Genie Winches - Parts, Service and Operations Manualsmanuals.gogenielift.com/Parts And Service...

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Genie Winches

Part No. 35503

Rev A21

June 2018

2 Genie Winches Part No. 35503

June 2018

http://www.genielift.com/en/service-support/manuals/index.htm

Part No. 35503 Genie Winches 3

June 2018

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

100 Single-handled Work Winches101.1 Fulton Model 935.......................................................10

102.1 Dutton - Lainson Model B 1200.................................12

103.1 Fulton Model K1000..................................................14

104.1 Fulton Model K1050..................................................16

105.1 Fulton Model KX1051................................................18

200 Double-handled Work winches201.1 Fulton Model 945.......................................................20

202.1 Fulton Model K1500..................................................22

203.1 Fulton Model K1500 "Genie Modified".......................24

204.1 Fulton KX1550...........................................................26

205.1 Fulton Model K1550..................................................28

IndicesPart Number Index...............................................................30

Part Description Index.........................................................31

Cross References


June 2018

Table of Contents

This Page Intentionally Left Blank


June 2018

Table of Contents (continued)


June 2018

Notes


June 2018

Parts Stocking List


June 2018

How To Order Parts


June 2018

Fax Order Form


100 Single-handled Work Winches June 2018

101.1 Fulton Model 935

Description Qty.Part No.Item

BUSHING, LARGE PINION, FULTON.....16204GT1

RATCHET GEAR ASSEMBLY................12(the ratchet gear assembly, PN 5159, is nolonger available as a service part)

FRICTION DISC, KX-1000,050,051.......15157GT3

PIN,ROLL,.188 X .75..............................26608GT4

WINCH ASSEMBLY-GL/HL KX1051.......15109GT5

Retaining Ring........................................15315GT6

SERVICE KIT,PINION SHAFT-K1550.....21256081GT7

Frame Assembly.....................................15316GT8

SPACER, DRUM BOLT, K-1000,1050(5320)......................................................1

9

component no longer available

CABLE KEEP.KIT (BRACKET TYPE)*.....16190GT10includes mounting fasteners

Cable Drum Assembly............................15321GT11

SCREW,HHC,3/8-16 X 4.5......................112981GT12

NUT,LOCK,3/8-16...................................112012GT13

RATCHET KIT,K-1000 SERIES,935........25156GT14

NUT,NYLOCK,3/8-16..............................24828GT15

NUT,LP NYLOCK,1/2-13.........................16086GT16

HANDLE BALL KNOB............................16082GT17

WINCH HANDLE,KX-1000.....................15168GT18includes index numbers 4 and 15 through17


100 Single-handled Work WinchesJune 2018




102.1 Dutton - Lainson Model B 1200



FORK SUPT.TUBE, H.L.,ZINC-19.5.......15350Z2replaced 5340GT

Locknut, 3/8 inch.....................................15337GT3

Locknut, 7/16 inch...................................15342GT4

Winch Frame...........................................15322GT5

Nut - Hex, 1/4 inch..................................15335GT6

Rope Clamp............................................15336GT7

OUTRIGGER ASSY, REAR-GL..............15358GT8

Carriage Bolt...........................................15334GT9

HL CARRIAGE ASSEMBLY....................15325GT10

Needle Bearing, 9/16 inch.......................15339GT11

Drive Shaft Assembly..............................15357GT12

OBS.BRAKE LINING PRESSURE PL.....25326GT13

WINCH HANDLE (DUTTON)..................15329GT14

OBS.BRAKE ADAPTER KIT...................115(component no longer avaiable)

RATCHET WHEEL/ DUTTONLAINSON................................................1

5324GT16

Brake Winch Hub Assembly....................15327GT17

Roll Pin....................................................15328GT18

Ratchet Pawl Bolt....................................15333GT19

RATCHET PAWL/DUTTON LAINSON.....15332GT20

OBS.RATCHET SPRING, DUTTONB-1..........................................................1

5331GT21

Self-tapping Screw..................................25355GT22

Gear Cover..............................................15356GT23

Ratchet Pawl Spacer Bushing.................15330GT24

Spacer Sleeve.........................................15338GT25

Oilite Bearing..........................................15323GT26



102.1 Dutton - Lainson Model B 1200



103.1 Fulton Model K1000


PINION PLATE (KX/KH-1051,1050)14189GT--includes item 3


RATCHET GEAR ASSEMBLY................12(the ratchet gear assembly, PN 5159, is nolonger available as a service part)

FRICTION DISC, KX-1000,050,051(5157)......................................................1

3

(component no longer available)

WINCH ASSEMBLY-GL/HL KX1051.......15109GT4



RATCHET KIT,K-1000 SERIES,935........25156GT7includes mounting fasteners

Frame Assembly.....................................15316GT8



10


Cable Drum Assembly............................15321GT11

COVER, DRUM, KX-1000,050,051(5376)......................................................1

12


SCREW,HHC,3/8-16 X 4.5......................112981GT13

NUT,LOCK,3/8-16...................................112012GT14

WINCH HANDLE,KX-1000.....................15168GT15includes index numbers 16 through 18

NUT,NYLOCK,3/8-16..............................24828GT16


NUT,LP NYLOCK,1/2-13.........................16086GT18






WASHER,THRUST, KX-1050,1051........114190GT2

RATCHET GEAR ASSY, K-1050,1051.....114191GT3

FRICTION DISC, KX-1000,050,051(5157)......................................................1

4


PINION GEAR ASSY, KX-1050,1051(14193)....................................................1

5


PINION SHAFT, KX-1050,1051..............114194GT6

BUSHING, SMALL PINION, FULTON(6199)......................................................1

7


RATCHET KIT,K-1000 SERIES,935........25156GT8includes bolt, pawl, spring and nut

Ref. Winch Housing.................................19

PLATE, WINCH REINFORCEMENT,FLAT........................................................1

1280486GT10

CABLE KEEP.KIT (BRACKET TYPE)*.....26190GT11includes nut, lock washer, keeper clip andnut


12


CABLE KEEP.KIT (THREADEDSTUD).....................................................1

9134GT13

Ref. Drum Assembly...............................114

COVER, DRUM, KX-1000,050,051(5376)......................................................1

15


DECAL,MAINT. LUBRICATION, YLW.....15343GT16

SCREW,HHC,3/8-16 X 4.5......................112981GT17

NUT,LOCK,3/8-16...................................112012GT18

WINCH HANDLE-O.A.LENGTH-11".......116342GT19

WINCH HANDLE-O.A.LENGTH-6.25".....116344GT19

NUT,LP NYLOCK,1/2-13.........................16086GT20

NUT,HEX,JAM,1/2-13.............................26034GT21

PINION PLATE (KX/KH-1051,1050).......114189GT22includes item 4






105.1 Fulton Model KX1051



WASHER,THRUST, KX-1050,1051........114190GT2

RATCHET GEAR ASSY, K-1050,1051.....114191GT3

FRICTION DISC, KX-1000,050,051.......15157GT4


5


PINION SHAFT, KX-1050,1051..............114194GT6

RETAINING RING (6200).......................17(component no longer available)


8


RATCHET KIT,K-1000 SERIES,935........25156GT9includes bolt, pawl, spring and nut


WINCH REINFORCE.PLATE --(BLUE)...115657P-SGT11

CABLE KEEP.KIT (BRACKET TYPE)*.....26190GT12includes nut, lock washer, keeper clip andnut


13



9134GT14


COVER, DRUM, KX-1000,050,051(5376)......................................................1

16


DECAL,MAINT. LUBRICATION, YLW.....15343GT17

SCREW,HHC,3/8-16 X 4.5......................112981GT18

NUT,LOCK,3/8-16...................................112012GT19

WINCH HANDLE-O.A.LENGTH-11".......116342GT20

WINCH HANDLE-O.A.LENGTH-6.25".....116344GT20

NUT,LP NYLOCK,1/2-13.........................16086GT21

NUT,HEX,JAM,1/2-13.............................26034GT22

PINION PLATE (KX/KH-1051,1050).......114189GT23includes item 4



105.1 Fulton Model KX1051


200 Double-handled Work winches June 2018



OBS.SEE 7557-SPACER........................16299GT1

OBS. SEE 7557-CRANK HINGE............16208GT2


SPRING, HELPER HANDLE..................16218GT4

WASHER,FLAT,USS,3/8",Y....................16097GT5

OBS.SEE 7557-HELPER HANDLE........16214GT6

OBS.SEE 6708,BOLT.............................26081GT7


NUT,NYLOCK,3/8-16..............................44828GT9

Pin - Clevis..............................................16284GT10

OBSOLETE SEE 12016.........................16265GT11


Ref. Cable Drum......................................113

NUT,NYLOCK,1/2-13..............................16198GT14

SPACER, DRUM BOLT, K-1550..............16184GT15

BOLT, DRUM SPACER...........................16185GT16

Ref. Winch Frame....................................117

RATCHET KIT (945)OBS SEE 6291.......16197GT18

OBS.SEE 7557 (HANDLE).....................16779GT19

PIN,ROLL,.188 X .75..............................26608GT20


RATCHET GEAR,K-1550 1/2" I.D.(6777)......................................................1

22


BRAKE FACE,K-1500 (.625 BORE).......16202GT23

Pinion Shaft.............................................16285GT24


25



200 Double-handled Work winchesJune 2018



RATCHET KIT (945)OBS SEE 6291.......26197GT1

WINCH GEAR COVERS, K-1500...........16770GT2

Ref. Cable Drum......................................13




NUT,NYLOCK,1/2-13..............................16198GT7

OBS. SEE 7557-CRANK HINGE............16208GT8


SPRING, HELPER HANDLE..................16218GT10

WASHER,FLAT,USS,3/8",Y....................16097GT11

OBS.SEE 6708,BOLT.............................26081GT12


NUT,NYLOCK,3/8-16..............................44828GT14

OBS.SEE 7557-HELPER HANDLE........16214GT15

Pin - Clevis..............................................16284GT16

OBSOLETE SEE 12016.........................16265GT17

OBS.SEE 7557-SPACER........................16299GT18

Ref. Winch Frame....................................119


Pinion Shaft.............................................16285GT21

BRAKE FACE,K-1500 (.625 BORE).......26202GT22


Brake Nut................................................16788GT24


Screw - HHC, 1/4 -20 x 0.625 inch..........16783GT26

WASHER,FLAT,USS,1/4"Y.....................16638GT27

OBS.SEE 7557 (HANDLE).....................26779GT28






203.1 Fulton Model K1500 "Genie Modified"



Pinion Shaft Weldment............................17556GT2

BRAKE FRICTN DSK, PLY.875 BORE....16150GT3

BUSHING,BRONZE,.875X.750X.500.....110010GT4

RATCHET GEAR,.875BORE,GEN.WIN.....................................1

7549GT5

FRICTION DISK,.875 BORE..................16151GT6


7


Set Collar................................................17579GT8

SPACER-OBS(NOT OFFERED - P/S).....17580GT9

FLANGED BUSHING,GENIE WINCH.....17561GT10

FRAME SPACER,K-1550 (7584)............111(not sold separately)

RATCHET KIT (K-1500,K-1550)**..........26291GT12includes mounting fasteners

RETRO FIT KIT, FULTON WINCH..........27557GT13includes index numbers 15-18

Short Handle Assembly..........................27581GT13includes index numbers 15-18

washer....................................................114(component no longer avaiable)

NUT,NYLOCK,1/2-13..............................16198GT15





Ref. Cable Drum Assembly.....................120


NUT,NYLOCK,3/8-16..............................44828GT22

SCREW,HHC,3/8-16 X 2.5......................28178GT23


RETRO FIT KIT, FULTON WINCH..........27557GT25

KEY STOCK,(.125)-1".............................27574GT26

3/8-16 X 5.75-HOUS.SPACE BOLT(7585)......................................................1

27


NUT,NYLOCK,3/8-16..............................14828GT28



203.1 Fulton Model K1500 "Genie Modified"



204.1 Fulton KX1550


WINCH ASSEMBLY-SL/M9.5 MAST7504GT--

WINCH ASSY (OLD STYLE SL/ST)7505GT--

SERVICE KIT,PINION SHAFT-K1550(1256081)

--


SVC KIT, FRICTION DISC K/KX1256083GT--includes qty 2 of item 9

SCREW,HHC,5/16-18 X 6 GRD.2...........17256GT1

FRAME SPACER,K-1550 (7584)............12(component no longer available)

NUT,LOCK,3/8-16...................................112012GT3


4


WINCH, PINION SPACER,SM,KX1550(7598)......................................................1

5


WINCH PINION PLATE, K-1550(7591)......................................................1

6


BRAKE DISK,POLY,.5 BORE,K-1550.....17No longer available

RATCHET GEAR,K-1550 1/2" I.D.(6777)......................................................1

8


BRAKE DISK,.5 BORE,K-1550 (7571)....19(component no longer available)

PINION GEAR AND DISC K-1550(7590)......................................................1

10


WINCH PINION SHAFT, K-1550(7588)......................................................1

11


WINCH HANDLE-O.A.LENGTH-6.25".....216344GT12A

WINCH HANDLE 8" STD.**....................233144GT12B

NUT,LP NYLOCK,1/2-13.........................46086GT13

RATCHET KIT (K-1500,K-1550)**..........26291GT14includes mounting fasteners

DECAL,WINCH LUBE INST....................16787GT15





9134GT19

includes mounting fasteners

Ref. Cable Drum Assembly.....................120(component no longer available)





204.1 Fulton KX1550


SERVICE KIT,PINION SHAFT-K1550(1256081)

--


SVC KIT, FRICTION DISC K/KX1256083GT--includes qty 2 of item 7

WINCH,W/DECAL 1SPEED SL/ST32945GT--handles not included

SCREW,HHC,5/16-18 X 6 GRD.2...........17256GT1

FRAME SPACER,K-1550 (7584)............12(component no longer available)

NUT,LOCK,3/8-16...................................112012GT3


4


SPACER,PINION SHAFT (32890)..........15(component no longer available)

WINCH PINION PLATE, K-1550(7591)......................................................1

6


BRAKE DISK,.5 BORE,K-1550 (7571)....27(component no longer available)

RATCHET GEAR,K-1550 1/2" I.D.(6777)......................................................1

8


PINION GEAR AND DISC K-1550(7590)......................................................1

9


SHAFT,PINION (32891)..........................110(component no longer available)


WINCH HANDLE 6" STD........................233143GT12

WINCH HANDLE 8" STD.**....................233144GT12

NUT,LP NYLOCK,1/2-13.........................26086GT13

RATCHET KIT (K-1500,K-1550)**..........26291GT14

NUT,LP NYLOCK,1/2-13.........................16086GT15



FRAME & DRUM SUPPORT..................118(component no longer available)

WINCH BRACKET, DRUM BOLT LOCK(31946)....................................................1

19

(not sold separately)

CABLE KEEP.KIT (BRACKET TYPE)*.....16190GT20




NUT,HEX,JAM,1/2-13.............................26034GT24




The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

2510010GT ...................11, 15, 17, 19, 27, 29

12012GT ...................

11, 15, 231256081GT ...............27, 291256083GT ...............171280486GT ...............11, 15, 17, 1912981GT ...................15, 17, 1914189GT ...................17, 1914190GT ...................17, 1914191GT ...................17, 1914194GT ...................1915657P-SGT .............17, 1916342GT ...................17, 19, 2716344GT ...................2932945GT ...................2933143GT ...................27, 2933144GT ...................11, 15, 21, 23, 254828GT .....................11, 155109GT .....................11, 15, 17, 195156GT .....................11, 195157GT .....................11, 155168GT .....................11, 155315GT .....................11, 155316GT .....................11, 155321GT .....................135322GT .....................135323GT .....................135324GT .....................135325GT .....................135326GT .....................135327GT .....................135328GT .....................135329GT .....................135330GT .....................135331GT .....................135332GT .....................135333GT .....................135334GT .....................135335GT .....................135336GT .....................135337GT .....................135338GT .....................135339GT .....................135341GT .....................135342GT .....................17, 195343GT .....................135350Z ........................135355GT .....................135356GT .....................135357GT .....................135358GT .....................17, 19, 296034GT .....................21, 236081GT .....................11, 15, 21, 23, 256082GT .....................11, 15, 17, 19, 27, 29

6086GT .....................

21, 236097GT .....................256150GT .....................256151GT .....................21, 23, 25, 27, 296184GT .....................21, 23, 25, 27, 296185GT .....................11, 15, 17, 19, 21, 23, 25, 27, 29

6190GT .....................

21, 236197GT .....................21, 23, 256198GT .....................21, 236202GT .....................11, 15, 17, 19, 21, 23, 25

6204GT .....................

21, 236208GT .....................21, 236214GT .....................21, 236218GT .....................21, 236265GT .....................21, 236284GT .....................21, 236285GT .....................25, 27, 296291GT .....................

PagePart Number

21, 236299GT .....................11, 216608GT .....................236638GT .....................23, 25, 27, 296770GT .....................21, 236779GT .....................236783GT .....................276787GT .....................236788GT .....................27, 297256GT .....................277504GT .....................277505GT .....................257549GT .....................257556GT .....................257557GT .....................257561GT .....................257574GT .....................257579GT .....................257580GT .....................257581GT .....................258178GT .....................17, 19, 279134GT .....................


June 2018

Part Number Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

33/8-16 X 5.75-HOUS.SPACE BOLT (7585)....25

BBOLT, DRUM SPACER.....21, 23, 25, 27, 29BRAKE DISK,.5 BORE,K-1550 (7571)....27, 29BRAKE DISK,POLY,.5 BORE,K-1550.....27BRAKE FACE,K-1500 (.625 BORE).....21, 23BRAKE FRICTN DSK, PLY.875 BORE.....25Brake Nut.....23Brake Winch Hub Assembly.....13BUSHING, LARGE PINION, FULTON........11, 15, 17, 19, 21, 23, 25

BUSHING, SMALL PINION, FULTON(6199).....17, 19, 21, 27, 29

BUSHING,BRONZE,.875X.750X.500.....25

CCable Drum Assembly.....11, 15CABLE KEEP.KIT (BRACKET TYPE)*........11, 15, 17, 19, 21, 23, 25, 27, 29

CABLE KEEP.KIT (THREADED STUD)......17, 19, 27

Carriage Bolt.....13COVER, DRUM, KX-1000,050,051 (5376)..15, 17, 19

DDECAL,MAINT. LUBRICATION, YLW.....17, 19DECAL,WINCH LUBE INST......27Drive Shaft Assembly.....13

FFLANGED BUSHING,GENIE WINCH.....25FORK SUPT.TUBE, H.L.,ZINC-19.5.....13FRAME & DRUM SUPPORT.....29Frame Assembly.....11, 15FRAME SPACER,K-1550 (7584).....25, 27, 29FRICTION DISC, KX-1000,050,051.....11, 19FRICTION DISC, KX-1000,050,051(5157).....15, 17

FRICTION DISK,.875 BORE.....25

GGear Cover.....13

HHANDLE BALL KNOB.....11, 15, 21, 23, 25HL CARRIAGE ASSEMBLY.....13

KKEY STOCK,(.125)-1".....25

LLocknut, 3/8 inch.....13Locknut, 7/16 inch.....13

NNeedle Bearing, 9/16 inch.....13Nut - Hex, 1/4 inch.....13

NUT,HEX,JAM,1/2-13.....17, 19, 29NUT,LOCK,3/8-16.....11, 15, 17, 19, 27, 29NUT,LP NYLOCK,1/2-13.....11, 15, 17, 19, 27, 29

NUT,NYLOCK,1/2-13.....21, 23, 25NUT,NYLOCK,3/8-16.....11, 15, 21, 23, 25

OOBS. SEE 7557-CRANK HINGE.....21, 23OBS.BRAKE ADAPTER KIT.....13OBS.BRAKE LINING PRESSURE PL......13OBS.RATCHET SPRING, DUTTON B-1.....13OBS.SEE 6708,BOLT.....21, 23OBS.SEE 7557 (HANDLE).....21, 23OBS.SEE 7557-HELPER HANDLE.....21, 23OBS.SEE 7557-SPACER.....21, 23OBSOLETE SEE 12016.....21, 23Oilite Bearing.....13OUTRIGGER ASSY, REAR-GL.....13

PPin - Clevis.....21, 23PIN,ROLL,.188 X .75.....11, 21PINION GEAR AND DISC K-1550 (7590)...27, 29

PINION GEAR ASSY, KX-1050,1051(14193).....17, 19, 25

PINION PLATE (KX/KH-1051,1050).....15, 17, 19

Pinion Shaft.....21, 23Pinion Shaft Weldment.....25PINION SHAFT, KX-1050,1051.....17, 19PLATE, WINCH REINFORCEMENT, FLAT....17

RRATCHET GEAR ASSEMBLY.....11, 15RATCHET GEAR ASSY, K-1050,1051.......17, 19

RATCHET GEAR,.875 BORE,GEN.WIN.....25RATCHET GEAR,K-1550 1/2" I.D. (6777)....21, 27, 29

RATCHET KIT (945)OBS SEE 6291.....21, 23RATCHET KIT (K-1500,K-1550)**.....25, 27, 29RATCHET KIT,K-1000 SERIES,935.....11, 15, 17, 19

Ratchet Pawl Bolt.....13Ratchet Pawl Spacer Bushing.....13RATCHET PAWL/DUTTON LAINSON.....13RATCHET WHEEL/ DUTTON LAINSON.....13Retaining Ring.....11, 13, 15RETAINING RING (6200).....19, 21, 23, 29RETRO FIT KIT, FULTON WINCH.....25Roll Pin.....13Rope Clamp.....13

SScrew - HHC, 1/4 -20 x 0.625 inch.....23SCREW,HHC,3/8-16 X 2.5.....25SCREW,HHC,3/8-16 X 4.5.....11, 15, 17, 19SCREW,HHC,5/16-18 X 6 GRD.2.....27, 29Self-tapping Screw.....13SERVICE KIT,PINION SHAFT-K1550....11, 15, 23

SERVICE KIT,PINION SHAFT-K1550(1256081).....27, 29

Set Collar.....25SHAFT,PINION (32891).....29Short Handle Assembly.....25Spacer Sleeve.....13SPACER, DRUM BOLT, K-1000,1050(5320).....11, 15, 17, 19

SPACER, DRUM BOLT, K-1550......21, 23, 25, 27, 29

SPACER,PINION SHAFT (32890).....29SPACER-OBS(NOT OFFERED - P/S).....25SPRING, HELPER HANDLE.....21, 23SVC KIT, FRICTION DISC K/KX.....27, 29

wwasher.....25

WWASHER,FLAT,USS,1/4"Y.....23WASHER,FLAT,USS,3/8",Y.....21, 23WASHER,THRUST, KX-1050,1051.....17, 19WINCH ASSEMBLY-GL/HL KX1051.....11, 15WINCH ASSEMBLY-SL/M9.5 MAST.....27WINCH ASSY (OLD STYLE SL/ST).....27WINCH BRACKET, DRUM BOLT LOCK(31946).....29

Winch Frame.....13WINCH GEAR COVERS, K-1500....23, 25, 27, 29

WINCH HANDLE (DUTTON).....13WINCH HANDLE 6" STD......29WINCH HANDLE 8" STD.**.....27, 29WINCH HANDLE,KX-1000.....11, 15WINCH HANDLE-O.A.LENGTH-11".....17, 19WINCH HANDLE-O.A.LENGTH-6.25"...17, 19, 27

WINCH PINION PLATE, K-1550 (7591).....27, 29

WINCH PINION SHAFT, K-1550 (7588).....27WINCH REINFORCE.PLATE --(BLUE).....19WINCH, PINION SPACER,SM,KX1550(7598).....27

WINCH,W/DECAL 1SPEED SL/ST.....29


June 2018

Part Description Index

This Page Intentionally Left Blank


June 2018

Part Description Index (continued)

Parts M

anualG

enie Winches

Part No.35503

Rev A21

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