Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation Driving the worldUIG / mlr...

$: Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation Driving the worldUIG / mlr / 070903 Basic Product Training 2003 Only for Internal.$
Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation

Driving the worldUIG / mlr / 070903

1Basic Product Training 2003 Only for Internal Use!

Adapted from MC-Series launch package

Introduction

The newmember

of the family

SEW-EURODRIVE

MC-Series





SEW-EURODRIVECOMPACT





• High Power Ratings in Compact Design

• Modulated Structure Competitive Price

Short Delivery Time

• Full Package Deliveries

• Intelligent Housing System

COMPACT COMPETITIVENESS

• Versatile Mounting Positions

• Economical and OptimalUse of Space

Replacement Parts In Stock





• Industrial Gear Unit with High Power and Torque Levels

• Need for Modular Accessories and Equipment in the Marketplace

• Volumes Enable Small Series Production

• Competitive Edge with Price, Accessories, and Delivery Time

MC-SERIES AREA

BASIC FEATURES





INDUSTRIAL GEAR UNIT APPLICATIONS

MC-Series:Conveying & Mixing

5

• G

CM

Q •

01

/99





MC-Series AND CONVEYING DRIVESEconomicalEconomical and Optimaland Optimal Use of SpaceUse of SpaceEasy MountingEasy MountingUniversal Mounting PositionsUniversal Mounting PositionsAll Shaft PositionsAll Shaft PositionsPossibility for ReplacementsPossibility for ReplacementsBackstop as an Integrated Part of the Gear UnitBackstop as an Integrated Part of the Gear UnitFan as an Integrated Part of the Motor FlangeFan as an Integrated Part of the Motor FlangeOptimal Solutions of Sealing Systems Like Double Lip Seals, HSS & LSSOptimal Solutions of Sealing Systems Like Double Lip Seals, HSS & LSSHollow Shaft with Shrink DiscHollow Shaft with Shrink DiscCouplings and Coupling CoversCouplings and Coupling CoversMotor Flanges for IEC and NEMA Motors, as well as, for SEW Geared Motors.Motor Flanges for IEC and NEMA Motors, as well as, for SEW Geared Motors.

- Motor Bracket and V-Belt Drive, incl. V-Belt CoversMotor Bracket and V-Belt Drive, incl. V-Belt Covers- Torque ArmTorque Arm





CONVEYOR APPLICATIONS

7

• G

CM

Q •

01

/99





MC-SeriesMC-Seriesin Mixing Drivesin Mixing Drives

Mounting Flange for Vertical Low Speed Shaft DrivesMounting Flange for Vertical Low Speed Shaft Drives

Fan as an Integrated Part of the Motor FlangeFan as an Integrated Part of the Motor Flange

Universal Mounting PositionsUniversal Mounting Positions

All Shaft PositionsAll Shaft Positions

Expansion TankExpansion Tank

Motor Flange for IEC- and NEMA-Motors, as well as, for SEW Geared MotorsMotor Flange for IEC- and NEMA-Motors, as well as, for SEW Geared Motors





MC-Seriesand Other Applications

MC-Series Units Can Be Used for All Kind of Applications, Selection Based on the Catalog Instructions, or Please Contact SEW.





TECHNICAL FEATURESTECHNICAL FEATURES• Prime Mover is Electric Motor; Universal Use.

Main Applications are Conveying, Mixing and Crane Travelling.

• Vertical or Horizontal Mounted Universal Positions.

• Mounting with Foot, Shaft, or Flange at LSS.

• 2- and 3- Stage Helical and Bevel Helical Gear Units. Ratio Area 7:1 to 112:1

• Max Output Torque and Last Center Distances acc. to Sizes:

MC3P…02 69.9K LB/InMC3P…03 100K LB/InMC3P…04 135K LB/InMC3P…05 171K LB/InMC3P…06 214K LB/InMC3P…07 287K LB/InMC3P…08 402K LB/InMC3P…09 538K LB/In





MOUNTING POSITIONSMOUNTING POSITIONS





Own HousingDESIGNSDESIGNS

2 Stage Helical Gear Unit 3 Stage Helical Gear Unit

3 Stage Bevel Helical Gear Unit

Same Housing

2 Stage Bevel Helical Gear Unit





• Fan on the Shaft End (or 2 Fans)

Cooling

• Shaft End Pump With or Without a Cooler

• Expansion Tank

• Oil Dipstick

• Oil Drain Valve With Plug

• Oil Heater and Sensors

• Central Lubrication System Connections

Lubrication

BASIC MODULES/BASIC MODULES/ ACCESSORIESACCESSORIES

MC-Series MC-Series ACCESSORIESACCESSORIES





• Lip Seals, HSS & LSS

• Double Lip Seals, HSS & LSS (Grease Nipple)

Seals

• Hollow Shaft With Shrink Disk

• Motor Flange (IEC or NEMA Motors)

• Mounting Flange, Vertical LSS

• V-Belt Drive

• Torque Arm

Attachments

• Back Stop

• Couplings & Coupling Guards

Connections

BASIC MODULES/BASIC MODULES/ ACCESSORIESACCESSORIES






• Swing Base• HSS/LSS Lip Seal With Grease Labyrinth• Tapered Roller Bearings for Hollow Shaft• Temperature Nipple (for Oil Sump)• SPM-Nipple• SEW Gearmotor as a Pre-Unit• SEW Gearmotor as an Auxiliary Unit (Bucket Elevator)• Through Going Input and Output Shafts• Shaft Modifications (LSS, HSS)• Motor Flanges NEMA & IEC• Motor Pump With or Without a Cooler• Motor (Siemens/ABB)

Modules / Modifications






3 Stage Helical Gear Unitwith Backstop







2 Stage Helical Gear Unitwith Back Stop





3 Stage Helical Gear Unitwith Flange Adapter and Cooling Fan


Principle Drawings





3 Stage Bevel Helical Gear Unitwith Flange Adapter and Cooling Fan(Principle Drawing)






3 Stage Helical Gear Unit with Hollow Shaft & Oil Pump






As an Alternative a Smaller Expansion Tank Exists on Request.






Motor Bracketfor Bevel Helical Gear Unit(Principle Drawing)

Motor Bracketfor Helical Gear Unit






Swing Base for Bevel Helical Gear Unit(Principle Drawing)Additionally Available Fluid Couplings and Other Accessories.






High Power Ratings

• Tight Material Specifications

• Optimized Modified Tooth Profile

• Advanced Shot Peening

• Automatic Heat Treatment System

Compact Design (Small, Tight, & Economic Structure)

Modulated Structure

Full Package Deliveries

MC-Series Competitiveness





MC-Series MC-Series STRENGTHSSTRENGTHS

Modern Industrial Design• Economical and Optimal Use of Space• Easy to Attach• Replacement Possibility• Back Stop is Integrated as a Part of the Gear Unit• Fan is Integrated as a Part of the Motor Flange

Easy Installation

Easy Basic Maintenance• Easy Oil Filling / Draining• Grease Nipples Available• Oil Valve

User Friendliness





Same Unit for Different Applications

• Universal Mounting Positions

• All Shaft Positions

Order Based Assembly

• 4 weeks Delivery for Standard Units

• Couple of Days in Emergency

Customization






Reliability

High Quality Product Technology

• Grinding Accuracy

• Cleanness of Test Runs

• Tooth Root Safety 1.2

• Long Bearing Lifetime

• Long Lifetime of Teeth






WHY PRODUCT OVERLAP

MC- & M-series

MC-Series & other SEW units

• Modifications (Order Based Production)

• Service Made by Customer (Split Plane)

• Big External Forces

• Equipment & Accessories

• Familiarity of Customer

• Competitors Product Ranges

• Price Competitiveness

Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation Driving the worldUIG / mlr...

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