Gemini Engi Fab Limitedgeminief.com/pdf/Gemini Engi-Fab Ltd - Presentation.pdf · Gemini Engi-Fab...

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Gemini Engi-Fab Limited

Gemini Engi-Fab Limited27thApril2015R2 1

FounderR

Dalpatram J.Panchal

Gemini EngiFab was established on 26th January 1982 byforesighted visionary Mr Dalpatram J Panchal a Mechanicalforesighted visionary Mr. Dalpatram J Panchal a MechanicalEngineer. He has over 45 years of experience and an indepthknowledge of fabrication business. He is the ExecutiveCh i f h C d i f ll h i iChairman of the Company and is a master of all the intricatetechniques and subtle nuances of this business. He optimizedthe spirit dare to dream & learn to excelthe spirit dare to dream & learn to excel .27thApril2015R2 2Gemini Engi-Fab Limited

VisionR

To deliver on time every time unmatched QualityTo deliver on time every time unmatched Qualityproducts (equipment and services) meeting allf h h ksafety norms, through team work,

implementation of latest technology throughp gy gcontinuous learning, demonstrating customerd li ht d b i f d lidelight and becoming preferred supplier,protecting environment, meeting investorexpectations, and simultaneously developing thesociety as a responsible corporate citizensociety as a responsible corporate citizen .

27thApril2015R2 3Gemini Engi-Fab Limited

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PlantLayoutR

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BoardofDirectorsR

D J Panchal ChairmanD. J. Panchal Chairman Rakesh D. Panchal Managing Director Ashish D. Panchal Director Technical Hitesh D. Panchal Director Works Jairaj K Desai Independent Director Jairaj K. Desai Independent Director Vijay Panchal Independent Director Jayant Chandra Independent Director


BriefBiographyofDirectorsR

g p y Mr. Rakesh D. Panchal: He is entrepreneurial by nature & began his professional

h f 21 i h f Fi d M k i T d i h 25career at the age of 21 in the area of Finance and Marketing. Today with over 25plus years in the business as Managing Directory part from overseeing thebusiness he directly drives the Finance & Marketing functions. He has beeninstrumental in developing strong relationship with many of our valued clientsinstrumental in developing strong relationship with many of our valued clientsviz. HPCL, BPCL, RCF, GACL, GNFC, IOCL, Haldia Petrochemicals, RIC, and manymore

Mr. Ashish D. Panchal: He holds Diploma in Mechanical Engineering. He beganhis professional career at the age of 22 in the technical department of thiscompany Today with over 18 years of experience he is solely responsible forcompany. Today with over 18 years of experience he is solely responsible fordesign ,execution & technical interaction with the clients. He is also activelyinvolved in the Quality Movement & has been instrumental in acquiring variousquality certifications viz. ISO/UStamp ASME for the companyq y / p p y

Mr. Hitesh D. Panchal: He began his professional career at the age of 18 years onthe shop floor knowing the nuts & bolts of the fabrication field & has been handsthe shop floor knowing the nuts & bolts of the fabrication field & has been handson in project Execution. With over 13 years of experience He drives the factoryProduction management & project execution functions.


MilestonesR

Gemini started as a family owned business on26th January 1982

Gemini became Pvt. Ltd. Co. in 1998Gemini became Pvt. Ltd. Co. in 1998 Gemini became a Public Ltd. Co. in 2007 Gemini has 33 years experience in manufacturing andfabrication of: Process equipmentP i Process units

Custom made equipment (as per clients, consultant,q p ( p , ,inspection agencies requirements)


OurMissionStatementR

The Mission of Gemini Engi-Fab Ltd. is to be the best qualityglobal manufacturer of all process equipment and units required forglobal manufacturer of all process equipment and units required forOil and Gas, Petrochemicals, Fertilizers, Food and Dairies, Cementand Nuclear Plants meeting all international Quality, Safety, Healthand Environment Standards to the complete satisfaction of ourand Environment Standards, to the complete satisfaction of ourvaluable customers. We consider that our process equipment andunits are complete only when satisfactorily put to use by the endusers.

Our endeavour is to: Become the choicest partner for our customers future projectsBecome the choicest partner for our customers future projects Meet investor expectations by deployment of optimum resources

and latest technology Continue the learning process by promoting individual

participation for overall growth Protect the environment and develop the society through social Protect the environment and develop the society through social

corporate responsibility


OurQualityPolicyR

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We are committed to design and provide costWe are committed to design and provide costeffective fabrication processes with a HighQuality output with on time delivery. Geminiwill also continually upgrade Qualitywill also continually upgrade QualityManagement System to improve upon allproduction processes and offer services to allour esteemed customers.our esteemed customers .

RakeshDPanchalManaging Director27thApril2015R2 13Gemini Engi-Fab Limited

ManagingDirector

Rashtriya Chemicals&FertilizersLtd. R

LargestEquipment(Weight82Tons)EXECUTEDHEAVIESTANDVERYCRITICALHEATEXCHANGERFORRCFTHALPLANT.

Client:RCFThalEquipment:E504HeatExchanger.EquipmentWeight:82Ton.

PAGE 1 OF 2InspectionBy:LloydsRegisterAsia. PAGE.:1OF2


Rashtriya Chemicals&FertilizersLtd.R

yLargestEquipment


ChennaiPetroleumCorporationLtdR

pBigColumn

Client : Chennai Petroleum Corporation Ltd.Client:ChennaiPetroleumCorporationLtd.Material:SA516Gr.70.Dimension:2000 / 3600x42000Long.Weight : 71,000 Kgs. Without Internals.Weight:71,000Kgs.WithoutInternals.Consultant&InspectionBy::JacobsEngineering


ChennaiPetroleumCorporationLtdR

pCladColumn

Client:ChennaiPetroleumCorporationLtd.Client:ChennaiPetroleumCorporationLtd.Material:SA516Gr.70withSS304LClad.Material:SA516Gr.70withSS304LClad.

Dimension:915x19000Long.Dimension:915x19000Long.Weight:13700Weight:13700KgsKgs.WithInternals..WithInternals.InternalsInternals M/sSulzerIndiaM/sSulzerIndiaPvt.LtdPvt.Ltd (Pune)(Pune)C l & I i B J b E i iC l & I i B J b E i i

30/05/2015 17Gemini Engi-Fab Limited

Consultant&InspectionBy:JacobsEngineeringConsultant&InspectionBy:JacobsEngineering

Hindustan Petroleum Corporation Ltd.R

HindustanPetroleumCorporationLtd.


HindustanPetroleumCorporationLtd. RSS347CladHeatExchanger(7Nos.)

Shell : 32+3Shell : 32+3 ThkThk. SA 387 Gr.11 Cl.2 with SS 347 Clad. SA 387 Gr.11 Cl.2 with SS 347 CladShell:32+3Shell:32+3ThkThk.SA387Gr.11Cl.2withSS347Clad.SA387Gr.11Cl.2withSS347CladChannelShell:38+3ChannelShell:38+3ThkThk.SA387Gr.11Cl.2withSS347Clad.SA387Gr.11Cl.2withSS347CladDish:50+3Dish:50+3ThkThk.SA387Gr.11Cl.2withSS347Clad.SA387Gr.11Cl.2withSS347CladU Tube : SA 213 TP 347.U Tube : SA 213 TP 347.U Tube:SA213TP347.U Tube:SA213TP347.TubeSheet:240TubeSheet:240ThkThk.SA182F347.SA182F347ThirdPartyInspection:TUVIndiaLimited.ThirdPartyInspection:TUVIndiaLimited.Weight:33000Weight:33000KgsKgs..Weight : 33000Weight : 33000 KgsKgs..HydroTestPressure:ShellSide113.1barg;TubeSide87.1barg.HydroTestPressure:ShellSide113.1barg;TubeSide87.1barg.


HindustanPetroleumCorporationLtd. RSS347CladHeatExchanger(TPIIBR)

Shell : 12+3Shell : 12+3 ThkThk. SA 387 Gr.11 Cl.2 with SS 347 Clad. SA 387 Gr.11 Cl.2 with SS 347 CladShell:12+3Shell:12+3ThkThk.SA387Gr.11Cl.2withSS347Clad.SA387Gr.11Cl.2withSS347CladChannelShell:20+3ChannelShell:20+3ThkThk.SA387Gr.11Cl.2withSS347Clad.SA387Gr.11Cl.2withSS347CladDish:14+3Dish:14+3ThkThk.SA387Gr.11Cl.2withSS347Clad.SA387Gr.11Cl.2withSS347CladU Tube : SA 213 TP 347.U Tube : SA 213 TP 347.U Tube:SA213TP347.U Tube:SA213TP347.TubeSheet:168TubeSheet:168ThkThk.SA182F347.SA182F347ThirdPartyInspection:ShellSideIBR&TubeSideTUVIndiaLimited.ThirdPartyInspection:ShellSideIBR&TubeSideTUVIndiaLimited.Weight:14300Weight:14300KgsKgs..Weight : 4300Weight : 4300 KgsKgs..HydroTestPressure:ShellSide13.7kg/cm2;TubeSide59.2kg/cm2.HydroTestPressure:ShellSide13.7kg/cm2;TubeSide59.2kg/cm2.


IndianOilCorporationLtd.(Panipat) Rp ( p )HeatExchanger

Si 13450 L 10 ThkClient:IOCL PanipatT b S D l (SA 789 S32750)Size:13450mmLongx10mmThk.MOC.:SA516Gr.70TPI:PDIL.

Tubes:SuperDuplex(SA789S32750).Tubesheet:SA182S32205&SA336F316L.InspectionBy:LloydsRegisterAsia.


IndianOilCorporationLtd.(Panipat) Rp ( p )AirFinCooler(Qty.:4Nos.)

Client:IOCL PanipatTubes:SuperDuplexwithAlloyFin(SA789S32750+FinAlloy1060).Header:SA516Gr.70withCladSA240S32750.


InspectionBy:TUVIndiaPvt.Ltd.

MadrasFertilizersLimited. RNaptha Deaerator withInternal

Si 13450 L 10 ThkSize:13450mmLongx10mmThk.MOC.:SA516Gr.70TPI:PDIL.


GujaratNarmadaValleyFertilizersCo.Ltd. R

DoubleTubesheet HeatExchanger(16units)

Shell & Dish : SA 240 TP. 304L / SA 516 GR. 70.T b SB 622 N10276 SB 163 N06600 SB 163 N08800 SB 165 N04400 SA 789 S32750 & SA 312 TP 304Tube : SB 622 N10276, SB 163 N06600, SB 163 N08800, SB 165 N04400, SA 789 S32750 & SA 312 TP. 304.Flange : SA 266 GR. 2, SA 336 F 304L & SA 350 LF 2. Tube Sheet : (SA266GR.2+SB575 10276), (SA266GR.2+SB 168 N0660), (SA266GR.2+SB409 N08800),

(SA266GR.2+SB127 N04400), (SA 350 LF2+SA240 S032750) & (SA266GR.2+SA240 S032750).Third Party Inspection: IBIC Engineering, Lloyd's Register Asia & IBR.


Aditya BirlaThailandLtd.l b h

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Inconel TubeHeatExchanger

MainShell:SA516GR.70ChannelShell&Dish:SS240TP316/SA516GR.70Flange: SA 182 F 316 / SA 266 CL 2 / SA 105

ExportOrder

Flange:SA182F316/SA266CL.2/SA105.Tube:SB444UNSNO6625(INCONEL625)TubeSheet:SB564UNSNO6625(INCONEL625).Third Party Inspection: LLOYDS REGISTER ASIAp ThirdPartyInspection:LLOYDSREGISTERASIA.


Nagarjuna OilCorporationLimited R

HeatExchanger(5units)




Helical Baffle Tube Bundle AssemblyHelicalBaffleTubeBundleAssemblywithFloatingHeadTube:SA213Gr.T5Tube sheet : 100mm SA 182 Gr F5Tubesheet:100mm SA182Gr.F5Baffle:SA387Gr.5Cl.2InspectionBy:TUVIndiaPvt.Ltd


GujaratAlkalies AndChemicalsLtd.k ( )

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TitaniumTanks(2units)CLIENT GUJARAT ALKALIES AND CHEMICALS LIMITEDCLIENT:GUJARATALKALIESANDCHEMICALSLIMITEDLARGESIZETITANIUMTANKSTOTALQTY:2NOS.

Shell & Dish : SB 265 GR 2Shell&Dish:SB265GR.2.Flange:SA105withTitaniumStubend.ThirdPartyInspection:UHDEIndiaPvt.Ltd.Over All Dimension of Tank : Dia 4300mm x 8300mm Long


OverAllDimensionofTank:Dia.4300mmx8300mmLong.

RelianceIndustriesLimited R

SSVessels/Tanks(7units)

Shell & Dish : SA 240 TP 304Shell&Dish:SA240TP304Flange:SA182F304&SA105+LiningSA240TP304.ThirdPartyInspection:TUVIndiaPvt.Ltd.O All Di i f V l Di 5500 12000 L


OverAllDimensionofVessel:Dia.5500mmx12000mmLong.

GujaratAlkalies AndChemicalsLtd. RNickelVessels&

HeatExchanger(2Sets)g ( )


GujaratAlkalies AndChemicalsLtd. R

NickelEvaporator(4units)Item : Second Effect Evaporator and Vapour SeparatorItem:SecondEffectEvaporatorandVapourSeparator

TotalWeightofEquipment:~10,176KgsTotalLength:36Feet.

EVAPORATOR*Sh ll Si I D 1060 8043 L VAPOUR SEPARATOR*ShellSize:I.D.1060mmx8043mmLong*TubeM.O.C:Nickel(SB161No2201)*Tubesheet:Nickel(SB161No2201)Inspection by : Protect Consultants Pvt Ltd

VAPOURSEPARATOR*ShellSize:I.D.2100mmx4771mmLong.*ShellM.O.C:Nickel(SB161No2201)Inspection by : Protect Consultants Pvt Ltd


Inspectionby:ProtectConsultantsPvt.Ltd. Inspectionby:ProtectConsultantsPvt.Ltd.

IndianOilCorporationLtd.(Haldia) Rp ( )(AmmoniaCondenser)

Item : AMMONIA CONDENSERItem:AMMONIACONDENSERTotalWeightofEquipment:~29,600Kgs.

*E i Si 2200 H i h 2100 Wid h 8000 L*Equip.Size:2200Heightx2100Widthx8000Long.*TubeM.O.C:SA789UNS31803(DuplexSteel)

Size :O.D25x2.3Thk x6026LG*TubesheetTubesheetM.O.C :SA266GR.2WithSA240UNSS31803CLADSize :1653x150+10Thk CLAD*ThirdPartyInspection:LloydsRegisterAsia


g*HydroTesting:Shellside 45Kg/cm2;Tubeside:15Kg/cm2

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Rashtriya Chemicals&FertilizersLtd.Item : Final CondenserItem:FinalCondenser

EmptyWeight:23,000Kgs.

Equp.Size:1120I/Dx8700Lg.Shell:SA240TYP.304(44thk &60thk)Tube:SA312TYP304b h & lTubeSheet&Flange :SA336Gr F304

ThirdPartyInspection:Lloyd'sRegisterAsiaTubetoTubeSheetJoint:Strengthweld&LightExpansionH d t t P Sh ll id 125K / 2( ) T b id 10 K / 2( )


Hydrotest Pressure:Shellside 125Kg/cm2(g);Tubeside 10Kg/cm2(g)

Rashtriya Chemicals & Fertilizers LtdR

Rashtriya Chemicals&FertilizersLtd.Client:RCFLTD(Thal)It W t C lItem:WaterCooler

TotalWeightofEquipment:42,000Kgs .

*TubeM.O.C:SA789UNS31803(DuplexSteel)Size : U Tubes 19.05 x 2.11 x 5869 ST. LG.Size: U Tubes19.05x2.11x5869ST.LG.*TubesheetM.O.C:SA266Cl 2WithDuplexOverlaySize:1854x360Thk*ThirdPartyInspection:LloydsRegisterAsia*TubetoTubesheetjointStrengthweldingandlightexpansion*HeliumLeaktestdonetocheckthetubetotubesheetweldjointbeforeexpansion


*HydroTesting:Shellside12Kg/cm2(g);Tubeside320Kg/cm2(g)

Heavy Water Board (BARC)R

HeavyWaterBoard(BARC)SuperHeater(4units)


Amul DairyR

Amul DairyVibro Fluidizer

ClientItemPurpose

:Amul DairythroughL&TNiro:Vibro FluidizerwithCIPNozzlearrangements: For Final Drying of Milk PowderPurpose

CapacityMOCQty

:ForFinalDryingofMilkPowder:@60TonsperDay:CompletelyAISI304&FrameofMildSteel: 1 No


Qty :1No

GujaratAlkalies AndChemicalsLtd.R

Gujarat Alkalies And Chemicals td.Column&Exchanger(2sets)

:1400I/Dx32MTRLong.:SA213TP316L: SA 240 TP 316L

SizeTubeM.O.C.Tubesheet M O C :SA240TP316L

:IBICChematur.

Strength eld & light e pansion

Tubesheet M.O.C.ThirdPartyInspectionTubesarehaving0.9RaInternalsurfacefinish.Tube to Tubesheet Joint


:Strengthweld&lightexpansion.TubetoTubesheet Joint

GujaratAlkalies AndChemicalsLtd. RjLargeVessels&Tanks(20Units)

ShellDish/ConeM.O.C.:SA240TP316L/SA240TP304LForgingM.O.C.:SA182F316L/SA182F304LThi d P t I ti IBIC Ch t


ThirdPartyInspection: IBICChematur.

LANXESSINDIAPVT.LTD. R

TANKS&VESSELS(14units)

Client:LANXESSINDIALIMITEDItem:TANKS&VESSELS(QTY:14Nos)E t W i ht 15500 K

Size:3400I/Dx5000Lg.(14thk &18thk)Shell&Dishend:SA240Gr.316LThi d P t I ti UHDE INDIA LIMITED


EmptyWeight:15500Kgs. ThirdPartyInspection:UHDEINDIALIMITED

IndianOilCorporationLtd.(Haldia) Rp ( )NozzleAssemblies(Qty.:2Nos.)

Item: Injection Nozzle AssembliesItem: InjectionNozzleAssembliesTeeMOC: SA403WP321Tee Size: 20NB x 54 Thk.TeeSize:20 NBx54Thk.

12NBx36Thk.FlangeMOC:SA182F321gWNRTJFlangeSize:12NBx2500#x36Thk.Qty:2Nos.TPI: TUVIndiaPvt.Ltd.


N tl Vi tR

Nestle Vietnam

Item: CondensorMOC AISI 304 LMOC: AISI304LFinish: 180grit&tubesinside&outsidecrome platedExportOrder


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N tl I di P t LtdR

NestleIndiaPvt.Ltd.

Item:AgitatedTanksMOC: AISI316L

Item:Agitated& JacketedTanksMOC: AISI316L


Larsen&ToubroLtd.R

Niro Limited

Item:MilkSilr'sMOC: AISI316L/AISI304

Item:BeerFermentor TankswithHeatingCoils

MOC : AISI 316L / AISI 304MOC: AISI316L/AISI304


Bh t P t l C ti LtdR

BharatPetroleumCorporationLtd.

Item: QuadrupalSectionMOC: SS304H


GujaratAlkalies AndChemicalsLtd. R

NickelFlaker Drum

Client: GACL BarodaItem: Flaker DrumMOC: Nickel201(SB162UNSNo.2201)( )Qty:6Nos.TPI: ByGACL&BVQI.y

Executed by getting repeat orders from GACL27thApril2015R2 46Gemini Engi-Fab Limited

ExecutedbygettingrepeatordersfromGACL.

SartoriusLimitedR

(Germanbasecompany)

Item: Biofermentor TankMOC: AISI316LFinish: 600GritMirrorPolishedinside&outsideCapacity: 8000 LtrsCapacity: 8000Ltrs.


Nestle India LimitedR

NestleIndiaLimited

Item: Vibro FluidizerPurpose: For initial Drying of Coffee bead's PowderPurpose: ForinitialDryingofCoffeebead sPowderMOC: AISI304completelywithMildSteelFrame


Fluid Bed DryersR

FluidBedDryers

Drying Capacity: 3 to 5 Kg /DryingCapacity: 3to5Kg/BatchMaterialofConstruction: ContactConstruction: ContactPartsofAISI316L&NonContact

fPartsofAISI304SurfaceFinish: Inside/Outside600GritMirrorPolishedFunctionforOperation:Auto/Manual Plc BasedAuto/ManualPlcBased(Make:Mitsubishi)AlongWithPrinter ArrangementDrying Range: ProductDryingRange: ProductContainingMoistureof@35%CanBeD i d t 1%Driedupto1%


CapabilitiesR

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Gemini Engi-Fab Ltd. Registered Office is located atGemini Engi Fab Ltd. Registered Office is located atMalad (W) Mumbai (Commercial capital of India Internationallywell connected)

Technical Engineering, Design and Commercial activities are beinghandled from Registered office

Manufacturing and fabrication is carried out at state of art plant atPlot Nos. 1504, 1505, 1506, Phase III, GIDC, Umbergaon, Dist. Valsad,Gujarat (Border of Gujarat and Maharashtra). Very well connectedvia rail and road & upcoming port

Government has declared a port at Umbergaon, Gujarat and its workis under progress. In future shall be very well connected via sea also

National Highway NH 8


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Successfully completed Fabrication of Process Equipment and Unity p q pfor National and International Clients in almost all sectors: Oil and Gas / Refineries/ Fertilizers ChemicalsChemicals Petrochemicals Nuclear Nuclear Cement

F d d D i i Food and Dairies Pharmaceuticals


QA/QCFACILITIES*R

Q /Q MetallurgicalServices(NABLCertified)g ( ) ReliableTestingServices(NABLCertified) TCR Advanced Engineering Pvt Ltd TCRAdvancedEngineeringPvt.Ltd.(Baroda&Mumbai)(NABLCertified)

GeoChem LaboratoriesPvt.Ltd. Industrial X Rays and AlliedIndustrialX RaysandAlliedRadiographersPvt.Ltd.Ult Ch S i UltraChem Services

IndoTherm EngineerPvt.Ltd.*OutsourcedWeavailQA/QCServicesfromabovereputedOrganizations.


ASSOCIATES(TIE UP)(TIEUP)

27thApril2015R2 GeminiEngiFabLimited 53

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Logo Subcontractor Name Activities

Rajog Enterprises(Saini Engineering). DrillingandMachining.

Devchand Engineering Pvt Ltd Dish end FormingDevchand EngineeringPvt.Ltd. DishendForming.

Hienfatech Metal Cladding CladdingWorks.

Explofab IndiaPvt.Ltd. CladdingWorks.

K i E i P L d C l & T I lKevinEnterprisesPvt.Ltd. Column &TowerInternal

Sulzer IndiaLimited Column &TowerInternal

IndustrialXRay&AlliedRadiographers(I)Pvt.Ltd.

NonDestructive Testing

Lalchand TechnoEngineers. HeavyThicknessShell Making.

Neha EngineeringWorks. Machining Works.


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Logo Subcontractor Name Activities

Nigasu EngineeringWorks. TubePulloutfromTubesheet.

ReliableTestingServices Destructive Testing

Ultra Chem Services Destructive TestingUltraChem Services Destructive Testing

MetalAnalysis&ServicesPvt.Ltd. Destructive Testing

GujaratPerfectEngineering Ltd. HeatTreatmentService.

H & E i H T S iHeatreaters &Engineers. HeatTreatmentService.

IndoTherm EngineerPvt.Ltd. HeatTreatmentService.

SuccessHeatTreatmentWorks. HeatTreatmentService.


Third PartyThirdPartyInspection AgenciesInspectionAgencies


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LLOYDS REGISTER ASIALLOYDSREGISTERASIA

BVIS

TUV

UHDEINDIAPVT.LTD.

PDIL

CEIL

BHABHA ATOMIC RESEARCH CENTER BHABHAATOMICRESEARCHCENTER

IBICENGINEERINGANDCONSULTANT27thApril2015R2 57Gemini Engi-Fab Limited

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JACOBSENGINEERING

TOYO

TATAPROJECTSLTD.

IBR

PESO(CCOE)

PROTECH CONSULTANTS PVT LTD PROTECHCONSULTANTSPVT.LTD.

ISC PVT LTDISCPVT.LTD.

BAXCOUNSEL


ConsultantsLSTK / EPCLSTK/EPC


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EngineersIndiaLimited

ThyssenKrupp(UHDEIndiaPvt.Ltd.)

Jacobs Jacobs

AkerSolutions

ToyoEngineering

Li d E i i Linde Engineering

ProjectDevelopmentIndiaLimited

TataConsultantServices

Chemtex EngineeringLtd.

IBICEngineeringandConsultantI IC ngineering and Consultant


Sectorsandand

d dIndustriesServed


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Oil and Gas / RefineriesOil and Gas / Refineries Fertilizers Chemicals Petrochemicals Nuclear Nuclear Cement Food and Dairies Pharmaceuticals


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SOME OF OURSOMEOFOURVALUABLE CLIENTSVALUABLECLIENTS


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L & T b LtdLarsen&ToubroLtd.

Indian Oil Corporation LtdIndianOilCorporationLtd.

Rashtriya Chemicals and Fertilizers Ltd.Rashtriya ChemicalsandFertilizersLtd.

DeepakFertilisers &PetrochemicalsCor.Ltd.p

Aditya BirlaChemicals(Thailand)Ltd.

Bhabha AtomicResearchCenter

GujaratNarmadaValleyFertilizersCo.Ltd.


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lk l d h l dGujaratAlkalies andChemicalsLtd.

ChennaiPetroleumCorporationLtd.


BharatPetroleumCorporationLtd.

GujaratStateFertilizersandChemicalsLtd.

Haldia PetrochemicalsLtd.


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Nagarjuna Oil Corporation Ltd.Nagarjuna OilCorporationLtd.

CoromandelInternationalLtd.

ReliancePetroleumLtd.

NationalDairyDevelopmentBoard

DLFCementLimited NewDelhi

Nirma LtdNirma Ltd.

Madras Fertilizers LimitedMadrasFertilizersLimited

Ambuja CementLtd.(Gujarat)


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Lanxess India Pvt LtdLanxess IndiaPvt.Ltd.

Mazagon Dock LtdMazagon DockLtd.

Nestle India Ltd.NestleIndiaLtd.

HeavyWaterBoardLtd.y

Chematur Engineering(Sweden).

NationalChlorineIndustrialCo.(A J d )(Amman,Jordan)ITDCementationIndiaLtd.


Our ProductOurProductOfferingOffering


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Shell&TubeHeatExchangers/DoubleTubesheetExchanger/FixedTubesheetExchanger

/ / / Columns/PressureVessels/AtmosphericVessels/Tanks Reactors Condensers / Chiller / CoolerCondensers/Chiller/Cooler Reboiler ColumnExchanger Evaporator AirFinCooler

S H t / Mi i C k SuperHeater/MiniCrecker Flaker DrumAssembly Decanter(Watertreatmentplant)( p ) FluidBedDryer KilnBurnerAssemblyforcementplant BurnerTips CustomBuiltProcessEquipment&Units(forallsectors) Speciality all Products for Industrial Applications and Power Plants Speciality allProductsforIndustrialApplicationsandPowerPlants


Raw materialRawmateriald fusedfor

EquipmentEquipmentF b i tiFabrication


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CarbonSteel(Including NACE / HIC)

Brass Nickel & Nickel Alloy(IncludingNACE/HIC)

StainlessSteelAllGrade Nickel&NickelAlloy Zirconium

Duplex,SuperDuplex,LeanDuplex

Monel All type of Cladp

LowAlloySteelI l

AlltypeofCladMaterialsAll h E i Inconel

Titanium AllotherExoticMaterialslikeCobalt

HastelloyC Ni k l

Alloy,Hardox,Alloy904L.

Cupro Nickel Copper,Commercialpp ,


OurShopFloorCapabilitiesR

p p

Tones lifting Capacity : Multiples of 100 Tonnes.Tones lifting Capacity : Multiples of 100 Tonnes. 5, 10, 25, 50 Tones under hook multiples CNC M/C for Drilling Tube Sheets (Tieup with M/sSaini Engineering)g g) Tubesheet Upto 2 Mtr. Diameter, weight 9.2 Tones Tubesheet Upto 350 mm Thickness

5000+ Sq feet Dust Free Enclosure (DFE) Clean5000+ Sq. feet Dust Free Enclosure (DFE), Cleanroom, equipped with multiple facilities for welding,i di H t T t t h d t ti il bl fgrinding, Heat Treatment, hydro testing, available for

fabrication of multiple equipment of exotic materialat a time


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We can execute single equipment capacity at ourpresent Shop Floor:

Diameter : up to 6 mtrDiameter : up to 6 mtr. Length : up to 58 mtr. Weight : up to 300 Tonnes70 000 Sq ft Covered Floor Capacity with multiple70,000 Sq.ft. Covered Floor Capacity with multiplebays, each equipped with multiple EOT Cranes tofabricate multiple equipment (40 to 80 equipmentdepending on size) at any point of time with multiplep g ) y p phydro testing more than 50 and welding / grindingfor more than 80 nos facilitiesfor more than 80 nos. facilities


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6,50,000 sq. feet (15 acres) open land, road touch,leading to upcoming port.

2 00 000 sq feet (three side open) to be developed2,00,000 sq. feet (three side open) to be developedunder Phase I (Proposed in financial year 201516)

Will able to handle major process equipment.


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Certification of ASME R stamp is in progressAs per clients requirement necessary resources can bemobilised to fabricate equipment at clients site as wellmobilised to fabricate equipment at clients site as well

Surveillance cameras Installed at our plant to enableour valued clients, consultants and Inspectors /Surveyors to monitor/control the progress of their joby p g jon real time basis from their respective office.

Will enable resolution of site problems and faster Will enable resolution of site problems and fasterdecision making to expedite job completion


M hi LiMachineryListy


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1 DEMAGCRANE EOT1 CAP:5TON 14 HYDRAULICPRESS CAP600 TON

2 DEMAG CRANE EOT 2 CAP 5 TON 15 HAND PRESS CAP 162 DEMAGCRANE EOT2 CAP:5TON 15 HANDPRESS CAP 16

3 DEMAGCRANE EOT3 CAP:5TON 16 HANDPRESS CAP 16

4 DEMAG CRANE EOT 4 CAP 10 TON 17 HAND PRESS CAP 164 DEMAGCRANE EOT4 CAP:10TON 17 HANDPRESS CAP 16

5 DEMAGCRANE EOT5 CAP:10TON 18 MOTARIZEDROTATOR 10TON

6 AG C A O 6 CA 10 O 19 O A I O A O 20 O6 DEMAGCRANE EOT6 CAP:10TON 19 MOTARIZEDROTATOR 20TON

7* DEMAGCRANE EOT7 CAP:15TON 20 MOTARIZEDROTATOR 30TON

/8* DEMAGCRANE EOT8 CAP:15TON 21 PEDESTALDRILL DIA3/4"

9 DEMAGCRANE EOT9 CAP:25TON 22 REDIALDRILL DIA 18MM

10* DEMAGCRANE EOT10 CAP:50TON 23 REDIALDRILL DIA50MM

11 MOBILEHYDROTESTPUMPWITH MOTOR

CAP:500BARS

24 MOBILEMAGNETICDRILL M/C

DIA3/4"PUMPWITHMOTOR BARS DRILLM/C

12 TRANSFER CAR(TROLY) 30TON. 25 ARCWELDING 1NO.

13 TIG WELDING 9 NOS 26 AIR COMPRESSOR 1 NO


13 TIGWELDING 9NOS. 26 AIRCOMPRESSOR 1NO.

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27 PLATEROLINGM/C 40MM 36 ANGLEGRINDER 11NOS.

28 PLATEROLINGM/C 20MM 37 TOOLGRINDER 2NOS.

29 PLATEROLINGM/C 3MM 38 SANDERGRINDER 2NOS.

30 SECTIONROLLINGM/C 1NO. 39 SHAFTINGGRINDER 2NOS.

31 ELECTRICOVEN500 C 1NO. 40 DIEGRAINDER 1NO.

32 ELECTRICOVEN370 C 1NO. 41 HANDDRILLM/C 1NO.

33 HYDRAULIC HACKSAW 15&8 42 BLOWERM/C 1NO.

34 LATHEMACHINE 3NOS. 43 PLASMACUTTINGM/C

1NO.

35 SAWWELDING 2 NOS35 SAWWELDINGMACHINE

2NOS.


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MachineryList(TIEUP)y ( ) TIEUPWITHSAINIENGINEERINGWORKS

LISTOFMACHINERY1)CNCFloorBoringMachine:1No.

i l i l iX AxisTravel6000mm Y AxisTravel3000mm Z Axis1000mm2)CNCVerticalDrillingMachine:1No.

X A i T l 6000 Y A i T l 3000 Z A i 300X AxisTravel6000mm Y AxisTravel3000mm Z Axis300mm3)RadialDrillingMachineRM65:4Nos.4) CNC Drilling Machine : 1 No4)CNCDrillingMachine:1No.

X AxisTravel1600mm Y AxisTravel1600mm Z Axis700mm5) VTL 2300Mt swing x 1400 Ht : 1 No5)VTL2300Mtswingx1400Ht.:1No.6)VTL6Mt.(Option8mtrswing)x4mtr.HeightTablesize4Mtr.WithDro7) 6 Nos HMT Radial Drilling Machine7)6Nos.HMTRadialDrillingMachine


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8)DeepHoleDrillingMake X Axis Y Axis Z Axis Maximum Job

Size HandledSize Handled KOLB 2500mm 1800mm 750mm Upto 3000mmASQUIT 3500mm 2925mm 1000mm Upto 4000mmWMW 2600mm 2000mm 500mm Upto 3500mm

9)CNCFloorBoring(FHB)

p

10) CNC Plano Miller

Make X Axis Y Axis Z Axis ControllerSKODA 6.3Mtr 6.3Mtrs 900mm Fanuk

10)CNCPlanoMillerMake X Axis Y Axis Z Axis Job Size Handled

Between GapC 5200 2700 350 3000Cooper 5200mm 2700mm 350mm 3000 mmARBOGA 3300mm 3000mm 400mm 3500mmWMW 5200mm 3200mm 350 optional 1000 3500mm


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11)VerticalTurnedLathe(VTL)Make Chuck Size Height of Job Max Swing Job Capacity

Cooper single Coolum with DRO

Chuck Size 4000mm Facing 6000mm

4000 7500 60 TON

SabSukh () 4000 1900 4500 20 TONSabSukh () 4000 1900 4500 20 TONWMW 4000 2000 4000 16 TONColburn 2100 1100 2100 5 TON

12)PressBrakeMake Size Tonage Max Thickness

13) CNC Plano Miller

Scharinghausen 6000mm 650 16mmSafan 3000mm 250 12mm

13)CNCPlanoMillerMake Size Between Gap Max Thickness

Zhongwei 4500mm 650mm 30mm


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14) CNC Plano Miller14)CNCPlanoMillerMake Size Thickness

Nantong Teli 30000mm 50-100mm

PLATEROLLONGMACHINEUPTO100mmTHICKNESS.

Above mention machines are capable for HighSpeed Drilling and Milling Operation with RPMSpeed Drilling and Milling Operation with RPMof 4000 and through coolant facility.


Testing InstrumentTestingInstrument


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SR NO. INST. CODE INSTRUMENT NAME & DESCRIPTION RANGE MAKE

01 PG-01 PRESSURE GAUGE (S.S.316) 0-1.6 kg/cm2 BOSSDIAL SIZE = 100mm

02 PG-02 PRESSURE GAUGE (S.S.316)DIAL SIZE = 100mm

0-1.6 kg/cm2 BOSS

03 PG-10 PRESSURE GAUGE 0-400 kg/cm2 WIKADIAL SIZE = 100mm

04 PG-11 PRESSURE GAUGE (SS 316)DIAL SIZE = 100mm

0-160 kg/cm2 WIKA

05 PG-12 PRESSURE GAUGE (SS 316)DIAL SIZE 100

0-160 kg/cm2 WIKADIAL SIZE = 100mm

06 PG-13 PRESSURE GAUGEDIAL SIZE = 100mm

0-40 kg/cm2 WIKA


0-40 kg/cm2 WIKA DIAL SIZE = 100mm

08 PG-18 PRESSURE GAUGE(SS 316, GLYCERINE FILLED) DIAL SIZE = 100mm

0-400 kg/cm2 WIKA


0-7 kg/cm2 WIKADIAL SIZE 50mm


0-7 kg/cm2 WIKA


0-7 kg/cm2 WIKA

12 GE/PG-28 PRESSURE GAUGE(S.S.316)DIAL SIZE = 100mm

0-100 kg/cm2 WAAREE

13 PG-29 PRESSURE GAUGE(M.S.) DIAL SIZE = 150mm`

0-25 kg/cm2 H-GURU


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14 MPC-61090A PRESSURE GAUGE 0-1060 kg/cm2 MICRODIAL SIZE = 100mm

15 GE-PG-01 PRESSURE GAUGEDIAL SIZE = 100mm

0-400 kg/cm2 WIKA

16 GE-PG-04 PRESSURE GAUGE DIAL SIZE = 100mm 0-400 kg/cm2 WIKA

17 GE/PG-07 PRESSURE GAUGE DIAL SIZE = 150mm 0-600 kg/cm2 WIKA

18 GE/PG/06 PRESSURE GAUGE DIAL SIZE = 100mm 0-600 kg/cm2 WIKA

19 GE-PG-14 PRESSURE GAUGE DIAL SIZE = 150mm 0-25 kg/cm2 H-GURU

20 PG 63 PRESSURE GAUGE DIAL SIZE = 100mm 0-400 kg/cm2 WIKA

21 GE-PG-30 PRESSURE GAUGE DIAL SIZE = 50mm 0 - 20 kg.cm2 HKJ

22 GE-PG-40 PRESSURE GAUGE DIAL SIZE = 100mm 0.7 Kg/cm2 UTTAM22 GE PG 40 PRESSURE GAUGE DIAL SIZE 100mm 0.7 Kg/cm2 UTTAM

23 GE-PG-45 PRESSURE GAUGE DIAL SIZE = 50mm 0 4.2 kg.cm2 HKJ

24 GE-PG-46 PRESSURE GAUGE DIAL SIZE = 50mm 0 4.2 kg.cm2 HKJ

25 GE PG 48 PRESSURE GAUGE DIAL SIZE = 100mm 0 70 Kg/cm225 GE-PG-48 PRESSURE GAUGE DIAL SIZE = 100mm 0.70 Kg/cm2

26 GE-PG-49 PRESSURE GAUGE DIAL SIZE = 100mm 0.70 Kg/cm2 WIKA

27 GE-PG-50 PRESSURE GAUGE DIAL SIZE = 100mm 0.7 Kg/cm2 UTTAM

28 GE PG 52 PRESSURE GAUGE DIAL SIZE 100 0 28 K / 2 PSI28 GE-PG-52 PRESSURE GAUGE DIAL SIZE = 100mm 0.28 Kg/cm2 PSI

29 GE-PG-53 PRESSURE GAUGE DIAL SIZE = 100mm 0.28 Kg/cm2 PSI


iMeasuringInstrument


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1 MM-1 EXTERNAL MICROMETER 0-25 mm MITUTOYO



4 VC 1 STANDARD VERINER CALIPER 0 200 MITUTOYO4 VC-1 STANDARD VERINER CALIPER 0-200 mm MITUTOYO

5 VC-2 STANDARD VERINER CALIPER 0-300 mm MITUTOYO

6 ST-01 STEEL SCALE 0-300 mm K.T.C.

7 MT-01 MEASURING TAPE 0-5000 mm FREEMANS

8 MT-02 MEASURING TAPE 0-5000 mm FREEMANS

9 MT-03 MEASURING TAPE 0-15 METER GK FML9 MT-03 MEASURING TAPE 0-15 METER GK FML

10 DTG-1 DIGITAL ULTRASONIC THICKNESS GAUGE. 0 100 mmAMRUTA

ELECTRONICS.11 DM-01 DENSITO METER 0.197 TO 4.23 D OPTEL

12 CM-01 DIGITAL CLAMP METER 750V AC-1000 V AC WATCO / 266

13 DLM-01 DIGITAL LUX METER

250X100LUX 549X10LUX

1460 LUXLUTRON Model no-

LX101 A1460 LUX 610 LUX

LX101 A

14 RA-01 RIGHT ANGLE

15 FG-01 FILLER GAUGE GLOBE


15 FG 01 FILLER GAUGE GLOBE

Gemini EngI-Fab LIMITEDR

Gemini EngI Fab LIMITED

PROVEN TRACKPROVENTRACKRECORDRECORD


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Maximum Diameter, Length and Weight EquipmentF b i t d & Shi dFabricated & Shipped: 5 Mt. Diameter (Vessels for Reliance)( ) 42 Mt. Length (Column for CPCL)82 T W i h (U T b E h f RCF) 82 Tones Weight (U Tube Exchanger for RCF)

Executed Heat Exchanger as per ASME Sec. VIII Div. 1 &g p2, TEMA, IBR, IS 2825 and as per client requirements

Executed Pressure Vessels Columns and Tanks as per Executed Pressure Vessels, Columns and Tanks as perASME, API, PESO and as per client requirements

Executed Titanium Ducting site job for GACL.


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Executed Nickel Flaker Drum for Chemical Refineriesli t i t d d i ias per client requirement and good engineering

practices Was the first Indian Company that manufactured andsupplied import substitute parts Burner Tips to manysupplied import substitute parts Burner Tips to manyleading petroleum refineries and saved huge foreignexchange and this was well appreciated by end usersexchange and this was well appreciated by end users

Rich experience in fabrication of process equipmentand process units of various sectors and clients,meeting their delivery schedule and adhering tog y ginternational standard of quality, safety, health andenvironmentenvironment


i iSomeStatisticswhatwhat

Gemini EngI-FabLIMITEDLIMITED

haveAchieved27thApril2015R2 GeminiEngiFabLimited 93

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We have successfully manufactured: Heat Exchangers : 500 units + Pressure Vessels : 300 units + Columns : 50 units+ Tanks : 230 units+ Tanks : 230 units+ Reactors : 30 units +More than 1145 Process Equipment/Units have been deliveredto 27 clients in 8 sectors in last 33 years ,meeting deliveryh d l d i i & li l f d 16schedules, under inspection & quality control of reputed 16

third party inspection agencies meeting customers delightOne equipment almost every ten days for three decades


CertificationQA/QCR

Certification QA/QC ASMEStampU,U2&NBp , CertifiedtoISO9001:2008/14001:2004/18001 200718001:2007

PESO(CCEO)( ) IndianBoilerRegulations(IBR) CertificationensureGemini Engi-Fab Ltd. adherence to internationally recognized standardsadherencetointernationallyrecognizedstandardsofexcellence


Certification and RecognitionR

CertificationandRecognition Certified ISO 9001:2008 Company. We are

di d i 2003 f D i f daccredited since 2003 for Design, manufacture andsupply of fabricated process equipment's forR fi F tili P t h i l N l PRefinery, Fertilizer, Petrochemicals, Nuclear Power,Chemical, Cement, Food, Dairies andPharmaceuticals IndustriesPharmaceuticals Industries

Company has also received ASME U,NB Stamp N b 2008 U2 S N b 2011 (RNovember2008, U2 Stamp November2011 (Rstamp in progress), for manufacturer certification,

lit d i t i lquality assurance, design, materials,manufacturing and testing of power boilers andpressure vesselspressure vessels


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ISO 18001:2007 Certificate concerning for Health ISO 18001:2007 Certificate concerning for Health,Safety and Environment

ISO 14001:2004 for Environmental ManagementSystem. It demonstrates our responsibility andSystem. It demonstrates our responsibility andcommitment to environmental friendly business

tipractices Indian Boiler Regulationsg PESO (Chief Controller of Explosives)


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QUALITYASSURANCEPLAN(Mfg)Q ( g )START

A

DO ROUGH COSTING ON RECEIPT OF ENQUIRY

SHOW INSPN. STAGES IN QAP/ITP

PRODUCTION RECEIVE ORDER ALONG

WITH SPEC.

PRODUCTION (as per QAP)

CONTROL NC PRODUCT AND TAKE CA

MAKE QAP/ITP FOR PRODUCTION SCHEDULES

NOK

FINAL INSPECTIOAND TESTING

MAKE JIGS AND FIXTURES / TEMPLETES

OK

CUSTOMER DETERMINE MACHINERY

AND IMTE. REQD. NOK

OK

INSPECTION if specified

PURCHASE IF NOT AVAILABLE FINISHING, PACKING

AND DESPATCH


A STOP

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QUALITYASSURANCEPLAN(Mfg)Q ( g )AUX.

PROCESSMAIN

START

TOP MANAGEMENT

6B

PROCESSMAIN PROCESS

MARKETING REVIEW BRIEF

ORDER BOOKING PROCEDURE

TRAINING PROCESS

1

NOK

6BPURCHASING PROCESS

MANUFACTURING / MGMT. EVALUTION

JOB COMPETEN

CY EVALUTION

2

3

OKPROCESS PER (MFG)

EVALUTION IF TO

PROCEED FOR DESIGN

QUALITY CONTROL

EVALUTION PROCESS

ANALYSE

FOLLOW CA PROCEDURE

NO

YES

ANALYSE DATA

DESIGN & DEVP PROCESS CONTROL NC PRODUCT

ANY NC PRODUCTDURING

PRODUCTION

MONITERING MEASUREMENT

ANALYSES

IQA PROCESSQ

M.G.M.T. REVIEW PROCESS

CONTINUAL CUSTOMER FEEDBACK


CONTINUAL IMPROVEMENT

PROCESS

CUSTOMER FEEDBACK ANALYSIS/ CUSTOMER

COMPLINTS

Certificates R


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Certificates


PerformanceCertificatesR


MSMEAwardCertificatesR


Our OrganizationR

OurOrganizationChairman

D. J. Panchal

Managing DirectorRakesh Panchal

Plant In-chargeMr. Rakesh B.

Director WorksMr. Ashish Panchal

Director Marketing / Business Development

Mr Rakesh Panchal

Inspection / QCMr. Prashant & Mr RushikeshMr. Rakesh Panchal

P d ti /I t /Purchase PlanningEstimation

Mr. Rushikesh

DesignMr. JitendraMr. Hemendra

F b i ti Sh Production / Planning Schedule

Mr. Rakesh B.

Inventory / stores

Mr. Bipin P. Mr. Sidhesh

Mr. Rupesh D. & Mr. Z. Shaikh

Mr. Blas D.Mr. Manish M.

Fabrication ShopMr. Rakesh B. Mr. Pranav S.Project Manager

Mr. Rupesh D.Mr. Manish M.Quotation Machine Shop

Mr. RajendraDraftsmanMr. Ankit P.

QuotationMr. Z. Shaikh


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LOOK FORWARD TO MEET CHALLENGES WITHLOOK FORWARD TO MEET CHALLENGES WITHMANAGEMENT COMMITMENT WITH STRONGFOUNDATION PROVEN CAPABILITY STATE OF ARTFOUNDATION, PROVEN CAPABILITY, STATE OF ARTFABRICATION PLANT, COMMITED & HIGHLYSKILLED TEAM, GEMINI ENGI-FAB LIMITED ISGEARED UP TO TAKE UP ANY WORK AND EXECUTEGEARED UP TO TAKE UP ANY WORK AND EXECUTEIT, MEETING ALL CLIENT REQUIREMENTS WITHSTRICT ADHERANCE TO INTERNATIONALSTRICT ADHERANCE TO INTERNATIONALSTANDARDS OF QUALITY, SAFETY, HEALTH ANDENVIRONEMENT.


CONTACTDETAILS R

Registered Office :RegisteredOffice:501,PalmSpring,NexttoDMart,Malad LinkRoad,Malad (W) Mumbai 400064 IndiaMalad (W),Mumbai 400064,India.Tel.No.:02228808822,Fax.No.02228808998E il i i@ i i fEmail:[email protected]:www.geminief.com

FactoryAddress:PlotNo.1504,1505,1506,PhaseIII,GIDC,Umbergaon 396171,Dist.Valsad,Gujarat,India., j ,Tel.No.:02602562390/2562622,Fax.No.:02602562384


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LOOKING FORWARD FOR YOURLOOKING FORWARD FOR YOURVALUED ORDERS AND A MUTUALLYVALUED ORDERS AND A MUTUALLYBENEFICIAL LONG ASSOCIATIONENSURING THAT WE ARE YOUR

THANK YOUMOST PREFERRED SUPPLIER.

THANKYOUGemini Engi-Fab Limited


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