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MOVIDRIVE® MDX61B“Center Winder” Application

Manual

FA362800

Edition 07/200511341114 / EN

SEW-EURODRIVE – Driving the world

Manual – MOVIDRIVE® MDX61B Center Winder Application 3

1 Important Notes...................................................................................................... 41.1 Explanation of the icons................................................................................. 41.2 Safety notes and general information ............................................................ 5

2 System Description................................................................................................ 62.1 Areas of application ....................................................................................... 62.2 Application example....................................................................................... 72.3 Program identification .................................................................................... 8

3 Project Planning..................................................................................................... 93.1 Prerequisites .................................................................................................. 93.2 Functional description .................................................................................... 93.3 Measuring the velocity ................................................................................. 113.4 Process data assignment............................................................................. 133.5 Safe stop...................................................................................................... 15

4 Installation ............................................................................................................ 164.1 MOVITOOLS® software ............................................................................... 164.2 Wiring diagram for MOVIDRIVE® MDX61B with option DIO11B ................. 174.3 Bus installation for MOVIDRIVE® MDX61B ................................................. 184.4 System bus connection (SBus 1) ................................................................. 25

5 Startup................................................................................................................... 265.1 General information ..................................................................................... 265.2 Preliminary work........................................................................................... 265.3 Starting the "Center winder" program .......................................................... 275.4 Parameters and IPOSplus® variables ........................................................... 425.5 Recording IPOSplus® variables .................................................................... 45

6 Operation and Service ......................................................................................... 466.1 Starting the drive.......................................................................................... 466.2 Jog mode ..................................................................................................... 476.3 Teach-in run, reading the friction curve........................................................ 486.4 Automatic mode with constant velocity ........................................................ 506.5 Automatic mode with constant tension......................................................... 516.6 Cycle diagrams ............................................................................................ 546.7 Fault information .......................................................................................... 586.8 Fault messages............................................................................................ 59

7 Compatibility between MOVIDRIVE® A / B / compact....................................... 617.1 Important Notes ........................................................................................... 617.2 Wiring diagrams ........................................................................................... 62

8 Index...................................................................................................................... 65

4

1 xplanation of the iconsmportant Notes

Handbuch1 Important NotesAlways follow the safety and warning instructions contained in this section!

1.1 Explanation of the icons

Hazard

Indicates an imminently hazardous situation which, if not avoided, WILL result in deathor serious injury.

Warning

Indicates an imminently hazardous situation caused by the product which, if notavoided, WILL result in death or serious injury. You will also find this signal to indicatethe potential for damage to property.

Caution

Indicates a potentially hazardous situation which, if not avoided, MAY result in minorinjury or damage to products.

Note

Indicates a reference to additional information, for example on startup, or other usefuldata.

Documentation reference

Indicates a reference to a document, such as operating instructions, catalog, data sheet.

EI

Manual – MOVIDRIVE® MDX61B Center Winder Application

1Safety notes and general informationImportant Notes

1.2 Safety notes and general information

Risk of an electrical shock

Possible consequences: Death or serious injury.

Only electrical specialists are allowed to install and start up MOVIDRIVE® drive invertersobserving the applicable accident prevention regulations and the MOVIDRIVE®

operating instructions.

Potentially hazardous situation which, if not avoided, may result in damage toproducts or the surrounding area.

Possible consequences: Damage to the product.

Read through this manual carefully before you commence installation and startup ofMOVIDRIVE® drive inverters with this application module. This manual does not replacethe detailed operating instructions!

A requirement of fault-free operation and the possibility of any rights to claim under guar-antee is that you observe the information in the documentation.

Documentation reference

This manual was written assuming that the user is familiar with the MOVIDRIVE®

documentation, in particular the MOVIDRIVE® system manual.

In this manual, cross references are marked with "→". For example, (→ Sec. X.X)means: Further information can be found in section X.X of this manual.

5

6

2 reas of applicationystem Description

2 System Description2.1 Areas of application

The "center winder" application module is particularly suited to applications in whichendless material has to be wound, unwound or rewound continuously.

The "center winder" application module is especially suitable for the following sectors:

• Sheet metal

• Wire

• Plastic

• Paper

• Textile

The "center winder" offers the following advantages:

• User-friendly user interface

• Only the parameters required for the "center winder" (ratios, diameters, tensile force)have to be entered

• Guided parameter setting process instead of complicated programming

• Monitor mode for optimum diagnostics

• Users do not require any programming experience

• It does not take long to get to know the system

AS


2Application exampleSystem Description

2.2 Application example

Winder/unwinder A winder or unwinder is a typical application example of the "center winder" applicationmodule. The following illustration shows an unwinder with one drive each for the take-up roller and the pull-off roller. Usually, the pull-off roller operates with speed control, inwhich case the material is unwound at a constant web speed. The winder determinesthe tensile force, while the speed signal from the pull-off roller functions as a controlsignal.

Rewinder A rewinder represents another area of application. The endless material is unwound forprocessing and rewound immediately.

56341AXXFigure 1: Application example: unwinder

56331AXXFigure 2: Application example: rewinder

7

8

2 rogram identificationystem Description

2.3 Program identification

You can use the MOVITOOLS® software package to identify which application programwas last loaded into the MOVIDRIVE® MDX61B unit. Proceed as follows:

• Connect MOVIDRIVE® to the PC via the serial port.

• Start MOVITOOLS®.

• In MOVITOOLS® start the program "Shell".

• In the Shell program, choose [Display] / [IPOS Information...].

• The "IPOS-Status" window appears. The entries in this window tell you whichapplication software is stored in MOVIDRIVE® MDX61B.

06710AENFigure 3: IPOS information in Shell

11087AENFigure 4: Display of the current IPOS program version

PS


3PrerequisitesProject Planning

3 Project Planning3.1 Prerequisites

PC and software The "center winder" application module is implemented as an IPOSplus® program andforms part of the SEW MOVITOOLS® software from version 2.6; extended startup fromversion 4.30. In order to use MOVITOOLS®, you must have a PC with one of the follow-ing operating systems: Windows® 95, Windows® 98, Windows® NT 4.0, Windows® Meor Windows® 2000.

Inverters, motors and encoders

• Inverters

The "center winder" can only be implemented with MOVIDRIVE® MDX61B units inapplication version (...-0T). For control via bus, you need the option (DFP, DFI, DFCor DFD) corresponding to the bus type you are going to be using. For control viaterminals, you must use the input/output card option DIO11B.

The "center winder" must have encoder feedback, which means it cannot be imple-mented with MOVIDRIVE® MDX60B.

• Motors and encoders

– For operation on MOVIDRIVE® MDX61B with DEH11B: CT/CV asynchronousservomotors (encoder installed as standard) or DR/DT/DV AC motors withencoder (Hiperface®, sin/cos or TTL).

– For operation on MOVIDRIVE® MDX61B with DER11B: CM/DS synchronous ser-vomotors with resolver.

3.2 Functional description

Functional characteristics

The "center winder" application has the following functional characteristics:

• Calculating the winding diameter: To keep the tensile force constant, independentof the winding diameter, the winding diameter has to be calculated continuously.

The speed n1 of the take-up roller, the speed n2 of the pull-off roller (or the masterencoder) and the diameter of the pull-off roller d0 are known. The winding diameterd is then calculated as follows: d = n2/n1 × d0

• Measuring the winding diameter: Instead of calculating the winding diameter, itcan be measured using a distance sensor. The measuring value is scaled duringstartup.

• Adjustable winding curve: With many materials, the tensile force must be reducedas the winding diameter increases. This prevents, for example, the material frombecoming loose. You can specify how the tensile force is to be reduced by usingeither a table or a hyperbolic function.

• Determining friction coefficients: The speed-dependent friction coefficients of themechanism and the gear unit are ascertained during a teach-in run. This procedurereduces the influence of the mechanical losses on the tensile force.

9

10

3 unctional descriptionroject Planning

• Calculating tensile force: The following parameters are taken into account whencalculating the tensile force setpoint value:

– Current winding diameter– Winding characteristics– Friction coefficients of the mechanical components

• Extensive diagnostics: During operation, the monitor displays all the importantdata required, for example current diameter, path speed, current tensile force avail-able and material length.

• Simple connection to the machine control (PLC).

Operating modes The functions are implemented with four operating modes:

• Jog mode

The direction of the drive is specified as clockwise or counterclockwise via two binaryinputs.

• Read friction curve

The speed-dependent friction coefficients of the mechanism and the gear unit aredetermined during a teach-in run.

• Automatic mode with constant tension

To keep the tension constant, the torque is set depending on the winding diameter,the friction table and the winding characteristics.

• Automatic mode with constant velocity

To keep the path velocity constant, the speed is set depending on the winding diam-eter.

Note the following points when calculating the tensile force:

– The ratio of minimum torque to maximum torque must be less than 30.

– Do not select a motor or inverter that is too large.

– The torque required for acceleration or deceleration and the changes these process-es cause to the tensile force are not compensated.

– If the center winder is operated as an unwinder, the minimum tensile force dependsprimarily on the restoring gear unit torque.

FP


3Measuring the velocityProject Planning

3.3 Measuring the velocity

The path speed has to be measured in order for the current diameter of the winding rollerto be calculated. Three options are available to measure the velocity:

• With a master encoder

• With a second MOVIDRIVE® drive with encoder feedback on the pull-off roller

• Via analog input AI11 on MOVIDRIVE®

Master encoder The illustration below shows the principle configuration with a master encoder on thereversing roller:

56327AXXFigure 5: Configuration with master encoder

Comply with the following points to ensure trouble-free operation:

• Place the master encoder as close to the take-up roller as possible because changesto the length of the material can distort the winding diameter calculation.

• There must not be any slip between the material and the reversing roller.

• The diameter of the reversing roller must not change.

• Use an incremental encoder for DC 24 V voltage supply as the master encoder, withsignals according to RS422 (DC 5 V TTL).

• Connect the master encoder signal to input X14 of the MOVIDRIVE® option DEH11Bor DER11B of the winding drive.

• Measuring errors during speed detection ( path speed) using a measuring wheelor master encoder affect the accuracy of the diameter caclulation and, therefore, thetensile force considerably.

To ensure that the information on the path speed is sufficiently accurate, the resolu-tion of the master encoder must be at least 1024 inc/revolution.

Take the following relationship into account to ensure that the measuring errorremains low even at a minimum constant path speed:

You can reduce the maximum error, for example, by increasing the master encoderresolution.

Maximum Error [%] = Measuring wheel diameter [mm] x 157

Master encoder resolution [inc] x Min. velocity [m/min]

11

12

3 easuring the velocityroject Planning

Pull-off roller with drive

The illustration below shows the configuration with a second MOVIDRIVE® drive on thepull-off roller:

Analog input If the actual path speed is provided as an analog signal, this signal can be connected atanalog input AI1 on MOVIDRIVE® MDX61B. It can be scaled using the extended startupmenu (→ Sec. "Startup").

56338AXXFigure 6: Configuration with drive on the pull-off roller

Comply with the following points to ensure trouble-free operation:

• The pull-off roller must be located as close to the take-up roller as possible.

• There must not be any slip between the material and the pull-off roller.

• The diameter of the pull-off roller must not change.

• Use the "Encoder connection master X14 → slave X14" cable (part number817 958 1) to connect the two MOVIDRIVE® inverters. Note the master/slave as-signment of the cable.

54390AXXFigure 7: X14-X14 connection (master/slave connection)

1

9

2

10

3

11

15

8

7

1

9

2

10

3

11

15

8

7

1

8

9

15

1

8

9

15

max. 10 m (33 ft)

RD

BU

YE

GN

VT

BK

BN

WH

• Up to 3 slaves can be connected to the MOVIDRIVE® master.

• Please note: X14:7 is not allowed to be connected when connecting the individualMOVIDRIVE® slaves to one another. Connections X14:7 and X14:8 are onlyallowed to be jumpered between the MOVIDRIVE® master and the firstMOVIDRIVE® slave.

MP


3Process data assignmentProject Planning

3.4 Process data assignment

The machine control (PLC) sends three process output data words (PO1 PO3) to theinverter and receives three process input data words (PI1 PI3) from the inverter.

PO = Process output data

PO1 = Control word 2

PO2 = Tensile force setpoint or path speed setpoint (IPOS PO DATA)

PO3 = Setpoint for the material length to be wound (IPOS PO DATA)

PI = Process input data

PI1 = Status word 2

PI2 = Tensile force control value or path speed setpoint (IPOS PI DATA)

PI = Material length, diameter or path speed as required (IPOS PI DATA)

Process output data

The process output data words are assigned as follows:

• PO1: Control word 2

Please note: The "input/output card type DIO11B" option should not be installed for buscontrol!

54943AENFigure 8: Data exchange via process data

PO 1 PO 2

PO

PO 3

PI 1 PI 2

PI

PI 3

Virtual input terminals Fixed definition15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Reset lengthController inhibit/Enable

Pick up Enable/Rapid stop

Set Dmax Enable/stop

Set Dmin /Hold control

Select Dmin 21 Rampswitchover

Select Dmin 20 Parameter set switchover

Mode select 21 Fault reset

Mode select 20 Reserved

13

14

3 rocess data assignmentroject Planning

• PO2: Tensile force setpoint [N] / path speed [m/min]

• PO3: Specification of material length to be wound [m]

Process input data

The process input data words are assigned as follows:

• PI1: Status word 2

• PI2: Tensile force control value [N] / path speed setpoint[m/min]

The tensile force control value results from the setpoint influenced by the winding char-acteristics (PO2). The tensile force output value is restricted by the limits specified dur-ing startup.

• PI3: One of the following

– Current material length [m]– Current winding diameter [mm]– Current path speed [0.1 m/min]

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Virtual output terminals Fixed definition15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Material lengthreached

Output stageEnabled

Read in frictiontable

InvertersReady

Path break PO dataEnabled

Dmax reached Currentramp generator set

Select Dmin 21 Currentparameter set

Select Dmin 20 Fault/warning

Mode 21 CW limit switchactive

Mode 20 CCW limit switchactive

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

PP


3Safe stopProject Planning

3.5 Safe stop

A "Safe stop" can only be achieved by safe disconnection of the jumpers at terminal X17(with safety switch or safety PLC).

The "Safe stop active" state is indicated by a "U" in the 7-segment display. In the appli-cation module, this state is treated in the same way as the "CONTROLLER INHIBIT"state.

For more information on the "Safe stop" function, refer to the following publications:

• MOVIDRIVE® MDX60B / 61B Safe Disconnection - Conditions

• MOVIDRIVE® MDX60B/61B Safe Disconnection - Applications

15

16

4 OVITOOLS® softwarenstallation

4 Installation

4.1 MOVITOOLS® software

MOVITOOLS® The "center winder" application module is part of the MOVITOOLS® software. Proceedas follows to install MOVITOOLS® on your computer:

• Insert the MOVITOOLS® CD into the CD-ROM drive of your PC.

• The MOVITOOLS® setup menu is started. Follow the instructions of the installationwizard.

You can now use the Program Manager to start MOVITOOLS®. Proceed as follows toperform startup for the inverter using the MOVITOOLS® Manager:

• Select the language you want in the "Language" selection field.

• In the "PC Interface" selection field, select the PC port (e.g. COM 1) to which the in-verter is connected.

• In the "Device Type" field, select "Movidrive B".

• In the "Baudrate" field, select the baud rate set on the basic unit with the DIP switchS13 (standard setting → "57.6 kBaud").

• Click the <Update> button to display the connected inverter.

Application version

The "center winder" application module can be used with MOVIDRIVE® units inapplication version (...-0T). The application modules cannot be used with units in thestandard version (-00).

11118AENFigure 9: MOVITOOLS® window

MI


4Wiring diagram for MOVIDRIVE® MDX61B with option DIO11BInstallation

4.2 Wiring diagram for MOVIDRIVE® MDX61B with option DIO11B

56889AENFigure 10: Wiring diagram for MOVIDRIVE® MDX61B with option DIO11B

X10:

TF1

DGND

DBØØ

DOØ1-C

DOØ1-NO

DOØ1-NC

DOØ2

VO24

VI24

DGND

1

2

3

4

5

6

7

8

9

10

X11:

REF1

AI11

AI12

AGND

REF2

1

2

3

4

5

X13:DIØØ

DIØ1

DIØ2

DIØ3

DIØ4

DIØ5

DCOM

VO24

DGND

ST11

St12

1

2

3

4

5

6

7

8

9

10

11

MOVIDRIVE MDX61B

DIO11B

X20

X21

X22

X23

1

2

3

1

2

3

4

5

6

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

X22:

X23:

DI1Ø

DI11

DI12

DI13

DI14

DI15

DI16

DI17

DCOM

DGND

DO1Ø

DO11

DO12

DO13

DO14

DO15

DO16

DO17

VI24

123456789

10

123456789

®

=- +

=- +DC 24 V

X21:

X20:

AOV1

AOC1

AGND

AOV2

AOC2

AGND

AI21

AI22

AGND

MDX61B

X11

S14S13S12S11

XT

X12

X13

X16

X10

=+ -DC 24 V

DC+10V

Path speed / Diameter

DC-10V

Reference potential binary signals


DC+24V input

TF/TH input

NC relay contact

NO relay contact - ready

Relay contact/Brake

/Fault

Wind up/off

Reset

Enable/ Rapid stop

RS485-

RS485+


Wind CW

/Controller inhibit

Ref. X13:DIØØ...DIØ

DC+24 V output

DC+24V output

Actual diamater (0 ... 10 V)

Actual diamater (0(4) ... 20 mA)

Reference potential analog signals

Path velocity (0 ... 10 V)

Path velocity (0(4) ... 20 mA)


IPOS output: Dmin selection (2^0)

IPOS output: Dmin selection (2^1)

IPOS output: Dmax reached

IPOS output: Path break

IPOS output: Read friction table

IPOS output: Material length reached

DC+24V input

IPOS output: MODE (2^0)

IPOS output: MODE (2^1)

DIO11B

IPOS input: MODE (2^0)

IPOS input: MODE (2^1)

IPOS input: Dmin selection (2^0)

IPOS input: Dmin selection (2^1)

IPOS input: Set Dmin

IPOS input: Set Dmax

IPOS input: Pick up

IPOS input: Reset material length

Ref. X22:DI1Ø...DI17


Tensile force setpoint or path speed setpoint



Wind CCW

17

18

4 us installation for MOVIDRIVE® MDX61Bnstallation

4.3 Bus installation for MOVIDRIVE® MDX61B

Overview For bus installation, comply with the information in the relevant fieldbus manuals sup-plied with the fieldbus interfaces. Refer to the MOVIDRIVE® MDX60B/61B operatinginstructions for information on installing the system bus (SBus).

56363BXXFigure 11: Bus types

P R O F I

B U SPROCESS FIELD BUS

Device Net

SBus

DFP21B

RUN

0 1

BUSFAULT

2222

0

1

2

3

222nc

4

5

6

X30

ADDRESS

16

59

DFI 11B

20

21

22

22M

41

0,5M

UL

RC

BA

RD

TR

0 1

X30

X31

DFD 11B

MOD/

Net

BUS-

OFF

0 1

PIO

NA(5)NA(4)NA(3)NA(2)NA(1)

DR(1)DR(0)PD(4)PD(3)PD(2)PD(1)PD(0)F3F2F1

1

2

3

4

5

NA(0)

S1

S2

X30

BIO

0

14

20

UL

CC

BA

RD

FO1

FO2

TR

21

22

22M 0,5M

X3

3/O

UT

X

32

/IN

X3

1/O

UT

X

30

/IN

DFI 21B DFC 11B

X30

ON

R nc

OFF

S1

1

5

6

9

X31

3

12

0

20

21

22

23

24

25

26

27

ncDHCP

1

DFE 11B

IP (

LSB

)

Status

100MBit

link/act.

X30

MA

C I

D:

00

-0F

-69

-FF

-FF

-06

IP:

ETHERNET

BI


4Bus installation for MOVIDRIVE® MDX61BInstallation

PROFIBUS (DFP21B)

For detailed information, refer to the "MOVIDRIVE® MDX61B Fieldbus InterfaceDFP21B PROFIBUS DP" manual. This manual can be ordered fromSEW-EURODRIVE. You can download the unit master data files (GSD) and type filesfor MOVIDRIVE® MDX61B from the SEW homepage (under the heading "Software") tofacilitate startup.

Technical data

Pin assignment

Option PROFIBUS fieldbus interface type DFP21B

55274BXX

Part number 824 240 2

Resources for startup and diagnostics MOVITOOLS® software and DBG60B keypad

Protocol option PROFIBUS DP and DP-V1 to IEC 61158

Supported baud rates Automatic baud rate detection from9.6 kBaud ... 12 MBaud

Connection 9-pin Sub-D socketAssignment to IEC 61158

Bus termination Not integrated, must be implemented in the PROFIBUS connector.

Station address 0 ... 125, can be set using DIP switch

GSD file SEWA6003.GSD

DP ident. number 6003 hex = 24579 dec

Max. number of process data 10 process data

Mass 0.2 kg (0.44 lb)

1. Green LED: RUN2. Red LED: BUS FAULT3. DIP switch for setting the station address.4. 9-pin sub D socket: bus connection

DFP21B

RUN

0 1

BUSFAULT

2222

0

1

2

3

222nc

4

5

6

X30

ADDRESS

16

59

1.

2.

3.

4.

55276AXXFigure 12: Assignment of 9-pin sub D plug to IEC 61158

(1) 9-pin sub D connector

(2) Twist the signal wires together!

(3) Conductive connection is necessary between the plug housing and the shield!

3

1

56

9

8

4

5

6

9

RxD/TxD-P

RxD/TxD-N

CNTR-P

DGND (M5V)

VP (P5V/100mA)

DGND (M5V)

[1]

[2]

[3]

19

20


INTERBUS with fiber optic cable (DFI21B)

For detailed information, refer to the "MOVIDRIVE® MDX61B Fieldbus Interface DFI21BINTERBUS with Fiber Optic Cable" manual. This manual can be ordered fromSEW-EURODRIVE.

Technical data

Connection assignment

Option INTERBUS fieldbus interface type DFI21B (FO)

55288AXX


Resources for startup and diagnostics MOVITOOLS® software, DBG60B keypad and CMD tool

Supported baud rates 500 kBaud and 2 MBaud, can be selected via DIP switch

ConnectionRemote bus input: 2 F-SMA connectorsRemote bus output: 2 F-SMA connectorsOptically controlled FO interface

Mass 0.2 kg (0.44 lb)

1. DIP switches for setting the process data length, PCP length and baud rate2. Diagnostic LEDs3. FO: Remote IN4. FO: Incoming remote bus5. FO: Remote OUT6. FO: Outgoing remote bus

0

14

20

UL

CC

BA

RD

FO1

FO2

TR

21

22

22M 0,5M

X33/O

UT

X

32/IN

X31/O

UT

X

30/IN

DFI 21B

1.

2.

3.

6.

5.

4.

Position Signal Direction Wire color of FO cable

3 FO remote IN Receive data Orange (OG)

4 Incoming remote bus Send data Black (BK)

5 FO remote OUT Receive data Black (BK)

6 Outgoing remote bus Send data Orange (OG)

BI



INTERBUS (DFI11B)

For detailed information, refer to the "MOVIDRIVE® MDX61B Fieldbus Interface DFI11BINTERBUS" manual. This manual can be ordered from SEW-EURODRIVE.

Technical data

Pin assignment Conductor color abbreviations to IEC 757.

Option INTERBUS fieldbus interface type DFI11B

55278AXX



Supported baud rates 500 kbaud and 2 Mbaud, can be selected via DIP switch

Connection

Remote bus input: 9-pin sub D connectorRemote bus output: 9-pin Sub-D socketRS-485 transmission technology, 6-core shielded and twisted-pair cable

Module ID E3hex = 227dec

Max. number of process data 6 process data

Mass 0.2 kg (0.44 lb)

1. DIP switches for setting the process data length, PCP length and baud rate2. Diagnostic LEDs: 4 x green LED (UL, RC, BA, TR); 1 x red LED (RD)3. 9-pin sub D plug: Remote bus input4. 9-pin sub D socket: Remote bus output

DFI 11B

20

21

22

22M

41

0,5M

UL

RC

BA

RD

TR

0 1

X30

X31

1.

2.

3.

4.

04435AXXFigure 13: Assignment of the 9-pin sub D socket of the incoming remote bus cable and the 9-pin

sub D plug of the outgoing remote bus cable

(1) 9-pin sub D socket of the incoming remote bus cable.

(2) Twist the signal wires together.

(3) Conductive connection is necessary between the plug housing and the shield.

(4) 9-pin sub D plug of the outgoing remote bus cable.

(5) Jumper pin 5 with pin 9.

6

1

7

2

3

/DO

DO

/DI

DI

COM

(1)

(2)

(3)

6

1

7

2

3

5

9

/DO

DO

/DI

DI

COM

(4)

(2)

(3)

(5)

GN

YE

PK

GY

BN

GN

YE

PK

GY

BN

21

22


CANopen (DFC11B)

For more information, refer to the "Communication" manual. This manual can beordered from SEW-EURODRIVE (provisionally from 03/2005).

Technical data

Connection MOVIDRIVE® - CAN

The DFC11B option is connected to the CAN bus at X30 or X31 in the same way as theSBus in the basic unit (X12). In contrast to the SBus1, SBus2 is electrically isolated andmade available via option DFC11B.

Pin assignment (X30)

Option CANopen fieldbus interface type DFC11B

55284AXX



Supported baud rates

Setting using parameter P894:• 125 kbaud• 250 kbaud• 500 kbaud• 1000 kbaud

Connection9-pin sub D connector (X30)Assignment to CiA standard2-core twisted cable to ISO 11898

Bus termination Can be activated using DIP switch (120 Ω)

Address range 1 ... 127, can be selected using DIP switch

Mass 0.2 kg (0.44 lb)

1. DIP switch for setting the bus terminating resistor2. X31: CAN bus connection3. X30: 9-pin sub D plug: CAN bus connection

1.

2.

DFC 11B

X30

ON

R nc

OFF

S1

1

5

6

9

X31

3

12

3.

06507AXXFigure 14: Assignment of 9-pin sub D socket of the bus cable

(1) 9-pin Sub-D socket

(2) Twist the signal wires together!

(3) Conductive connection is necessary between the plug housing and the shield!

6

7

2

3

DGND

CAN High

CAN Low

DGND

(1)

(2)

(3)

BI



DeviceNet (DFD11B)

For more detailed information, refer to the "MOVIDRIVE® MDX61B Fieldbus InterfaceDFD11B DeviceNet" manual. This manual can be ordered from SEW-EURODRIVE.You can download the EDS files for MOVIDRIVE® MDX61B from the SEW homepage(under the heading "Software") to facilitate startup.

Technical data

Terminal assign-ment

The assignment of connecting terminals is described in the DeviceNet specificationVolume I, Appendix A.

Option DeviceNet fieldbus interface type DFD11B

55280AXX



Supported baud rates

Can be selected using DIP switch:• 125 kbaud• 250 kbaud• 500 kbaud

Connection5-pin Phoenix terminalAssignment according to DeviceNet specification(Volume I, Appendix A)

Permitted line cross section According to DeviceNet specification

Bus termination Use of bus connectors with integrated bus terminating resis-tor (120 Ω) at the start and finish of a bus segment.

Address range that can be set (MAC-ID) 0 ... 63, can be selected using DIP switch

Mass 0.2 kg (0.44 lb)

1. LED display2. DIP switch for setting the node address (MAC-ID), the process data lengths and baud rate3. 5-pin Phoenix terminal: bus connection

DFD 11B

MOD/

Net

BUS-

OFF

0 1

PIO

NA(5)NA(4)NA(3)NA(2)NA(1)

DR(1)DR(0)PD(4)PD(3)PD(2)PD(1)PD(0)F3F2F1

1

2

3

4

5

NA(0)

S1

S2

X30

BIO1.

2.

3.

Terminal Description Color

X30:1 V- (0V24) Black (BK)

X30:2 CAN_L Blue (BU)

X30:3 DRAIN Blank

X30:4 CAN_H White (WH)

X30:5 V+ (+24 V) Red (RD)

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Ethernet (DFE11B)

For detailed information, refer to the "MOVIDRIVE® MDX61B Fieldbus InterfaceDFE11B Ethernet" manual. This manual can be ordered from SEW-EURODRIVE.

Technical data

MOVIDRIVE® / Ethernet connection

To connect DFE11B to Ethernet, connect the Ethernet interface X30 (RJ45 connector)to the hub or switch provided using a twisted-pair cable to category 5, class D in accor-dance with IEC11801 edition 2.0. To do this, use a patch cable.

If you want to connect the DFE11B option card directly to your project planningcomputer, you need a cross over cable.

Option Ethernet fieldbus interface type DFE11B

56362AXX



Automatic baud rate detection 10 MBaud / 100 MBaud

Connection RJ45 modular jack 8-8

Addressing 4 byte IP address

Mass 0.2 kg (0.44 lb)

1. DIP switch for setting the least significant bytes (LSB) of the IP address2. LED "Status" (red/yellow/green), "100 MBit" (green), "link/act" (green)3. X30: Ethernet connection4. MAC address

0

20

21

22

23

24

25

26

27

ncDHCP

1

DFE 11B

IP (

LSB

)

Status

100MBit

link/act.

X30

MA

C I

D:

00

-0F

-69

-FF

-FF

-06

IP:

1.

2.

3.

4.

54174AXXFigure 15: Pin assignment of an RJ45 plug connector

A = Front view [1] Pin 1 TX+ Transmit Plus

B = View from back [2] Pin 2 TX– Transmit Minus

[3] Pin 3 RX+ Receive Plus [6] Pin 6 RX– Receive Minus

[3] [2] [1]23

6

1

[6]

A B

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4System bus connection (SBus 1)Installation

4.4 System bus connection (SBus 1)

Max. 64 CAN bus stations can be addressed using the system bus (SBus). Use arepeater after 20 or 30 stations, depending on the length of the cables and the cablecapacity. The SBus supports transmission technology compliant with ISO 11898.

The "Serial Communication" manual contains detailed information about the systembus. This manual can be ordered from SEW-EURODRIVE.

SBus wiring diagram

Cable specification • Use a 4-core twisted and shielded copper cable (data transmission cable withbraided copper shield). The cable must meet the following specifications:

– Core cross section 0.25 ... 0.75 mm2 (AWG 23 ... AWG 18)– Line resistance 120 Ω at 1 MHz– Capacitance per unit length ≤ 40 pF/m at 1 kHz

Suitable cables include CAN bus or DeviceNet cables.

Shielding • Connect the shield to the electronics shield clamp on the inverter or master controllerand make sure it is connected over a wide area at both ends.

Cable length • The permitted total cable length depends on the baud rate setting of the SBus(P816):

– 125 kbaud → 320 m– 250 kbaud → 160 m– 500 kbaud → 80 m– 1000 kbaud → 40 m

Terminating resistor

• Switch on the system bus terminating resistor (S12 = ON) at the start and end of thesystem bus connection. Switch off the terminating resistor on the other units (S12 =OFF).

Only if P816 "SBus baud rate" = 1000 kbaud:

MOVIDRIVE® compact MCH4_A units must not be combined with other MOVIDRIVE®

units in the same system bus combination.

The units may be combined at baud rates ≠ 1000 kbaud.

54534AENFigure 16: System bus connection

X12:DGNDSC11SC12

123

S 12S 11

S 13S 14

ON OFF

X12:DGNDSC11SC12

123

S 12S 11

S 13S 14

ON OFF

X12:DGNDSC11SC12

123

S 11

S 13S 14

S 12

ON OFF

Control unit Control unit Control unit

SystembusRef.

SystembusRef.

SystembusRef.

SystembusHigh SystembusHigh SystembusHighSystembusLow SystembusLow SystembusLow

Systembus Terminating resistor



• There must not be any potential displacement between the units connected with theSBus. Take suitable measures to avoid potential displacement, such as connectingthe unit ground connectors using a separate cable.

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5 eneral informationtartup

5 Startup5.1 General information

Correct project planning and installation are the prerequisites for successful startup.Refer to the MOVIDRIVE® MDX60/61B system manual for detailed project planninginformation.

Check the installation, the encoder connection and the installation of the fieldbus cardsby following the installation instructions in the MOVIDRIVE® MDX60B/61B operatinginstructions, in the fieldbus manuals and in this manual (→ Sec. Installation).

5.2 Preliminary work

Perform the following steps before starting the "center winder":

• Connect the "Xterminal" connection on the inverter to PC-COM via the UWS21Aoption (serial interface).

• Install MOVITOOLS®.

• Start up the inverter using "MOVITOOLS/Shell."

– MDX61B with asynchronous motor: CFC operating mode– MDX61B with synchronous motor: SERVO operating mode

• In [MOVITOOLS] / [Shell] / choose the menu item [Startup] and select the "centerwinder" application module.

• Enter a "0" signal at terminal DIØØ "/CONTROLLER INHIBIT/".

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5Starting the "center winder" programStartup

5.3 Starting the "center winder" program

General information

• Start [MOVITOOLS] / [Shell].

• Choose [Startup] / [Center winder.]

11028AENFigure 17: Starting the "center winder" program


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5 tarting the "center winder" programtartup

Setting the setpoints

Once the center winder application has been started, all the important parameters areread in.

The following window appears after the center winder has been started if no valid appli-cation module has been loaded into the inverter.

Make the following settings in this window:

• Control source and setpoint source

Control source and setpoint source: "FIELDBUS" or "SBUS" is set automatically withbus control. "TERMINALS" and "BIPOL/FIX.SETPT" is set automatically with termi-nal control.

The setting cannot be changed here.

• Speed jog mode

Set the motor speed for jog mode.

11029AENFigure 18: Setting the setpoints

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Fieldbus parame-ters and process data assignment

Only for operation with fieldbus/system bus:

• Set the fieldbus parameters. Fixed parameters are blocked and cannot be changed.

• Set the value of process input data word PI3. You can set one of the following values:

– Actual diameter [mm]– Actual path speed [0.1 m/min]– Actual material length [m]

11030AENFigure 19: Fieldbus parameters and process data assignment


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Setting the parameters for calculating the diameter

• Diameter deduction-rolls master: Enter the diameter of the pull-off roller. If you areusing a master encoder, enter the diameter of the measuring wheel or reversing roll-er on which the master encoder is mounted.

• Transmission ratio master: Enter the total gear ratio (gear unit × additional gear)between the motor shaft and the pull-off roller. If you are using a master encoder,enter the total gear ratio between the master encoder and the measuring wheel orreversing roller.

• Transmission ratio winder: Enter the total gear ratio (additional gear × gear unit)between the motor shaft and the take-up roller.

• Resolution master: Enter the value given on the nameplate for the resolution of themotor encoder of the master drive or for the resolution of the master encoder. Makesure that parameter P950 "Encoder scaling" is set to 1.

• "Diameter winder case [mm]" and "Max. diameter winder [mm]": You can selectwhether you want to specify the minimum and maximum diameters for 1, 2, 3 or 4winder cases. In this way, you can use up to 4 different winders without having to setnew program parameters. You can select one of the 4 data records using 2 binaryinputs.

11031AENFigure 20: Setting parameters for calculating the diameter

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Setting the parameters for torque calculation

• Maximum speed: Enter the maximum path (web) speed permitted for your applica-tion in the unit [m/min].

• Minimum tensile force: Enter the lowest possible tensile force in the unit [N].

• Maximum tensile force: Enter the highest possible tensile force in the unit [N].

• Friction compensation: During startup, the "Read friction table" mode is used fordetermining the friction losses within the mechanical components. The data is storedin a table and used with reference to the current motor speed.

– The friction is not compensated if 0 % is entered. The tensile force deviates fromthe setpoint depending on the winder speed.

– Friction is fully compensated if 100 % is entered.

• Rated motor current, rated motor torque and max speed of the speed controller areset automatically during startup and these values cannot be altered here.

11032AENFigure 21: Setting the parameters for torque calculation


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32


Setting the winding characteristics

Only in effect if Dmax – Dmin ≥ 100 mm.

With many materials, it is necessary to reduce the tensile stress as the winding diameterincreases. You can set these winding characteristics in two ways:

1. Formula: You can set the winding characteristics using a hyperbolic function.

"CH" can be used to determine to which percentage of the setpoint tensile force atDmax the tensile force should be reduced. In the figure above, a "CH" of 0.7 wasspecified, which means that a tensile force of 70 % of the setpoint tensile force isapplied at Dmax. The shape of the curve can be changed with "F." The smaller thevalue entered for "F", the closer the curve gets to being a straight line.

2. Import: You can import any table values for the winding characteristics.

For example, the curve can be created using Excel and saved as a text format. Notethat there must be 74 table values. Enter the individual values as a percentage of thesetpoint tensile force. Separate the values from one another by using the space bar,the tab key or return. The result of the hyperbolic function or the table values is shownin the graph.

Click on <Next> when you have entered all the parameters you require.

11033AENFigure 22: Setting the winding characteristics

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Saving changes The program prompts you to save your entries.

Download The download window appears after the settings have been saved.

Click the <Download> button. All the required settings are made automatically in theinverter, and the IPOSplus® program "center winder" is started.

11034AENFigure 23: Saving changes

11035AENFigure 24: Download window


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Extended startup Once you have downloaded the data, the "Extended startup" window appears.

• Source of path speed and diameter: Here you can select whether the path speedor the winding diameter is to be recorded at analog input AI11.

• Scaling the analog path speed recording:

– In the "Path speed" / "Source" group box, select the "Analog input AI11" radio but-ton.

– In the "Scaling" group box, the current path (web) speed is also displayed in the"Actual path speed [m/min]" field when the drive is not enabled.

– You now have to adapt the analog value by changing the numerator and denom-inator until the correct path speed is displayed. The simplest way to detect theactual path speed is to use a speedometer at a suitable position.

– First, enter the value "1" in the "Numerator" and "Denominator" fields and thencalculate the conversion factor between the measured and displayed values.Next, use the conversion factor to determine the values for the numerator anddenominator.

11036AENFigure 25: Extended startup

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– Click <Next>. All the data is transferred to the inverter.– Check whether the value that is displayed matches the actual value.

• Scaling the analog diameter recording:

– In the "Diameter" / "Source" group box, select the "Analog input AI11" radio but-ton.

– In the "Scaling" group box, the actual winding diameter is also displayed in the"Act. diameter [mm]" field when the drive is not enabled.

– Enter values for the "Uoffset", "Numerator", "Denominator", "Loffset" and "Sensordistance" fields according to the information in the data sheet of the distance sen-sor. The following options are available as shown in figures A and B:

The actual measured distance Lcurr is calculated as follows:Lact [mm] = [(UAI11 – Uoffset) × numerator / denominator ] + Loffset

The following applies to the positive curve:Lact [mm] = [(UAI11 – 1000) × 3700 / 4000] + 300

The following applies to the negative curve (negative numerator value!):Lact [mm] = [(UAI11 – 1000) × – 3700 / 4000] + 300

When the sensor distance is known, the current winding diameter Dcurr results (→following figure):Dcurr = 2 × (sensor distance – Lact)

56957AENFigure 26: Distance sensor with positive (A) and negative (B) characteristic curve

56958AEN

300

1000 5000

Measuring range

Numerator

Denominator

Uoffset

Loffset

4000

L [mm]

U [mV]

300

1000 5000

Measuring range

Numerator

Denominator

Uoffset

Loffset

4000

L [mm]

[A] [B]

U [mV]

Sensor distance

Lact

Dact

To avoid incorrect winding diameter values, ensure that the measuring range of the dis-tance sensor is observed.


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36


– If the winding diameter displayed ("Act. diameter [mm]" field), is subject to strongfluctuations, you can attenuate them by entering a higher value in the "Filter time"field. Fluctuations in the winding diameter affect the tensile force directly.

– You can set the following parameters in the "Pre speed" group box:Start winding speed [1/min]: Speed independent of the diameter. It is also in effectwhen the drive is at a standstill (v = 0).Pre speed [%Vpath]: To ensure that the take-up winder can operate at the calcu-lated torque limit you must specify a setpoint speed that is higher than the actualpath speed.Pre speed pick up [%Vpath]: Pick-up speed when DI16 = 1.

– When using the option "Input/output card DIO11B": In the "Length reached(DO17)" group box you can enter the material length in the "Material length [m]"input field at which output DO17 is set to the value "1" when the measured mate-rial length has reached this value. When input DI17 is set to the value "1," themeasured material length and DO17 are set to "0" again.

– Save the data for extended startup. To do so, choose [File] / [Save settings.]

– Click <Next>. All the data is transferred to the inverter.

When you exit the extended startup function, the system asks whether you want tochange to the monitor. In the monitor, you can run a diagnostic of your application andcheck the control signals.

Select <Yes> to switch to the monitor where you can start it in the required operatingmode. Select <No> to switch to MOVITOOLS/Shell.

11076AENFigure 27: Start monitor: Yes/No

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Monitor The monitor appears immediately if the "Center winder" is restarted after initial startuphas already been performed.

• Only the status and friction table are displayed for operation without a bus.

• For operation with the fieldbus/system bus, you can select whether you want to dis-play the status, the friction table, fieldbus process data 1 or fieldbus process data 2.

Status

11077AENFigure 28: "Center winder" monitor, displaying the status


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Friction table

Repeated startup Press "Startup" if you want to change parameters or repeat the startup process. Thestartup windows will appear (→ Initial startup).

11085AENFigure 29: "Center winder" monitor, displaying the friction table

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Operation with fieldbus/system bus

For operation with the fieldbus/system bus, in addition to the status, you can also displaythe fieldbus process data.

Fieldbus process data 1


11078AENFigure 30: "Center winder" monitor, fieldbus process data 1


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40


Fieldbus process data 2


11079AENFigure 31: "Center winder" monitor, fieldbus process data 2

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Control in the monitor

In addition to simple monitor operation, you can also simulate control in the "Fieldbusprocess data 2" display.

• "0" signal at terminal DIØØ "/CONTROLLER INHIBIT/."

• To do so, select the "Control" radio button for "PO1: Control word."

• You can now activate and deactivate the individual bits of the control word (PO1) andspecify values for the process output data words PO2 (= tensile force setpoint or pathspeed setpoint) and PO3 (= material length to be wound).

• Press "Send PO" to send these control words to the inverter.

The inverter now performs the travel command in accordance with these specifications.

11080AENFigure 32: Control simulation

• DIØØ "/CONTROLLER INHIBIT" = "0" must be set to switch from "Control" to "Mon-itor."

• "Monitor" must be active to exit the "center winder" program.


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5 arameters and IPOSplus® variablestartup

5.4 Parameters and IPOSplus® variables

The following parameters and IPOSplus® variables are set automatically during startupand are loaded into the inverter during the download.

Parameter number P... Index Description Setting

100 8461 Setpoint source BIPOL./FIX.SETPT, FIELDBUS or SBUS

101 8462 Control signal source TERMINALS, FIELDBUS or SBUS

300 8515 Start/stop speed 1 0 1/min

301 8516 Minimum speed 1 0 1/min

302 8517 Maximum speed 1 0 ... 6000 1/min

500 8557 Speed monitoring 1 OFF

600 8335 Binary input DIØ1 IPOS input


602 8337 Binary input DIØ3 Enable/Stop

603 8338 Binary input DIØ4 Fault reset


605 8919 Binary input DIØ6 No function

606 8920 Binary input DIØ7 No function

610...617 8340...8347 Binary inputs DI1Ø...DI17 IPOS input

620 8350 Binary output DOØ1 Ready

621 8351 Binary output DOØ2 /Fault

622...624 8916...8918 Binary output DOØ3...DOØ5 No function

819 8606 Fieldbus timeout delay 0.5 s

831 8610 Response Fieldbus timeout

No responseDisplay faultImmediate stop/FaultEmergency stop/FaultRapid stop/FaultImmediate stop/WarningEmergency stop/WarningRapid stop/Warning

836 8615 Response SBus1 - timeout In program interface

837 8936 Response SBus2 - timeout In program interface

870 8304 Setpoint description PO1 Control word 2

871 8305 Setpoint description PO2 IPOS PO-DATA

872 8306 Setpoint description PO3 IPOS PO-DATA

873 8307 Actual value description PI1 Status word 2

874 8308 Actual value description PI2 IPOS PI-DATA

875 8309 Actual value description PI3 IPOS PI-DATA

876 8622 PO data enable On

880 8937 Protocol SBus1 In program interface

881 8600 Address SBus1 In program interface

883 8602 Timeout time SBus1 In program interface

884 8603 Baud rate SBus1 In program interface

886 8989 Address CANopen1 In program interface

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5Parameters and IPOSplus® variablesStartup

890 8938 Protocol SBus2 In program interface

891 8932 Address SBus2 In program interface

893 8934 Timeout time SBus2 In program interface

894 8939 Baud rate SBus2 In program interface

896 8990 Address CANopen2 In program interface

938 8888 IPOS speed Task1 4

939 8962 IPOS speed Task2 5

IPOSplus® variable Description

H000 Diameter deduction-rolls master

H001 Set 1 Diameter winder case




H005 Set 1 Max. diameter




H009 Transmission ratio master

H010 Transmission ratio winder

H011 Resolution master

H012 Scaling diameter Uoffset [mV]

H013 Scaling diameter numerator

H014 Scaling diameter denominator

H015 Scaling diameter Loffset [mm]

H016 Scaling diameter sensor distance [mm]

H017 Maximum path speed [m/min]

H018 Maximum tensile force [N]

H019 Minimum tensile force [N]

H020 Friction compensation [%]

H022 Rated motor current [mA]

H023 Rated motor torque [Ncm]

H025 Speed jog mode [0.1/min]

H026 Start winding speed [0.1/min]

H027 Pre speed [%Vpath]

H028 Pre speed pick up [%Vpath]

H029 Filter time path speed [ms]

H030 Filter time winder speed [ms]

H31 Assignment PI3 [0 = d; 1 = v; 2 = I]

H032 Number of winder cases

H033 Filter time diameter [ms]

H037 Threshold master [0.1/min]

H038 Threshold winder [0.1/min]

H039 Number of points on the winding curve

H040 - H078 Table of friction values

H070 - H116 Winding characteristics

Parameter number P... Index Description Setting


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5 arameters and IPOSplus® variablestartup

H118 Selection function AI11 [1 = v; 2 = d]

H119 Scaling Vpath numerator

H120 Scaling Vpath denominator

H123 Max. length [m]

H124 ApplicationBuilderID

H127 Read in friction table

IPOSplus® variable Description

Do not alter these parameters and IPOSplus® variables after startup!

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5Recording IPOSplus® variablesStartup

5.5 Recording IPOSplus® variables

IPOSplus® variables can be recorded during operation using the "Scope" program inMOVITOOLS® This is only possible for the MOVIDRIVE® MDX61B inverter.

The two 32-Bit IPOSplus® variables H474 and H475 are available for recording. Twopointer variables (H125/H126) to H474 and H475 can be used to record any IPOSplus®

variable using the "Scope" program:

• H125 → Scope 474Pointer

• H126 → Scope 475Pointer

The number of the IPOSplus® variable that is to be recorded in "Scope" must be enteredin the variable window of the IPOS Assembler or Compiler in one of the pointer variablesH125 or H126.

Example You want to record the IPOSplus® variables H130 Current diameter [mm] and H132 Ac-tual tensile force control value [N]. Proceed as follows:

• In the variable window of the IPOS Assembler or Compiler, enter the value 130 invariable H125 and the value 132 in variable H126.

• In the "Scope" program, choose [File] / [New]. Set channel 3 to IPOS variable H474LOW and channel 4 to IPOS variable H475 LOW. The "Scope" program now recordsthe value of the IPOSplus® variables H130 and H132.

11122AXX

11123AEN

• The pointer variables are copied to the IPOSplus® variables H474 or H475 in TASK3 of the IPOSplus® program.

• The speed (commands / ms) of Task 3 is dependent on the processor utilization ofMOVIDRIVE® MDX61B.

• The time (ms) needed in Task 3 to copy the values from the pointer variables to theIPOSplus® variables H474 and H475 is stored in variable H1002. If the value is zero,the copying process lasts less than 1 ms.


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6 tarting the driveperation and Service

6 Operation and Service6.1 Starting the drive

Following the download, switch to the "center winder" monitor by selecting "Yes."

Select the operating mode as follows:

• With terminal control: Use terminals DI1∅ and DI11

• With control via fieldbus / systembus: Use bits 8 and 9 from "PO1:Control word"

Operating modes

Note the following points when starting the drive. This procedure applies to all operatingmodes:

• Binary inputs DIØØ "/CONTROLLER INHIBIT/" and DIØ3 "ENABLE/RAPID STOP"must be assigned a "1" signal.

• Only for operation via fieldbus/system bus: Set the control bit PO1:0 "CONTROL-LER INHIBIT/ENABLE" to "0" and the control bits PO1:1 "ENABLE/RAPID STOP"and PO1:2 "ENABLE/STOP" to "1."

• The direction of rotation is specified as seen onto the A-side of the motor. With regardto the direction of rotation, take into account whether you are using a 2 or 3-stagegear unit.

Operating modeTerminal (in bus mode, virtual terminal in control word PO1)

DI1Ø (PO1:8) DI11 (PO1:9)

Jog mode "0" "0"

Teach-in run, reading the friction curve "1" "0"

Automatic mode with constant velocity "0" "1"

Automatic mode with constant tension "1" "1"

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6Jog modeOperation and Service

6.2 Jog mode

in jog mode, you can move the drive independently of the system.

• Select the operating mode "Jog mode":

DI10 (mode 20) = "0" and DI11 (mode 21) = "0"

• Enable the drive:

DI00 ("/Controller inhibit") = "1" and DI03 ("Enable/Rapid stop") = "1"

• Start the movement:

DI01 (wind clockwise) = "1" or DI02 (wind counterclockwise) = "1". The signal mustbe present for the entire duration of the process.

In jog mode, the calculation of the diameter is deactivated. Movement takes place inde-pendent of the velocity.

The tensile force is not subject to limitation.

11081AENFigure 33: Jog mode


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6 each-in run, reading the friction curveperation and Service

6.3 Teach-in run, reading the friction curve

In this operating mode, the speed-dependent friction of the mechanical components isdetermined automatically. In this process, the motor speed is increased in steps of 60[1/min] up to a maximum speed ( maximum path velocity at Dmin).

The current active current required to overcome the friction is measured and stored in atable. Once the maximum speed has been achieved, the process ends automatically.

Perform the teach-in run without winding material as follows:

• Disconnect the winder from the system. This is necessary because during the teach-in run there must be no connection from the winder and system to the windingmaterial.

• Select the operating mode "Read friction curve":


• You must inhibit the drive first before starting the teach-in run:


• Now enable the drive:


11082AENFigure 34: Teach-in run

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6Teach-in run, reading the friction curveOperation and Service

• Start the teach-in run:

DI01 (wind clockwise) = "0"→"1". The "1" signal must be present for the entire dura-tion of the teach-in run.

The drive increases its speed step-by-step and ends the process once it has reachedthe maximum speed.

When the teach-in run is finished, output DO16 is set to "1." The friction values havebeen read in and can be displayed (→ following figure).

11085AENFigure 35: Displaying the friction values in the friction table

The teach-in run only has to be performed once. The data is stored in the non-volatilememory.


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6 utomatic mode with constant velocityperation and Service

6.4 Automatic mode with constant velocity

In the "Operating mode with constant velocity" operating mode, the winder determinesthe speed. The motor speed is calculated depending on the current diameter so that thepath velocity remains constant.

The path speed setpoint is specified as an analog value via AI2:

• 0 V Path speed 0 m/min

• 10 V Maximum path speed

or for control via fieldbus in "PO2 setpoint" in the unit [m/min].

• Choose the operating mode "Automatic mode with constant velocity":




• Start the winding process:

DI01 (wind clockwise) = "1" or DI02 (wind counterclockwise) = "1"

The signal must be present for the entire duration of the process.

11084AENFigure 36: Automatic mode with constant velocity

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6Automatic mode with constant tensionOperation and Service

6.5 Automatic mode with constant tension

In the "Automatic mode with constant tension" operating mode, the winder determinesthe tension. The motor setpoint speed and the torque limit are set depending on the ac-tual winding diameter so that the tension remains constant.

• Choose the operating mode "Automatic mode with constant tension":




• Start the winding process:

DI01 (wind clockwise) = "1" or DI02 (wind counterclockwise) = "1". The signal mustbe present for the entire duration of the process.

• A break in the path is detected when the speed of the winding drive is > 4 [1/min] andthe speed of the master encoder is < 4 [1/min]. In this case, output DO15 is set to "1"for at least 500 ms.

• If the displayed winding diamater is subject to strong fluctuations, you can increasethe filter time of the diameter filter.

11083AENFigure 37: Automatic mode with constant tension


00

I

51

52

6 utomatic mode with constant tensionperation and Service

So that the winder can always operate at the torque limit calculated by the programwhen set to the "Automatic mode with constant tension" operating mode, the speed set-point of the winder is dependent on the winding direction and the current path velocity.

• Operating as a take-up winder (DI05 = "0")

If material is to be rolled up, the winder must rotate in the same direction as thematerial. The current speed setpoint is determined by adding the following values:

– Current path speed– Value in the "Pre speed" input field (→ Sec. Startup, paragraph "Extended start-

up")– Start winding speed

• Pick up material (DI16 = "1")

This function can be used to catch up material quickly if, for example, the system hasto continue to produce winding material when a winding roller is changed. The sagthat results in the material can be detected using a sensor and controlled via DI16.As the diameter can no longer be calculated for sagging material, the diametercalculation is deactivated for this time (DI16 = "1") and the diameter that was last cal-culated (DI16 = "0") is stored.

The current speed setpoint is determined by adding the following values:

– Current path speed– Value in the "Pre speed pick up" input field (→ Sec. Startup, paragraph "Extended

startup")– Start winding speed

• Operating as a pull-off winder (DI05 = "1")

If material is to be unwound, the winder must rotate in the opposite direction to thematerial. The current speed setpoint is not calculated depending on the path speed.It corresponds to the start winding speed.

• Stopping

When one of the signals "Wind clockwise," "Wind counterclockwise" or "Enable/stop"(for control via fieldbus) is revoked, the current torque limit is used for deceleration.

If the signals "Enable" or "Enable/rapid stop" (for control via fieldbus) are revoked,the torque limit is set to 150 % IN.

• Path break detection

A path break is detected when the winding drive reaches the current speed setpoint.In this case, output DO15 is set to "1" for at least 500 ms. The speed setpoint canonly be achieved when the torque required to do so is available.

AO

00

I


6Automatic mode with constant tensionOperation and Service

As a number of revolutions are necessary to calculate a correct value for the windingdiameter, a non-defined tensile force results at the start of the winding process. To pre-vent this from happening, before the winding process starts, use the inputs "Set Dmin(DI14)" and "Set Dmax (DI15)" and the winder case selection (DI15 and DI13) to specifya defined value for the winding diameter.

If the winding process has been stopped by a "0" signal at DI03 (Enable), DI01 (windclockwise) or DI02 (wind counterclockwise), the winding diameter is stored and can becalled up again before the winder is restarted by setting a "1" signal at DI14 and DI15.A new winding diameter can only be specified when DI14 (Set Dmin) and DI15 (Set Dmax)have been set to zero beforehand.

If the displayed winding diamater is subject to strong fluctuations, you can increase thefilter time (→ Sec. Startup, paragraph "Extended startup") of the diameter filter.

The tensile force setpoint displayed is influnced by the winding characteristics. The con-trol value of the tensile force (PI2) results from the tensile force setpoint (PO2) that isinfluenced by the winding characteristics. It is also limited by the limits specified duringstartup.


00

I

53

54

6 ycle diagramsperation and Service

6.6 Cycle diagrams

The following conditions apply to the cycle diagrams:

• Startup has been performed correctly

• DIØØ "/CONTROLLER INHIBIT" = "1" (no lock)

• DIØ3 "ENABLE/RAPID STOP" = "1"

Jog mode

With control via fieldbus/system bus, you must set the following bits in control word PO1:

• PO1:0 = "0" (CONTROLLER INHIBIT/ENABLE)

• PO1:1 = "1" (ENABLE/RAPID STOP)

• PO1:2 = "1" (ENABLE/STOP)

04908AXXFigure 38: Cycle diagram: Jog mode

DIØØ = /Controller inhibit (1) = Start jog mode, wind CWDIØ3 = Enable/rapid stop (2) = Start jog mode, wind CCWDI1Ø = Mode selectionDI11 = Mode selectionDIØ1 = Wind CW n1 = Fixed speed for jog modeDIØ2 = Wind CCW is set during startupDBØØ= /Brake

n [1/min]

n1

0

-n1

DIØØ

DIØ3

DI1Ø

DI11

DIØ1

DIØ2

DBØØ

(1) (2)

CO

00

I


6Cycle diagramsOperation and Service

Teach-in run, reading the friction curve

Important: The drive turns automatically at various speeds.

04909BXXFigure 39: Cycle diagram: Teach-in run

DIØØ = /Controller inhibit (1) = Start teach-in runDIØ3 = Enable/rapid stop (2) = Teach-in run finishedDI1Ø = Mode selectionDI11 = Mode selectionDIØ1 = Wind CWDIØ2 = Wind CCWDBØØ= /Brake

n [1/min]

0

DIØØ

DIØ3

DI1Ø

DI11

DIØ1

DIØ2

DBØØ

(1) (2)


00

I

55

56

6 ycle diagramsperation and Service

Automatic mode with constant velocity

04910BXXFigure 40: Cycle diagram: Automatic mode with constant velocity

DIØØ = /Controller inhibit (1) = Start winding CW = unwindingDIØ3 = Enable/rapid stop (2) = Start winding CCW = windingDI1Ø = Mode selection |V| = Path velocity valueDI11 = Mode selection |F| = Path tension valueDIØ1 = Wind CW d = Winding diameterDIØ2 = Wind CCWDBØØ= /Brake

n [1/min]

|V|

d

0

DIØØ

DIØ3

DI1Ø

DI11

DIØ1

DIØ2

DBØØ

(1) (2)

CO

00

I


6Cycle diagramsOperation and Service

Automatic mode with constant tension

04911AXX

DIØØ = /Controller inhibit (1) = Start winding CW = unwindingDIØ3 = Enable/rapid stop (2) = Start winding CCW = windingDI1Ø = Mode selection |T| = Torque valueDI11 = Mode selection |F| = Tensile force valueDIØ1 = Wind CW d = Winding diameterDIØ2 = Wind CCWDBØØ= /Brake = Unwinding

= Winding

n [1/min]

|T|

d

|F|

0

DIØØ

DIØ3

DI1Ø

DI11

DIØ1

DIØ2

DBØØ

(1) (2)


00

I

57

58

6 ault informationperation and Service

6.7 Fault information

The fault memory (P080) stores the last five fault messages (faults t-0 to t-4). The oldestfault message is deleted whenever more than five fault messages have occurred. Thefollowing information is stored when a malfunction occurs:

Fault that occurred • Status of binary inputs/outputs • Operating status of the inverter •Inverter status • Heat sink temperature • Speed • Output current • Active current • Unitutilization • DC link voltage • ON hours • Enable hours • Parameter set • Motor utiliza-tion.

There are three switch-off responses depending on the fault; the inverter remainsblocked in fault status:

• Immediate switch-off:

The unit can no longer brake the drive; the output stage goes to high resistance inthe event of a fault and the brake (P730 = ON) is applied immediately (DBØØ"/Brake" = "0").

• Rapid stop:

The drive is braked with the stop ramp t13/t23. The brake (P730 = ON) is appliedonce the stop speed is reached (DBØØ "/Brake" = "0"). The output stage goes to highresistance after the brake reaction time has elapsed (P732 / P735).

• Emergency stop:

The drive is braked with the emergency ramp t14/t24. The brake (P730 = ON) isapplied once the stop speed is reached (DBØØ "/Brake" = "0"). The output stagegoes to high resistance after the brake reaction time has elapsed (P732 / P735).

Reset An error message can be acknowledged by:

• Switching the power supply off and on again.

Recommendation: Observe a minimum switch-off time of 10 s for the input contactorK11.

• Reset via binary input DIØ4. Startup of the "center winder" causes this binary inputto be assigned with the "Reset" function.

• Only for control with fieldbus/system bus: "0"→∀ 1" signal at Bit PO1:6 in control wordPO1.

• Press the reset button in the MOVITOOLS® Manager.

• Manual reset in MOVITOOLS®/Shell (P840 = "YES" or [Parameter] / [Manual reset]).

• Manual reset using the DBG60B.

Timeout active If the inverter is controlled via a communication interface (fieldbus, RS485 or SBus) andthe power was switched off and back on again or a fault reset was performed, then theenable remains ineffective until the inverter receives valid data again via the interface,which is monitored with a timeout.

11086AENFigure 41: Reset with MOVITOOLS®

FO

00

I


6Fault messagesOperation and Service

6.8 Fault messages

Display The fault or warning code is displayed in binary coded format. The following displaysequence is adhered to:

Following a reset or if the fault or warning code resumes the value “0“, the displayswitches to the operating display again.

List of faults The following table shows a selection from the complete fault list (→ MOVIDRIVE®

operating instructions). Only those faults are listed that can occur specifically with thisapplication.

A dot in the "P" column indicates that the response is programmable (P83_ Faultresponse). The factory set fault response appears in the "Response" column.

01038AXX

Flashes, ca. 1 s

Display off, ca. 0.2 s

Tens, ca. 1 s


Ones, ca. 1 s


Fault code Designation Response P Possible cause Action

00 No fault -

07 DC link over-voltage

Immediate switch-off DC link voltage too high

• Extend deceleration ramps• Check connection leads to

the braking resistor• Check technical data of brak-

ing resistor

10 IPOS-ILLOP Emergency stop

• Incorrect command detected during running of IPOS pro-gram

• Incorrect conditions during running of program

• Check program memory con-tent and correct if necessary

• Load correct program into program memory

• Check program sequence (→ IPOS manual)

14 Encoder Immediate switch-off

• Encoder cable or shield not connected correctly

• Short circuit/broken encoder wire

• Encoder defective

Check encoder cable and shield for correct connection, short cir-cuit and broken wire.


00

I

59

60

6 ault messagesperation and Service

28 Fieldbus tim-eout Rapid stop •

No communication between master and slave within the pro-jected response monitoring.

• Check communications rou-tine of the master

• Extend fieldbus timeout time (P819)/deactivate monitoring

31 TF sensor NoneResponse •

• Motor too hot, TF sensor has tripped

• TF sensor of motor not con-nected or not connected properly

• Connection of MOVIDRIVE® and TF on motor interrupted

• No jumper between X10:1 and X10:2. With MDS: X15:9-X15:5 connection missing.

• Let motor cool off and reset error

• Check connections/link between MOVIDRIVE® and TF.

• If no TF is connected: Jumper X10:1 to X10:2. With MDS: Jumper X15:9 to X15:5.

• Set P834 to "No response."

36 No option Immediate switch-off

• Type of option card not allowed.

• Setpoint source, control sig-nal source or operating mode not permitted for this option card.

• Incorrect encoder type set for DIP11B.

• Use correct option card.• Set correct setpoint source

(P100).• Set correct control signal

source (P101).• Set correct operating mode

(P700 or P701).• Set the correct encoder type.

Fault code Designation Response P Possible cause Action

FO

00

I


7Important NotesCompatibility between MOVIDRIVE® A / B / compact

7 Compatibility between MOVIDRIVE® A / B / compact7.1 Important Notes

The "Center winder" application module for MOVIDRIVE® MDX61B offers a number ofadditional functions that are not available with MOVIDRIVE® MD_60A or MOVIDRIVE®

compact. This section provides you with information on the differences between theapplication module when using a MOVIDRIVE® MD_60A or MOVIDRIVE® compact unitand gives you important information on project planning.

Project planning for MOVIDRIVE® MD_60A / MOVIDRIVE® compact

• Drive inverters

The "Center winder" application module must have encoder feedback, which meansit can only be used with the following drive inverters:

– MOVIDRIVE® MDV60A / MDS60A– MOVIDRIVE® compact MCV41A / MCS41A– MOVIDRIVE® compact MCH41A /MCH42A

• Bus installation for MOVIDRIVE® MDV / MDS /MCV / MCS / MCH

Read the information in the relevant fieldbus manuals.

Compatibility between the hard-ware terminals

Compared to MOVIDRIVE® MD_60A, MOVIDRIVE® MDX61B has two extra digitalinputs (DI06, DI07) and three additional digital outputs (DO03, DO04, DO05). The addi-tional hardware inputs and outputs are set to "No function" during initial startup and arenot processed in the program.

Extended startup The options for scaling the analog diameter recording and entering values in the inputfields "Pre speed" and "Material length" are only available if you have MOVIDRIVE®

MDX61B and MOVITOOLS® from version 4.30.

Recording IPOSplus® variables

Recording IPOSplus® variables using the MOVITOOLS® program "Scope" is only possi-ble with MOVIDRIVE® MDX61B.

61

62

7 iring diagramsompatibility between MOVIDRIVE® A / B / compact

7.2 Wiring diagrams

56908AENFigure 42: MOVIDRIVE® MDV / MDS60_A

X14:(MDV/MDS)

X15:(MDV/MDS)

X13:

X11:

DIØØDIØ1DIØ2DIØ3DIØ4DIØ5

DCOMVO24DGNDST11ST12

REF1AI11AI12

AGNDREF2

123456789

1011

X10:

X22:

X20:

X21:

X23:

TF1DGNDDBØØ

DOØ1-CDOØ1-NODOØ1-NC

DOØ2VO24VI24

DGND

DI1ØDI11DI12DI13DI14DI15DI16DI17

DCOMDGND

AI21AI22

AGNG

AOV1AOC1AGNGAOV2AOC2AGNG

DO1ØDO11DO12DO13DO14DO15DO16DO17DGND

123456789

10

123456789

10

123

123456

123456789

1

5

5

1

6

9

9

6

=

=

+

+

-

-

DC 24 V

DC 24 V

MOVIDRIVE®

DIO11A

=- +

TF inputReference potential binary signals/Brake

Relay contactNO contact relay - readyNC contact relay

DC+24V output DC+24V inputReference potential binary signals

/Fault

IPOS input: Mode 2^0IPOS input: Mode 2^1IPOS input: Dmin select 2^0IPOS input: Dmin select 2^1IPOS input: Set DminIPOS input: Set DmaxIPOS input: Catch-upIPOS input:Reset Length counterRef. X22: DI1Ø...DI17Reference potential binary signals

Setpoint web speed / tensile force


Current diameter DC(0 ... 10 V)Current diameter DC(0(4)...20 mA)Reference potential analog signalsWeb speed DC(0 ... 10 V)Web speed DC(0(4)...20 mA)Reference potential analog signals

IPOS output: Mode 2^0 IPOS output: Mode 2^1IPOS output: Dmin select 2^0IPOS output: Dmin select 2^1IPOS output: Dmax reachedIPOS output: Web breakIPOS output: Read in friction tableIPOS output: Material length reachedReference potential binary signals

/Controller inhibitWind clockwiseWind counterclockwiseEnable/Rapid stopResetWinding / UnwindingRef. X13:DIØØ...DIØ5DC+24V outputReference potential binary signalsRS485+RS485-

+10 V

Reference potential analog signal-10 V

Motor encoder:Incremental enoder (MDV) or resolver (MDS)

(Connection MOVIDRIVE® operating instr.)

Input master enc., incremental enc. DC 5 V TTL,

or X14-X14 connection

(Connection MOVIDRIVE® operating instr.)

Web speed / Diameter

MDV / MDS60_A

DIO

X20

X21

X22

X23

1

2

3

1

2

3

4

5

6

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

MDV (MDS)

X11

X12

S11S12

X13

X10

X14 X15ENCODER IN/OUT ENCODER IN

(Resolver IN)

12345

123456789

1011

123456789

10

123

Supply out 24V=

mA « VR ON « OFF

→

→

WC


7Wiring diagramsCompatibility between MOVIDRIVE® A / B / compact

56910AENFigure 43: MOVIDRIVE® compact MCV

X14:(MCV/MCS)

X15:(MCV/MCS)

X30:(MCV/MCS41A)

X10:


DCOMVO24DGND

DOØ1-CDOØ2

DOØ1-NODBØØ

DOØ1-NCDGNDVI24

REF1AI11

REF2AI12SC11AI21SC12AGND

123456789

101112131415161718192021222324

1

1

5

5

5

1

6

6

9

9

9

6

MOVIDRIVE®compact

PR

OF

I

BU

S

PR

OC

ES

SF

IELD

BU

S

= +-DC 24 V

X10MCV41A

REF1

REF2

SC11

SC12

DIØØ

DIØ2

DIØ4

DCOM

DGND

DOØ2

DBØØ

DGND

AI11

AI12

AI21

AGND

DIØ1

DIØ3

DIØ5

VO24

DOØ1-C

DOØ1-NO

DOØ1-NC

VI24

1

3

5

7

9

11

13

15

17

19

21

23

2

4

6

8

10

12

14

16

18

20

22

24

1

5

6

9

PROFIBUS DPX30

RUNBUS

FAULT

1

5

6

9

5

1

9

6

X15ENCODER IN

X14ENCODER I/O

=- +

/Controller inhibitWind CWWind CCWEnable/Rapid stopResetWind /UnwindRef. X10:DIØØ...DIØ5DC+24V outputReference potential binary signalsRelay contact

NO relay contact - ready/BrakeNC relay contact

/Fault

Reference potential binary signalsDC+24V input

+10 V

-10 V

System bus HighTF-/TH inputSystem bus LowReference potential analog signals

Motor encoder:Incremental encoder (MCV) or resolver (MCS)

(Connection → operating instructionsMOVIDRIVE®

PROFIBUS-DP connection

(Connection → operating instructionsMOVIDRIVE MCV / MCS)® compact

Input master encoderIncremental encoder DC 5 V TTL,

(Connection → operating instructionsMOVIDRIVE MCV / MCS)® compact

Web speed/ Diameter

Web speed

compact MCV / MCS)

63

64

7 iring diagramsompatibility between MOVIDRIVE® A / B / compact

56934AENFigure 44: MOVIDRIVE® compact MCH

X14:

X15:

X30: (MCH41A)

X10:

X11:

X12:


DCOMVO24DGND

DOØ1-NO

DBØØDOØ1-C

DOØ1-NCDOØ2/AO1

VI24DGND

REF1AI11AI12AI21

AGNDREF2SC11SC12DGNDSC11SC12

123456789

1011

123456789

1234567

1

5

6

9

MOVIDRIVE compact MCH4_A®

=+-

24 V

PR

OF

I

BU

S

PR

OC

ES

SF

IEL

DB

US

SB

us

SB

us

X1

4E

nco

de

rI/O

X1

5E

nco

de

rIN

X10

X11

X12

Remote INX30 IN

Remote INX31 OUT

Remote OUTX32 IN

Remote OUTX32 OUT

1

2

3

4

5

6

7

8

9

10

11

1

2

3

4

5

6

7

8

9

1

2

3

4

5

6

7

U CC

BA

RD

TR

FO

1

FO

2

L1234567891011

123456789

1234567

REF1AI11AI12AI21AGNDREF2SC11SC12DGNDSC21SC22

DIØØDIØ1DIØ2DIØ3DIØ4DIØ5DCOMVO24DGND

DBØØDOØ1-CDOØ1-NODOØ1-NCDOØ2VI24DGND

X1

0X

11X

12

MCH 42A

X30: (MCH42A) LWL Remote IN

Receive data

X31: (MCH42A) LWL Remote IN

Send data

X32: LWL Remote OUT

Receive data

(MCH42A)

X33: LWL Remote OUT

Send data

(MCH42A)

/Controller inhibitWind CWWind CCWEnable/ Rapid stopResetWind / unwindRef. X10:DIØØ...DIØ5DC+24 V inputReference potential binary signals

NO relay contact - ready

/BrakeRelay contact

NC relay contact/FaultDC+24 V inputReference potential binary signals

+10 V

TF / TH input

-10 VReference potential analog signals

System bus HighSystem bus LowReference potential binary signalsSystem busHighSystem bus Low

Motor enc. (HIPERFACE®, sin/cos or 5 V TTL)

(Connection → operating instructions®

MOVIDRIVE compact MCH)

PROFIBUS-DP connection

(Connection → operating instructions MOVIDRIVE compact MCH)®

INT

ER

BU

S F

O c

on

ne

ctio

n

(Co

nn

ectio

n →

op

era

tin

g in

str

uctio

ns

MO

VID

RIV

EM

CH

)®compact

Input external encoder (HIPERFACE®, sin/cosor 5 V TTL) or X14-X14 connection

(Connection → operating instructions MOVIDRIVE compact MCH)®

Web speed / DiameterWeb speed

WC


8Index

8 IndexAAcknowledge fault message (reset) ....................58Application example

Rewinder ........................................................7Winder/unwinder .............................................7

Areas of application for the center winder .............6Automatic mode with constant tension ...............51Automatic mode with constant velocity ...............50

BBus control ..........................................................18

CCompatibility between MOVIDRIVE® A / B / compact ..............................................................61

Compatibility of hardware terminals .............61Notes on extended startup ...........................61Notes on project planning .............................61Recording IPOSplus® variables .....................61Wiring diagram for MOVIDRIVE®

compact MCV ..................................62Cycle diagrams

Automatic mode with constant tension .........57Automatic mode with constant velocity .........56Jog mode ......................................................54Teach-in run, determining the friction curve .55

DDisplay fieldbus process data 1 ..........................39Display fieldbus process data 2 ..........................40

Simulating control .........................................41Display friction table ............................................38Display status ......................................................37

EEmergency stop ..................................................58Extended startup .................................................34

FFault information .................................................58

Acknowledge fault message (reset) .............58Shutdown response emergency stop ...........58Shutdown response immediate switch-off

Immediate switch-off ..............................58Shutdown response rapid stop .....................58

Fault list ...............................................................59Fault messages ...................................................59

Fault code display .........................................59Fault list ........................................................59

Functional characteristics .....................................9

IImportant notes .....................................................4

Explanation of the icons .................................4Installation ...........................................................16

Application version .......................................16CANopen (DFC11B) .....................................22

DeviceNet (DFD11B) ................................... 23Ethernet (DFE11B) ...................................... 24INTERBUS (DFI11B) ................................... 21INTERBUS with FO (DFI21B) ...................... 20MDX61B with bus control ............................ 18MOVITOOLS® ............................................. 16MOVITOOLS® software ............................... 16PROFIBUS (DFP21B) ................................. 19System bus connection (SBus) .................... 25Wiring diagram for MDX61B with option

DIO11B ........................................... 17Installing MOVITOOLS® .................................... 16

JJog mode ........................................................... 47

MMeasuring the velocity ....................................... 11Monitor

Display fieldbus process data 1 ................... 39Display fieldbus process data 2 ................... 40Display friction table ..................................... 38Display status .............................................. 37

OOperating modes ................................................ 10

Automatic mode with constant tension ........ 51Automatic mode with constant velocity ........ 50Jog mode ..................................................... 47Settings for terminal or bus control .............. 46Teach-in run, determining the friction curve 48

Operation and service ........................................ 46

PParameters and IPOSplus® variables ................. 42Process data assignment ................................... 13

Process input data ....................................... 14Process output data ..................................... 13

Program identification .......................................... 8Project planning

Measuring the velocity ................................. 11Project planning

Functional characteristics .............................. 9Inverters, motors and encoders ..................... 9Operating modes ......................................... 10PC and software ............................................ 9Prerequisites .................................................. 9Process data assignment ............................ 13Safe stop ...................................................... 15

RRapid stop .......................................................... 58

SSafe stop ............................................................ 15Safety notes ......................................................... 5Starting the drive ................................................ 46

Manual – MOVIDRIVE® MDX61B Center Winder Application 65

8

66

Index

StartupExtended startup ..........................................34Monitor ................................................... 37, 38Preliminary work ...........................................26Setting the fieldbus parameters ....................29Setting the parameters for calculating the

diameter ...........................................30Setting the parameters for torque

calculation ........................................31Setting the setpoints .....................................28Setting the winding characteristics ...............32Starting the program .....................................27

System bus (SBus)Connection ...................................................25

TTeach-in run, Determining the friction curve .......48

WWiring diagram

MDX61B with option DIO11B .......................17Wiring diagrams

MOVIDRIVE® compact MCH .......................64MOVIDRIVE® compact MCV ........................63MOVIDRIVE® MCV ......................................62MOVIDRIVE® MDV / MDS60_A ...................62


Address List

Address ListGermany

HeadquartersProductionSales

Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 BruchsalP.O. BoxPostfach 3023 · D-76642 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-1970http://[email protected]

Service Competence Center

Central Gear units / Motors

SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 1 D-76676 Graben-Neudorf

Tel. +49 7251 75-1710Fax +49 7251 [email protected]

Central Electronics

SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 Bruchsal


North SEW-EURODRIVE GmbH & Co KGAlte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover)


East SEW-EURODRIVE GmbH & Co KGDänkritzer Weg 1D-08393 Meerane (near Zwickau)


South SEW-EURODRIVE GmbH & Co KGDomagkstraße 5D-85551 Kirchheim (near München)


West SEW-EURODRIVE GmbH & Co KGSiemensstraße 1D-40764 Langenfeld (near Düsseldorf)


Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP+49 180 5 7394357

Additional addresses for service in Germany provided on request!

France

ProductionSalesService

Haguenau SEW-USOCOME 48-54, route de Soufflenheim B. P. 20185F-67506 Haguenau Cedex

Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00http://[email protected]

AssemblySalesService

Bordeaux SEW-USOCOME Parc d’activités de Magellan62, avenue de Magellan - B. P. 182F-33607 Pessac Cedex

Tel. +33 5 57 26 39 00Fax +33 5 57 26 39 09

Lyon SEW-USOCOME Parc d’Affaires RooseveltRue Jacques TatiF-69120 Vaulx en Velin

Tel. +33 4 72 15 37 00Fax +33 4 72 15 37 15

Paris SEW-USOCOME Zone industrielle 2, rue Denis Papin F-77390 Verneuil I’Etang

Tel. +33 1 64 42 40 80Fax +33 1 64 42 40 88

Additional addresses for service in France provided on request!

Algeria

Sales Alger Réducom 16, rue des Frères ZaghnounBellevue El-Harrach16200 Alger

Tel. +213 21 8222-84Fax +213 21 8222-84

Argentina


Buenos Aires SEW EURODRIVE ARGENTINA S.A.Centro Industrial Garin, Lote 35Ruta Panamericana Km 37,51619 Garin


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Australia


Melbourne SEW-EURODRIVE PTY. LTD.27 Beverage DriveTullamarine, Victoria 3043


Sydney SEW-EURODRIVE PTY. LTD.9, Sleigh Place, Wetherill Park New South Wales, 2164


Austria


Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24A-1230 Wien

Tel. +43 1 617 55 00-0Fax +43 1 617 55 00-30http://[email protected]

Belgium


Brüssel SEW Caron-Vector S.A.Avenue Eiffel 5B-1300 Wavre


Brazil

ProductionSalesService

Sao Paulo SEW-EURODRIVE Brasil Ltda.Avenida Amâncio Gaiolli, 50Caixa Postal: 201-07111-970Guarulhos/SP - Cep.: 07251-250


Additional addresses for service in Brazil provided on request!

Bulgaria

Sales Sofia BEVER-DRIVE GmbHBogdanovetz Str.1BG-1606 Sofia

Tel. +359 2 9532565Fax +359 2 [email protected]

Cameroon

Sales Douala Electro-ServicesRue Drouot AkwaB.P. 2024Douala

Tel. +237 4322-99Fax +237 4277-03

Canada


Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, Ontario L6T3W1


Vancouver SEW-EURODRIVE CO. OF CANADA LTD.7188 Honeyman Street Delta. B.C. V4G 1 E2


Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue Leger Street LaSalle, Quebec H8N 2V9


Additional addresses for service in Canada provided on request!

Chile


Santiago de Chile

SEW-EURODRIVE CHILE LTDA.Las Encinas 1295Parque Industrial Valle GrandeLAMPARCH-Santiago de ChileP.O. BoxCasilla 23 Correo Quilicura - Santiago - Chile


China

ProductionAssemblySalesService

Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.No. 46, 7th Avenue, TEDA Tianjin 300457

Tel. +86 22 25322612Fax +86 22 [email protected]://www.sew.com.cn

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Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd.333, Suhong Middle RoadSuzhou Industrial ParkJiangsu Province, 215021P. R. China


Colombia


Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá


Croatia

SalesService

Zagreb KOMPEKS d. o. o.PIT Erdödy 4 IIHR 10 000 Zagreb


Czech Republic

Sales Praha SEW-EURODRIVE CZ S.R.O.Business Centrum Praha Luná 591CZ-16000 Praha 6 - Vokovice

Tel. +420 a220121236Fax +420 220121237http://[email protected]

Denmark


Kopenhagen SEW-EURODRIVEA/SGeminivej 28-30, P.O. Box 100DK-2670 Greve


Estonia

Sales Tallin ALAS-KUUL ASPaldiski mnt.125EE 0006 Tallin

Tel. +372 6593230Fax +372 [email protected]

Finland


Lahti SEW-EURODRIVE OYVesimäentie 4FIN-15860 Hollola 2


Gabon

Sales Libreville Electro-ServicesB.P. 1889Libreville

Tel. +241 7340-11Fax +241 7340-12

Great Britain


Normanton SEW-EURODRIVE Ltd.Beckbridge Industrial Estate P.O. Box No.1GB-Normanton, West- Yorkshire WF6 1QR


Greece

SalesService

Athen Christ. Boznos & Son S.A.12, Mavromichali StreetP.O. Box 80136, GR-18545 Piraeus

Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59http://[email protected]

Hong Kong


Hong Kong SEW-EURODRIVE LTD.Unit No. 801-806, 8th FloorHong Leong Industrial ComplexNo. 4, Wang Kwong Road Kowloon, Hong Kong

Tel. +852 2 7960477 + 79604654Fax +852 2 [email protected]

China

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Hungary

SalesService

Budapest SEW-EURODRIVE Kft.H-1037 BudapestKunigunda u. 18

Tel. +36 1 437 06-58Fax +36 1 437 [email protected]

India


Baroda SEW-EURODRIVE India Pvt. Ltd.Plot No. 4, GidcPor Ramangamdi · Baroda - 391 243Gujarat


Technical Offices Bangalore SEW-EURODRIVE India Private Limited308, Prestige Centre Point7, Edward RoadBangalore


Mumbai SEW-EURODRIVE India Private Limited312 A, 3rd Floor, Acme PlazaAndheri Kurla Road, Andheri (E)Mumbai


Ireland

SalesService

Dublin Alperton Engineering Ltd. 48 Moyle RoadDublin Industrial EstateGlasnevin, Dublin 11

Tel. +353 1 830-6277Fax +353 1 830-6458

Israel

Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 22858858 Holon


Italy


Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s.Via Bernini,14 I-20020 Solaro (Milano)

Tel. +39 02 96 9801Fax +39 02 96 [email protected]

Ivory Coast

Sales Abidjan SICASte industrielle et commerciale pour l’Afrique165, Bld de MarseilleB.P. 2323, Abidjan 08

Tel. +225 2579-44Fax +225 2584-36

Japan


Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no,IwataShizuoka 438-0818


Korea


Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate Unit 1048-4, Shingil-DongAnsan 425-120


Latvia

Sales Riga SIA Alas-KuulKatlakalna 11CLV-1073 Riga


Lebanon

Sales Beirut Gabriel Acar & Fils sarlB. P. 80484Bourj Hammoud, Beirut

Tel. +961 1 4947-86 +961 1 4982-72+961 3 2745-39Fax +961 1 4949-71 [email protected]

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Lithuania

Sales Alytus UAB IrsevaMerkines g. 2ALT-62252 Alytus


Luxembourg


Brüssel CARON-VECTOR S.A.Avenue Eiffel 5B-1300 Wavre


Malaysia


Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya81000 Johor Bahru, JohorWest Malaysia


Mexico


Queretaro SEW-EURODRIVE, Sales and Distribution, S. A. de C. V.Privada Tequisquiapan No. 102Parque Ind. Queretaro C. P. 76220Queretaro, Mexico


Morocco

Sales Casablanca S. R. M.Société de Réalisations Mécaniques 5, rue Emir Abdelkader05 Casablanca

Tel. +212 2 6186-69 + 6186-70 + 6186-71Fax +212 2 [email protected]

Netherlands


Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS RotterdamPostbus 10085NL-3004 AB Rotterdam


New Zealand


Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount driveEast Tamaki Auckland


Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, FerrymeadChristchurch


Norway


Moss SEW-EURODRIVE A/SSolgaard skog 71N-1599 Moss


Peru


Lima SEW DEL PERU MOTORES REDUCTORES S.A.C.Los Calderos, 120-124Urbanizacion Industrial Vulcano, ATE, Lima


Poland


Lodz SEW-EURODRIVE Polska Sp.z.o.o.ul. Techniczna 5 PL-92-518 Lodz


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Portugal


Coimbra SEW-EURODRIVE, LDA. Apartado 15 P-3050-901 Mealhada

Tel. +351 231 20 9670Fax +351 231 20 3685http://[email protected]

Romania

SalesService

Bucuresti Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti

Tel. +40 21 230-1328Fax +40 21 230-7170 [email protected]

Russia

Sales St. Petersburg ZAO SEW-EURODRIVE P.O. Box 263 RUS-195220 St. Petersburg

Tel. +7 812 5357142 +812 5350430Fax +7 812 5352287http://[email protected]

Senegal

Sales Dakar SENEMECA Mécanique GénéraleKm 8, Route de Rufisque B.P. 3251, Dakar


Serbia and Montenegro

Sales Beograd DIPAR d.o.o.Kajmakcalanska 54SCG-11000 Beograd

Tel. +381 11 3088677 / +381 11 3088678Fax +381 11 [email protected]

Singapore


Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644


Slovakia

Sales Sered SEW-Eurodrive SK s.r.o.Trnavska 920SK-926 01 Sered


Slovenia

SalesService

Celje Pakman - Pogonska Tehnika d.o.o.UI. XIV. divizije 14SLO – 3000 Celje


South Africa


Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013


Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow ParkCnr. Racecourse & Omuramba RoadMontague GardensCape TownP.O.Box 36556Chempet 7442 Cape Town

Tel. +27 21 552-9820Fax +27 21 552-9830Telex 576 [email protected]

Durban SEW-EURODRIVE (PROPRIETARY) LIMITED2 Monaceo PlacePinetownDurbanP.O. Box 10433, Ashwood 3605


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Spain


Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302E-48170 Zamudio (Vizcaya)


Sweden


Jönköping SEW-EURODRIVE ABGnejsvägen 6-8S-55303 JönköpingBox 3100 S-55003 Jönköping


Switzerland


Basel Alfred lmhof A.G.Jurastrasse 10 CH-4142 Münchenstein bei Basel


Thailand


Chon Buri SEW-EURODRIVE (Thailand) Ltd.Bangpakong Industrial Park 2700/456, Moo.7, Tambol DonhuarohMuang DistrictChon Buri 20000


Tunisia

Sales Tunis T. M.S. Technic Marketing Service7, rue Ibn EI Heithem Z.I. SMMT2014 Mégrine Erriadh

Tel. +216 1 4340-64 + 1 4320-29Fax +216 1 4329-76

Turkey


Istanbul SEW-EURODRIVE Hareket Sistemleri Sirketi Bagdat Cad. Koruma Cikmazi No. 3 TR-34846 Maltepe ISTANBUL

Tel. +90 216 4419163 + 216 4419164 + 216 3838014Fax +90 216 [email protected]

Ukraine

SalesService

Dnepropetrovsk SEW-EURODRIVEStr. Rabochaja 23-B, Office 40949008 Dnepropetrovsk

Tel. +380 56 370 3211Fax +380 56 372 [email protected]

USA

ProductionAssemblySalesService

Greenville SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365

Tel. +1 864 439-7537Fax Sales +1 864 439-7830Fax Manuf. +1 864 439-9948Fax Ass. +1 864 439-0566Telex 805 550 http://[email protected]


San Francisco SEW-EURODRIVE INC. 30599 San Antonio St.Hayward, California 94544-7101


Philadelphia/PA SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014


Dayton SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373


Dallas SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237


Additional addresses for service in the USA provided on request!

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Venezuela


Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia, Estado Carabobo

Tel. +58 241 832-9804Fax +58 241 [email protected]@cantv.net

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SEW-EURODRIVE – Driving the world

www.sew-eurodrive.com

How we’re driving the world

With people who

think fast and

develop the

future with you.

With a worldwide

service network that is

always close at hand.

With drives and controls

that automatically

improve your productivity.

With comprehensive

knowledge in virtually

every branch of

industry today.

With uncompromising

quality that reduces the

cost and complexity of

daily operations.

With a global presence

that offers responsive

and reliable solutions.

Anywhere.

With innovative

technology that solves

tomorrow’s problems

today.

With online information

and software updates,

via the Internet, available

around the clock.

Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

SEW-EURODRIVEDriving the world

SEW-EURODRIVE GmbH & Co KG

P.O. Box 3023 · D-76642 Bruchsal / Germany

Phone +49 7251 75-0 · Fax +49 7251 75-1970

[email protected]

Services - SEW Eurodrive · Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive...

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