ROCKER JOYSTICK 75565.....173, 175

LL.P.TANK LATCH.....54, 263LARGE FOOT SWITCH COVER.....219–220LATCH,DRAW.....223LATCH,SLIDE, FLUSH MOUNT STYLE.....223LATCH,T-HANDLE,5 SIDED W/KEYS*.......71, 73

LEFT MAST WIPER MOUNT,S40.....255LENS,AMBER,STROBE,FIREBOLT.....217

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LEVEL SENSOR,LS60,YL,2.5X4.5.....59LEVEL,BUBBLE,2 DEGREE.....27, 29–30, 39, 41–43

LEVER ALTERNATOR, (53883).....87LEVER, ALTERNATOR (PERKINS 404.....97LEVER,GOVERNOR ACTUATOR,PTD.....107–108

LH COVER W/WRD DECALS.....71LID ASSY,CONTROL BOX COVER PLT.....223LIFT PUMP (FUEL).....92LIGHT,INDICATOR,AMB.,12V,ENG......65–66LIGHT,INDICATOR,RED,14V***.....65–66, 169LIMIT SWITCH BRKT,DRIVE,PAIN.....61LINING KIT, BRAKE, 4HP***.....30, 35–36, 42–43

LINING KIT,AUSCO BRAKE***.....27, 39LINING KIT,BRAKE,OMNI.....30, 35–36, 42–43LOAD SUPPORT W/BEARINGS.....225LOCK,RECEP 12 WAY, 14-18GA.....171LOCK,RECEP 4 WAY,12-14GA.....65–66, 171LOCK,RECEP 4 WAY,14-18GA.....171LOCKNUT,ELEC,1/2"......59, 65–66, 171, 237, 241

LOCKNUT,ELECTRIC,1" NPT.....241LOCKOFF,LP,FORD DSG-423.....135, 143LOUVER PNL BK RT,PERKINS,PTD.....253LOWER IDLER FORD DSG-423.....129LOWER IDLER PULLEY, MSG425.....139LP.TANK BRACKET TALL WLDMNT.....54LPG Hose Assembly.....263LPG Tank Mount.....263LPG TANK,OPTION.....263LUG BOLT,5/8-18,WHEEL HUB.....24LUG,STUD/WHEEL (88887).....24LUG,WHEEL STUD,5/8-18,W1/4HB**........27, 35–36, 39

LUGFL&RING ASSY KIT CE S40/Z60.......29–30, 41–43

LUGFL&RING ASSY KIT HI FLO S40...29–30, 41–43

LUGFL&RING ASSY KIT,FM,AIR,S40........29–30, 41–43

MMALE PIPE THD,1/4" SER,3/8"X18.....229MANIFOLD ASSEMBLY, GEN.....237MANIFOLD,BRAKE VALVE,S40/S45**.....191MANIFOLD,BRAKE/2 SPD W/QD PLG*.....191MANIFOLD,DRIVE OIL DIVERTER***.....195MANIFOLD,EXHAUST TURBO.....131–132MANIFOLD,GENERATOR.....193MANIFOLD,INTAKE FORD DSG-423.....127MANIFOLD,JIB SELECT W/QD PLUG*.....193MANIFOLD,MULTI-FUNCTION, S40........177–179

MANIFOLD,MULTI-FUNCTION, S45........177–179

MANIFOLD,MULTI-FUNCTION,S40....181–182MANIFOLD,MULTI-FUNCTION,S45....181–182MANIFOLD,ROTATOR,CB***.....193MANIFOLD,TRACTION,2WD.....187, 189MANIFOLD,TRACTION,4WD.....49MANIFOLD,TRACTION,4WD***.....189MANIFOLD,TRACTN,4WD,(S)SERIES*.....185MANIFOLD,TURNTABLE ROTATION.....63MANIFOLD,TURNTABLE ROTATION***.....63MANUAL BOX W/DECALS***.....162MANUAL,OPERATORS PERKINS 404......91–92

MANUAL,WORKSHOP FORDLRG425EFI.....111–112

MAP SENSOR, DSG-423.....127, 137MAP SENSOR, EFI.....111–112, 123MARKING TAGS,# 1-10,WIELAND.....69MARKING TAGS,# 11-20,WIELAND.....69MARKING TAGS,# 21-30,WIELAND.....69MARKING TAGS,# 31-40,WIELAND.....69MARKING TAGS,# 41-50,WIELAND.....69MEGAJECTOR,FUEL KIT.....123MESH,HALF,LH,6'PLATFORM.....227MESH,HALF,RH,6'PLATFORM.....227MESH,HALF,SWING GATE***.....227MIDRAIL GUIDE ( HOOK ).....162MIXER, MSG425.....137MIXER,AIR VALVE,TIER II FORD**.....123MIXER,LPG,DSG-423.....127MODULE,IGNITION/START,12/24V.....69MODULE,LOAD SENSE 2007.....225MODULE,SX CONTROLLER,LOW AMP....241MODULE,TIME DELAY ON BREAK 4S.....69MOTOR -HYD.2500W GENER REFURB....233MOTOR COVER,PLASTIC-DPL**.....47MOTOR,12VDC,77066.....59MOTOR,HYD 12.5KW GEN,21CC***.....241MOTOR,HYD,25CC FIXED***.....36, 241MOTOR,HYDRAULIC,AXIAL PORTS***.....27, 39

MOTOR,PISTON,LC25,6.5 DEG,13T....36, 42–43, 47, 49

MOTOR,PISTON,LC30,10 DEG,13T**.....30MOTOR,TURNTABLE ROTATION***.....63MOUNT,RAD.SUPPT,LH,BLUE.....117MOUNT,SWITCH.....225MOUNTING BAND,MUFFLER,8.0".....132, 141MPT,CPLR,1/4"SER,3/8"X18.....229MUFFLER BRACKET, PAINTED.....83MUFFLER, PERKINS.....83MUFFLER,6".....95MUFFLER,CAT/SPARK,DEUTZ.....105MUFFLER,DEUTZ.....101, 105MUFFLER,FORD LRG S40-60-80***.....115

NNIPPLE,DIAGNOSTIC,#4 PORT***...178–179, 185, 210

NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV....177–179, 181–182, 207, 210

NIPPLE,HEX,130137-4-4.....259NON-STEER AXLE ASSY...27, 29–30, 39, 41–43

Non-steer Axle Cover.....39NUT - PLASTIC,RING FOR ALARMS...75, 77, 169, 217, 225

NUT KIT W/COIL ORINGS.....181–182NUT, CP521-1 VALVE.....193NUT, EXH. MANIFOLD, MSG425.....139NUT, PROPORTIONAL VALVE.....182NUT,COIL (107745).....182NUT,HEX,1-8.....61, 75, 77NUT,HEX,1/4-28.......45, 85, 91–92, 103, 107–108

NUT,HEX,5/16-18.....83, 101NUT,HEX,FLANGE 5/8-18,GRD 8 ZI.....29–30, 41–43, 47, 49

NUT,HEX,M8,PLASTIC.....267NUT,HEX,NYLOCK,1/2-13 UNC,ZN.....51NUT,LOCKING-LG.FLANGE,1/4-20.....141

NUT,LOCKING-LG.FLANGE,5/16-18.......129, 135, 141

NUT,LOCKING-LRG.FLANGE,3/8-16.......117, 125, 135, 143

NUT,LP NYLOCK,1/2-13.....19, 21, 33, 47NUT,LP NYLOCK,1/4-20.....89, 103, 153, 219–220, 223, 227, 241, 253, 255, 257, 261, 267

NUT,LP NYLOCK,3/8-16........53–54, 89, 103, 115, 125, 153, 157, 261

NUT,LP NYLOCK,5/16-18...36, 53–54, 71, 73, 91–92

NUT,LUG,5/8-18 X 90 DEGREE,Z45....29–30, 41–43

NUT,MUFFLER PERKINS 10MM.....83NUT,NYLOCK,1-8.....23–24, 77, 165–166NUT,NYLOCK,1/2-13.....95, 97, 105, 107–108, 117, 125, 131–132, 135, 143, 237, 241

NUT,NYLOCK,1/4-20.....45, 59, 71, 73, 89, 91–92, 95, 107–108, 115, 119–120, 123, 131–132, 135, 143, 149, 151, 153, 159, 161–162, 219–220, 225, 227, 251, 255, 267

NUT,NYLOCK,10-24.....85, 103, 123NUT,NYLOCK,10-32....45, 61, 69, 71, 73, 111–112, 217

NUT,NYLOCK,3/8-16.....19, 33, 53–54, 57, 75, 77, 92, 95, 97, 103, 105, 107–108, 115, 117, 119–120, 123, 125, 131–132, 135, 141, 143, 145, 155, 157, 159, 162, 165–166, 225, 227, 233, 241, 243, 247, 251, 267

NUT,NYLOCK,5/16-18........53–54, 57, 71, 73, 85, 95, 105, 108, 119–120, 123, 143, 237, 241, 243

NUT,NYLOCK,5/8-11.....59, 89, 99, 117, 147NUT,NYLOCK,6-32.....65–66, 171NUT,NYLOCK,M10X1.50.....91–92NUT,NYLOCK,M12X1.75.....131–132NUT,NYLOCK,M8X1.25.....135, 143NUT,SOLENOID.....191, 195NUT,SOLENOID VALVE.....178–179, 182NUT,SOLENOID,2POS 3WAY.....178–179, 191NUT,SPINDLE,1-14.....24NUT,WING,1/4-20.....97, 145NUT-COIL SHORT.....193NUT-FLANGE, 8MM (62849).....95NUT-FLANGE,7/16-14.....115NUT-SOLENOID VALVE (52885)......177–179, 182

NUTSERT,1/4-20,STEEL CAD PLTD.....66, 69

OO-RING KIT (ORFS FITTINGS)..45, 177–179, 181–182, 185, 187, 189, 191, 235

O-RING KIT,FIELD SVC,ALL PROD........177–179, 181–182, 185, 187, 189, 191

O-RING***.....197O-RING, DO1 VALVE.....193O-RING, FUEL LIFT PUMP.....105O-RING, PROPORTIONAL VALVE.....182O-RING, RIBBED, MSG425.....137O-RING, ROTATOR MANIFOLD.....193O-RING, SMOOTH, MSG425.....137O-RING, TORQUE HUB.....27, 36, 39O-RING,2-010,VITON.....30, 35–36, 42–43O-RING,2-044 BUNA***.....27, 36, 39O-RING,2-157,VITON***.....30, 36, 42–43, 47, 49

O-RING,END COVER,4HP/4HB***......30, 35–36, 42–43

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O-RING,END COVER,OMNI.....30, 35–36, 42–43

O-RING,JOYSTICK, 62390/62391.....173O-RING,MIXER,RIBBED,DSG-423.....127O-RING,MIXER,SMOOTHED,DSG-423.....127O-RING,MOTOR TO BRAKE***.....27, 39O-RING,ORFS,-12.....241O-RING,PIPE PLUG KIT,OMNI......30, 35–36, 42–43

O-RING,SEAL RING,1" NPT.....241O-RING,SPACER #115***.....233OIL COOLER W/FAN, 12VDC.....247OIL DRAIN PLUG.....131–132OIL FILLER CAP FOR LRG ENGINE.......111–112, 125

OIL FILTER - PERKINS.....91–92OIL FILTER, MSG425.....137OIL FILTER,DSG-423.....127OIL INDICATOR, MSG425.....137OIL PAN HEATER,DEUTZ,120V,150W.....231OIL TEMP SENSOR, DEUTZ F4L2011.....103OPITON,GAGE,FORD 2007,Z60 SVC.....259OPT,PLAT LD SENSE S40/45-2008.....225OPT,PRECLEANER,DEUTZ,S40.....251OPT,PRECLEANER,PERKINS,S40.....251OPT.,TOEBOARD,6' TRI ENTRY.....219–220OPT.,TOEBOARD,8'TRI ENTRY.....219–220OPTION, 12V WORK LIGHTS, S40....219–220OPTION, 12V WORK LIGHTS, S45....219–220OPTION,6' HALF MESH PLAT/GATE.....227OPTION,8' HALF MESH PLAT/GATE.....227OPTION,DRIVE LIGHTS.....217OPTION,FULL GAUGE,DEUTZ.....259OPTION,FULL GAUGE,FORD.....259OPTION,FULL GAUGE,PERKINS.....259OPTION,FULL GAUGE,PERKINS404.....259OPTION,GAUGE,DEUTZ F3L 2011.....259OPTION,GAUGE,FORD TIER II.....259OPTION,GLAZIER PACKAGE,ANSI.....261OPTION,OIL COOLER SERV.....247OPTION,PLAT SUPPORT,4/5FT SRV......165–166

OPTION,PLAT SUPPORT,STD,LRGBM.....165–166

OPTION,PLATFORM CONTROL COVER...223OPTION,ROCKER STEER.....169OPTION,WORKLIGHT,12 VOLT.....219–220ORFICE, 0.040".....189ORIFICE DISC,.030,CONE.....195ORIFICE PLUG, 0.070".....187, 189ORIFICE PLUG,M6X1,0.025.....191ORIFICE,0.025".....191ORIFICE,0.040".....187OSCILLATE VALVE LINKAGE.....45OSCILLATE,CYLINDER S40/45.....19, 33OUTER CONE - MODEL 60-8.....24OUTLET,110V GFCI***.....165–166

PPAD,EXTENSION CYLINDER,BOTTOM.....149PAD,EXTENSION CYLINDER,TOP.....149PAD,REST,1"THICK,FLANGED.....261PADDING,FOAM 3.5"OD X 1.50"ID.....267PADDING,FOAM,3.0"X1.50ID 90DEG.....267PANEL, ENCLOSURE, LINCO WELDER....241PANEL,LOUVER,FRONT,LEFT.....253PANEL,LOUVER,FRONT,RIGHT,PTD.....253PANEL,LOUVER,FRONT,RIGHT,TIER2.....253PANEL,LOUVER,REAR,LEFT.....253

PANEL,LOUVER,REAR,RIGHT.....253PIN ASSEMBLY,TURNTBLE ROTATION.....61PIN ASSY, RETAINER, SS I & II.....61PIN, ROLL, SST, .25 X 2.25.....47PIN,0.75DIAX5.75LG,CHAMFER.....225PIN,1.00DIAX11.05LG,2RING.....151PIN,1.00DIAX2.88LG,1HOLE....19, 21, 33, 147PIN,1.00DIAX6.67LG,2RING.....149PIN,1.00DIAX8.38LG,2RING.....151PIN,1.00DIAX9.46LG,2RING.....149PIN,1.25DIAX14.45LG,2HOLE.....157, 159PIN,1.25DIAX3.00LG,1HOLE.....19, 33PIN,1.25DIAX3.37LG,1HOLE.....147PIN,1.25DIAX5.25LG,1HOLE.....155, 157, 159PIN,1.25DIAX7.00LG,1HOLE.....157, 159PIN,1.25DIAX7.17LG,2RING.....155PIN,1.25DIAX7.25LG,1HOLE.....19, 33PIN,1.25DIAX7.88LG,1HOLE.....155, 157, 159PIN,1.25DIAX8.30LG,2RING.....157, 159PIN,1.25DIAX9.50LG,1HOLE.....157, 159PIN,1.50 DIA X 5.63 LG,1 HOLE.....147PIN,1.50DIAX17.25LG,1HOLE.......19, 21, 27, 30, 33, 39, 43

PIN,1.50DIAX4.125LG, 1HOLE.....47PIN,1.50DIAX4.76LG,2HOLE.....19, 21, 33, 47PIN,1.50DIAX6.38LG,1HOLE.....147PIN,1.50DIAX7.75LG,1HOLE.....147PIN,CLEVIS,1 X 2.5 LG......19, 21, 33PIN,CLEVIS,1.25 X 6.0,ZINC.....265PIN,COTTER,.219 X 1.75.....24PIN,LOCK,SHORT***.....219–220PIN,PRIM.BOOM,16.0 X 1.5 INCH.....149, 151PIN,ROLL,SST,.25 X 2.25.....19, 21, 33PIN,TOW PACKAGE.....265PINCH GUARD RAIL,8' PLATFORM**.....219–220

PIPE CRADLE ASSY. SERV (ONE)**.....227PIPE PLUG KIT,OMNI.....30, 35–36, 42–43PIPE,COOLANT RETURN, MSG425.....139PIPE,COOLANT RETURN,FORD 2.3L.....131–132

PLAT ASSEMBLY,4FT,ASIA/S AM.....166PLAT ASSEMBLY,4FT,AUSTRALIA.....165–166PLAT ASSEMBLY,5FT,ASIA/S AM.....166PLAT ASSEMBLY,5FT,AUSTRALIA.....165–166PLAT ASSEMBLY,6FT,ASIA/S AM.....166PLAT ASSEMBLY,8FT,ASIA/S AM.....166PLAT RAIL ASSY,6FT,AUSTRALIA.....166PLAT RAIL ASSY,8FT,AUSTRALIA.....166PLAT RAILW/DECALS 6FT 500LB AN.....165–166

PLAT RAILW/DECALS 8FT 500 ANSI......165–166

PLAT RAILW/DECALS,4FT,500LB AN.....165–166

PLAT RAILW/DECALS,5FT,500LB AN.....165–166

PLAT.CNTRL.BOX ASSEMBLY.....169PLAT.CNTRL.BOX W/DECAL.....169P L A T . C O N T R O L B O XGUARD,FORMING.....223

PLATE, INT. MFLD ADAP, MSG425.....139PLATE, INT. SHRD SEAL, MSG425.....143PLATE, PUMP MOUNT, PAINTED.....83PLATE, SWING COVER, S40/S45.....75, 77Plate, Wheel.....51PLATE,AIR FILTER MOUNT,FORD.....123PLATE,BULKHEAD, OIL COOLER.....247PLATE,CABLE TRACK,PAINTED.....153

PLATE,CHASSIS ATTACHMENT.....265PLATE,CLAMP.....153PLATE,ENGINE MOUNT,PAINTED.....117PLATE,ENGINE SUPPORT SPACER.....143P L A T E , G E N E R A T O RMOUNTING,PAINT.....233

PLATE,LATCH,BLUE,PAINTED.....71, 73PLATE,PIN RETAINER.....61PLATE,PRE-CLEANER,PAINTED.....251PLATE,PUMP MOUNT,FORD,PAINTED.....115PLATE,REAR ENGINE MOUNT,PNTD.....131–132

PLATE,UK POWER TO PLATFORM.........165–166

PLATE,UK,POWER TO PLAT.....237Platform Assemblies with Decals=========================.....161–162

PLATFORM ASSEMBLY,4FT,CE/UK.....166PLATFORM ASSEMBLY,5FT,CE/UK.....166PLATFORM ASSY 4FT W/DECAL A/SO...161–162

PLATFORM ASSY 4FT W/DECALSANS.....161–162

PLATFORM ASSY 4FT W/DECALSAUS.....161–162

PLATFORM ASSY 4FT W/DECALSEUR.....161–162

PLATFORM ASSY 5FT W/DECALSANS.....161–162

PLATFORM ASSY 5FT W/DECALSASA.....161–162

PLATFORM ASSY 5FT W/DECALSAUS.....161–162

PLATFORM ASSY 5FT W/DECALSEUR.....161–162

PLATFORM ASSY 6FT W/DECALSANS.....161–162

PLATFORM ASSY 6FT W/DECALSASA.....161–162

PLATFORM ASSY 6FT W/DECALSAUS.....161–162

PLATFORM ASSY 6FT W/DECALSEUR.....161–162

PLATFORM ASSY 8FT W/DECALSANS.....161–162

PLATFORM ASSY 8FT W/DECALSASA.....161–162

PLATFORM ASSY 8FT W/DECALSAUS.....161–162

PLATFORM ASSY 8FT W/DECALSEUR.....161–162

Platform Control Box Assembly.....162Platform Flooring.....162PLATFORM RAIL ASSY, 6FT ANSI.....165–166PLATFORM RAIL ASSY, 8FT, ANSI....165–166PLATFORM RAIL ASSY,6FT,CE/UK.....166PLATFORM RAIL ASSY,8FT,CE/UK.....166Platform Rotator.....165–166PLUG AND CAP KIT-SERVICE,37°**.......177–179, 181–182, 185, 187, 189, 191

PLUG AND CAP KIT-SERVICE,ORFS*......45, 177–179, 181–182, 185, 187, 189, 191, 235

PLUG, OIL DRAIN, MSG425.....139PLUG, SANTOPRENE .5 BLACK DOME....65–66, 169

PLUG,070109-8.....115PLUG,4-WIRE,3-PHASE,50A.....243PLUG,DOWEL,1/4 PLASTIC.....171PLUG,ELECTRICAL,220/50,NOVON.....59

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PLUG,ELECTRICAL,DOMESTIC.....59, 237PLUG,FUSED,250V,13AMP,U.K.**.....59PLUG,MAGNETIC,SAE-6***.....53–54, 57PLUG,NYLON .188 BLACK DOMED.....65–66PLUG,NYLON 1.12 BLACK DOMED.....171PLUG,NYLON 2.093 BLACK DOMED.....65–66PLUG,ORIFICE,0.052 INCH.....185PLUG,ORIFICE,0.070.....185PLUG,PWR,UK,16AMP,3PIN,BLK.....59, 237PLUG,SQUARE HEAD,3/4 MPT.....53–54, 57PLUG,STEEL SOCKET,SAE090109B-6.....85, 101

POWER UNIT,AUX PUMP 12VDC.....59PRECLEANER,AIR INTAKE.....251PRECLEANER,AIR INTAKE***.....251PRIMARY BOOM ASSY, S40.....149PRIMARY BOOM ASSY, S45.....151PRIMARY BOOM ASSY,S40.....149PRIORITY FLOW CONTROL VALVE.....233PULLEY AND TENSIONER,DSG423.....129PULLEY, WATER PUMP.....97PULLEY, WATER PUMP (704-30).....87PULLEY,CRANKSHAFT (53883).....87PULLEY,FORD ENGINE,LRG-423***.......111–112, 125

PULLEY,UPPER IDLER.....129PULLEY/TENSIONER, MSG425.....139PUMP ASSY,AUX.POWER UNIT 89617.....59PUMP ASSY,M46 + 17CC.....197PUMP ASSY,M46 + 17CC + 6CC.....197PUMP M46 VAR PISTON 2.8 CIU.....197PUMP M46 VAR.PISTON 2.8 C.I.U.....197PUMP MOUNT KIT, PERKINS DSL.....91–92PUMP MOUNT,FORD DSG423........131–132, 141

PUMP WATER (PERKINS 404)***.....97PUMP, FUEL LIFT, F4L1011F.....103PUMP, FUEL, LRG425, WALBRO.....53–54PUMP, LIFT INLET PORT (53883).....85PUMP, WATER, WITH GASKET.......111–112, 125

PUMP,FUEL 2011 DEUTZ **.....105PUMP,FUEL F3L 2011F DEUTZ***.....105PUMP,INJECTION,DEUTZ F3L2011F......107–108

PUMP,LIFT 1.025 C.I.***.....197PUMP,LIFT(FUEL) PERKINS(54555).....92PUMP,PRIMER,PERKINS***.....91–92

RRADIATOR HOSE, LOWER.....89RADIATOR HOSE, UPPER.....89RADIATOR MOUNT, LH, PAINTED.....89RADIATOR MOUNT, RH PAINTED.....89RADIATOR SHROUD, S40 MSG425.....143RADIATOR,FORD DSG423.....135, 143RADIATOR,FORD,LRG.....117RADIATOR,FORD/PERKINS***.....95, 119–120RADIATOR,PERKINS,GM.....89Railing Assemblies with Decals=========================.....165–166

RAILING CATCH CASTING--DRILLED.....219–220

RAILING,PINCH GUARD,6' BLUE.....219–220REAR ENGINE MOUNT,PAINTED.....125RECEPTACLE, 120VAC, 20A, GFCI.....241RECEPTACLE,UK,110V.....237RECEPTCL,LOCK 3-PH,50A,4 WIRE.....243RECTIFIER ASSEMBLY.....233

REDUCER,520123-8-4.....239REDUCER,RUBBER 3.0 - 2.5.....251REGULATOR,LP,MODEL J NOLFF.....115REGULATOR,LPG.....119–120REGULATOR,LPG,DSG-423.....135REGULATOR,PRESSURE-COMP......182RELAY SOCKET,70AMP.....79–80RELAY, STARTER, Z45GP91.....125RELAY,12VDC,70AMP,SEALED.....79–80RELAY,OMRON,DPDT,12V.....69, 241RELAY,PWR/FUEL,FORD DSG423....127, 137RELAY,SEALED 30/40 AMP.....103RELAY,SOCKET,OMRON.....69, 241RELAY,SPDT,12V(AUTO) PLUG IN**.....69, 80RELAY,SPDT,12V(AUTO)**.....79–80RELAY,STARTER,FORD DSG423.....127, 137RELAY,TIME DELAY,2 SEC,10A.....225RELAY,TIME DELAY,2 SEC,30A.....225RELIEF,VALVE 270 PSI.....195REPAIR LINK, 4 LINKS PLATED.....153RESISTOR ASSY, LINCOLN WELDER.....241RESISTOR,10 OHM,25 WATT.....171REST PAD,S40,BOOM REST.....75, 77RETAINER,GAS SPRING***.....71, 73RETAINER,SPRING,1.21 X .375.....225RETAINING RING.....233RIGHT MAST WIPER MOUNT,S40.....255RING GEAR,DEUTZ F3 & F4L1011F.....101RING GEAR,DEUTZ F3L2011F.....108RING,OIL SEAL, 95 X 120 X 12.....24RIVET,ALUM,ALUM,3/16BUTTONHEAD....223RIVET,ALUM,ALUM,P,.25X.375.....223RIVET,STEEL,P, .25 X .375.....219–220ROCKER ASSY.,MAGNETIC 75565....173, 175ROCKER,RETAINER, 75565.....173, 175ROD END,.250 X 2.75 LG.....225ROD END,.375 X 2.25***.....19, 21, 33ROD END,.375 X 3.69...19, 21, 27, 30, 33, 39, 43, 147, 155, 157, 159

ROD END,0.5 X 3.75***.....149, 151ROD END,BALL JOINT 1/4-28.....45ROD,DISCONNECT 4HP/4HB***....30, 35–36, 42–43

ROD,DISCONNECT,OMNI....30, 35–36, 42–43ROLLER ARM,LIMIT SWITCH***.......61, 147, 153

ROLLER,UHMW.....153Rotator Manifold.....159ROTATOR,PLAT JIB,160 DEG***.....157, 159ROTATOR,PLAT,NON-JIB.....155RUE RING 1.00.....19, 21, 33

SS40 AIRLINE TO PLATFORM.....229S40 DLX, HOSTILE ENVNT SERV.....249S40 HOSTILE ENVIRONMENT,OSC.....249S40 NM RT TIRE,LH.....29–30, 41–43S40 NM RT TIRE,RH.....29–30, 41–43S40 STD HOSTILE ENVNT PK SERV.....249S40 TOW PACKAGE OPTION***.....265S40/45 MTE GEN JUMPER HARNESS.....237S45 STD HOSTILE ENVNT PK SERV.....249Screw - SHC, M10 x 1.5 x 55 mm GR 8.8...129Screw - SHC, M12 x 30mm, GR 12.9.....63SCREW, GEN ROTOR.....237SCREW, HHC, 1/2-13 x 4,GR5.....47SCREW, HHC, 3/8-16 X .88.....47SCREW, HHC, M10 X 1.5 X 50.....91–92, 141SCREW, HHC, M8 X 1.25 X 12.....92

SCREW, PHM, #6-32 X .625 ZINC.....173, 175SCREW, SHC, M12 X 1.75 X 75.....131–132SCREW,6-32 X 7/8 PPMS ZINC.......165–166, 237

SCREW,BHSC,1/4-20 X 1.....219–220, 267SCREW,BLEEDER,M5X0.8.....155, 157, 159SCREW,FHS,3/8-16 X 1.75.....75, 77SCREW,HHC,1-8 X 11,GRD 5***.......61, 165–166

SCREW,HHC,1-8 X 14 GRD.2.....61SCREW,HHC,1-8 X 16, GRD 2.....77SCREW,HHC,1-8 X 4.5 GRD.5.....75, 77SCREW,HHC,1-8 X 6 GRD.5.....23–24SCREW,HHC,1-8 X 8.5 GRD.2.....24, 75, 77SCREW,HHC,1/2-13 X 1, GR 5.....105SCREW,HHC,1/2-13 X 1.25 GR5.....132, 141, 149, 151

SCREW,HHC,1/2-13 X 1.5.....36, 83SCREW,HHC,1/2-13 X 1.75.....125, 131–132, 143

SCREW,HHC,1/2-13 X 2 GR5...27, 29–30, 39, 41–43, 47, 49, 91–92, 101, 107–108, 123, 217

SCREW,HHC,1/2-13 X 2.5,GR5.....237, 241SCREW,HHC,1/2-13 X 2.75..95, 97, 105, 107–108, 125, 135, 143

SCREW,HHC,1/2-13 X 3.....117SCREW,HHC,1/2-13 X 4.....19, 21, 33SCREW,HHC,1/4-20 X .5.....141SCREW,HHC,1/4-20 X .625.....153, 169, 223, 257, 261

SCREW,HHC,1/4-20 X .7....23–24, 27, 30, 35–36, 39, 42–43, 61, 65–66, 69, 85, 89, 101, 103, 115, 117, 119–120, 123, 131–132, 145, 153, 159, 161–162, 165–166, 219–220, 225, 227, 241, 253, 255, 257

SCREW,HHC,1/4-20 X .75.....267SCREW,HHC,1/4-20 X 1.....59, 71, 73, 85, 89, 95, 107–108, 115, 123, 131–132, 141, 165–166, 223, 225, 251, 253, 255, 267

SCREW,HHC,1/4-20 X 1.25.....71, 73, 91–92, 115, 159, 161–162

SCREW,HHC,1/4-20 X 1.5.......123, 129, 135, 143, 153, 155, 157, 159, 220

SCREW,HHC,1/4-20 X 1.75.......73, 149, 151, 265

SCREW,HHC,1/4-20 X 2......45, 59, 135, 219–220, 233

SCREW,HHC,1/4-20 X 2.25.....153SCREW,HHC,1/4-20 X 2.5.....227SCREW,HHC,1/4-20 X 2.75.....241SCREW,HHC,1/4-20 X 3.5.....153SCREW,HHC,3/8-16 X .625.....141SCREW,HHC,3/8-16 X .75.......19, 21, 29–30, 33, 35–36, 41–43, 61, 73, 119–120, 135, 143, 147, 149, 151, 153, 159, 263

SCREW,HHC,3/8-16 X .88,GRD 8.......19, 21, 33, 165–166

SCREW,HHC,3/8-16 X 1.....19, 21, 27, 30, 33, 39, 43, 59, 75, 77, 83, 89, 101, 103, 105, 107–108, 115, 125, 131–132, 135, 149, 151, 165–166, 247, 251

SCREW,HHC,3/8-16 X 1.25 GRD 5.....53–54, 59, 61, 71, 73, 92, 95, 103, 105, 107–108, 115, 119–120, 123, 143, 145, 162, 165–166, 255

SCREW,HHC,3/8-16 X 1.50.....117, 135, 155, 157, 159, 241, 255

SCREW,HHC,3/8-16 X 1.75,GRD.8...143, 147, 233

SCREW,HHC,3/8-16 X 2.....123, 157, 159

286 S-40,S-45 Part No. 89721

October 2012

Part Description Index (continued)

Page 287: Genie S-40 Parts Book

SCREW,HHC,3/8-16 X 2.25.....19, 33, 147SCREW,HHC,3/8-16 X 2.5.....57SCREW,HHC,3/8-16 X 2.75.....131–132, 141SCREW,HHC,3/8-16 X 3.....157SCREW,HHC,3/8-16 X 3.25.....225SCREW,HHC,3/8-16 X 6.....153SCREW,HHC,3/8-16 X1.25FULL THR.....151SCREW,HHC,5/16-18 X .75....53–54, 57, 108, 119–120, 123, 220, 241

SCREW,HHC,5/16-18 X 1 GR5......53–54, 57, 71, 73, 85, 89, 91–92, 129, 141, 237, 241

SCREW,HHC,5/16-18 X 1.25....129, 141, 143, 237

SCREW,HHC,5/8-11 X 1.75 GRD.8......36, 47, 49, 59, 101, 117, 145

SCREW,HHC,5/8-11 X 2 GRD.8.....61SCREW,HHC,5/8-11 X 2.25 GR8....29–30, 42–43

SCREW,HHC,5/8-11 X 3 GRD.8.....27, 36, 39, 147

SCREW,HHC,5/8-11 X 4.0 GR8.....89, 99, 117SCREW,HHC,7/16-14 X 1.25....30, 36, 42–43, 47, 49

SCREW,HHC,M10 X 1.5 X 35.....91–92SCREW,HHC,M10 X 1.5 X70,GR 8.8....91–92, 105

SCREW,HHC,M10 X 25MM,GR 8.8.....117SCREW,HHC,M10 X 30MM,ARSE.....83, 101, 103, 108, 125, 143

SCREW,HHC,M10 X 40MM,GRD8....123, 125, 132

SCREW,HHC,M10 X 55MM,GRD 8.8.......125, 143

SCREW,HHC,M12 X 30.....87, 143SCREW,HHC,M12 X 45.....91–92SCREW,HHC,M14 X 1.5X40MM,GR8.8.....95, 97

SCREW,HHC,M14 X 30.....89SCREW,HHC,M14 X 40MM,GR 8.8..105, 107–108

SCREW,HHC,M14 X 50.....99, 107–108SCREW,HHC,M5 X 12MM.....123, 131–132SCREW,HHC,M6 X 16.....123SCREW,HHC,M6 X 20MM,GR8.8.....103, 107–108

SCREW,HHC,M8 X 16.....131–132, 141SCREW,HHC,M8 X 20MM.....83, 92, 103, 111–112, 123

SCREW,HHC,M8 X 30MM,GRD 8.8.........111–112, 125

SCREW,HHC,M8 X 50.....87, 135SCREW,HHC,M8 X 60MM X 1.25.....111–112, 129, 139

SCREW,HHC,M8 X1.25X40,GRD10.9.....125SCREW,HHC,M8X1.25X 70MM,GR8.8.....123SCREW,M8X20-8.8.....108SCREW,PHIL,10-24 X .75.....162SCREW,PHIL,8-32X.50,SELF TAP.....237SCREW,PHIL,PHM,10-24 X.5,SEMS.........95, 119–120, 135, 143

SCREW,PHIL,PHM,10-24X1.5 ZINC.....27, 29–30, 39, 41–43

SCREW,PHIL,PHM,10-32 X .5,SSTL.....69SCREW,PHIL,PHM,6-32 X 1/4 SS.....171SCREW,PHILLIPS,PHM,10-32 X .75.....71, 73SCREW,PHILLIPS,PHM,10-32 X1.25......111–112, 123

SCREW,PHILLIPS,PHM,6-32 X .5.......65–66, 171

SCREW,PHILLIPS,RHM,10-32 X 1.5.....225SCREW,PHM,10-24X.50,SELF TAP.....117SCREW,RHM,10-32 X 1.....217SCREW,RHM,10-32 X 1.25.....153SCREW,RHM,10-32 X 1.5.....61, 147SCREW,RHM,8-32 X .50.....243SCREW,SECURITY,1/4-20 X 1.75LG.....243SCREW,SECURITY,5/16-18X1.00.....243SCREW,SHC,1/2-13X5.0 GR 5 ZINC.....27, 39SCREW,SHC,3/8-16 X 1.25 INCHES.....115SCREW,SHC,5/16-18 X 2,PLATED.....63SCREW,SHC,5/8-11 X 3.00,A574.....61SCREW,SHC,5/8-11 X 3.50,A574.....61SCREW,SHC,5/8-11 X 3.75,A574.....61SCREW,SHC,5/8-11 X 4,A574.....61, 145SCREW,SHC,M10X1.5 X 60 GR8.8.........131–132, 141

SCREW,SHC,M10X1.5X20MM (75090).....108SCREW,SHC,M10X1.5X30 GR 12.9........108, 131–132, 141

SCREW,SHC,M8 X 1.25 X 25.....131–132SCREW,SHM,PHP, #12 X .75.....65–66, 171SCREW,SHS,1/4-20 X .25 ZINC.....66SCREW,SHS,10-24 X .625.....45, 85, 103SCREW,STEP BOLT,1/4-20 X .75.....166SCRUBBER,SPARK ARRESTER,PERKIN...95SEAL KIT.....187, 191, 195SEAL KIT (39345).....157, 159, 182, 193SEAL KIT (W1B) TORQUE HUBS........27, 35–36, 39

SEAL KIT 8-PORT SWIVEL.....61SEAL KIT CYL,S40 (63206).....147SEAL KIT CYL.S40 SLAVE (81693).....155SEAL KIT CYL.S45 MASTER(81694).....147SEAL KIT, APU.....59SEAL KIT, AUSCO BRAKE***.....27, 39SEAL KIT, BRAKE, 4HP.....30, 35–36, 42–43SEAL KIT, GEARBOX, 4HP......30, 35–36, 42–43

SEAL KIT, HYD MOTOR, GEN.....237SEAL KIT, SOLENOID VALVE.....178–179, 182SEAL KIT, VALVE......177–179, 181–182, 187, 189

SEAL KIT, VALVE, #10......177–179, 181–182, 187, 189

SEAL KIT, VALVE, #12.....193SEAL KIT, VALVE, #4.....177–179, 181–182SEAL KIT, VALVE, COMATROL.....177–179SEAL KIT,8K ROTATOR***.....155, 157, 159SEAL KIT,ARCTIC,ROTATOR 8.2K**........155, 157

SEAL KIT,BRAKE,OMNI.....30, 35–36, 42–43SEAL KIT,BRAKE,TURNTABLE ROT.....63SEAL KIT,CB VALVE MANIFOLD.....63SEAL KIT,CONTROL VALVE.....45SEAL KIT,CYL (63210).....157, 159SEAL KIT,CYL,S40 (63202).....149, 151SEAL KIT,CYL,S40 MASTER(81692).....147SEAL KIT,CYL,S65 (63213).....157, 159SEAL KIT,DRIVE HUB (88887)***.....24SEAL KIT,GEAR PUMP,89858.....197SEAL KIT,GEARBOX,OMNI......30, 35–36, 42–43

SEAL KIT,MOTOR TURNTABLE***.....63SEAL KIT,MOTOR,LC/KC***.....30, 36, 42–43, 47, 49

SEAL KIT,OSC.CYL......19, 33SEAL KIT,PLAT ROTATE***.....155, 157SEAL KIT,SAUER-DANFOSS M46***.....197

SEAL KIT,SOLENOID VALVE.....177–179, 182SEAL KIT,SOLENOID VALVE, SV07.....193SEAL KIT,STEER CYL (89065).....19, 21, 33SEAL KIT,SUNSTRAND.....27, 36, 39SEAL KIT,VALVE,#10.....178–179, 182SEAL, CAP, NOTCHED.....61SEAL, CONNECTOR (DT JOYSTICKS).....175SEAL, GASKET, .0005" *SILVER*.....233SEAL, GASKET, .00075" *GOLD*.....233SEAL, GASKET, .0010".....233SEAL, O-RING ENERGIZER.....61SEAL, O-RING LIP.....61SEAL, OIL FILLER CAP.....91–92SEAL, POLY, CHAMFER.....61SEAL,RETAINING RING.....233SEAL,SHAFT.....233SEAL-GREASE,MODEL 60-8.....24SEAL-INJECTOR.....91–92SEAL-KIT REDUCER DRIVE TURNTAB.....63SEAL-ROCKER BOX.....91–92SEAL-VALVE SYSTEM (A).....91–92SEAL-VALVE SYSTEM (B).....91–92SEAL/BEARING KIT (45043,54840).....24SENDING UNIT,OIL PRESS PERKINS.....259SENDING UNIT,OIL PRESS.,DEUTZ.....259SENDING UNIT,OIL PRESSURE***.....85, 259SENDING UNIT,OIL TEMP SWCH,DTZ....107–108

SENDING UNIT,TMP,FRD,GM,PRK704.....87, 125, 259

SENDING UNIT-H20TMP LRG425EFI*.....111–112, 125, 259

SENSOR KIT, TEMPERATURE.....127SENSOR, CAM POS, MSG425.....137SENSOR, CRANK POS, MSG425.....139SENSOR, CRANK POSITION.....111–112SENSOR, CYL. HEAD TEMP, MSG425.....137SENSOR, FORD TEMPERATURE.....127SENSOR, KNOCK, MSG425.....137SENSOR, O2, MSG425.....141SENSOR,0IL PRESSUR,PERKIN,1004.....259SENSOR,AIR TEMP,LRG-425 EFI***.......111–112, 119–120

SENSOR,AIR,CAT MONITOR.....131–132, 141SENSOR,AIR,CAT MONITOR***.....119–120SENSOR,CAM POSITION DSG-423.....127SENSOR,CAM,EFI***.....111–112SENSOR,COOLANT TEMP*.....111–112, 125, 259

SENSOR,CRANK POSITION DSG-423.....129SENSOR,KNOCK DSG-423 FORD.....127SENSOR,LEVEL,4.5 DEG.....59SENSOR,O2,LRG 425 EFI***.....119–120SENSOR,OXYGEN LRG425EFI......115, 131–132

SENSOR,WATER TEMPERATURE.....97SEPARATOR/FILTER,FUEL-D,30MIC.....85SEPRTR/FLTR,FUEL DSL,15GPH,.30.......91–92

SERIAL # LABEL,MYLAR 4X8***.....13SERVICE KIT JIB TIME DLY IC.....79–80SERVICE KIT, 5FT JIB, ARCTIC.....157SERVICE KIT,5FT JIB.....157SERVICE KIT,S80 PBOX J1 HARN.....79–80SET SCREW.....30, 35–36, 42–43SHAFT SEAL, APU.....59SHAFT,MOTOR.....233SHAFT,OUTPUT,PINION,TURNTABLE.....63SHCS, M10-1.5X70MM, CL12.9.....141

Part No. 89721 S-40,S-45 287

October 2012

Part Description Index (continued)

Page 288: Genie S-40 Parts Book

SHEET,RUBBER,AIR INTAKE.....105SHIM, AXLE, 1.56 X 4.75....19, 21, 29–30, 33, 41–43, 47

SHIM,AXLE ROTATION STOP.......27, 30, 39, 42–43

SHIM,AXLE ROTATION STOP,22 GA.........27, 30, 39, 43

SHIM,HUB (88883).....24SHIM,PAD 2.0 X 4.0 X .06 THK.....145SHIM,PAD,5 X 3.....151SHIM,PRIMARY BOOM,.064 THK......149SHIM,SIDE PAD 16GA. 3 X 5.....151SHIM,SIDE PAD 16GA.1.5 X 3.5.....153SHIM,WEAR PAD,5 X 1.5,14GA.....149, 151SHIM,WEAR PAD,5X 1.5 16GA.....149, 151SHIM,WEAR PAD,7 X 3,12GA.....151SHIM,WEAR PAD,7 X 3,16GA.....151SHOCK MOUNT,SMALL.....97, 117, 125, 135, 143

SHROUD SUPPORT,PAINTED.....73SHROUD,FAN PAINTED.....95SHROUD,LP TANK,PAINTED.....73SHROUD,RADIATOR LRG 423 BLU.....117S H R O U D , R A D I A T O R , F O R DLGR425,PA.....119–120

SHUTDOWN SOLENOID,12V, DEUTZ.....103, 107–108

Sight glass (89885).....63SLEEVE,CONNECTOR,DT JOYSTICKS....175SLEEVE,NYLON,2.38 ID,BULK 100'.....162SLIDER BAR.....153SLIDING MIDRAIL KIT,PTD.....162SNAP RING,EXTERNAL,1.00 DIA......149, 151SNAP RING,EXTERNAL,1.25 DIA.**.......155, 157, 159

SNAP RING,WHEEL DRIVE.....30, 35–36, 42–43

SOLENOID CABLE ASSY***.....103, 107–108SOLENOID KIT, SHUT DN, PERKINS....91–92SOLENOID VALVE,3-WAY,2-POS.....181–182SOLENOID VALVE,SPOOL TYPE.....182SOLENOID,12V CONTINUOUS***.....69, 231SOLENOID,77066.....59SOLENOID,SHUT DN,PERKNS403C-11....91–92

SOLENOID,SHUT DOWN PERKIN40422...91–92

SOLENOID,THROTTLE ACTUATORDSL.....91–92, 107–108

SOLENOID,THROTTLE,.....85, 103SOLENOID-STARTR DEUTZF4L1011F*....99, 107–108

SPACER.....233SPACER, DUAL COIL.....178–179, 182SPACER, EXT. CYL......151SPACER,FAN TO WATERPUMPLRG423.....111–112

SPACER,FAN TO WATERPUMPLRG425.....123

SPACER,NYLON,.718 X .526 X.219.....65–66SPARK PLUG.....125SPARK PLUG WIRE SET, LRG425EFI.....111–112, 125

SPARK PLUG, FORD DSG-423.....127SPARK PLUG, MSG425.....137SPARK PLUG,FORD.....111–112SPIDER (106113).....241SPINDLE,TORQUE HUB.....39SPLIT BOGEY.....51

SPRING (RED) MICO.....27, 39SPRING CLIP, 5/16-18.....143SPRING CLIP,1/4-20,MAGNI 565....23–24, 27, 30, 35–36, 39, 42–43, 115, 123, 129, 131–132, 135, 141, 143, 153, 159, 165–166, 231, 253

SPRING CLIP,10-24,ZINC........27, 29–30, 39, 41–43, 162

SPRING CLIP,3/8-16....59, 71, 73, 75, 77, 131–132

SPRING, SS, 1/2-EO500-49-4500.....267SPRING, SS, 3/4-EO750-69-4500.....267SPRING,1X.31 ODX.040WIRE,SS.......27, 29–30, 39, 41–43

SPRING,COMP,1" OD,232 LB/IN.....225SPRING,DRIVE TURNTABLE.....63SPRING,JOYSTK CENTR,62390/91...173, 175SPRING,SHORT PLATFORM GATE........219–220

SPRING,SWITCH CENTERING,75565.....173, 175

STANDOFF,1/4X1/4 M-F 6-32 S/S.....171STANDOFF,6-32 X 3/8L X 1/4 HEX.....171STARTER MOTOR, PERKINS (53883).....83STARTER PLUG SEAL, MSG425.....137STARTER, 12V.....99, 107–108STARTER, MSG425.....137STARTER, PERKINS, 404D.....97STARTER,DEUTZ,F4L1011F/F3L1011.....99STARTER,DSG-423.....127STARTER,ENGINE,FORD LSG/LRG***....115, 125

STEP PLATFORM ENTRY PAINTED.......162, 165–166

STRAINER ASSEMBLY,1.5" NPT....53–54, 57, 209–210

STRAINER,16 SAE F/24 SAE M.....53–54, 57, 209–210

STRAINER,FILLER NECK.....53–54, 57STRAINER,FUEL 40 MICRON.....105STRAP ASSY,TANK, 66 INCH.....53–54, 57STRAP, CONDUIT HOLDER 60".....227STROBE,FIREBOLT,12-80VDC,AMB**.....217STRUT,RH,FORD RADIATOR,PAINT.....117SUPPORT, RAILING.....219–220, 267SUPPORT,SENSOR,JOYSTICK.....173, 175SVC KIT,UK RECEPT.REPLACEMENT....165–166

SWING DRIVE ASSEMBLY,S40/Z60.....63SWITCH SHIELD,ROCK JOYSTK75565...173, 175

SWITCH TOGGLE ASSY DPDT 2PMNT.....169, 233, 237

SWITCH TOGGLE ASSY DPDT 2P MOM....66SWITCH TOGGLE ASSY DPDT 3P MOM..65–66, 169

SWITCH TOGGLE ASSY SPDT 2P MNT....65–66, 169, 171

SWITCH TOGGLE ASSY SPDT 2P MOM...69, 169

SWITCH TOGGLE ASSY SPDT 3P MOM...65–66, 169, 231

SWITCH, OIL PRES, MSG425.....137SWITCH, OIL PRESSURE.....91–92SWITCH,LIMIT,W/RLLR ARM NO/NC.....61SWITCH,LIMIT,W/RLLR ARM,NO/NC.....153SWITCH,LIMIT,W/ROLLER.....147SWITCH,LIMIT,W/ROLLER HEAD***.....147SWITCH,LOAD LIMIT.....225SWITCH,OIL PRESS-PERKINS 404.....91–92

SWITCH,OIL PRESSURE.....127SWITCH,OIL PRESSURE 1.5 BAR...103, 107–108

SWITCH,OIL PRESSURE ASSY.....112, 125SWITCH,PRESS,#4NPT,200PSIF.....241SWITCH,THERMOSTAT 85F OPEN.....171SWITCH,WATER TEMP,PRKNS,404***.....97SWIVEL,HYD 8 PORT.....61

TT-BOX,2.75 X 4.5 X 2.0.....165–166, 237T-BOX,2.75X4.5X2.63,3PH.....243T1 DEUTZ FAN GUARD W/WORD DECA....99T2 DEUTZ BAFFLE W/WORD DECAL.....105TAILPIPE MOUNT , S40 MSG425.....141TAILPIPE,EXHAUST.....95TAILPIPE,FORD LRG 425, S40/S45...119–120TANK ASSY, GAS, 20 GAL......54TANK ASSY, GAS, 20GAL.....54TANK, LP, 7 GAL.....263TAPE, PROTECTIVE MASK.....13, 16TAPE,WARNING,BLK/YEL, 50'***.....16TEE,BRANCH,070433-6-6.....97TEE,BRANCH,520429-10.....235TEE,BRANCH,520429-6...199, 201, 203, 205, 213, 215

TEE,BRANCH,520433-12.....245TEE,RUN,520428-10.....199, 203TEE,RUN,520428-4.....199, 203TEE,RUN,520428-8.....203, 205, 209–210, 235TEE,RUN,SWIVEL,520432-6.....265TEE,UNION,1/4".....259TERM RELAY,N-INSULATE 14-16 GA.....69TERM,AMP MTE,SOC,22-26 GA BULK....173, 175

TERM,DEUTSCH, PIN #12-14.....65–66, 171TERM,NI PIN,S&F,16-18GA,BULK.....171TERM,RELAY N-INSULATED 10-12 G.....69TERM,RELAY,N-INSULATE 18-20 GA.....69TERMINAL BLOCK END PLATE.....69TERMINAL BLOCK, WIELAND***.....69TERMINAL KIT, FORD ALTERNATOR.....123TERMINAL RAIL ASSEMBLY,GBOX.....69THERMOSTAT.....97THERMOSTAT (PERKINS 104-22).....97THERMOSTAT -OIL COOLER (71259).....247THERMOSTAT HOUSING, LRG425 EFI...111–112

THERMOSTAT W/HOUSING, MSG425.....137THERMOSTAT, FORD LRG.....111–112, 125THERMOSTAT, PERKINS (53883).....87THERMOSTAT,FORD DSG423.....127THREADED ROD,1/4-28 X 10 IN***.....85, 103THREADED ROD,1/4-28 X 2.75IN**.....45THROTTLE LINKAGE,DIESEL***.....107–108THROTTLE,ELECT,FORD DSG423....127, 137THRUST CAP (20193).....27TIRE & WHEEL ASSY (COMMENTS!).......23–24

TIRE & WHEEL ASSY,LH.....29–30, 41–43TIRE & WHEEL ASSY,LH FOAM.....23–24, 29–30, 41–43

TIRE & WHEEL ASSY,RH.....29–30, 41–43TIRE & WHEEL ASSY,RH FOAM....23–24, 29–30, 41–43

TIRE & WHEEL ASSY,S40***.....42–43TIRE & WHEEL ASSY.,FLOTATION.....41–43TIRE & WHEEL ASSY.-LH.....42–43TIRE & WHEEL ASSY.-RH.....41–43

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TIRE,12-16.5, 12PR,NON-MARKING...23–24, 29–30, 41–43

TIRE,12-16.5/8PR S40 HAULER.....23–24, 29–30

TIRE,12-16.5/8PR S40 HAULER***.....23–24, 41–43

TIRE,33/16LL500,10PLY LITEFOOT.....41–43TIRE,IMPLEMENT,12.5-16SL,14PR.....23–24TIRE/WHEEL ASSY.....23–24TIRE/WHEEL ASSY,LH,12-16.5/8PR....23–24, 29–30, 41–43

TIRE/WHEEL ASSY,RH,12-16.5/8PR...23–24, 29–30, 41–43

TIRE/WHEEL,LH, 2WD NON-MARK.....23–24TIRE/WHEEL,RH, 2WD NON-MARK.....23–24TOEBOARD, TRI ENTRY 6', EURO....219–220TOEBOARD,8'TRI ENTRY.....219–220TOEBOARD,ENTRY EUROPEANPNTD**.....162, 219–220

TOOL TRAY ACCESSORY***.....219–220TOP PLATE,CLAMP.....36TORQUE HUB SERIES 1-18.25:1.....35–36TORQUE HUB,30/1***.....39TORQUE HUB,35:1***.....27TRACK, 28 LINK MINI TELEHANDLER.....51TRACTION MANIFOLD,2WD***.....185TT COVER ASSY RH,SYM DECAL.....73TT COVER ASSY RH,WORD DECAL.....73TT FRNT COVR ASSY,SYM DEC, S45.....77TT FRNT COVR ASSY,WRD DEC, S40.....75TT FRNT COVR ASSY,WRD DEC, S45.....77TUBE, INTAKE ADAPTER, MSG425.....143TUBE,CABLE TRACK SUPPORT.....153TUBE,EXHAUST PIPE 2.3L FORD T3.....132TUBE,INTAKE,2.50 OD X 13".....119–120TUBE,INTAKE,2.50 OD X 15.63".....119–120TUBE,INTAKE,PRECLEANER,FORD.....251TUBE,RD,ALUM 1.25 X .083.....261TUBE,RD,STL,ALUMIZD,2.5X.065....131–132, 251

TUBE,SLIDING MIDRAIL,PAINTED.....162TUBING,VINYL,1/2" CLEAR.....143

UU-BOLT, KIT 5/16-18 X 2.5.....83, 101, 105U-BOLT, SQR, 3/8-16X2X5, PLTD.....267U-BOLT,3/8-16X 1.5 X2.5 X1.25.....243U-BOLT,3/8-16X4X4.63X3.00.....243, 267UBOLT,FLATTENED,1.5DIAX3/8 UNC.....165–166, 227, 243, 261

UNION,STR.THREAD 20.....209–210UPPER IDLER PULLEY, MSG425.....139

VV-RING 100, RUBBER SEAL.....24VACUATOR VALVE.....115, 131–132, 141VALVE - COUNTERBALANCE**.....193VALVE - SOLENOID 2POSITION 3WA.....178–179

VALVE ASSY,BLEED***.....155, 157VALVE FLOW DIVIDER/COMBINER.....187VALVE, CHECK.....189VALVE, CHECK, 5PSI.....189VALVE, FLOW DIVIDE/COMB,24GPM.....189VALVE, FLOW DIVIDE/COMBINE 1:1.....189VALVE, RELIEF, 280PSI.....189VALVE, RELIEF, GEN, 3.0kW.....237VALVE, SHUTTLE, FIXED.....189

VALVE,BALL,16 MPT-16 FPT***.....53–54, 57, 210

VALVE,BALL,16 MSAE-16 FSAE....53–54, 57, 210

VALVE,CB 3:1 3500 PSI.....178–179VALVE,CHECK.....177–179, 191VALVE,CHECK***.....177–179, 181–182VALVE,CHECK, 2.5 PSI.....187VALVE,CHECK,3 PSI***.....187, 195VALVE,CHECK,5 PSI........178–179, 181–182, 187, 189

VALVE,CNTERBAL,CBBB-LHN@3000**....19, 33

VALVE,[email protected],CNTRBAL 3500PSI,ATM VEN......155, 157, 159

VALVE,COUNTERBALANCE....149, 151, 157, 159

VALVE,DIFFERENTIAL SENSING***.......177–179, 181–182

VALVE,DRAIN,FORD,BLOCK,RAD..........115, 117, 125

VALVE,FLOW DIVIDER/COMBINER........185, 187, 189

VALVE,FLOW REGULATOR.....178–179, 181–182

VALVE,FLOW REGULATOR .4 GPM.....182VALVE,FLOW REGULATOR .8 GPM........177–179

VALVE,FLOW REGULATOR 0.6GPM.......177–179

VALVE,FLOW REGULATOR 2.0 GPM......177–179, 181–182

VALVE,FLOW REGULATOR,.1 GPM........177–179, 181–182

VALVE,FUEL LOCK.....53–54, 57VALVE,LP LOCKOUT W/CONN.......115, 119–120

VALVE,MANUAL,W/RELIEF VALVE***.....45VALVE,NEEDLE W/REV.FREE FLOW.....178–179

VALVE,NEEDLE,BRAKE RELEASE.....265VALVE,PCV FORD DSG-423.....129VALVE,PCV FORD DSG-432.....139VALVE,PCV-FORD LRG***.....111–112, 125VALVE,PILOT OPER DIRECTIONAL**.....195VALVE,PRI. FLOW REG 4.3.....233VALVE,PROPORTIONAL***.....178–179, 182VALVE,RELIEF 2200 PSI.....177–179, 181–182VALVE,RELIEF 2400 PSI.....193VALVE,RELIEF 2600 PSI.....177–179, 181–182VALVE,RELIEF 280 PSI.....187VALVE,RELIEF 2900 PSI.....177–179, 181–182VALVE,RELIEF,1950 PSI.....177–179, 181–182VALVE,RELIEF,210 PSI.....185VALVE,RELIEF,280PSI.....187, 189VALVE,SHUTTLE.....185, 187, 189VALVE,SHUTTLE,40 PSI.....187VALVE,SOLENOID (18660).....193VALVE,SOLENOID 3 POS,4 WAY***........178–179, 181–182

VALVE,SOLENOID 3POS 4WAY*.....178–179VALVE,SOLENOID, 2 POS, 3 WAY....177–179, 191

VALVE-SOLENOID,10V,W/OUT COIL*.....191, 195

VALVE-SOLENOID,2POS 3WAY,JIB**.....193

WWASHER WROUGHT .531 x .886 x 0118 HARDZN.....51

WASHER, 9MM I.D......108WASHER,FENDER,.25 X 1.25 X.062....71, 73, 151

WASHER,FLAT 3/8 INCH.....115WASHER,FLAT, 313, HARDENED.....165–166WASHER,FLAT, M5 YELLOW ZINC.........123, 131–132

WASHER,FLAT,.375 X 1.5 X .125.....125, 135, 143

WASHER,FLAT,.5 HARDENED......27, 36, 39, 132, 141, 237, 241

WASHER,FLAT,.625 HARDENED........29–30, 36, 42–43, 47, 49, 59, 61, 101, 117, 145, 147

WASHER,FLAT,.625 X 2.25 X.15..........89, 99, 145, 217

WASHER,FLAT,.688X1.160X.09.....27, 36, 39WASHER,FLAT,1.000,HARDENED......61, 75, 77, 165–166

WASHER,FLAT,1.56 X 3.5 X .061.........19, 21, 27, 29–30, 33, 39, 41–43

WASHER,FLAT,3/8X1.5X.06.....225WASHER,FLAT,HARDENED 7/16........30, 36, 42–43, 47, 49

WASHER,FLAT,M10,ZINC PLTD..........91–92, 129, 131–132, 141, 143

WASHER,FLAT,M12.....91–92, 131–132WASHER,FLAT,M14.....95, 97WASHER,FLAT,M8,YELLOW ZINC...125, 131–132, 135, 143

WASHER,FLAT,MS,#10,Y.........27, 29–30, 39, 41–43, 71, 73, 95, 119–120, 123, 135, 143, 217, 225

WASHER,FLAT,MS,#8,Y.....237, 243WASHER,FLAT,USS,1",Y.....23–24, 61WASHER,FLAT,USS,1-1/4",Y.....61WASHER,FLAT,USS,1/2",Y......105, 117, 125, 131–132, 135, 143

WASHER,FLAT,USS,1/4"Y.......23–24, 27, 30, 35–36, 39, 42–43, 53–54, 57, 59, 61, 65–66, 71, 73, 83, 85, 89, 91–92, 95, 97, 103, 107–108, 115, 117, 119–120, 123, 129, 131–132, 135, 141, 143, 145, 149, 153, 155, 157, 159, 161–162, 165–166, 169, 219–220, 223, 227, 233, 251, 253, 255, 257, 261, 265, 267

WASHER,FLAT,USS,3/8",Y......53–54, 59, 61, 73, 75, 77, 83, 92, 97, 101, 103, 115, 117, 123, 125, 135, 143, 147, 149, 151, 153, 165–166, 225, 241, 247, 251

WASHER,FLAT,USS,5/16",Y.....53–54, 57, 71, 73, 75, 77, 83, 85, 89, 91–92, 95, 101, 103, 105, 107–108, 115, 119–120, 129, 131–132, 141, 143, 145, 157, 159, 162, 227, 233, 237, 241, 243, 255, 261, 267

WASHER,FLAT,USS,5/8",Y.....117WASHER,LOCK,#10 PLTD....61, 95, 147, 153, 162

WASHER,LOCK,.25.....23–24, 27, 30, 35–36, 39, 42–43, 59, 61, 65–66, 71, 73, 101, 107–108, 115, 117, 123, 145, 153, 161–162, 165–166, 169, 220, 223, 257

WASHER,LOCK,.313.....53–54, 57, 83, 101WASHER,LOCK,.375....19, 21, 33, 35–36, 39, 41–43, 47, 53–54, 59, 61, 71, 73, 75, 77, 101, 105, 115, 119–120, 141, 149, 151, 153, 157, 159, 247, 255, 263

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WASHER,LOCK,.625 PLTD........59, 101, 117, 145, 220

WASHER,LOCK,0.5".....27, 29–30, 83, 91–92, 101, 105, 107–108, 123, 132, 141, 149, 151

WASHER,LOCK,1".....61, 75, 77WASHER,LOCK,IND,LAMP RETAINER.....65–66, 169

WASHER,LOCK,M10..83, 101, 103, 105, 107–108, 117, 123, 125, 132, 141, 143

WASHER,LOCK,M12.....87WASHER,LOCK,M14.......89, 95, 97, 99, 105, 107–108

WASHER,LOCK,M5,PLTD......123WASHER,LOCK,M6.....103, 123WASHER,LOCK,M8.....87, 92, 103, 111–112, 123, 125, 129, 135, 139

WASHER,NYLON,.410 X.257X.045.....45WASHER,SHIM .0151 THK......225WASHER,SHIM,1.01 X 1.63 X.062.....149, 151WASHER,SHIM,1.27 X 2.13 X .062..155, 157, 159

WASHER,SPINDLE.....24WASHER,STAR,#10,PLTD.....117WASHER,THRUST,1.5 X 3.5 X .187.....19, 21, 33, 47

WASHER,THRUST,TORQUE HUB......27, 35–36, 39

WASHER,WAVE SPRG,1X.635X.015......131–132

WASHER-FLAT, 1/2" (80056).......95, 97, 107–108

WATER INLET TUBE, FORD.....125WATER OUTLET, FORD DSG423.....127WATER OUTLET, VERTICAL.....97WATER PUMP.....97WATER PUMP PULLEY, MSG425.....139WATER PUMP, MSG425.....139WATER PUMP, PERKINS (53883).....87WATER PUMP, W/PULLEY.....129WDMT, CAT. MUFFLER, MSG425.....141WEAR PAD,2.25 X 2.50 X .5.....153WEAR PAD,3 X 1.5 X.625 W/NUTS.....159WEAR PAD,3 X 2 X .5 W/INSERT.....153WEAR PAD,4X2X.5 W/INSERT***.....101, 117, 145

WEAR PAD,5 X 1.5 X .625 W/NUTS...149, 151WEAR PAD,5 X 1.5 X .75 W/NUTS.....151WEAR PAD,5 X 3 X .625 W/INSER.....151WEAR PAD,6.5 X 5 X .75 W/INSER.....149WEAR PAD,7X3X.625 W/NUTS.....151WEAR PAD,CABLE TRACK.....153WEAR PAD,EXTENSION CYLINDER.....151WELD, LPG TANK MOUNT.....263WELDER INVERTEC V275-S.....243WELDMENT W/DECALS,4FT,500LBAN.....165–166

WELDMENT W/DECALS,5FT,500LBAN.....165–166

WELDMENT, AIRCRAFT TOP BUMPER....267WELDMENT, CYLINDER MOUNTING.....147WELDMENT, PIPE CRADLE.....227WELDMENT, PIVOT PIN, W/LOCK.....47, 49Weldment, S45 QTS Chassis L.....51Weldment, S45 QTS Chassis R.....51WELDMENT, SENSOR MOUNT.....267WELDMENT, SKIDPLATE.....267Weldment, Tensioner.....51WELDMENT,AIR INTAKE TUBE,PAINT.....105

WELDMENT,AIRCRAFT SENSORBUMPR.....267

WELDMENT,BULKHEAD,ENGINESIDE,F....73WELDMENT,BULKHEAD,ENGINESIDE,R....73WELDMENT,BULKHEAD,TANKSIDE,FRN....71WELDMENT,BULKHEAD,TANKSIDE,REA....71WELDMENT,CABLE TRACK GUIDE**.....153WELDMENT,CAT MOUNT,MSG425.....141WELDMENT,CAT MUFFLER SPPT,PTD.....132WELDMENT,CONTROL BOX,GROUND.....66WELDMENT,CONTROL LID,GROUND.....66WELDMENT,COOLANT BOTTLEMOUNT.....123

WELDMENT,DEUTZ ENGINE MOUNT.....99WELDMENT,ENGINE MOUNT,INBOARD.....89W E L D M E N T , E N G I N EMOUNT,OUTBOARD.....89

WELDMENT,ENGINE TRAY.....145WELDMENT,ENGINE TRAY,S40.....145WELDMENT,EXHAUST PIPE.....95WELDMENT,EXHAUST SUPPORT.....101WELDMENT,FRT AXLE OSC,ASSY.....19, 33WELDMENT,HEADER PIPE.....141WELDMENT,HEADER PIPE,FORD 2.3L....129WELDMENT,HYD TANK MODULE.....59WELDMENT,LP BOTTLE MOUNT.....54WELDMENT,LP TANK MOUNT.....263WELDMENT,MUFFLER,DSG423.....132WELDMENT,MUFFLER,FORD TIER2.....119–120

WELDMENT,PIPE CRADLE MOUNT.....227WELDMENT,PLATFORM SUPPORT,CE.....225WELDMENT,RAD MNT LRG423.....117WELDMENT,RH,ENGINE MOUNT.....117WELDMENT,ROTATOR SUPPORT.....225WELDMENT,TIE ROD.....19, 21, 33WELDMENT,TOW BAR.....265WELDMENT,TOW BAR ATTACHMENT.....265WELDMENT,TT COVER SUPPORT,RH.....73WELMENT,DEUTZ ENGINE MOUNT.....99WHEEL DRIVE W/ BRAKE,57:1***......29–30, 35–36, 42–43, 47, 49

WHEEL DRIVE,4HP 57:1***.....30, 35–36, 42–43

WHEEL RING WASHER,PTD.....29–30, 41–43WHEEL STUD, 4HP, 5/8-18***........30, 35–36, 42–43

WHEEL STUD,5/8-18 X 67MM.......30, 35–36, 42–43

WHEEL STUD,5/8-18,OMNI.....29–30, 35–36, 42–43

WHEEL, 15X13.....41–43WHEEL, 16.5 X 9.75 S40....23–24, 29–30, 41–43

WHEEL, 16.5X9.75 S40.....23–24WHEEL, 16X10.....23–24WHEEL, 19.5X14.00.....41–43WIPER.....255WIPER BRACKET, PAINTED.....255WIPER BRACKET, PNTD.....255WIPER,RING GEAR S40/45.....253WIRE CABLE 8 GA/4 CON.SO.....241WIRE CABLE,14GA/3 CON.TPE JKT*.......59, 165–166

WIRE CABLE,16/2 SJO,BULK.....61, 147, 153WIRE HARNESS, SENSOR, TEMP.....127WIRE HARNESS,FORD EFI TIER 3.....79–80WIRE LOOM,3/8 POLY SLIT.....162WIRING KIT,CONTROL BOX HEATER.....171

WIRING KIT,JIB TIME DELAY IC.....79–80WLDMT.CABLE TRACK TUBE S40.....153WORKLIGHT, 12V, DEUTSCH RECEPT.....220WORKLIGHT,110V,150WATT,HALOGEN....220

YYOKE ASSEMBLY 2WD S40 LEFT.....19, 21YOKE ASSEMBLY 2WD S40 RIGHT.....19, 21YOKE ASSY, 4WD, L.S......19, 21, 33YOKE ASSY,4WD,R.S. S40/45.....19, 21, 33

ZZERK,GREASE,1/8 NPT.....61, 71ZERK,GREASE,5/16-24,STRAIT.....225

{{Asian and South American models}=========================.....161–162, 166

{Australian models, from SN 9753}=========================.....161–162

{Australian models, to SN 9752}=========================.....161–162

{ A u s t r a l i a n m o d e l s }=========================.....165–166

{ E u r o p e a n m o d e l s }=========================.....161–162, 166

{USA and Canadian models, from SN 9753}=========================.....161–162, 165–166

{USA and Canadian models, to SN 9752}=========================.....161–162, 165–166

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Parts M

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Part No.89721

Rev G6