GEA PowerPak NT

The GEA PowerPak NT is equipped to run all commercially available web combinations forthermoforming operations, incl. speciality materials such as Auminum foil. The maximum indexof 800 mm can be utilized with all webs, heating and forming system combinations! With achoice of heating and forming systems, various cross cutting and longitudinal cutting devicesand an optional machine extension for a top and bottom web labeler, the GEA PowerPak NTlends itself to the production of widely used vacuum and MAP pack styles. The modular frameadapts to changing requirements in future: Functional modules can be added or taken off on site.Advanced options do include top web forming stations for reclosable packs, various styles ofcomplete cut devices for unique pack shapes, and different set-ups for quick pack size changesincl. twin die set concepts. The unique photocell with film brake design for printed top webs isextremely easy to set, minimizing film waste when changing top webs. The optional swivelfunction for top die parts enures a quick and easy access to the die interior for adjustments,checks and configuration changes.

engineering for a better world GEA Mechanical Equipment

Working principleA powerful transport chain is securely gripping the bottom web at the infeed drum. A precision servo motor indexes the web throughthe machine process. The index length is programmable on the HMI and stored as recipe parameter. The loading area is accessiblefrom both sides for multiple operators. Powerful GEA Membrane seal system for reliable seals and constant peel forces. Knee leverpunches for semi rigid bottom web, with central adjustment of cutting forces. Optional Strip punches for smoothly rounded packcorners, or radiused pack sides (All cross punches alternatively with servo drive). Guillotine cross cut knives for flexible bottomweb,optional tear notch cutting. Choice of longitudinal cutting systems withoptional strip cutting for superior pack quality. Forincreased running time with long indexes, jumbo unwinds for top and bottom web can be utilized.

Working principle

• Standard servo motor for transport chain indexing

• Optional servo drives for lifting systems and crosspunches

• Proven, long lasting high precision cutting systems, easilyadjustable

PerformanceThe robust machine frame, latest control and drive technology are the basis for secure production. The GEA membrane seal headensures tight and even seals, with only a minimum of maintenance required. A choice of vacuum pumps is available, with externalplacement of larger pumps. Built to perform in 24/7 production environments, with minimum maintenance demands.

Performance

• Parameter stored in individual recipes, for constant batchrun quality

• Robust machine frame

• Reliable components from established suppliers

• Seamless integration with GEA End-of-Line components

Output qualityChoice of Heating and Forming systems to run a variety of bottom web types. Optional OptiForm plugs for even web distribution indeeper trays. GEA Membrane seal system guarantees high seal forces with even distribution over the whole sealing surface, forconsistent results with peelable webs and reliably tight seals. Optional lifting die tops to prevent heat impact on sensitive films orproducts during machine stops.

Output quality

• GEA Membrane seal system for tight seals and even peelopening

• Various peel corner designs for easy opening

• Choice of heating and forming systems for stable, well-defined pack forming

• Choice of cutting systems for smoothly rounded packcorners

• Optional product detection systems with faulty packeject on optional PowerGuide systems

GEA PowerPak NT 2/6

FlexibilityThe GEA PowerPak NT utilizes a modular machine frame concept. The machine can be adapted to changing requirements in future. -Loading area extension for integration into packaging lines with automated loading; - Labeling extension for installation of top andbottom web labeler; - Choice of Cutting systems to handle a huge variety of film types; - TopForm option. A wide range of differentquick die change options allow for an individual setup to minimize tool change down times in different production setups.

Flexibility

• Modular machine frame

• Optional print mark detection with top web brake;Unique function for fast adaptation to changing printmark distances

• Choice of air, vacuum or MAP packs or uniquecardboard/plastic combinations

ReliabilityThe GEA PowerPak NT is built to endure 24/7 production environments with minimized scheduled maintenance demands.Deliberately oversized structural components in the machine frame and lifting systems ensure years of operational life under hugemechanical load conditions. Main components from leading specialized suppliers are used throughout the machine, ensuring theusage state-of-the-art technolgy in performance-critical areas.

Reliability

HygieneOpen, extremely robust, stainless steel frame with spacers for internal tubing and wires. Soft key selector switch for cleaning mode("tools up") to prevent water damage and condensation water built-up. Sloped surfaces prevent accumulation of water. Hinged sidesheets remain on the machine during cleaning and sanitation, while still allowing easy access to all interior structures for thoroughcleaning. Special maintenance- free bearings in the lifting system run without needing grease on the shafts. Pneumatics and electrics/electronics separated in two different cabinets.

Hygiene

• Sanitary open frame design

• No greasing of bearings required

• Cleaning mode for tooling and transport chains

• US Dairy 3A certification

• Sloped surfaces and hinged side sheets

GEA PowerPak NT 3/6

SafetyThe GEA PowerPak NT meets all current national and international standards for safe machine operation and is compliant with EUMachine directive 2006/42/EC.

Safety

• CE labeled

• BG approved (independent German certifying body)

• State-of-the-art RFID- based technology for safetyguarding

• Optional: UL approved

ControlsGEA Controls are ideally suited to operate the machine both as stand-alone, or fully integrated into the company's network. On on-board Ethernet interface is standard! The large 10" HMI Color Touchpanel offer multiple language choices. Operators find the symbolbased main control surface very easy to work with. Optional RFID tags allow for an access control to quality relevant machine settings.Troubleshooting and error evaluation via remote access and VNC viewer. Customized HMI surface: Individual selection of mostfrequently used icons on front page.

Controls

• Proven, non- proprietary PLC with IPC functionality;network ready

• Unlimited recipe storage

• Recipe backup on USB sticks

• PLC program backup on CF card; Remote access fortrouble shooting

• Intuitive, symbol- based HMI surface; Optional RFID tagcontroled individual access levels

Technical specifications

Label GEA PowerPak NT GEA PowerPak NT with optionalequipment

Unit

Film width 320 to 700 320 to 700 mm

Max. index length 800 1200 mm

Maximum tray depth 150 190 mm

Bottom and top web reel diameter 500 / 500 1000 / 1000 mm

Max. frame length 18000 18000 mm

GEA PowerPak NT 4/6

Accessoiries / Options

GEA Membrane sealing system

• Even pressure distribution over full sealing surface

• Reliable seals for maximized pack integrity and productprotection

• Low maintenance cost, minimized number of easy-to-exchange wear parts

• High operational safety

• Optional detections sensors for pressure leaks

GEA CostFox

• Improved efficiency

• Direct performance visualization on the operator panel

• Easy recognizable information for process optimization

• Continuous improvement

• Higher profit

GEA Process Controls

• Automate management of production recipes

• Scheduling of production batches

• Production reporting

• Material tracking and tracing

• Manually influence production

GEA TiroLabel

• Perfect integration into the GEA machine

• Easy operation and programming

• Labels the most sophisticated packs

• Labels with millimeter precision

• Speed of 200 labels per minute

GEA PowerPak NT 5/6

GEA Uptifox

• Immediate help via remote acces

• Expert diagnostics reduces downtime

• Visual analysis by video-headset

• Continuous improvement through report analysis

• Professional automatic maintenance planning

GEA Mechanical Equipment info@gea-foodsolutions.com, www.gea.com

The information contained in this brochure merely serves as a non-binding description of

our products and is without guarantee. Binding information, in particular relating to

capacity data and suitability for specific applications, can only be provided within the

framework of concrete inquiries. Subject to modification.

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